CI/SfB

(5-) Xh March 2007

Ductile Iron Access Covers & Gratings

Product Specification Guide
ACCESS COVERS GULLY GRATES CHANNEL GRATINGS KERB DRAINAGE SURFACE BOXES

BS EN 124 BS 5834

Contents
Introduction
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Range of products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Quality assurance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product materials and composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The ductile advantage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Market specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Standard classification BS EN 124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Product selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 AT A GLANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Specifying products under BS EN 124 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Introducing iron interaction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8

Access Covers Gully Grates Channel Gratings Kerb Drainage Surface Boxes Installation Accessories/Glossary Index Product Selection Guide

13

35

49

55

61

67

75

81

Introduction
PAM is the No.1 brand of municipal castings in the UK, uniquely positioned to provide access and drainage solutions to the highway, telecommunication, utility, commercial and industrial markets. Saint-Gobain Pipelines with its PAM range of access covers and gratings is focusing on new product development and new services for the end-user. The company remains at the forefront of UK manufacturing and has taken care to combine its technological advantages in process control and quality, developed through experience, investment in new manufacturing techniques and innovative design technology. Saint-Gobain Pipelines offers the UK market the opportunity to access a wide portfolio of products, particularly within the water, drainage and telecommunication market sectors. Saint-Gobain Pipelines plc is part of the Saint-Gobain Group, one of the worlds largest industrial groups, and is able to draw upon global expertise in research, development and production ensuring that world best practice is adopted at all times.

Range of products
The growth in traffic density is placing greater strain on the road network emphasising the importance of high quality, problem-free products. The PAM range of products has been developed to meet the requirements of both the road maintenance and new build sectors, focusing on the long-term durability of products. Key products meeting these requirements such as the Inter-Ax range, utilise the knowledge and experience gained through academic research, for example the Nottingham University Road Ironwork Installation project, which led to the development of the Load Transfer System (LTS), as well as a history of success within the UK market. The wide range of products allows the specifier complete choice in both access covers and gully grates and provides confidence to both the specifier, installer and end-user. The maintenance and building of new road networks requires services and products to match specific requirements which are available from Saint-Gobain Pipelines. The flexible range of Saint-Gobain Pipelines PAM products is combined with a commitment to service, technical performance, innovation as well as quality and durability. The PAM range of products all benefit from the mechanical properties of ductile iron and the design and manufacturing knowledge of the UK market leader in access covers and gratings. The rapid development of the telecommunication infrastructure, linked to the growth in new technology, has required a significant investment in the infrastructure required to support these new and emerging technologies, and the growing demand of the new services. The PAM range of products has been developed to meet the requirements of the telecommunications sector and focuses on the need to provide safe access, security and road performance.

Quality assurance
A sign of quality
The manufacturer and certifier Saint-Gobain Pipelines consistently manufacture products of the highest quality in adherence with the BS EN 1SO 9000 series of quality systems, approved by the BSI, under the registered firm approval scheme. This involves periodically subjecting the company, its processes, and its suppliers to the most rigorous and objective assessments, providing reassurance that the consistently high standards of quality are maintained. Further assurance of product quality is gained from the fact that the majority of the PAM product range is also certified with the prestigious British Standard Kitemark.* This internationally respected symbol of product quality accredits the following standards relevant to access covers and gratings manufactured in the UK: BS EN 124 (1994) European standard for gully tops and access tops for vehicular and pedestrian users. At the time of going to press BS EN 124 was in the process of being revised. BS 5834: Part 2 (1983) Specification for small surface boxes. BS 5834: Part 3 (1985) Specification for large surface boxes. BS 750 (1984) Specification for underground fire hydrants and surface boxes and covers. CE Mark CE stands for Conformit European and is intended to facilitate the free movement of products within the EU by signifying that essential health and safety requirements have been met. The proposed revision of EN 124 includes a requirement for CE marking of access covers and grates. ISO 14001 ISO 14001 is the internationally recognised standard for Environmental Management Systems (EMS). An EN 14001 EMS provides a framework for Environmental Management responsibilities and achieving continuously improved environmental performance. BSi Kitemark The BSi Kitemark is the worlds best known Product Certification mark and commands respect from consumers and businesses alike. Products bearing the Kitemark have passed a rigorous certification process and as such will not only be safer to use but will also be fit for the purpose for which they were designed. NF Mark The French equivalent of the Kitemark. The NF Mark attests to the compliance of products and services with the relevant standards, and is enhanced with additional specifications, to match the markets expectations as closely as possible. 3rd party approval Registration to ISO 9001 and ISO 14001 takes place when an accredited 3rd party such as BSI Management Systems visits an organisation, assesses the management system and issues a certificate to show that the organisation abides by the principles and requirements of the relevant standard. ISO 9001 ISO 9001 is the most commonly used international standard that provides a framework for an effective Quality Management System (QMS). An ISO 9001 QMS ensures consistency and improvement of working practices. This in turn provides customers with assurance that products and services meet their requirements Today, quality is of paramount importance in the construction of the road network, not just to manufacturers, but to suppliers, installers and road users. With the everincreasing traffic volumes on our roads today, the strain placed on access covers and gully gratings is at its highest levels.

*Please note that some products are NF certified (French Standards Authority).

In this climate, specifiers have become increasingly conscious of their obligation to ensure road user safety by demanding products that are manufactured and tested to the highest standards. Customers can be sure that the PAM product range, bearing the BSI Kitemark, is of the highest quality and has been independently certified as complying with BS EN 124. The certifiers accreditor When specifying products that are by their nature, installed in very onerous locations, much care and attention must be placed on selecting a manufacturer that is certified by an institution such as the BSI. A specification can request that products are kitemarked or similar approved. The difficulty for specifiers is defining what is similar. References to EN 45012, EN 45011 and EN 45001 will help ensure that the competence level of the certifying organisation has itself been assessed. In the UK, specifiers can request that the certification organisation has been accredited by UKAS (United Kingdom Accreditation Service). With this in mind we recommend that specifiers request the following: 1) The manufacturers ISO 9001 certificate BS EN 124 certificate and product schedule. 2) The certification bodies EN 45001 certificate This is the schedule for site and laboratory testing, and providing the certifier has BS EN 124 within its scope they should be competent to undertake testing. EN 45011 certificate Certifies the issue of product conformity certificates within the scope of BS EN 124 EN 45012 scope The scope, which demonstrates that they can assess a manufacturer to ISO 9000.

Product materials and composition

Saint-Gobain Pipelines manufacture a range of high performance ductile iron and steel access covers and frames. We recognise the need to provide a material that is capable of combating the wear characteristics inherent with the increasing amount of vehicular traffic on our roads today. What is ductile iron? Spheroidal graphite or ductile iron is a unique form of iron which, prior to the metal casting process, receives a treatment with magnesium to produce an exceptionally strong, impact resistant and durable metal.

Grey iron

Ductile iron

The difference between ductile and grey iron The addition of magnesium at the molten stage transforms the flakes of graphite, which are common with the grey iron casting process, into spheroidal or nodular form. The spheroidal structure provides a higher tensile strength as well as a higher strength to weight ratio when compared with the properties inherent with grey iron manufacture.

The benefits of ductile iron Ductile irons high strength to weight ratio allows for the production of lightweight castings that offer what can amount to a 50% weight saving over traditional grey iron equivalents. The high strength inherent with ductile iron not only minimises the risk of failure when installed but reduces the likelihood of breakages in transit and while off-loading. In a market place that is increasingly being encouraged to specify products that offer less of a manual handling risk, the dead weight of the castings during both installation and actual operation in service is recognised as a key feature and obvious attribute. Grey iron

Ductile iron

The ductile advantage

Ductile iron spring-bar technology Continual development in advancing the elasticity inherent in ductile iron, has provided Saint-Gobain Pipelines with a unique locking method. The spring-bar technology uses ductile irons elasticity in the area where the components interact and allows for the locking of the grating or cover within the frame without the use of a mechanical locking device. There is an obvious benefit to simplifying the current methods used to retain a cover or grate within the frame. The spring-bar technology will allow for stability under load and silence in operation. Gully gratings and the ductile advantage Ductile irons inherent properties of high tensile strength and resistance to impact allows the waterway area of gully grates to be evenly distributed over the surface of the gratings without losing structural strength. This provides improved drainage efficiency per clear opening size, particularly in the 90mm area closest to the kerb. Security and the ductile advantage The picture opposite shows the spring-bar technology which has been incorporated within various designs. The ductility of the material allows for a simple yet effective flexible finger to achieve security when closed.

Market specification
Product legislation
When specifying and installing access covers and gully gratings in the UK, you must be aware of the relevant regulations which are as follows: HAUC Specification for the Reinstatement of Openings in Highways Recommends that ironware should be installed on a sound foundation and level with its surrounding surfaces. Sewers for Adoption (SFA) Recommends that access covers and frames shall comply with the provisions of BS EN 124. Also advises on classification for use in both trafficked and nontrafficked areas. Minimum frame depths are recommended for various traffic applications. Highways Works Recommends that materials are manufactured at a factory that has a quality management system in place. Recommends that manhole covers and frames as well as gully grates and frames are manufactured in accordance with BS EN 124 and that they are certified by an approved accreditation body. (Such bodies are listed in the document.) Recommends that contractors have a quality management system in place to which they adhere.

Health and safety legislation

With the prominence of todays Health and Safety legislation, you must be aware of the relevant advice documents which are as follows: Management of Health and Safety At Work Regulations, 1992. This states that employers must make a suitable and sufficient assessment of the risks to the health and safety of their employees at work. Workplace (Health, Safety and Welfare) Regulations 1992. Regulation 13 entitled Falls or Falling Objects, advises on the precautionary measures necessary when working above an open, deep chamber or when working above dangerous substances. Manual Handling Operations Regulations 1992. The regulation states that modern medical and scientific knowledge stresses the importance of an ergonomic approach to remove or reduce the risk of manual handling injury. The regulation establishes a clear hierarchy of measures to help prevent the risk of injury to the employee at work. Please note that these regulations only outline the basic requirements for specification. Please refer to the Product Selector section of this brochure for a clear and concise method on how to specify access covers and gratings under BS EN 124.

Standard classification BS EN 124

Access covers and gully grates installed in the UK should meet the requirements of the European Standard BS EN 124. This applies to all situations, on and off-road and to all materials. Products designed to BS EN 124 are grouped and classified depending on their place of installation. It is the responsibility of the engineer to ensure that the correct product is specified. The appropriate class of manhole top or gully top to be used depends upon the place of installation. The selection of the appropriate class is the responsibility of the designer. Where there is any doubt the stronger class should be selected. Clause 5 BS EN 124 Fig No.2 EN 124 applications

Loading Areas imposing particularly high wheel loads Group 6 Areas imposing high wheel loads Group 5 Carriageways of roads (heavy duty) Group 4 Gully tops in kerbside channels of roads Group 3 Footways, pedestrian areas etc. Group 2 Areas inaccessible to motor vehicles Group 1

BS 497 grade D A B C

BS 497 test load 400kN 350kN 150kN 10kN

BS EN 124 Class F900 E600 D400 C250 B125 A15

BS EN 124 test load 900kN 600kN 400kN 250kN 125kN 15kN

At the time of going to press BS EN 124 was in the process of being revised.

Product selector
GROUP

Group 5: E600

Group 6: F900

1 2 3 4 5 6
GROUP GROUP GROUP GROUP GROUP

Class A15 Access covers and gratings capable of withstanding a 1.5 tonnes test load. For use in areas where only pedestrians have access. Class B125 Access covers and gratings capable of withstanding a 12.5 tonnes test load. For use in car parks and pedestrian areas where occasional vehicular access is likely. Class C250 Access covers and gratings capable of withstanding a 25 tonnes test load. For use in areas where not extending more than 500mm from the kerb face into the carriageway. Class D400 Access covers and gratings capable of withstanding a 40 tonnes test load. For use in areas where cars and lorries have access, including carriageways, hard shoulders and pedestrian areas. All units to be either non-rock or silent in operation. Class E600 Access covers and gratings capable of withstanding a 60 tonnes test load. For use in areas where heavy wheel loads are imposed such as loading areas, docks or aircraft pavements. Class F900 Access covers and gratings capable of withstanding a 90 tonnes test load. For use in areas where very heavy wheel loads are imposed such as aircraft pavements.

Icons AT A GLANCE
APPLICATION

The PAM range of highway products is manufactured in accordance with the relevant European or British Standard performance specification BS EN 124, for access covers and gully grates, and BS 5834 and BS 750 for surface boxes. The symbols detailed below are those incorporated in the selection box in the AT A GLANCE section, indicating recommended applications and allowing appropriate product selection.

APPLICATION

APPLICATION

APPLICATION

APPLICATION

FEATURE FEATURE FEATURE

FEATURE FEATURE

FEATURE KITEMARK

Includes integrated anti-fall protection.

FEATURE APPLICATION

(For gully gratings only) Includes a specially designed grating for use in pedestrian areas. Includes an ergonomically positive opening feature. Gold indicates a fully ergonomic opening system; silver indicates a semi-ergonomic inspection system.

FEATURE

FEATURE

The PAM selection box in the AT A GLANCE section of the product pages is a quick reference guide to product selection and enables important performance and product specification criteria to be assessed quickly and conveniently.

FEATURE

FEATURE

Includes a security feature to deter unauthorised access ranging from high security (gold) to lesser locking levels.

(For gully gratings only) Indicates the level of absorption efficiency of a grating ranging from high (gold) to lesser levels.
FEATURE FEATURE FEATURE

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The gold and silver indicators identify the added level of benefit each product provides

(For access covers only) Includes a feature which reduces egress of unwanted odour ranging from high resistance (gold) to lesser levels.

Specifying products under BS EN 124

The BS EN 124 standard provides a general guide to product stability and sets out test load parameters for the various classes of products in terms of static load tests. However, it provides little specific information on dynamic loads imposed by the wide variety of traffic conditions found on modern road systems. Product selection in most cases is a simple matter, but long association with specifiers has convinced us that there are certain conditions which dictate a little extra care in making a selection. The diagram illustrates vulnerable spots where products may be subjected to extreme loading. With BS EN 124 offering little or no guidance on selection of products under dynamic loads, PAM has developed a portfolio of products which, when complemented with the selection guidance software, enables the specification engineer to make the right choice with confidence.

