FORGED CHAINS

JOHN KING & COMPANY

Climax Works 1930s

Chain Assembly 1960s

New Climax Works 2000s

Company History and Qualifications

The John King Company was established in Leeds, England in 1926. Early success was achieved in the manufacture of mechanical handling equipment for the rapid mechanisation of the coal industry. Inthese early days conveyor chain was generally of cast link construction. The Company therefore has unrivalled experience in the production of highest quality cast link chains in ductile irons and steel under the Climax Quality Brand. JOHN KING are undoubtedly the world leaders in this range of conveying chains. Although cast link chains remain an important part of the JOHN KING programme, the company has progressively expanded the product range to encompass chains of other constructions and manufacturing techniques including Welded steel chains, engineered steel chains, forged fork link chains and Engineering plastic chains. Today JOHN KING offer the widest range of conveyor chains of any manufacturer which makes them unique in being able to offer an infinite number of chain types in avariety of materials and constructions for a multiplicity of industry mechanical handling applications. In recent years it has been JOHN KINGs strategy to develop the Company into a global business. This has seen the establishment, in addition to the United Kingdom, of a chain production plant in the US. John King USA Inc from their plant in East Peoria (IL) are well equipped with the manufacturing equipment for component production and assembly processes for high quality chain production serving North and South America. To provide best service in export markets the companies has warehousing and distribution worldwide and maintain ambition plans to expand the network further in the future. All products are manufactured within the dictates of the Companys quality management according to ISO 9000 establishing consistent and high quality products and ensuring performance reliability and extended service life.

CONTENTS
Forged Link Standard Series 03 | Forged Link Double Series 04 | Forged Link Triple Series 05 | Typical Flight Arrangements 05| Plastic Sleeves for Standard Forged Chains 06 | High Manganese Wear Rail 06 | Engineering Plastic Flight with Unique Mounting Arrangement (Patent Pending) 06 | Segmental Sprockets & Hubs 07

Forged Chains

Forged Link Standard Series

This series represents the leading product within the John King programme. Forged fork link chain has proven to be one of the most reliable conveying mediums offering a combination of versality, strength and abrasion resistance. These chains, originally or european origin, are now established worldwide. With a wide variety of materials, heat treatments and flight formats the chain is proven in both drag and enmasse handling.

R D P C T F S

Forged Link Standard Series

Chain Number JKF 10160 JKF 10160R JKF 12514 JKF 14214 JKF 14218 JKF 14222 JKF 14226 JKF 16018 JKF 16025 JKF 20025 JKF 20028 JKF 21640 JKF 22040 JKF 22050 JKF 22060 JKF 25040 JKF 26035 JKF 26040 JKF 26045 P T C S mm 101.6 101.6 125 142 142 142 142 160 160 200 200 216 220 220 220 250 260 260 260 24 30 30 30 42 54 62 46 50 60 66 64 64 58 71 70 65 70 78 36 36 36 40 50 50 50 46 53 50 60 72 72 75 75 75 75 75 75 8 13 13 13 19 25 28 22 23 25 30 26 26 28 31 32 31 31 35 10 14 14 14 20 27 30 24 25 27 32 28 28 30 33 34 33 33 37 6 9 10 9 11 16 15 15 13 18 20 20 20 25 21 18 20 20 20 14 14 16 18 25 25 25 22 25 25 30 35 35 32 35 32 32 32 32 110 180 163 180 290 370 440 320 370 380 500 585 585 710 735 735 840 840 930 F R Bolt Hole Diameter D TN* Breaking Loads CN* kN 120 195 175 195 320 400 470 342 400 410 540 630 630 760 790 860 900 900 1000 210 330 290 330 550 655 790 560 655 670 900 1035 1035 1260 1300 1430 1480 1480 1650 CD* kg/m 3.50 4.80 4.40 4.90 9.40 12.20 13.60 9.30 10.80 11.30 16.70 20.10 20.30 19.10 22.90 18.80 19.80 21.00 21.80 Weight