Interactive technical advisory service

As the UKs leading manufacturer of access covers and gratings, PAM offers specifiers, users, contractors and merchants a comprehensive technical advisory service. This service is provided free of charge by a team of highly qualified professionals who are fully trained to advise on PAMs full range of products. This can include telephone assistance, written technical guidance, specifications and site visits to advise on use and installation as required. Telephone: +44(0)1664 814014 Facsimile: +44(0)1664 814025 E-mail: technical.covers.uk.pipelines@saint-gobain.com

1. Dual carriageways Speed of traffic increases the impact loading on castings and deceleration areas at roundabouts can be particularly aggressive. 2. Roundabouts Turning vehicles encourage movement between cover/grate and frame and can increase wear. Gully grates are particularly vulnerable at clipping points.
1

4 2 5 3 6 7

3. Hard shoulders Changes in traffic flow necessary to accommodate maintenance work or emergencies, can result in units being required to accept loadings and conditions for which they may not have been intended. 4. Traffic lights Acceleration, deceleration and turning all increase the stress on road ironwork. 5. Bus routes The pulling into the kerb or lay-by and braking of buses result in gratings being required to accept loadings not experienced through normal traffic. 6. Traffic calming The installation of traffic islands and narrowing of roads to slow traffic will increase the vulnerability of gully grates to clipping. 7. Narrow lanes Width restrictions can lead to road castings being heavily trafficked, particularly on bend clipping points. Gully grates are particularly vulnerable. Note: In each of the circumstances outlined above, a product of a high specification should be considered. For further advice, please consult PAMs Technical Services department on the numbers supplied above.

Introducing iron interaction

Iron interaction with the highway PAM has invested in two lengthy independent research programmes at Nottingham and Salford Universities. This has resulted in a range of products that incorporate the distinctive Load Transfer System (LTS) and the Ergonomically Positive (E+) design feature. These features combine to create a product portfolio that conforms with the legislative requirements and allows for a more accurate product specification within any given installation or environment.

Iron interaction with the highway

Load Transfer System The Nottingham University research gave us an understanding of the transfer of the dynamic loads from traffic onto the access cover and subsequently from the access frame to the chamber structure. It was found that in conventional designs the load is concentrated at the corners of the casting creating excess strain on specific areas of the bedding material. The new LTS feature (Load Transfer System) was designed specifically to reduce this strain in the mortar thereby reducing the risk of cracking which can cause premature failure. The system comprises the following four features: 1. Corner webs The shape of the flange has been optimised so that there is an increased area where the load is concentrated. This minimises the strain in the bedding and will give a reduction of measurable strain between 30% to 50%. The design increases the Pressure Bearing Area where the load is concentrated and provides excellent seating for good installation. The reduction of flange width between the corners has the effect of reducing torsional stiffness whilst retaining the necessary bending stiffness thus avoiding vertical deformation of the casting and the resultant strain in the mortar. 2. Rib positioning The positioning of the ribs plays a critical role in reducing the risk of cracking the bedding material due to frame deflection. The position opposite the cover seating areas reduces the risk of deformation and ensures that impact to the surrounding materials is limited. 3. Bonding ribs The increased contact area provided by the rib design significantly improves the bonding of the casting to the bedding material creating a greater resistance to lateral shift. The improved bonding helps to avoid early separation and cracking of the bedding material which can cause premature failure. 4. Flange stiffness The thickness of the flange at the corners prevents bending caused by dynamic loading from the wheel. The prevention of bending in this area reduces the disturbance of the bedding material.

BACKFILL 60 STRAIN IN THE MORTAR (MICROSTRAIN)

For products that have the LTS feature, the trademark is detailed in the AT A GLANCE section of the product pages. FEATURE

CHAMBER WALL

IRONWORK

50 40 30 20 10 0 -10 -20 0 200 400 NEW FRAME 600 800 WHEEL POSITION (mm) 1000 1200 1400

50%

TRADITIONAL DESIGN

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Iron interaction with the operative

Ergonomically positive range Historically, traditional access covers were designed and manufactured with just one objective in mind road performance and longevity. This unfortunately has had an adverse effect on the kilogram unit weight and the design methodology facilitating the covers removal from the frame, which ultimately, allows for safe access to the chamber. However, in todays legislative environment, where the employer has to ensure the safety and welfare of the employee at work, PAM has taken access cover safety design to a higher level.

The health and safety environment

Fig i)

Manual handling More than a quarter of the accidents reported each year to the enforcing authorities, are associated with manual handling. The vast majority of these result from an over three days injury. The most common types of injury are sprains and strains often to the back. Back injury The most common causes of back injury are: 1. The operatives poor posture when lifting

Kinds of accident causing injury 1996/97

2. The excessive repetition of the lift Many of the manual handling injuries are cumulative rather than being truly attributable to any single handling incident. Access cover removal Effective upkeep of todays sewerage and telecommunications networks demands a regular checking and maintenance programme. This obviously has an effect on the number of access covers the operative has to remove in any working day.

Fig ii)

Types of injury caused by handling accidents 1996/97

It is the regularity associated with traditional access cover removal that can expose the operative to the possibility of a repetitive strain injury (RSI), which can result in physical impairment or even permanent disability over a period of time. PAM has taken these factors into account and a lengthy research programme has resulted in the development of an ergonomically positive range of access covers that fits the product to the person.

Fig iii)

Iron interaction with the operative

Sites of injury caused by handling accidents 1996/97 Figures i) to iii), which are taken from the Manual Handling Operations Guide 1992, help demonstrate this pattern for over three days injury reported in 1996/97.

Introducing the flagship ranges of the PAM ergonomically positive range of access covers: Opt-Emax Hinged double triangular Tri-Glide 150mm Slide-out double triangular Independently tested at the Movement Analysis Laboratory at Salford University Both the hinge and slide method of entry will enable the operative to gain access to the chamber safely and efficiently. Other products within the PAM range that also have ergonomically positive features included: I Pamrex I Ult-Emax I Valiant I Rapide. Tri-Glide 150mm

For products that have the E+ feature, the trademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

Opt-Emax

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Iron interaction with the environment

Iron interaction with the environment

The cost of energy, the environmental impact of fossil fuels, the social and economic impacts of waste disposal and the effects on health from pollution, are the main drivers behind the increased legislation and control of those businesses whose activities impact upon the environment. For its part the global Saint-Gobain group rates its responsibility to the environment so highly it is embedded in its four principles of action, to ensure the protection of the environment is actively promoted throughout the organisation. Wherever a Saint-Gobain site is located, measurable environmental performance standards are set, and actual performance is regularly evaluated and checked against applicable standards. Saint-Gobain Pipelines is also playing a leading role in influencing suppliers and customers to consider the environmental impact of their activity throughout the supply chain and not just within their own organisations. Saint-Gobain Pipelines invests a significant amount of capital expenditure on a wide variety of measures to minimise the impact its manufacturing processes have on the environment. Saint-Gobain Pipelines works in partnership with all stakeholders, whether these are government agencies, regulatory bodies or members of the public to ensure there is a mutual agreement to the solutions on any issues that may arise. In the manufacture of its products, Saint-Gobain Pipelines is a major recycler of ferrous scrap as a key raw material and whenever possible tries to purchase other raw materials to use in its processes that are by-products from other industrial activities. By doing this, Saint-Gobain Pipelines is able to minimise its impact on the worlds finite resources. Externally, Saint-Gobain Pipelines has worked in partnership with trust organisations to implement environmental projects in the local community. The business has contributed to a wide range of projects such as major refurbishment works at St Andrews Church at Whissendine near Melton Mowbray, improvements to footpaths and adjacent areas between Asfordby village and the Holwell reservoir in Leicestershire.

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Access Covers

Section 1
13

Contents
E600 D400
Briton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Silent Knight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Opt-Emax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Pamrex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Ult-Emax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Tri-Glide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Inter-Ax range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Inter-Ax D400-TDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Inter-Ax D400-H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Inter-Ax D400-N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Inter-Ax D400-N Sealed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Silent Knight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Pamtight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

C250 B125

Valiant C250-40T . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Trojan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Valiant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Trojan Seal Plate Compatible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Rapide Slide Out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Ductile Light Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Ductile Light Duty Recessed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 BriPave DI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

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E600 Briton
AT A GLANCE
FEATURE

CLASS

APPLICATION

E600
GROUP KITEMARK

A C
Recommended for use in trunk roads carrying fast-moving traffic and industrial areas subject to exceptionally heavy traffic eg. dual carriageways, docks and container areas.

5
Features: I Double triangular I Non-rock design I Frame lifting points I LTS installation and durability features I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Badging options

Code

SAP code

BS EN 124 loading class E600 E600

Clear opening A x B (mm) 610 x 610 610 x 610

Over base C x D (mm) 815 x 815 815 x 815

Depth E (mm) 150 150

Cover mass (kg) 80* 79*

Total mass (kg) 130 130

OPEN KEYWAYS BK01 1 185941 CLOSED KEYWAYS BK21 1 185948

* Cover mass per pair. Use loop handled lifting keys see accessories page 77.

E600 Silent Knight

AT A GLANCE
CLASS APPLICATION

E600
GROUP KITEMARK

5
Features: I Double triangular I Non-rock design I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Badging options I Security locking option Recommended for use in trunk roads carrying fast-moving traffic and industrial areas subject to exceptionally heavy traffic eg. dual carriageways, docks and container areas.

B D

Code

SAP code

Code safety grids CJ56 1/AP CJ66 1/AP CJ76 1/AP CJ86 1/AP

SAP code Code security SAP code safety grids screws sec. screws 186104 186109 186115 186123 CJ56 1/BL CJ66 1/BR CJ76 1/BL CJ86 1/BR 186105 186110 TBA TBA

Code safety grid SAP code safety grid BS EN 124 Clear opening Over base Depth Cover Total & sec. screws & sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) CJ56 1/BN CJ66 1/BP CJ76 1/BN CJ86 1/BP TBA TBA TBA TBA E600 E600 E600 E600 1210 x 685 1375 x 850 1825 x 685 1985 x 850 1210 x 685 1375 x 850 1825 x 685 1985 x 850 150 150 150 150 82* 82* 83* 83* 260 383 267 384

OPEN KEYWAYS CJ56 1 186103 CJ66 1 186108 CLOSED KEYWAYS CJ76 1 186114 CJ86 1 186122

* Cover mass per pair. Safety grids can be ordered separately on HMA7 0 (187118). For 1210 x 685 clear opening, two grids are required. For 1825 x 685 clear opening, three grids are required. Use loop handled lifting keys see accessories page 77.

15

Opt-Emax range
OPENING
The Opt-Emax range has been specifically developed to offer quicker, easier and safer access to underground services. Opt-Emax hinged covers offer many benefits over traditional lift-out covers, without compromising performance thanks to the LTS feature within the design of the frame. The Opt-Emax range is ergonomically positive and offers all the benefits associated with the E+ feature.

LTS features
I STEP 1 halves of cover lift separately in sequence as marked.

Large corner webs The flange has been optimised so that there is an increased area where the load is concentrated, giving a reduction of measurable strain between 30% to 50% in the bedding. Bonding ribs Rib design significantly improves bonding to the bedding material creating a greater resistance to lateral shift. This helps avoid early separation and cracking of the bedding material which can cause premature failure. Rib positioning Positioning of the ribs plays a critical role in reducing the risk of cracking the bedding material. The position opposite the cover seating areas reduces the risk of frame deflection and ensures that impact to the surrounding materials is limited.

I STEP 2 each cover opens to 100 for maximum access.

Flange stiffness The thickness of the flange at the corners prevents bending caused by dynamic loading. Prevention of bending in this area reduces disturbance of the bedding material.

I STEP 3 cover is securely held at 90 to prevent accidental closing. Cover cannot be closed unless correct procedure is followed (see page 17).

Ribs positioned for maximum strength.

Cover held securely at 90.

Each cover unit also cast with finger grips for easy removal.

Integrated lifting slot to facilitate installation.

For products that have the E+ feature, the trademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

Large corner areas reduce the strain on bedding mortar.

Bonding ribs on top and bottom of corner webs for improved stability.

16

Opt-Emax range
Ergonomically positive (E+)
CLOSING
Effective upkeep of todays networks demands a regular checking and maintenance programme. This has an effect on the number of access covers the operative has to remove in any working day. It is the regularity associated with traditional access cover removal that can expose the operative to the possibility of a repetitive strain injury (RSI), which can result in physical impairment or even permanent disability over a period of time. Reduced risk of injury The hinged mechanism greatly reduces the risk of back injury thanks to the reduced effort required to open the covers.
I STEP 1 move cover to 90. I STEP 2 tilt cover to side (using hinge under apex of cover as a pivot point.)

Closing To close, simply move the cover to the 90 position, tilt using the hinge under the apex as the pivot point and lower. Simple removal To allow safe access to the chamber, each cover can be easily lifted out when moved to the 90 position. (See column to left: REMOVAL.)

Other Opt-Emax features

Locking option Opt-Emax can be locked if required and locks can be fitted retrospectively.
I STEP 3 lower cover to close (units close in reverse sequence to opening).

Three-point seating Three-point suspension seating design gives long-term performance and stability in todays traffic conditions.

I STEP 4 lock covers in place after closing.

Lifting key for safe and efficient access.

REMOVAL

Unique hinge design for easy removal and safe operation.

I Move cover to 90and walk out.

With differing hinge widths covers cannot be replaced in wrong location on single units.

17

D400 Opt-Emax D400-N

AT A GLANCE
FEATURE FEATURE

D
FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

A C

4
Recommended for use in city roads where hinged security is required. Features: I Double triangular I Hinged cover design I Frame lifting points I LTS installation and durability features I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Retro-fit security locking option (including high security version) I Badging options I Safety grid options

100mm deep units

Code BA02 1 BA06 1 BA22 1 H524 1 H510 1 BA54 1 H530 1 BA78 1 H564 1 H571 1 H584 1 SAP code 185719 172472 CDOP67MK 186787 186785 185735 186789 185744 205457 CDOP19GK 186795 Code with lock SAP code with lock Code with high sec. lock BA02 1/CD BA06 1/CD BA22 1/CD H524 1/CD H510 1/CD BA54 1/CD H530 1/CD BA78 1/CD H564 1/CD H571 1/CD H584 1/CD SAP code with high sec. lock TBA 185726 TBA TBA TBA 185737 186791 185746 TBA 186793 TBA BS EN 124 loading class D400N D400N D400N D400N D400N D400N D400N D400N D400N D400N D400N Clear opening A x B (mm) 600 x 450 600 x 600 675 x 675 750 x 600 750 x 750 900 x 600 1060 x 700 1220 x 685 1200 x 750 1500 x 750 1800 x 750 Over base C x D (mm) 800 x 650 800 x 800 875 x 875 940 x 745 905 x 940 1100 x 800 1210 x 850 1380 x 885 1350 x 945 1660 x 940 1955 x 940 Depth E (mm) 100 100 100 100 100 100 100 100 100 100 100 Cover Total mass (kg) mass (kg) 22.3 26.2 40 39 43.3 40.7 51.4 38 39 43 39 83.5 96 127 118 131 142 170 217 217 243 317

BA02 1/BV 185720 BA06 1/BV CDOP60MKX15 BA22 1/BV 185733 H524 1/BV 186788 H510 1/BV 186786 BA54 1/BV 185736 H530 1/BV 186790 BA78 1/BV 185745 H564 1/BV TBA H571 1/BV 186792 H584 1/BV 186796

150mm deep units

Code SAP code Code with lock SAP code with lock Code with high sec. lock SAP code with high sec. lock BS EN 124 loading class D400N D400N D400N D400N Clear opening A x B (mm) 600 x 600 675 x 675 900 x 600 1220 x 685 Over base C x D (mm) 800 x 800 875 x 875 1100 x 800 1380 x 885 Depth E (mm) 150 150 150 150 Cover Total mass (kg) mass (kg) TBA TBA TBA TBA TBA TBA TBA TBA

AVAILABLE MID 2007 AVAILABLE MID 2007 AVAILABLE MID 2007 AVAILABLE MID 2007

Safety grids for Opt-Emax

Heaviest hinged cover.

Opt-Emax code

Opt-Emax SAP code

Cattle grid safety grid code

SAP cattle grid safety grid code 187091 187091 187092 187093 187094

Number of grids required 1 2 1 2 1

Retro-fit locking kits available: HM401 0 (187097) Opt-Emax locking kit with key. HM400 0 (187096) Opt-Emax locking kit without key. RMA41 0 (190664) M12 socketed key. Use loop handled lifting keys see accessories page 77.

H510 1 186785 HM211 0 H571 1 CDOP19GK HM211 0 BA54 1 185735 HM213 0 BA78 1 185744 HM216 0 H530 1 186789 HM223 0 Safety grids must be ordered as separate items.

18

D400 Pamrex range

Designed to withstand the rigors of modern traffic conditions, Pamrex is capable of withstanding loads in excess of the EN 124 D400 requirement. This is achieved in silence thanks to its unique elastomer gasket. More recent enhancements included improved ergonomic and security features.

Infiltration
To dramatically reduce the amount of surface water entering the sewer system, engineers at Saint-Gobain Pipelines have developed an innovative plug for the hinge housing. The dual wiper plug reduces the amount of water entering the network while at the same time enabling debris to be easily removed from the hinge housing. I The factory fitted plug is standard on all Pamrex designs and is identified with a red sticker featuring a black umbrella logo I A secondary seal is also available to reduce water infiltration still further.

Safety
Protecting field personnel from the risk of injury and the below-ground networks from catastrophic failure are two of the primary concerns facing todays engineers and municipal administrators. I Hinge incorporates a 90 blocking feature to prevent accidental closure. Personnel must ensure that the hinge housing is kept free of debris and that the 90 blocking has properly activated before entering into the chamber I Self-centering design of the gasket eliminates the need to guide the cover into position when closing I The design of the cover lifting points ensures easy insertion and removal of tools I Lifting loops in the frame assists safe offloading and installation with appropriate and safe equipment I The cover is designed to open and release the pressure if the sewer becomes surcharged (provided that no additional lock has been fitted and that the frame has been securely anchored to the top of the chamber) I The cover opens to 130 to allow uninterrupted access. It can also be completely removed if deemed necessary.

Design
Improved ergonomics I Hinges reduce the physical effort by 50% I Hinges allow the operator to move in a straight line thereby avoiding damaging spinal rotation I Hinges minimise the duration of the lift, the hinge also retains the cover in a safe and controlled way during and after the lift
For products that have the E+ feature, the trademark is detailed in the AT A GLANCE section of the product pages. FEATURE

I Lifting points in the cover are designed for use with standard tools (pickaxe/hook/bar).

Stability and durability

I Gasket rings absorb damaging traffic shock and help to prevent the breakdown of frame bedding materials. Therefore structural failure that can lead to more serious problems like frame instability is significantly reduced. Scientific analysis has clearly shown that new gaskets absorb 64% of the shock and even after many years of service continue to absorb over 50% of the shock I Gasket rings ensure cover stability regardless of traffic conditions.

19

D400 Pamrex
AT A GLANCE
FEATURE FEATURE

A x B
FEATURE FEATURE

CLASS

APPLICATION

D40
GROUP MARK

C xD

4
Features: I Non-rock design I Elastomer seating gasket I Hinged cover design I Infiltration plugs I Frame lifting points Options: I Security locking option I Secondary gasket

Code CDPA60MFX26 CDPA70MFX26 CDPA80KFX26

BS EN 124 loading class D400 D400 D400

Clear opening A x B (mm) 600 dia 700 dia 800 dia

Over base C x D (mm) 840 x 840 940 x 940 1000 x 1000

Depth (mm) 100 100 125

Cover mass (kg) 55 71 73

Total mass (kg) 97 118 122

20

D400 Ult-Emax range

Specifically designed to combine ease of use and durability with greater security and value for money, the Ult-Emax range of access covers incorporates a semiergonomic hinging system, making it ideal for one-man inspection operations with the master cover hinging open along the diagonal split, the second traditional lift-out cover can be used as a working platform for activities such as rodding operations.

Ult-Emax features
Reduced risk of injury Weighing only 20 kilograms, the small master cover requires minimum effort to open, allowing for quick and easy inspection of the chamber below. The covers hinging mechanism vastly reduces the risk of operative injury, while maintaining optimum stability and durability. The master cover can be easily removed through a vertical lift once it has been hinged open. At 25 kilograms the larger slave cover also falls within health and safety guidelines for one-man lifting and is easily removable in a standard vertical lift. Increased security On traditional access covers, the keyholes are the obvious way for intruders to gain unauthorised access to the chamber below. The danger of discarded syringes and other hazardous materials dropped into the chamber as a consequence introduces a greater risk to operatives health and safety as well as the likelihood of damage to sensitive equipment. To combat these unwelcome and costly possibilities, our engineers have incorporated an automatic locking system. Drawing on our in-depth knowledge of ductile iron and its unique properties, the Ult-Emax range also has as standard a spring locking system that firmly locks the covers in place once they are closed. This unique technology employs ductile irons elasticity in areas where the components interact and allows for the locking of the cover within the frame without the use of a mechanical locking device. As an added deterrent, designers have hidden the master keyhole in the nose of the cover which only becomes exposed when the automatic spring lock has been released. As a result, any unauthorised intruder will find it impossible to gain entry using just the two keyholes visible in the slave cover as the unit cannot be opened until the locking finger has been disengaged and the master cover removed. Longer lifespan In recognition of the importance of whole life costs in todays financially prudent environment, the Ult-Emax range has been exactingly designed with durability in mind. The frame incorporates the benefits of the Load Transfer System (LTS) as with the popular Opt-Emax and Inter-Ax ranges. Furthermore, the covers and frame are notched to reduce and restrict cover movement which would otherwise lead to wear and ultimately to cover failure.

For products that have the E+ feature, the trademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

For products that have the LTS feature, the trademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

21

D400 Ult-Emax range

Load Transfer System Research carried out by Nottingham University helped increase our understanding of the transfer of dynamic loads from traffic onto the access cover and subsequently from the access frame to the chamber structure. In conventional designs, the load is concentrated at the corners of the casting creating excess strain on specific areas of the bedding material. The new LTS features were designed specifically to reduce this strain in the mortar and thereby minimise the risk of cracking which can cause premature failure. The system comprises the following four features: Large corner webs The flange has been optimised so that there is an increased area where the load is concentrated, giving a 30-50% reduction of measurable strain in the bedding. Bonding ribs Rib design significantly improves bonding to the bedding material creating a greater resistance to lateral shift. This helps avoid early separation and cracking of the bedding material which can cause premature failure. Rib positioning Positioning of the ribs plays a critical role in reducing the risk of cracking the bedding material. The position opposite the cover seating areas reduces the risk of frame deflection and ensures that impact to the surrounding materials is limited. Flange stiffness The thickness of the flange at the corners prevents bending caused by dynamic loading. Prevention of bending in this area reduces disturbance of the bedding material.

Automatic locking system

Hidden master keyhole

FEATURE

FEATURE

LTS

Semi-ergonomic hinging system

22

D400 Ult-Emax
AT A GLANCE
FEATURE FEATURE

B
FEATURE FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

A C

4
Features: I Double triangular I Non-rock design I Automatic cover security locking I Semi-ergonomic hinging design I LTS installation and durability features I HA 104/02 compliant I Sewers for Adoption 6 compliant Options: I Badging options Code BF06 1 BF14 1 SAP code 205763 205765 BS EN 124 loading class D400N D400N Clear opening A x B (mm) 600 x 600 600 x 600
L Heaviest cover. Master cover mass 20.2kg. Use loop handled lifting keys see accessories page 77.

Over base C x D (mm) 806 x 806 806 x 806

Depth E (mm) 100 150

Cover mass (kg) 25L 25L

Total mass (kg) 82.5 92.5

23

D400 Tri-Glide
AT A GLANCE
FEATURE FEATURE

D
CLASS APPLICATION

D40
GROUP KITEMARK

4
Features: I Double triangular I Non-rock design I Slide-out cover design I LTS installation and durability features (available on certain units) I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Badging options I Safety grid option (available on certain units)

A C

150mm deep units

Code SAP code Code with SAP code with BS EN 124 Clear opening Over base safety grids safety grids loading class A x B (mm) C x D (mm) Depth Cover Total E (mm) mass (kg) mass (kg) 150 150 150 150 67* 64* 84* 84* 115 235 278 401

BB14 1/AP 185759 D400N 600 x 600 820 x 790 BB14 1O 185758 BB64 1 185766 D400N 1220 x 605 1415 x 795 C5064/6 186011 D400N 1210 x 675 1415 x 870 C5065/6 186018 D400N 1820 x 675 2020 x 870 * Cover mass per pair. O LTS feature RMA60 0 (190670) Tri-Glide key. Use ergonomic lifting key or loop handled lifting keys see accessories page 77.

24

D400 Inter-Ax range

University research
The Inter-Ax product range was developed following an extensive three year research programme. The research was conducted by the University of Nottingham in conjunction with The Department for Transport (DfT), Scott Wilson Pavement Limited and Saint-Gobain Pipelines.

Objectives
The objectives were to fully understand the mechanism of failure of ironwork installations and to determine what actions could be taken to remedy them. The research consisted of three main elements: I Real life installations I Laboratory trials using a purpose-built test-rig I Finite element analysis.

Conclusions
The research concluded that the road ironwork installations failed prematurely because of the following: I Traditional cementitious bedding mortar being unsuitable for ironwork installations I Movement of access cover frame under dynamic loading I Wrong products being specified and selected.

Product features
INTENSITY

INTENSITY

INTENSITY

H N L

The Inter-Ax range of traditional lift covers has been developed with the research conclusions in mind and incorporates the new LTS feature. The Inter-Ax range has been specifically engineered to cope with all the varying traffic loadings encountered on todays busy highways.

FEATURE

The D400 products are marked with one of the following traffic intensity markers to simplify specification and selection of the most appropriate casting: H for High traffic intensity locations N for Normal traffic intensity locations L for Low traffic intensity locations All the Inter-Ax range has been developed for use with the LTS bedding mortar. Inter-Ax also features a fibre-optic point of drilling hole in the cover, avoiding the underside cover webs to provide access into the sewer for fibre-optic cameras. The LTS design eliminates the traditional grouting hole which was found to increase the strain in the mortar if positioned incorrectly. Holes are provided in non-critical areas to aid lifting or provide bolt holes to secure the frame to the manhole chamber. Specification and selection of the Inter-Ax range is made simple by using the Traffic Intensity Specification and Selection software.

25

D400 Inter-Ax D400 TDS

AT A GLANCE
INTENSITY FEATURE

H
FEATURE FEATURE CLASS APPLICATION Recommended for use in trunk roads where exceptional levels of fast-moving continuous heavy traffic are present.

A C

D40
GROUP KITEMARK

4
Features: I Double triangular I Non-rock design I Reduced infiltration features I Seal plate compatible I LTS features I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Security locking option I Badging options Code BH60 1 SAP code TBA Code with lock BH60 1/BK SAP code with lock TBA BS EN 124 Clear opening Over base loading class A x B (mm) C x D (mm) D400H 600 x 600 805 x 805 Depth E (mm) 150 Cover Total mass (kg) mass (kg) 61* 123 * Cover mass per pair. Use loop handled lifting keys see accessories page 77.

D400 Inter-Ax D400-H

AT A GLANCE
INTENSITY FEATURE

H
CLASS APPLICATION

D40
GROUP KITEMARK

4
Features: I Double triangular I Non-rock design I 150mm deep cover for added stability I LTS features I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Security locking option I Ventilated option I Badging options Code

Recommended for use in trunk roads where exceptional levels of fast-moving continuous heavy traffic are present.

A C E

SAP code

Code with lock

SAP code with lock

BS EN 124 loading class

Clear opening A x B (mm)

Over base C x D (mm)

Depth E (mm) 150 150 150

Cover Total mass (kg) mass (kg) 55* 54* 83* 104 103 144

BH14 1 185928 BH14 1/BK 185929 D400H 600 x 600 800 x 800 BH16 1G 185935 BH16 1/BKG 185936 D400H 600 x 600 800 x 800 BH30 1 185937 BH30 1/BK TBA D400H 675 x 675 875 x 875 * Cover mass per pair. G Ventilated. Note: Safety grids to fit BH14 1 and BH16 1 can be ordered separately HMA2 0 (187106). Use loop handled lifting keys see accessories page 77.