* TN Manganese Chrome Alloy Steel (20MnCr5) Case hardened CN Chrome Nickel Alloy Steel (18NiCoMo5) Case Hardened CD Chrome Molly Alloy Steel (42CrMo4) Hardened & Tempered

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Forged Chains

Forged Link Double Series

For double strand assemblies John King have arange of links following the standard format but with a forged double clevis into which a scraper can be mounted. The flight blade can be retained by either a U bolt or standard fasteners. The chain allows for some built in clearance between strands which obviates any potential problems that may be associated with mismatch. Double strand allows for improved discharge particularly relevant in conveying sticky materials.

R D P G C Z T S

Forged Link Double Series

Chain Number JKF 142182 JKF 142262 JKF 160252 JKF 175402 JKF 200252 JKF 200402 JKF 250252 JKF 250402 JKF 250602 P T C S mm 142 142 160 175 200 200 250 250 250 42 62 50 72 60 70 60 70 100 50 50 53 60 50 60 50 60 70 19 28 23 30 25 30 25 30 45 70 87 82 95 81 95 81 95 140 13 13 13 16 12 13 12 13 21 25 25 25 30 25 30 25 30 35 290 440 370 540 380 540 380 540 975 Z G Bolt Hole Diameter D TN Breaking Loads CN kN 320 470 400 580 410 580 410 580 1050 550 790 655 955 670 955 670 955 1720 CD kg/m 11.80 16.70 13.60 20.30 13.00 19.30 12.00 17.70 35.20 Weight

* Attachment hole positions and sizes can be varied to meet customer requirements. Dimensions in metric measure.

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Forged Chains

Forged Link Triple Series

Where extra wide flights are required the John King triple link is available allowing, in conjunction with the double on perimeters, three chain strands up to 3100 mm overall. In addition the Double slot allows for a versatile means or flight retention for both steel & plastic options. Retention can be either U clips or standard fasteners.

D P

R Z T S

Forged Link Triple Series

Chain Number JKF 142183 JKF 142263 P T C S mm 142 142 42 62 50 50 19 28 92 112.3 13 13 25 25 290 440 Z G Bolt Hole Diameter D TN Breaking Loads CN kN 320 470 550 790 CD kg/m 14.20 19.80 Weight

* Attachment hole positions and sizes can be varied to meet customer requirements. Dimensions in metric measure.

Typical Flight Arrangements

A W A B A W B B P P P P W Z B W A Z

BT Bar Flight
A Z Y1 B

T Plate Flight

U Flight

U Flight With Blanking

W G

W G

A Z W G A Z P B P W B A

B P

00 Flight

Closed C Flight

H Flight

I Flight

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Forged Chains

Plastic Sleeves for Standard Forged Chains

Flight Material Extruded UHMW Polyethylene.
All measurements in mm. 15 2 2 15

52 25

15

26

35 66

11 8

11

11 8

11

10160 10160R

14218 14226

High Manganese Wear Rail

E D C B A

A 49/4010 49/5010 49/6010 49/6012 49/6020 40.0 50.0 60.0 60.0 60.0

B 10.0 10.0 10.0 12.0 20.0

C mm 2.0 2.0 3.0 2.5 3.0

D 5.0 5.0 6.0 12.0 6.0

E 12.0 12.0 16.4 14.0 16.4

Weight kg/m 3.01 3.82 4.45 5.50 9.15

Engineering Plastic Flight TUFFLEX with Unique Mounting Arrangement (Patent Pending)
Flight Material High Impact Resistant Engineering Plastic (For options refer to our technicians)
Flight No. 10160R 14218 14226 Max Width inches 15.50 29 30 mm 395 740 760