26

D400 Inter-Ax D400-N

AT A GLANCE
INTENSITY FEATURE

N
CLASS APPLICATION

D40
GROUP KITEMARK

A C

4
Recommended for use in city roads carrying heavy traffic. Features: I Double triangular I Non-rock design I LTS Installation and durability features I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Security locking option I Ventilated option I Safety grid option on certain units

150mm deep units

Code BD14 1 BC16 1G BC18 1 BC30 1 BC32 1G BC42 1M SAP code Code SAP code Code safety grids safety grids with lock TBA TBA BC14 1/BK BC16 1/BKG BC18 1/BK BC30 1/BK BC32 1/BK BC42 1/BK SAP code BS EN 124 Clear opening Over base Depth Cover Total with lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) 185807 TBA TBA 185830 199736 185843 D400N D400N D400N D400N D400N D400N 600 x 600 600 x 600 600 dia 675 x 675 676 x 675 750 x 600 803 x 803 820 x 770 820 x 770 880 x 830 880 x 830 960 x 810 150 150 150 150 150 150 45* 45* 50* 70* 69* 70* 84 92 97 124 122 120

185904 BC14 1/AP 185810 BC16 1/APG 185811 185829 185834 185842

100mm deep units

Code SAP code Code SAP code Code safety grids safety grids with lock SAP code BS EN 124 Clear opening Over base Depth Cover Total with lock loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 125 100 100 32* 41* 45* 49* 50* 49* 70* 69* 70* 69* 70* 48 47 44 43 74 70* 69* 53 71 74 82 87 86 107 106 108 107 106 151 150 131 129 223 201 199

BC00 1 CD1A45MF BC00 1/BK 185770 D400N 450 x 450 600 x 600 BC02 1 185775 BC02 1/BK 185776 D400N 600 x 450 800 x 650 BD06 1 185892 BC06 1/AP 185788 BC06 1/BK 185789 D400N 600 x 600 800 x 800 BC08 1G 185796 BC08 1/APG TBA BC08 1/BKG 185797 D400N 600 x 600 800 x 800 BC10 1 185799 BC10 1/AP TBA BC10 1/BK 185801 D400N 600 dia 800 x 800 BC12 1G 185806 BC12 1/AP TBA BC12 1/BKG TBA D400N 600 dia 800 x 800 BC22 1 185813 BC22 1/BK 185814 D400N 675 x 675 850 x 830 BC24 1G 185821 BC24 1/BKG 185822 D400N 675 x 675 850 x 830 BC26 1 TBA BC26 1/BK TBA D400N 675 dia 830 x 830 BC28 1G TBA BC28 1/BKG TBA D400N 675 dia 830 x 830 BC38 1 185836 BC38 1/BK 185837 D400N 750 x 600 950 x 800 BC46 1M 185847 BC46 1/BK 185848 D400N 750 x 750 1005 x 1005 BC48 1GM 185854 BC48 1/BKG 185855 D400N 750 x 750 1005 x 1005 BC54 1M 185857 BC54 1/BK 185858 D400N 900 x 600 1100 x 800 BC57 1GM 185867 BC57 1/BKG 185868 D400N 900 x 600 1100 x 800 BC66 1M 185870 BC66 1/BK 185871 D400N 900 x 900 1163 x 1155 BC78 1 185874 BC78 1/AP 185875 BC78 1/BL 185876 D400N 1250 x 675 1500 x 875 BC81 1G 185889 BC81 1/AP TBA BC81 1/BLG 185890 D400N 1250 x 675 1500 x 875 * Cover mass per pair. G Ventilated. M Covers not coupled and cover mass is for single half cover. Shaded area is Inter-Ax2 design. Use loop handled lifting keys see accessories page 77.

27

D400 Inter-Ax D400-N Sealed

AT A GLANCE
INTENSITY FEATURE

N
FEATURE FEATURE Recommended for use in city roads carrying heavy traffic. Features: I Double triangular I Non-rock design I Push-fit seal plate compatible frame design I LTS installation and durability features Options: I Seal plate options I Badging options KITEMARK Code SAP code CLASS APPLICATION

D40
GROUP

A C E

Code with SAP code with BS EN 124 Clear opening Over base Depth Cover Total lock & seal lock & seal loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) BC10 1/CC 185802 D400 D400 D400 600 dia 600 x 600 750 x 600 800 x 800 820 x 770 960 x 820 100 100 100 50* 57* 77* 87 94 114

BC10 1/AG 185800 185910 BE06 1 BE38 1 185985

* Cover mass per pair. AG=complete with MSG bolt-down seal plate (0.5 bar pressure) recommended that frame is bolted to chamber. For BE06 1 or BE38 1, if sealed product is required, seal plate must be ordered separately HM125 0 (187079), HM124 0 (187078) respectively. Use loop handled lifting keys see accessories page 77.

D400 Silent Knight

AT A GLANCE
CLASS APPLICATION

D40
C
GROUP KITEMARK

4
Features: I Double triangular I Non-rock design I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Badging options I Security locking option Code SAP code Code with SAP code Code with safety grids safety grids sec. screws SAP code Code safety grid sec. screws & sec. screws Recommended for use in city roads carrying heavy traffic.

B D E

SAP code safety BS EN 124 Clear opening Over base Depth Cover Total grid & sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) TBA TBA TBA 186084 TBA TBA TBA TBA D400N D400N D400N D400N D400N D400N D400N D400N 1210 x 685 1825 x 685 1210 x 685 1825 x 685 1210 x 685 1825 x 685 1210 x 685 1825 x 685 1375 x 850 1985 x 850 1375 x 850 1985 x 850 1375 x 850 1985 x 850 1375 x 850 1985 x 850 100 100 150 150 100 100 150 150 69* 69* 69* 69* 73* 73* 73* 73* 208 307 241 354 215 318 248 365

OPEN KEYWAYS CJ14 1 186072 CJ14 1/AP 186073 CJ14 1/BL TBA CJ14 1/BN CJ24 1 186079 CJ24 1/AP TBA CJ24 1/BR 186080 CJ24 1/BP CJ16 1 186074 CJ16 1/AP 186075 CJ16 1/BL 186076 CJ16 1/BN CJ26 1 186082 CJ26 1/AP 186083 CJ26 1/BR 186085 CJ26 1/BP CLOSED KEYWAYS CJ34 1 186086 CJ34 1/AP 186087 CJ34 1/BL TBA CJ34 1/BN CJ44 1 186097 CJ44 1/AP TBA CJ44 1/BR 186098 CJ44 1/BP CJ36 1 186091 CJ36 1/AP 186092 CJ36 1/BL 186093 CJ36 1/BN CJ46 1 186100 CJ46 1/AP 186101 CJ46 1/BR TBA CJ46 1/BP * Cover mass per pair. Use loop handled lifting keys see accessories page 77.

28

D400 Pamtight
AT A GLANCE
FEATURE FEATURE

FEATURE

CLASS

APPLICATION

D40
GROUP MARK

4
Recommended for use in city roads where pressure tight sealing is required. Features: I Two rings polyethylene elastomer seating I Fastened by six bolts and clamping claws I Resistant to one bar pressure

Code RE 61 R1FD

SAP code CDPE60AF

BS EN 124 loading class D400N

Clear opening 600 dia

Over base 850 dia

Depth 100

Cover mass (kg) 53

Total mass (kg) 100

Recommended that frame is bolted to chamber.

C250 Valiant C250-40T

AT A GLANCE
FEATURE FEATURE
SLIDE

D
OUT

CLASS

APPLICATION

C250
GROUP KITEMARK

A C

3
Medium duty, cover and frame in ductile iron. Features: I Tested to D400 loading I Single-piece cover I Slide-out cover design I Single seal Options: I Security locking option I Badging options Code SAP code C5144 CCVA76HK C5144/L2 C5145 CCVA77HK C5145/L2 C5146 186025 C5146/L2 C5148 172789 C5148/L2 186022 204166 186026 186028 C5144/L4 C5145/L4 C5146/L4 C5148/L4 186023 TBA TBA 186029 Use loop handled lifting keys see accessories page 77.

Code SAP code Code SAP code BS EN 124 Clear opening Over base Depth Cover Total 2 sec. screws 2 sec. screws 4 sec. screws 4 sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) C250-40T 600 x 450 760 x 610 C250-40T 600 x 600 760 x 760 C250-40T 750 x 600 910 x 760 C250-40T 900 x 600 1060 x 760 100 100 100 100 56 69 81 96 89 106 123 142

29

C250 Trojan
AT A GLANCE
FEATURE

D
CLASS APPLICATION

C250
GROUP KITEMARK

3
Recommended for use inside industrial buildings where a double sealed unit is essential to meet building regulations. Features: I Single-piece cover I Double seal Options: I Security locking option I Badging options Code SAP code BE30 1 185919 BE30 1/AA 185920 BE30 1/AC TBA C250 Use loop handled lifting keys see accessories page 77.

A C E

Code SAP code Code SAP code BS EN 124 Clear opening Over base Depth Cover Total 2 sec. screws 2 sec. screws 4 sec. screws 4sec. screws loading class A x B (mm) C x D (mm) E (mm) mass (kg) mass (kg) 600 x 600 814 x 814 75 86 128

B125 Valiant
AT A GLANCE
FEATURE FEATURE

C
CLASS APPLICATION

B125
GROUP KITEMARK

2
Medium duty cover and frame in ductile iron. Features: I Single-piece cover I Slide-out cover design I Single seal Options: I Security locking options I Badging options I Ventilated options

B D

Code BM02 1 BM04 1G BM06 1 BM08 1G BM54 1 BM57 1G

G

SAP code 185949 185958 185959 185963 185964 185966

Code with 2 sec. screws BM02 1/AA BM04 1/AAG BM06 1/AA BM08 1/AAG BM54 1/AA BM57 1/AAG

SAP code 2 sec. screws 199553 TBA 185960 TBA 204852 TBA

Code with 4 sec. screws BM02 1/AC BM04 1/ACG BM06 1/AC BM08 1/ACG BM54 1/AC BM57 1/ACG

SAP code BS EN 124 4 sec. screws loading class TBA TBA TBA TBA TBA TBA B125 B125 B125 B125 B125 B125

Clear opening A x B (mm) 600 x 450 600 x 450 600 x 600 600 x 600 900 x 600 900 x 600

Over base C x D (mm) 750 x 605 750 x 605 750 x 750 750 x 750 1070 x 770 1070 x 770

Depth E (mm) 75 75 75 75 75 75

Cover mass (kg) 33 33 41 41 59 59

Total mass (kg) 53 53 63 63 89 89

Ventilated. Use loop handled lifting keys see accessories page 77.

30

B125 Trojan Seal Plate Compatible

AT A GLANCE
FEATURE

A
CLASS APPLICATION

B125
GROUP KITEMARK

2
E
Medium duty cover and frame in ductile iron. Features: I Single-piece cover I Push-fit seal plate compatible Options: I Security locking option I Badging options Code BE32 1 BE32 1/AA BE32 1/AC SAP code 185922 TBA TBA BS EN 124 loading class B125 B125 B125 Clear opening A x B (mm) 750 x 600 750 x 600 750 x 600 Over base C x D (mm) 935 x 785 935 x 785 935 x 785 Depth E (mm) 75 75 75 Use loop handled lifting keys see accessories page 77.

B D

Cover mass (kg) 53 53 53

Total mass (kg) 84 84 84

B125 Rapide Slide Out

AT A GLANCE
FEATURE

CLASS

APPLICATION

B125
GROUP KITEMARK

2
Recommended for use in pavements and pedestrian areas. Features: I Single-piece cover (except H050 1/H055 1/H060 1) I Slide-out cover design Options: I Badging options Code SAP code BS EN 124 loading class Clear opening A x B (mm) 380 x 230 550 x 325 450 x 450 600 x 450 600 x 600 750 x 600 900 x 600 1000 x 675 1310 x 610

B D E

Over base C x D (mm) 480 x 330 650 x 425 550 x 550 700 x 550 700 x 700 850 x 700 1000 x 700 1100 x 775 1410 x 710

Depth E (mm) 40 40 40 40 40 40 50 50 50

Cover mass (kg) 9 17 16 22 29 37 27 32 36

Total mass (kg) 14 25 24 31 39 49 69 80 90

H018 1 186464 B125 H020 1 186466 B125 H036 1 186535 B125 H041 1 CBRA75GK B125 H042 1 CBRA70CK B125 H043 1 186551 B125 H050 1 CBRA17GK B125 H055 1 CBRA18GK B125 H060 1 186557 B125 Use T-handled lifting key see accessories page 77.

31

B125 Ductile Light Duty

AT A GLANCE
FEATURE

D
CLASS APPLICATION

B125
GROUP KITEMARK

2
Code SAP code Code with 2 sec. screws

Recommended for use in areas where vehicular trafficking is not expected and where a single or double seal is required. Features: I Single-piece cover I Single or double seal Options: I Security locking options

A C

SAP code 2 sec. screws

Code with 4 sec. screws HA02 1/AC HA03 1/AC HA08 1/AC HA09 1/AC

SAP code 4 sec. screws 186871 186876 186886 186891

BS EN 124 loading class B125 B125 B125 B125

Clear opening A x B (mm) 600 x 450 600 x 600 600 x 450 600 x 600

Over base C x D (mm) 711 x 560 771 x 771 776 x 625 776 x 776

Depth E (mm) 41 44 41 44

Cover mass (kg) 26 34 30 49

Total mass (kg) 40 53 53 79

SINGLE SEAL 186870 HA02 1/AA TBA HA02 1 186874 HA03 1/AA 186875 HA03 1 DOUBLE SEAL HA08 1 186884 HA08 1/AA 186885 HA09 1 186889 HA09 1/AA 186890 Use T-handled lifting key see accessories page 77.

B125 Ductile Light Duty Recessed

AT A GLANCE
FEATURE

D B
CLASS APPLICATION

B125
GROUP KITEMARK

2
Code SAP code Code with 2 sec. screws SINGLE SEAL HA05 1 186879 HA05 1/AA HA06 1 186881 HA06 1/AA DOUBLE SEAL HA11 1 186894 HA11 1/AA HA12 1 186899 HA12 1/AA Use T-handled lifting key see accessories page 77.

Recommended for use in domestic applications eg. driveways, patio areas and featuring recessed cover for infill. Features: I 32mm recessed single-piece cover I Single or double seal Options: I Security locking options

A C E

SAP code 2 sec. screws TBA 186882 186895 186900

Code with 4 sec. screws HA05 1/AC HA06 1/AC HA11 1/AC HA12 1/AC

SAP code BS EN 124 4 sec. screws loading class 186880 186883 186896 186901 B125 B125 B125 B125

Clear opening A x B (mm) 600 x 450 600 x 600 600 x 450 600 x 600

Over base C x D (mm) 711 x 560 711 x 711 775 x 625 775 x 775

Depth E (mm) 72 72 72 72

Cover mass (kg) 30 32 39 52

Total mass (kg) 50 54 65 82

32

B125 Recessed Single Seal Covers

AT A GLANCE
FEATURE

D
CLASS APPLICATION

B125
GROUP KITEMARK

2
Recommended for use in domestic applications eg. driveways, patio areas and featuring recessed cover for infill. Features: I Single seal I Four corner lifting points

I 75mm recessed single-piece cover

Product code HA24 1 HA26 1

SAP product code CBHY56QK CBHY71QK

BS EN 124 loading class B125 B125

Clear opening A x B (mm) 450 x 450 600 x 600

Over base C x D (mm) 558 x 558 711 x 711

Depth E (mm) 100 100

Cover mass (kg) 25 37

Total mass (kg) 47 65

Use loop lifting key see accessories page 77.

33

Notes

34

Gully Grates

Section 2
35

Contents
E600 D400
Briflo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Aqua-Max . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Rexus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Watershed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Ax-S 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Victoria . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Aquafall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Torrent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Waterway 2000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Waterway 1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

C250

Watershed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pedestrian . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Watergate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Waterflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46 46 47 47

B125

Aquaflo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

36

E600 Briflo
AT A GLANCE
INTENSITY FEATURE

H
CLASS APPLICATION

E600
GROUP KITEMARK

5
Recommended for use in trunk roads carrying fast-moving traffic or industrial areas subject to exceptionally heavy traffic. Features: I Double triangular I Non-rock design

A C

Code BZ460 1

SAP code 185973

BS EN 124 Clear opening loading class A x B (mm) E600 465 x 465

Over base C x D (mm) 620 x 570

Depth E (mm) 140

Waterway HA102 Grating Total area (cm2) reference mass (kg) mass (kg) 880 TBA 49* 97

* Grating mass per pair.

37

High efficiency gratings

It is now widely accepted that increased carbon dioxide generation is causing global warming. These higher temperatures also mean increased rainfall with forecasters predicting 10% more rain in England and Wales in less than a decade. More rain will demand more efficient gratings to disperse larger quantities of surface water safely and quickly to avoid localised flooding and the devastating consequences often seen in recent news reports. Saint-Gobain Pipelines engineers have developed a range of high efficiency gratings for such a purpose. These gratings include: I Aqua-Max I Rexus I Torrent I Waterway 2000 I Waterway 1200

D400 Aqua-Max range

Easier, safer, more secure and highly efficient Saint-Gobain Pipelines have always been at the forefront of product design and development, constantly pushing boundaries and with the new Aqua-Max grating, this theme continues. Increased security The Aqua-Max has an automatic passive spring locking system that secures the grating firmly in place once it has been closed. This spring lock is standard on all Aqua-Max products and is integrated into the grating itself. Drawing on our in-depth knowledge of ductile iron and its inherent properties, this unique technology utilises the materials elasticity in areas where the components interact and allows for the locking of the grate within the frame without the use of a mechanical locking device. Instead, a locking arm engages with a lug on the inside of the frame to prevent unauthorised or accidental opening. A prising bar is required to lever the grating open at which point the locking arm elastically deflects past the frame lug, allowing the grating to be hinged open. Increased safety Saint-Gobain Pipelines engineers have developed the markets first truly captive hinged grating. Designers have generated a product that does not employ separate hinge pins. The Aqua-Max grating is fitted into the frame during manufacture and held securely in place by a welded rear frame panel. This ensures that once assembled the grating and frame cannot be separated even under the most arduous conditions.

38

Improved efficiency Aqua-Max has been designed with water absorption at the forefront of the engineers mind. The most efficient part of a grating is the area in immediate proximity to the kerb, where the vast majority of surface water is located during rainfall. Designers have ensured that the Aqua-Max has a significant water clearing area adjacent to the kerb ensuring it is the most effective grating in its class. Improved durability/lifespan Load Transfer System In recognition of the importance of whole life costs in todays financially prudent environment, the Aqua-Max range has been exactingly designed with durability in mind. The frame incorporates the benefits of the Load Transfer System (LTS) as with the popular Opt-Emax and Inter-Ax ranges. In addition wedge seatings reduce and restrict grate movement which would otherwise lead to wear and ultimately to failure. Research carried out by Nottingham University helped increase our understanding of the transfer of dynamic loads from traffic onto the access covers and gratings and subsequently from the frame to the chamber structure. In conventional designs, the load is concentrated at the corners of the casting creating excess strain on specific areas of the bedding material. The new LTS features were designed specifically to reduce this strain in the mortar and thereby minimise the risk of cracking which can cause premature failure. The system comprises the following four features:
For products that have the E+ feature, the trademark is detailed in the AT A GLANCE section of the product pages.

For products that have the LTS feature, the trademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

I Large corner webs

FEATURE

I Bonding ribs I Rib positioning I Flange stiffness. Improved opening ergonomics Compared to traditional lift-out gratings, the hinged Aqua-Max design gives quick and easy access for drain rodding and cleaning, with minimum required effort.

Highly efficient adjacent kerb area

Captive hinge with integral hinge pins

FEATURE

Retro-fit locking device option

Automatic spring arm locking device

LTS

39

D400 Aqua-Max
AT A GLANCE
FEATURE FEATURE

FEATURE

FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

B D

4
Recommended for use in city roads carrying continuous heavy traffic where efficient water removal is required with the addition of a captive hinge for ease of maintenance. Features: I Captive hinged grating I Non-rock design I Single-piece grating I LTS installation and durability features I Automatic grating security locking I Wedge seating I HA 104/2 compliant I Sewers for Adoption 6 compliant Options: I Additional security locking option BY34 1 BY35 1

Code

SAP code 205864 205865

Description Kerb hinging Kerb hinging

BS EN 124 Clear opening Over base loading class A x B (mm) C x D (mm) D400 D400 450 x 450 450 x 450 660 x 550 660 x 550

Depth E (mm) 100 150

Waterway HA102 Total area (cm2) reference mass (kg) 1240 1240 T T 47 52

40

D400 Rexus
AT A GLANCE
FEATURE FEATURE

D
FEATURE FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

A C

4
E
Recommended for use in city roads carrying continuous heavy traffic where efficient water removal is required with the addition of a captive hinge for ease of maintenance. Features: I Captive hinged grating I Non-rock design I Single-piece grating I LTS installation and durability features I Automatic grating security locking I Multi-directional water deflectors I Wedge seating Options: I Additional security locking option Code H466R 1 H466L 1 H465 1 SAP code TBA TBA TBA Description BS EN 124 Clear opening Over base Depth Waterway HA102 Total loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg) 600 x 600 600 x 600 600 x 600 800 x 714 800 x 714 800 x 800 100 100 100 1870 1870 1870 TBA TBA N/A 85 85 88 Right hand opening D400 Left hand opening D400 Four flange D400

41

D400 Watershed
The Watershed gully grate has been developed to meet the needs of engineers and the rigors of todays traffic loadings. Watershed offers ease of maintenance with its prising slot for quick opening and hinged action. Watershed combines the benefits of both double triangular and hinged grates in one unit. Thanks to its wedge seating, Watershed provides non-rock performance and the captive hinge allows fast and easy access. Large wedge seatings Give the Watershed enhanced stability and long-term performance in the most arduous traffic conditions. Captive hinge For easy access with added security. Captive hinge Single-piece unit Hinged for easy access. Prising slot For easy opening. Large water area Watershed has a large water area to help clear surface water quickly from roads. Manufactured from ductile iron, the Watershed utilises the wedge seat principle. The Watershed wedge seating operates in two directions to ensure the security and location of the grate within the frame. Wedge seat principle

Large wedge seatings

Prising slot

AT A GLANCE
FEATURE FEATURE

C
CLASS APPLICATION

D40
GROUP KITEMARK

4
Recommended for use in city roads carrying continuous heavy traffic, with the addition of captive hinge for ease of maintenance. Features: I Captive hinged grating I Non-rock design I Single-piece grating Options: I Security locking option Code HR863 1 HR865 1 HR875 1 HQ875 1 SAP code Code locked SAP code locked 186860 186861 Description

A D

BS EN 124 Clear opening Over base Depth Waterway HA102 Total loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg) D400 D400 D400 D400 370 x 430 370 x 430 370 x 430 370 x 430 575 x 630 525 x 590 575 x 525 575 x 525 100 100 100 100 980 980 1020 1020 R R R R 48 41 41 41

187136 EDWS43EK 187139 H875L 1 187134 H875R 1

Kerb hinging Kerb hinging Left hand opening Right hand opening

42

D400 Ax-S 400

AT A GLANCE
FEATURE FEATURE

D
CLASS APPLICATION

D40
GROUP KITEMARK

4
For city roads where a hinged and lockable grating is required. Features: I Removable hinged grating I Non-rock design I Single piece grating I Multi-directional water deflectors I Large frame load bearing area

A C

Code RH62 M4KA

SAP code EDAX60DKX12

Description Hinged opening

BS EN 124 Clear opening Over base Depth Waterway loading class A x B (mm) C x D (mm) E (mm) area (cm2) D400 600 dia 850 x 850 100 1190

HA102 Total reference mass (kg) TBA 58

D400 Victoria
AT A GLANCE
FEATURE

C
FEATURE FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

B D

4
For use in heavy and medium duty applications. Features: I Captive hinged grating I Non-rock design I Single-piece grating Options: I Pedestrian/cyclist safe mesh grating Code C5801 C5801M SAP code EDAF45EK Description Kerb hinged opening Kerb hinged opening EDVA44EK with mesh grating D400 D400 400 x 445 400 x 445

BS EN 124 Clear opening Over base Depth loading class A x B (mm) C x D (mm) E (mm) 550 x 535 550 x 535 100 100

Waterway HA102 Total area (cm2) reference mass (kg) TBA 995 TBA R 44 41

43

D400 Aquafall
AT A GLANCE
FEATURE FEATURE

C
CLASS APPLICATION

D40
GROUP KITEMARK

4
E
For use in heavy and medium duty applications. Features: I Captive hinged grating I Non-rock design I Single-piece grating Code C5802 C5803 C5804 SAP code EDAF33EK EDAF44EK EDAF53EK Description Left hand opening Left hand opening Left hand opening BS EN 124 Clear opening Over base Depth loading class A x B (mm) C x D (mm) E (mm) D400 D400 D400 360 x 310 400 x 430 500 x 350 510 x 410 550 x 520 645 x 440 100 100 100

B D

Waterway HA102 Total area (cm2) reference mass (kg) 765 1223 1080 S Q R 29 38 46

D400 Torrent
AT A GLANCE
FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

A C

4
Recommended for use in trunk and city roads carrying heavy traffic where efficient water removal is required. Features: I Double triangular grating I Non-rock design I Large waterway area Code SAP code Description Double triangular Double triangular BZT14 1 185981 BZT24 1 185982 * Grating mass per pair. D400 D400 1210 x 685 1825 x 685

BS EN 124 Clear opening Over base loading class A x B (mm) C x D (mm) 1385 x 850 1985 x 850

Depth Waterway HA102 Grating Total E (mm) area (cm2) reference mass (kg) mass (kg) 100 100 4500 6750 TBA TBA 70* 70* 203 300

44

D400 Waterway 2000

AT A GLANCE
FEATURE FEATURE

D
CLASS APPLICATION

D40
GROUP KITEMARK

4
Large waterway area provides efficient water removal in areas subject to high water run-off eg. catchpits, motorway verges, between verges and valleys, cuttings etc. Features: I Double triangular grating I Non-rock design I Large waterway area I LTS installation and durability features Options: I Three or four flanged frame option

A C

Code

SAP code

Description Double triangular Double triangular Double triangular Double triangular

BS EN 124 Clear opening Over base Depth Waterway HA102 Grating Total loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg) mass (kg) D400 D400 D400 D400 600 x 600 800 x 800 600 x 600 720 x 800 600 dia 800 x 800 600 x 600 820 x 770 100 100 100 150 2000 2000 2000 2000 P 57* 57* 57* 57* 89 86 92 99

BZ48 1 185976 BZ50 1I 185978 BZ52 1 185979 BZ54 1 185980

* Grating mass per pair. I Three flanged frame.

D400 Waterway 1200

AT A GLANCE
FEATURE FEATURE

CLASS

APPLICATION

D40
GROUP KITEMARK

4
Recommended for use in trunk and city roads carrying continuous heavy traffic and in areas prone to excessive traffic clipping. Features: I Double triangular grating I Non-rock design I LTS installation and durability features

A C

Code BZ32 1

SAP code 185972

Description Double triangular

BS EN 124 Clear opening Over base Depth Waterway HA102 Grating Total loading class A x B (mm) C x D (mm) E (mm) area (cm2) reference mass (kg) mass (kg) D400 435 x 435 587 x 525 100 1200 TBA 25* 43

* Grating mass per pair.