Direction of Travel

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Forged Chains

Segmental Sprockets & Hubs

DIRECTION Sx DIRECTION Sx

Df Dm

De

Df Dm

De

Dp

Sj Sm

Dp

Sj Sm

Standard Asymmetrical Pattern

Segmental Sprockets & Hubs
JK code No of Teeth 6 8 10 12 14 6 8 10 12 14 6 8 10 12 6 7 8 9 10 11 12 13 14 15 16 6 8 10 6 7 8 9 10 11 12 13 14 15 16 6 7 8 9 10 6 8 10 8 10 12 8 10 12 Dp 203.20 265.49 328.78 392.55 456.58 203.20 265.49 328.78 392.55 456.58 284.00 371.06 459.52 548.65 284.00 327.31 371.06 415.18 459.52 504.02 548.64 593.37 638.15 682.87 727.90 284.00 371.06 459.52 284.00 327.31 371.06 415.18 459.52 504.02 548.64 593.37 638.15 682.87 727.90 432.80 498.75 565.48 632.71 700.29 320.00 418.10 517.77 522.40 647.40 772.80 679.41 841.37 1004.56 De 216 277 340 404 468 216 277 340 404 468 304 390 480 570 304 344 390 435 480 524 570 614 660 702 748 304 390 480 304 344 390 435 480 524 570 614 660 702 748 459 525 592 659 726 342 440 540 546 672 797 709 870 1035 Df 25 30 40 50 50 25 30 40 50 50 30 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 60 60 60 60 60 60 Dm max mm 80 120 160 180 200 80 120 160 180 200 80 120 160 200 120 150 180 220 220 290 290 350 350 350 350 120 180 240 120 150 180 220 220 290 290 350 350 350 240 170 170 280 350 350 150 170 300 280 350 350 350 400 500

Reversible Pattern

Sj 34 34 34 34 34 36* 36* 36* 36* 36* 36 36 36 36 45 45 45 45 45 45 45 45 45 45 45 60 60 60 60 60 60 60 60 60 60 60 60 60 60 65 65 65 65 65 65 65 65 65 65 65 82 82 82

Sx 10 10 10 10 10 12* 12* 12* 12* 12* 12 12 12 12 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 20 20 20 20 20 20 20 20 20 25 25 25 25 25 25 25 25 25 25 25 32 31 32

Sm 90 90 110 115 140 90 90 110 115 140 90 90 110 115 95 100 115 140 140 240 240 300 300 300 300 110 110 110 105 110 115 140 140 240 240 300 300 300 300 105 105 230 300 300 105 105 250 230 300 300 300 340 400

10160 10160R*

14214

14218

14222

14226

21640

16025

20028

26040

John King have standard bolt hole detail. Bolt detail may however vary and it is recommended the buyer consults our technical department for clarification

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John King Chains Limited New Climax Works, Lancaster Business Park, Sherburn-in-Elmet LS25 6NS UK Tel: (44) 1977 681 910 Fax: (44) 1977 681 899 Email: general@johnkingchains.co.uk John King USA Inc. 200 Catherine Street, Unit 7, Box 8, East Peoria, USA IL 61611 Tel: (1) 309 698 9250 Fax: (1) 309 698 9259 Email: sales@johnkingchains.com

John King Chains (SA) (PTY) Ltd. No. 17 N12 Airport Industrial Park, Dr. Vosloo Road, Barletts, Boksburg, Johannesburg Tel: (27) 11 894 3570 Fax: (27) 11 894 3501 Email: sales@jkc.co.za Cadenas John King Ltda. Panamericana 5 Sur Km. 34 Parcela 13 Lote C Buin Santiago, Chile Fonos: (56) 2517 7313 Email: manuel@johnkingchains.com

John King Chains (Central Europe) ul. Grunwaldzka 182 85-401 Bydgoszcz, Poland Tel/Fax: (48) 52 349 08 97 Mobile (48) 600 871 077 Email: aw@johnkingchains.com

REG NO: FM77342

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