45

C250 Watershed
AT A GLANCE
FEATURE FEATURE

D
CLASS APPLICATION

C250
GROUP KITEMARK

A C

3
Recommended for use in local access roads carrying continuous traffic, where hinged access is required. Features: I Captive hinged grating I Non-rock design I Single-piece grating Code HR880 1 SAP code 187140 Description Kerb hinging BS EN 124 Clear opening Over base Depth loading class A x B (mm) C x D (mm) E (mm) C250 380 x 400 525 x 490 75

Waterway HA102 Total area (cm2) reference mass (kg) 940 S 28

C250 Pedestrian
AT A GLANCE
FEATURE

FEATURE

FEATURE

CLASS

APPLICATION

A C
For use in pedestrianised areas and areas of slow-moving traffic. Features: I Captive hinged grating I Single-piece grating I Pedestrian/cyclist safe grating design Options: I Security locking option

C250
GROUP KITEMARK

3
Code HP893 1 HY813 1 SAP code 187126 187161

Code with spring locking H893L 1 H813L 1

SAP code with spring locking 186862 186854

Description

BS EN 124 Clear opening Over base loading class A x B (mm) C x D (mm) C250 C250 325 x 312 370 x 430 475 x 400 525 x 525

Depth Waterway HA102 Total E (mm) area (cm2) reference mass (kg) 75 100 655 830 S S 22 38

Left hand opening Left hand opening

46

C250 Watergate
AT A GLANCE
FEATURE FEATURE

D
CLASS APPLICATION

C250
GROUP KITEMARK

3
Code HY811 1 HY812 1 HY815 1 HX811 1 HX812 1 HX815 1 SAP code 187158 187160 187162 187155 187156 187157 Code with spring locking H811L 1 H812L 1 H815L 1

City roads where regular access for cleaning is required and where a 100mm deep frame is required. Features: I Captive hinged grating I Single-piece grating Options: I Security locking option

A C

SAP code with spring locking 186852 186853 186855

Description Left hand opening Left hand opening Left hand opening Right hand opening Right hand opening Right hand opening

BS EN 124 Clear opening loading class A x B (mm) C250 C250 C250 C250 C250 C250 370 x 305 370 x 430 510 x 360 370 x 305 370 x 430 510 x 360

Over base C x D (mm) 525 x 400 525 x 525 664 x 454 525 x 400 525 x 525 664 x 454

Depth E (mm) 100 100 100 100 100 100

Waterway area (cm2) 735 1085 1184 735 1085 1184

HA102 reference S R R S R R

Total mass (kg) 29 37 41 29 37 41

C250 Waterflow
AT A GLANCE
FEATURE FEATURE

B D
CLASS APPLICATION

C250
GROUP KITEMARK

3
Code SAP code HP894 1 187127 HP895 1 187130 HP897 1 187132

For use in city and estate roads where regular access for cleaning is required. Features: I Captive hinged grating I Single-piece grating Options: I Security locking option

A C

Code with SAP code with spring locking spring locking H894L 1 H895L 1 H897L 1 186863 186864 186865

Description Left hand opening Left hand opening Left hand opening

BS EN 124 Clear opening Over base loading class A x B (mm) C x D (mm) C250 C250 C250 325 x 312 325 x 437 400 x 432 475 x 400 475 x 524 550 x 530

Depth Waterway HA102 Total E (mm) area (cm2) reference mass (kg) 75 75 75 787 933 1128 T S R 22 29 33

47

B125 Aquaflo
AT A GLANCE
FEATURE FEATURE

D
CLASS APPLICATION

B125
GROUP KITEMARK

A C

2
Concave grating for use in pedestrian precinct areas. Features: I Captive hinged grating I Single-piece grating I Dished grating profile

Code C6062R C6064R

SAP code 176019 186039

BS EN 124 Clear opening loading class A x B (mm) B125 B125 220 x 220 300 x 300

Over base C x D (mm) 300 x 300 375 x 375

Depth E (mm) 60 60

Waterway area (cm2) 300 575

Total mass (kg) 9 13

48

Channel Gratings

Section 3
49

Contents
E600 D400 C250
Translinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Translinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Autolinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Mecalinea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

50

E600 Translinea
AT A GLANCE
CLASS APPLICATION

E600
GROUP MARK

5
All areas subject to high axle loads such as aircraft and port areas, industrial sites etc. Features: I Modular/linear formation I Bolt-down grate I Interlocking I Suitable for crosswise traffic when secured appropriately See page 70 for installation information.

D400
42

AT A GLANCE
CLASS APPLICATION

F E

38

D40
GROUP MARK

88

4
Kerbside of roads carrying intense traffic including points which may be subject to crosswise traffic eg. lay-bys, breaks in central reservations, crossroads etc. Features: I Modular/linear formation I Bolt-down grate I Interlocking I Suitable for crosswise traffic when secured appropriately See page 70 for installation information.

Code

SAP code

BS EN 124 Grating width Length Duct width Grating Bearer bar Waterway Total loading class G (mm) A (mm) B (mm) thickness F (mm) depth E (mm) area cm2 mass (kg) E600 D400 E600/D400 E600/D400 E600/D400 E600/D400 400 400 750 750 750 800 350 350 35 35 100 100 1290 1290 46 47 10 10.6 4.4 0.5

GRATING RH40 T6HD EETL40PF RH40 T4HD EDTL40PF BEARER BAR RH40 T6GR E7 RH40 T6GS E8 END PIECE RH40 T6AD E10 CONNECTING PIECE RH40 H8ED E9

51

D400 Autolinea
AT A GLANCE
FEATURE

CLASS

APPLICATION

D40
A
GROUP MARK

4
B
For areas of high surface water run-off suitable for longitudinal drainage channels carrying light traffic only. Not recommended for areas susceptible to turning traffic. Features: I Modular/linear formation I Spring-bar grate interlocking

42 F E 38

88

Code

SAP code

BS EN 124 Grating width Length Duct width Grating Bearer bar Waterway Total loading class G (mm) A (mm) B (mm) thickness F (mm) depth E (mm) area cm2 mass (kg) D400 D400 D400 D400 300 400 500 750 750 750 75 250 350 450 35 35 35 100 1080 1500 2000 22.9 33 43 10

RE30 H9HD EDAL30PF RE40 H9HD EDAL40PF RE50 H9HD EDAL50PF BEARER BAR RH40 T6GR E7

For installation instructions see page 71.

52

C250 Mecalinea
AT A GLANCE
CLASS APPLICATION

C250
GROUP MARK

3
A
For areas of high surface run-off not subject to fast-moving through traffic eg. kerbside of town roads and streets, including crossing points subject to slow-moving traffic where connecting pieces must be used car parks etc. Not recommended for areas susceptible to turning traffic. Features: I Modular/linear formation

B G F

Code

SAP code

BS EN 124 Grating width Length Duct width Grating Bearer bar Waterway Total loading class G (mm) A (mm) B (mm) thickness F (mm) depth E (mm) area cm2 mass (kg) C250 C250 C250 C250 C250 C250 C250 C250 C250 C250 200 250 300 350 400 500 600 700 750 750 750 750 750 750 750 750 750 140 190 240 290 340 440 540 640 27 27 27 27 27 27 27 27 27 36 580 680 900 1020 1290 1590 1890 2180 16.1 21.5 26 30 35 42 54 67 4 0.5

GRATING (WITH SLOTS) HG420 1 ECML20PF HG425 1 ECML25PF HG430 1 ECML30PF RE35 H3HD ECML35PF HG440 1 ECML40PF HG450 1 ECML50PF RE60 H3HD ECML60PF RE70 H3GD ECML70PF BEARER BAR RE30 H3GD E5 CONNECTING PIECE RE30 H3ED E6

For installation instructions see page 72.

53

Notes

54

Kerb Drainage

Section 4
55

Contents
D400 C250
Aquakerb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Selecta range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Selecta 500 Urban Profile (T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Selecta 500 Rural Profile (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Selecta Maxi Urban Profile (T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Selecta Maxi Rural Profile (A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Waterfall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Watergate Kerb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

D400 Aquakerb
AT A GLANCE
FEATURE

E1

CLASS

APPLICATION

D40
GROUP KITEMARK

4
Kerb drainage unit for use in pavement kerbs adjacent to highways. Features: I Single unit I Half batter/45 splay I Locked as standard Options: I Sub frame available I Road retaining bar Code C6100A C6101A SAP code 186040 186042 BS EN 124 loading class D400 D400 Kerb profile Half batter 45 splay Over base C x D (mm) 555 x 400 555 x 400 Depth E1 (mm) 150 150 Waterway area (cm2) 468 425 Total mass (kg) 45 44 C6100 BSFZ (186041) sub frame to suit C6100A and C6101A. HMA74 1 (187120) road retaining bar.

56

C250 Selecta range

FEATURES
The result of intense collaboration with road drainage engineers, the Selecta kerb gully drainage unit in ductile iron with opening top and grating for optimum access, is the professionals solution to the problem of draining rainwater. Available in two sizes with two kerb profiles: Selecta Maxi and Selecta 500 Selecta kerb drainage units have been designed to ensure excellent drainage performance whilst maximising safety.
I Slot orientation maximises flow capacity and road user safety.

Screening of debris The presence of a raised bar prevents access into the gully for debris of too large a size and keeps certain solid objects carried by run-off water out of the sewer system. Anti-obstruction The surfaces of the bars are equipped with facets that are oriented in such a way as to prevent leaves or litter from blocking the drain. Drainage In the lower section of the gutter, the bars are arranged longitudinally in order to maximise water drainage.

I Studding on grating prevents leaves sticking to the grate and maximises flow capacity.

Simulations carried out on a test bench show increases of between 10% and 15% in absorption, in certain circumstances, compared with a traditional design consisting of a rectangular grating and a gully. Safety for cyclists On the carriageway, the bars are perpendicular to the direction of the traffic in order to ensure safety for cyclists. Safety for pedestrians On the pavement side, the elimination of clearance on the hinge system and of any roughness on the surface of the cover ensure safety for pedestrians (high heels, walking sticks, crutches, etc.) Height adjustability Three bolts allow the height adjustment (up to 50mm) of the cover frame with respect to the kerb. Height adjustability is only available on the Maxi. Operation Full opening with two flaps provides a wide unobstructed clear opening area (550 x 450mm) which facilitates access to the sewer system. In particular, the Selecta inlet is well suited to the insertion of cleaning and inspection equipment. Opening Both Selecta Maxi and Selecta 500 kerb gratings and covers features vandal resistant ductile iron spring-bars to prevent unauthorised entry. Grating and covers can be opened separately using a crow bar or pick axe as illustrated or both together to obtain full uninterrupted access.

I In the kerbline.

@ @@ @ @@ @ @@ @ @@ @ @@@@ @@ @ @@@@ @@ @@@@ @@ @@

QQQ @@@ @@@ QQQ

For products that have the E+ feature, the trademark is detailed in the AT A GLANCE section of the product pages.

@Q Q @Q @Q Q @ @@ QQ @ @Q @Q

FEATURE

Closing Following routine maintenance both the cover and grating can be closed. Applying a little pressure to the top of the cover or grating will ensure that the spring-bar activates and again provides an effective barrier against unauthorised access.

57

C250 Selecta 500 Urban Profile (T)

50

AT A GLANCE
FEATURE FEATURE

570
CLASS APPLICATION

C250
GROUP MARK

A 385

3
Kerb drainage unit for use in pavement kerbs adjacent to highways in urban applications. Features: I Hinged I Spring-bar lock I Single unit I Debris bar I For urban applications

C D 337
Code RH50 E2TS SAP code ECSE61TF BS EN 124 loading class C250 Over frame A x B (mm) 570 x 610 Frame depth C (mm) 205 Grate depth D (mm) 90 Kerb profile 37

273
Total mass (kg) 56.5

C250 Selecta 500 Rural Profile (A)

50

AT A GLANCE
FEATURE FEATURE

570
CLASS APPLICATION

C250
GROUP MARK

3
Kerb drainage unit for use in pavement kerbs adjacent to highways in rural applications. Features: I Hinged I Spring-bar lock I Single unit I Debris bar I For rural applications

385

C D 337 273

Code RH50 E2AS

SAP code ECSE61SF

BS EN 124 loading class C250

Over frame A x B (mm) 570 x 610

Frame depth C (mm) 125

Grate depth D (mm) 90

Kerb profile 45

Total mass (kg) 51

58

C250 Selecta Maxi Urban Profile (T)

FEATURE FEATURE
EN 124

AT A GLANCE

C 250

EN 124

C 250

CLASS

APPLICATION
C 250 EN 124

C250
GROUP MARK

A 250 310

3
D
Kerb drainage unit for use in pavement kerbs adjacent to highways in urban applications where height adjustment is desired. Features: I Hinged I Spring-bar lock I Single unit I Height adjustable I Debris bar Code SAP code BS EN 124 loading class C250 Over frame A x B (mm) 750 x 640 Frame depth C (mm) 175-225 RH75 E1FD ECSE75UFX11

296

344

Grate depth D (mm) 90

Kerb profile 37

Total mass (kg) 94

C250 Selecta Maxi Rural Profile (A)

FEATURE FEATURE
EN 124

AT A GLANCE

C 250

EN 124

C 250

CLASS

APPLICATION
C 250 EN 124

C250
GROUP MARK

3
Kerb drainage unit for use in pavement kerbs adjacent to highways in rural applications where height adjustment is desired. Features: I Hinged I Spring-bar lock I Single unit I Height adjustable I Debris bar Code SAP code BS EN 124 loading class C250 Over frame A x B (mm) 750 x 640 RH75 E2FD ECSE75SFX11

250

310

D 293 347

Frame depth C (mm) 135-155

Grate depth D (mm) 90

Kerb profile 45

Total mass (kg) 92

59

C250 Waterfall
AT A GLANCE
FEATURE

CLASS

APPLICATION

C250
A
GROUP KITEMARK

3
Kerb drainage unit for use in pavement kerbs adjacent to highways. Features: I Hinged I Half batter I Single unit Options: I Road retaining bar Code SAP code BS EN 124 loading class 187067 C250 HK03 1 Heavy Duty HK11 1N 187068 Heavy Duty HK02 1N 187066 N Not kitemarked. HMA74 1 (187120) road retaining bar.

Clear opening A x B (mm) 400 x 250 532 x 405 532 x 405

Over base C x D (mm) 550 x 360 562 x 465 562 x 465

Depth E (mm) 190 205 205

Road retaining bar Yes Extra Extra

Debris Total grid (cm2) mass (kg) No Yes No 43 63 63

C250 Watergate Kerb

AT A GLANCE
CLASS APPLICATION

C250
F
GROUP KITEMARK

3
Kerb hood which, used with Watergate gratings, gives a traditional combination of road grating and kerb drainage unit. Features: I Half batter/45 splay

HxI

Code HK872 1 HK884 1

SAP code 187070 187071

BS EN 124 loading class C250 C250

Clear opening F x G (mm) 340x122 340x122

Base size H x I (mm) 540x190 540x190

Depth J (mm) 245 245

Batter 12.5 45

Total mass (kg) 25 20

60

Surface Boxes

Section 5
61

Contents
Grade A
Warrior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warrior Wide Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Triangular . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solid Top . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 64 65 65

Medium Duty

Hinged Pavement Surface Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

62

Grade A Warrior range

The Warrior surface box has been specifically designed to offer fast and easy access to emergency and below-ground services. Manufactured from ductile iron and incorporating the large wedge seating principle, the Warrior surface box offers long-term stability and performance. Conformity The Warrior surface box fully meets the requirements of BS 5834 Part 3, 1985 and the performance requirements of BS 750, 1984. Certified with the BSI Kitemark for quality. Large wedge seatings Badging SV and FH standard badges are available. Contact us for other individual badge requirements. Security Safety chains can be fitted for added security. Single-piece unit Non-rock, heavy duty design. Bonding ribs Large wedge seatings Offer non-rock performance and greater stability under heavy traffic loading. Prising slots Located at both front and rear of unit for easy opening and fast access to services. Single-piece unit Bonding ribs To increase adhesion between the casting and bedding mortar. High-performance Polyester LTS Bedding Mortar is recommended for installation of this unit. Positive register A register is designed into the wedge seat for positive locating each time the cover is closed. Prising slots Wedge seat principle

For products that have the LTS feature, the trademark is detailed in the AT A GLANCE section of the product pages.

FEATURE

The Warrior wedge seating operates in two directions and has seats to ensure the security and location of the cover within the frame.

63

Grade A Warrior
AT A GLANCE
GRADE APPLICATION

A
FEATURE KITEMARK Recommended for use in city and roads carrying heavy traffic. Features: I Non-rock design I Single-piece cover I Badging options I Security chain option

A C

Code HB50 1 HB80 1 HB54 1 HB58 1 HB40 1 HB41 1Q

Q 

SAP code FSWA15CK 186986 186972 186980 FSWA32EK TBA

Code with security chain HB50 HB80 HB54 HB58 HB40 HB41 1/AT 1/AT 1/AT 1/AT 1/AT 1/AT

SAP code security chain 186963 186987 186973 186981 168303 TBA

BS5834 grade A A A A A A

Clear opening A x B (mm) 150 x 150 150 x 150 225 x 225 300 x 300 380 x 230 380 x 230

Over base C x D (mm) 225 x 225 260 x 245 325 x 325 400 x 400 505 x 355 505 x 355

Depth E (mm) 100 225 100 100 125 125

Total mass (kg) 8.5 14 14 20 26 26

No keyways. Available with yellow coating HB41F Y (186959) yellow badged FH. Use T-handled lifting key on all units except HB40 1 (FSWA32EK) where a loop handled lifting key is required see accessories page 77.

Grade A Warrior Wide Flange

AT A GLANCE
GRADE APPLICATION

A
FEATURE KITEMARK Recommended for use in city and trunk roads carrying heavy traffic. Features: I Wider flange to prevent lateral movement I Non-rock design I Single-piece cover I Badging options I Security chain option Code HB36 1 SAP code 186935 Code with security chain HB36 1/AT SAP code security chain 186936

A C E

BS5834 grade A

Clear opening A x B (mm) 380 x 230

Over base C x D (mm) 535 x 385

Depth E (mm) 125

Total mass (kg) 27

Use loop handled lifting keys see accessories page 77.

64

Grade A Double Triangular

AT A GLANCE
GRADE APPLICATION

A
Traditional double triangular design for use in city roads carrying heavy traffic. Features: I Double triangular I Non-rock design I Badging options I Security chain option

A C

Code HB07 1

SAP code 168306

Code with security chain HB07 1/AT

SAP code security chain 186921

BS5834 grade A

Clear opening A x B (mm) 430 x 280

Over base C x D (mm) 550 x 400

Depth E (mm) 100

Total mass (kg) 38

Use loop handled lifting keys see accessories page 77.

Grade A Solid Top

AT A GLANCE
GRADE APPLICATION

A
KITEMARK Recommended for use in areas subject to heavy loading but not subject to fast-moving through traffic. Features: I Solid top cover

A C

Code HB20 1

SAP code 168304

Code with security chain HB20 1/AT

SAP code security chain 186932

BS5834 grade A

Clear opening A x B (mm) 100 x 100

Over base C x D (mm) 190 x 190

Depth E (mm) 100

Total mass (kg) 6

Use T-handled lifting key see accessories page 77.

65

Grade B Hinged Pavement

AT A GLANCE
FEATURE

GRADE

APPLICATION

MEDIUM DUTY

A C

Recommended for use in pavements and other pedestrian areas where hinged access is required. Features: I Single-piece cover I Hinged I Badging options

E F

Code HH90 1 HH96 1 HH94 1 HH93E 1=

 =

SAP code 187022 187032 187029 187028

BS 5834 grade Medium Medium Medium Medium

Clear opening A x B (mm) 135 x 125 180 dia 180 dia 180 dia

Over base C x D (mm) 215 dia 275 x 275 240 x 240 240 x 240

Depth E (mm) 75 60 110 110

Spigot I/D F (mm) 202 202

Total mass (kg) 4.2 7.6 8.5 8.5

Spigot base. 40mm hole in cover for encoded meter application. Badged water.

66

Installation

Section 6
67

Installation Cover, grating and surface box

Reinstatement at existing site Site assessment stage 1
Before beginning any reinstatement work it is recommended that a site assessment is carried out. This can often save considerable time on site through improved planning. The assessment should identify: 1. Type of reinstatement required. 2. Whether or not a new cover or grating is required. If a new unit is required then the size and type of unit should be identified. This should include the frame depth of the existing unit as it is quicker and more cost effective to replace the old unit with one of equivalent frame depth. This will save having to build up the chamber in order to bring the cover to road height. 3. The extent of work required. This should include any repairs required to the brick chamber, the urgency of the work required, whether a short-term emergency repair is required and an estimate of how long the work will take.

Material selection stage 2

There are currently many different bedding materials available in the market place. The factors governing the choice of material are: I Long-term strength properties I Resistance to shrinkage I Optimum working properties I Early site opening I Consistency of performance. To meet all of the necessary requirements Saint-Gobain Pipelines recommends the use of LTS Polyester Resin Manhole Bedding Mortar. This recommendation arises from a three year research programme in conjunction with Nottingham University, Scott Wilson Pavement Engineering Ltd and the Department for Transport (DfT), to investigate the premature failure of road ironwork installations. The research revealed that the main cause of premature failure was the cracking of the bedding material, causing the ironwork to become loose. In order to remedy this problem, a greater understanding of the load transfer mechanism, and the interaction between the ironwork, mortar and surrounding ground was first developed. From this the revised performance specifications were defined. Specification Code: Material description: Material composition: Mixed weight: Workable life: Desired workability: Compressive strength @ three hours: Tensile strength @ three hours: Shrinkage: Durability: Working temperatures: Shelf life: RH7B5 0 (190277) Polyester resin manhole bedding mortar Polyester resin and filler 25kg 15 to 30 minutes Similar to 50mm slump concrete > 40 Mpa > 8 Mpa Low shrinkage over 28 days Resistant to sulphate attack, chloride ingress and the action of frost Standard above 7C to 25C Rapid below 16C to 2C 12 months in normal storage condition

Note: working life is altered by the effect of temperature.

68

Installation Cover, grating and surface box

Preparation stage 3
a. Excavate ironwork Remove old ironwork ensuring that all cracked asphalt is removed from surrounding area.

b. Clear and repair brickwork Clear brickwork of all debris and old bedding material. Check the access chamber for loose brickwork and crumbling mortar. Replace any loose bricks and repoint as necessary. Check that the access frame will seat evenly. When installing access covers with a 100mm deep frame, rebuild the brickwork chamber to a minimum level of 115mm below the carriageway surface using at least Class B engineering bricks (165mm below surface using 150mm deep frame). Any bricks used should have a compressive strength of not less than 20N/mm2.

Installation stage 4
a. Mix material Material is pre-blended in controlled quantities. Pour the liquid polyester resin into a suitable container followed by the powder hardener component. Using a mechanical mixer ensure that the material is thoroughly mixed (wetted). b. Bedding layer Place layer of bedding mortar on brickwork approximately 25mm to 40mm in depth. Ensure that enough coverage is available to make contact with the entire flange of the casting. c. Seat casting Position casting frame over the access chamber and tamp down to ensure that the mortar keys to the casting. For optimum performance units are designed to be supported under the entire flange area, up to the edge of the clear opening. Failure to provide bedding over this area will detrimentally affect the performance and longevity of the unit. d. Level casting Ensure that the casting is level with the road surface by placing a straight edge across the corners of the casting onto the road. The frame can be made level by tamping the frame into the bedding material. e. Check gaps under flange Ensure that there are no visible gaps under the flange and smooth bedding material with trowel both inside and outside of chamber.

f. Envelope flange Use the remaining mortar to envelope the flange, paying particular attention to the corner areas. Smooth out the mortar with a trowel to ensure good bonding with the casting and to avoid any initial cracks in the bedding material. g. Backfill Check that the bedding material has hardened, then backfill with asphalt. Ensure that the asphalt is properly compacted. Installation in new roads When installing covers in new roads, where the road surface has not yet been applied, embedment is made easier. Simply follow Stage 2: Material selection and Stage 4: Installation.

69

Installation Channel grating

Translinea installation
Components
400 42 38 100
4 14.5 dia holes

M16 bolt

Grating RH 40 T6 HD (E600) EETL40PF RH 40 T4 HD (D400) EDTL40PF

End pieces RH 40 T6 AD E10

88

Bearer bar RH 40 T6 GR (750 long) E7 RH 40 T6 GS (800 long) E8

Connecting piece RE 40 H8 ED E9

Installation Translinea grates should be installed using the specifically designed bearer bars and with the gratings joined together using the connecting pieces. Translinea grates should be connected to both the frame and to each other in heavily trafficked and high security areas and cross carriageway locations at least every fourth grating (see detail C).
Detail B
800 Bearer bar 750 Bearer bar 750 Bearer bar 800 Bearer bar 800 Bearer bar 800 Bearer bar

515 Rebate width

350 Duct width

Detail A
D400 grating E600 grating

Detail C

Detail B

Detail D
Connecting piece

Two end pieces

Important notice In all areas where there is extensive manouvering of HGVs or other heavy vehicles, (for example in docks, loading yards, HGV parking areas), consideration should be given to bolting down every three or four gratings. If other types of T section or angle section frames are used it must be ensured that their dimensions, security and embedment are suitable for the loading and stresses to which they will be subjected. Detail A Grating connected to grating.

750/800

750/800

Detail C Grating connected to grating using two end pieces Use every fourth grating for heavy traffic and high security situations.

End pieces

M12 x 50(30) connecting bolts

Connecting pieces

750

100

750 50

Detail D Grating and end piece.

End pieces

End piece may be bolted to duct

70

100 Rebate depth

Detail B Interlocking of bearer bar and end piece.

Installation Channel grating

Autolinea installation
Components
42 38 100
Bearer bar RH 40 T6 GR (750 long) E7

88

Installation and operation Simple Easy to install. Gratings are simply snapped into place through a ductile spring lock. With Autolinea, no accessories are needed.

Safe Autolinea provides safety in service: I no danger of accidental displacement I limited vandalism I anti-dilation effects.

Quick Removal by professionals is instantaneous, using a crowbar as a lever.

Autolinea is suitable for use at the side of highways carrying intense traffic. It should not be used in areas subject to cross traffic manouvering vehicles.

71

Installation Channel grating

Mecalinea installation
Components
8
M16 x 75 bolt

30

36 9 65

Connecting piece RE 30 H3 ED E6

Bearer bar RE 30 H3 GD (750 long) E5

Installation Mecalinea grates should preferably be installed using the specially designed bearer bars and with the gratings joined together using the connecting pieces where used in cross traffic areas.
750 Bearer bar 750 Bearer bar 750 Bearer bar

Detail B

Min rebate width

Duct width

Detail A

Typical layout for heavy use and areas subject to slow-moving traffic.

Detail A Grating connected to grating (must be used if subject to cross traffic).

Detail B Bearer bar seating,

May be bolted to duct

72

Min rebate with

LTS Polyester resin bedding mortar

Failure of the cementitious bedding mortar was found to be a principal cause of failure of road ironwork installations. Cracking of bedding material caused the ironwork to become loose. Cracking occurred due to a number of factors: I Shrinkage of the mortar during installation I Mortar having insufficient strength. Both compressive and tensile strain is built up during loading. I Installation opened to traffic too early I Differential stiffness between the access chamber and the surrounding road I Movement of the frame and flange of the casting under dynamic loading I Failure of the bond/adhesion between the casting and mortar giving rise to separation. An understanding of the behaviour of the ironwork under loading and the subsequent load transfer was developed along with the quantification of the strength (compressive and tensile) requirements of a bedding material. Saint-Gobain Pipelines engineers in collaboration with Weber SBD (manufacturers of specialist construction mortars) have developed the LTS feature, designed to increase the long-term performance of an ironwork installation. This includes LTS Polyester resin manhole bedding mortar which has been purpose-designed to provide: I Long-term strength I Resistance to shrinkage I Long-term durability I Optimum workable properties I Early site opening I Consistency of performance Used in combination with products that incorporate the LTS frame design feature, the Polyester Resin Manhole Bedding mortar will reduce the incidence of premature failure and improve the long-term performance of an ironwork installation.

Strength properties
The Nottingham University research identified and quantified the required strength to withstand the dynamic loading of a vehicle wheel. LTS bedding mortar exceeds this performance level in both compression and tensile load.

Optimum workable properties

Ease of installation is an important element in ensuring good site practice. The bedding mortar has been designed to allow enough working time to set the access cover and a slump to give easy manipulation during bedding preparation.

Durability
Resistance is excellent to environmental conditions found in the highway. The mortar is resistant to the action of frost. It will not react chemically with de-icing salts. It has a low permeability which prevents damage to ironwork by chloride ingress.

73

Notes

74

Accessories/ Glossary

Section 7
75

Accessories Seal plates and safety grids

A comprehensive range of product accessories is available to enhance, protect and increase safety. Push-fit The accessories include: I Seal plates mild steel galvanised GRP I Safety grids I Personalised badging I Lifting keys Bolt-down mild steel galvanised (MSG) seal plates Under surge conditions, pressure concentration in access shafts can lead to covers being forced out of access covers. In situations where this may occur, Saint-Gobain Pipelines offers a bolt-down MSG seal plate for added security. MSG seal plates are fixed inside the access frame and secured using eight set screws. MSG seal plates are specially designed to overcome problems of back pressure experienced in sewer shafts up to 0.5 bar (equivalent to pressure of five metres head of water). Installation (MSG) When installing the access frame it is important that the bedding mortar does not interfere with the bolt holes used to retain the seal plate. Before installing the seal plate, ensure the sealing gasket and surface of the frame in contact with the gasket are lubricated using a soft soap (the lubricant used for Tyton pipe gaskets is also suitable). Washers should be placed under each set screw head. Set screws, wrapped with thread sealing tape, should then be tightened evenly to avoid possible distortion of the seal plate. We recommend bolting the frame to the chamber. Note: Bolt-down MSG seal plates cannot be retrospectively fitted. Push-fit glass reinforced plastic (GRP) seal plates GRP seal plates act as a protective barrier against the egress of odours and the corrosive properties of sewer gases, notably in countries where the ambient temperature is high. They are also effective in reducing water infiltration. GRP push-fit seal plates are not capable of performing under conditions of back pressure. Installation (GRP) Push-fit GRP seal plates can be easily installed with the frame in-situ, and are readily removable allowing fast access to shafts. Note: Push-fit GRP seal plates may be retrospectively fitted in appropriate frames. Safety grids Specially designed MSG safety grids rest on the frames internal lip and are designed to prevent the entry of objects into the sewer shaft when work is being carried out. Safety grids are of drop-in design for ease of location in access frames and can be fitted retrospectively. Bar type and mesh type are available in appropriate frames.

Bolt-down

Mesh

Bar

76

Accessories Badging, coatings, keys, irons

Badging
The standard badges for manhole and access covers are FW (foul water) or SW (surface water). Not available on all items. Special badging Special badging of castings to individual customer requirements is also available, dependent on specific order quantities and suitability of particular designs. Please consult our sales department. Standard badges Access covers. Not available on all items.
Service Foul water Surface water Standard badge FW SW

Ductile iron product coating Saint-Gobain Pipelines access covers and gratings are supplied coated with waterbased black bitumen as standard. Castings may be supplied uncoated on request (fine cast). Bitumen acts to protect casting surfaces whilst in transit and on the stockground. In situations where castings are subjected to regular vehicular traffic, the coating on the top surface of the casting will become worn. This has no adverse effect on the castings performance. Step irons (malleable/galvanised iron)
Code RM115 0 RM230 0 SAP code 190662 190663 Shank 115mm 230mm

Lifting keys
Lifting keys are available, individually tailored to suit specific requirements. Loop-handled keys Suitable for use with E600, D400 and C250 castings and some surface boxes. See individual product pages. Available in 152mm (6"), 381mm (15"), 457mm (18") and 610mm (24"). The longer lifting keys give ergonomic benefits when lifting heavier covers. T handled keys Suitable for use with B125 covers and some surface boxes. See individual product pages. Tri-Glide key In order to maximise the manual handling benefit of the patented Tri-Glide cover system, Saint-Gobain Pipelines has developed a revolutionary lifting key. Suitable for use with all D400 Tri-Glide products. Locking/lifting keys Locking kit comprises assembly instructions; steel hole-punch; turnbuckle lock (plus locking lifting key if required).

Code RMA62 0 RMA55 0 RMA56 0 RMA57 0 RMA63 0 RMA60 0

SAP code Design C50 190666 190667 190668 C51 190670 Loop Loop Loop Loop Tee

Use

Length

Heavy duty 152mm Heavy duty 381mm Heavy duty 467mm Heavy duty 610mm Light duty 152mm Tri-Glide lifting key

Code

SAP code

Keys M12 Locking/lifting keys M16 Locking/lifting keys

RMA41 0 190664 RMA42 0 190665

77

Glossary
Bearer bar Side frame only. Used in pairs on ducts and channel gratings. Captive hinge Integral hinge which prevents total removal of cover or grating. Chequer plate Raised pattern on top surface of covers. Clear opening Nominal unobstructed access opening in a frame neglecting minor incursions. Corbaling Staggering of brickwork below frame to reduce final gully/manhole opening size to that of the frame. Double seal Traditionally double vertical tongue-in-groove relationship between cover, with double rim, and frame with double groove. Allows double grease seal against egress of odour. Limits ingress of rainwater. Double triangular Covers or gratings formed from two triangular sections giving stable seating under load and non-rock performance. Duct cover Covers and frames where frame consists of two bearer bars (side frames) enabling units to be fitted end-to-end to cover cable or pipe ducts where access may be required at any point. End hinged Hinge at end at 90 to kerb. See LEFT and RIGHT HAND OPENING. Ergonomically positive (E+) Features attributed to products that offer health and safety manual handling benefits to the operative and supplier. Solid top Single-piece ductile iron cover ie. non-recessed. GRP seal plate Plate acts as a protective barrier against sewer gases. Kerb hinged Hinge located adjacent to the kerb. Keyways (closed) Sealed lifting holes in covers for lifting keys which prevent ingress of dirt and water. Keyways (open) Lifting holes in covers for lifting keys. Left hand opening Hinged grating that opens from the left when viewed from the pavement. Standard for the UK on two-way roads. Load Transfer System (LTS) Design of frame that reduces the strain in the bedding material, enhancing ironwork installation performance and longevity.

78

Glossary
Loosely coupled The two half covers/gratings of double triangular units are connected together loosely by pins and clips. This helps prevent the covers/gratings being dropped in the shaft during lifting and, being a loose connection, still allows the two half covers/gratings to operate independently and retain their non-rock facility. MSG seal plate (bolt-down) Mild steel galvanised plate for fixing inside manhole frame and capable of withstanding 0.5 bar back-pressure. Non-rock Cover/grating and frame design which gives quiet stable seating by means of threepoint non-rock seating, ie. double triangular. Gasket seatings (Pamrex, Ax-S 400) are further examples of non-rock designs. A requirement of BS EN 124 Class D400. Pressure-tight Cover and frame which can withstand internal pressure as in surcharged drain systems. Obtained by use of bolt-down MSG sealplate as in Inter-Ax, or units with sealing rings and bolt-down cover as with Pamtight. Pressure-tight units cannot be sealed retrospectively. Prising slot Slot in cover edge or occasionally on inside of frame that allows the use of a crow bar to loosen covers before removal. Recessed cover Top of cover recessed to allow infilling with a chosen material, concrete, quarry tiles etc., usually to match the surrounding area. Note most iron covers have a shallow recess and may not be suitable for use with pavior blocks. Right hand opening Hinged grating that opens from the right when viewed from the pavement. In the UK would be used on offside of one-way streets, traffic islands etc. as would be closed by oncoming traffic. Safety grid A fabricated galvanised mild steel grid, which normally drop-fits onto the frame below the cover to prevent covers and other objects being dropped into the shaft. Seal plate (bolt-down) Galvanised mild steel plate, fitted with a gasket, which is bolted to the frame to prevent egress of odours and which may limit the ingress of water. Capable of withstanding a back pressure of 0.5 bar. Cannot be fitted retrospectively. Seal plate (push-fit) Glass reinforced plastic (GRP) plate, fitted with a gasket, which is a push-fit into the frame and prevents egress of odours and which may limit the ingress of water and, especially in countries with high ambient temperature, acts as a barrier against the corrosive properties of the sewer gases. Not capable of sealing under back pressure. May be fitted retrospectively on certain products. Sealed Covers and frames which are sealed in some way to at least prevent the egress of odours from the sewer. There are different methods of sealing and these give varying standards of performance. See DOUBLE SEAL, SINGLE SEAL, SEAL PLATES AND PRESSURE TIGHT. Seating Bearing/contact area between cover and frame. Also type or contact: Three-point seating, Non-rock seating; Machined seating; Gasket (rubber) seating.

79

Glossary
Single-piece Cover/grating comprises one piece. Single seal Traditionally single vertical tongue-in-groove relationship between cover, with single rim, and frame with single groove. Allows single grease seal against egress of odour. Limits ingress of rainwater. Also see SEAL PLATE. Slide out Cover removed by lifting one end then sliding out rather than direct vertical lift. Reduces the effort needed for removal. Ventilated cover Openings within cover allow free circulation of air within the shaft and prevent pressure build-up. Minimum vented area is specified in BS EN 124. Waterway area Free area of grating which allows the passage of water (ie. total area of slots).

80

Index

Section 8

81

Index product codes alphabetical

CODE BA02 1 BA02 1/BV BA02 1/CD BA06 1 BA06 1/BV BA06 1/CD BA22 1 BA22 1/BV BA22 1/CD BA54 1 BA54 1/BV BA54 1/CD BA78 1 BA78 1/BV BA78 1/CD BB14 1 BB14 1/AP BB64 1 BC00 1 BC00 1/BK BC02 1 BC02 1/BK BC06 1/AP BC06 1/BK BC08 1 BC08 1/AP BC08 1/BK BC10 1 BC10 1/AG BC10 1/AP BC10 1/BK BC10 1/CC BC12 1 BC12 1/AP BC12 1/BK BC14 1/AP BC14 1/BK BC16 1 SAP CODE 185719 185720 TBA 172472 CDOP60MKX15 185726 CDOP67MK 185733 TBA 185735 185736 185737 185744 185745 185746 185758 185759 185766 CDIA45MF 185770 185775 185776 185788 185789 185796 TBA 185797 185799 185800 TBA 185801 185802 185806 TBA TBA TBA 185807 185810 PAGE 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 24 24 24 27 27 27 27 27 27 27 27 27 27 28 27 27 28 27 27 27 27 27 27 CODE BC16 1/AP BC16 1/BK BC18 1 BC18 1/BK BC22 1 BC22 1/BK BC24 1 BC24 1/BK BC26 1 BC26 1/BK BC28 1 BC28 1/BK BC30 1 BC30 1/BK BC32 1 BC32 1/BK BC38 1 BC38 1/BK BC42 1 BC42 1/BK BC46 1 BC46 1/BK BC48 1 BC48 1/BK BC54 1 BC54 1/BK BC57 1 BC57 1/BK BC66 1 BC66 1/BK BC78 1 BC78 1/AP BC78 1/BL BC81 1 BC81 1/AP BC81 1/BL BD06 1 BD14 1 SAP CODE TBA TBA 185811 TBA 185813 185814 185821 185822 TBA TBA TBA TBA 185829 185830 185834 199736 185836 185837 185842 185843 185847 185848 185854 185855 185857 185858 185867 185868 185870 185871 185874 185875 185876 185889 TBA 185890 185892 185904 PAGE 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 CODE BE06 1 BE30 1 BE30 1/AA BE30 1/AC BE32 1 BE32 1/AA BE32 1/AC BE38 1 BF06 1 BF14 1 BH14 1 BH14 1/BK BH16 1 BH16 1/BK BH30 1 BH30 1/BK BH60 1 BH60 1/BK BK01 1 BK21 1 BM02 1 BM02 1/AA BM02 1/AC BM04 1 BM04 1/AA BM04 1/AC BM06 1 BM06 1/AA BM06 1/AC BM08 1 BM08 1/AA BM08 1/AC BM54 1 BM54 1/AA BM54 1/AC BM57 1 BM57 1/AA BM57 1/AC SAP CODE 185910 185919 185920 TBA 185922 TBA TBA 185985 205763 205765 185928 185929 185935 185936 185937 TBA TBA TBA 185941 185948 185949 199553 TBA 185958 TBA TBA 185959 185960 TBA 185963 TBA TBA 185964 204852 TBA 185966 TBA TBA PAGE 28 30 30 30 31 31 31 28 23 23 26 26 26 26 26 26 26 26 15 15 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30

82

Index product codes alphabetical

CODE BY34 1 BY35 1 BZ32 1 BZ460 1 BZ48 1 BZ50 1 BZ52 1 BZ54 1 BZT14 1 BZT24 1 C5064/6 C5065/6 C5144 C5144/L2 C5144/L4 C5145 C5145/L2 C5145/L4 C5146 C5146/L2 C5146/L4 C5148 C5148/L2 C5148/L4 C5801 C5801M C5802 C5803 C5804 C6062R C6064R C6100A C6101A CJ14 1 CJ14 1/AP CJ14 1/BL CJ14 1/BN CJ16 1 SAP CODE 205864 205865 185972 185973 185976 185978 185979 185980 185981 185982 186011 186018 CCVA76HK 186022 186023 CCVA77HK 204166 TBA 186025 186026 TBA 172789 186028 186029 EDAF45EK EDVA44EK EDAF33EK EDAF44EK EDAF53EK 176019 186039 186040 186042 186072 186073 TBA TBA 186074 PAGE 40 40 45 37 45 45 45 45 44 44 24 24 29 29 29 29 29 29 29 29 29 29 29 29 43 43 44 44 44 48 48 56 56 28 28 28 28 28 CODE CJ16 1/AP CJ16 1/BL CJ16 1/BN CJ24 1 CJ24 1/AP CJ24 1/BP CJ24 1/BR CJ26 1 CJ26 1/AP CJ26 1/BP CJ26 1/BR CJ34 1 CJ34 1/AP CJ34 1/BL CJ34 1/BN CJ36 1 CJ36 1/AP CJ36 1/BL CJ36 1/BN CJ44 1 CJ44 1/AP CJ44 1/BP CJ44 1/BR CJ46 1 CJ46 1/AP CJ46 1/BP CJ46 1/BR CJ56 1 CJ56 1/AP CJ56 1/BL CJ56 1/BN CJ66 1 CJ66 1/AP CJ66 1/BP CJ66 1/BR CJ76 1 CJ76 1/AP CJ76 1/BL SAP CODE 186075 186076 TBA 186079 TBA TBA 186080 186082 186083 186084 186085 186086 186087 TBA TBA 186091 186092 186093 TBA 186097 TBA TBA 186098 186100 186101 TBA TBA 186103 186104 186105 TBA 186108 186109 TBA 186110 186114 186115 TBA PAGE 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 15 15 15 15 15 15 15 15 15 15 15 CODE CJ76 1/BN CJ86 1 CJ86 1/AP CJ86 1/BP CJ86 1/BR H018 1 H020 1 H036 1 H041 1 H042 1 H043 1 H050 1 H055 1 H060 1 H465 1 H466L 1 H466R 1 H510 1 H510 1/BV H510 1/CD H524 1 H524 1/BV H524 1/CD H530 1 H530 1/BV H530 1/CD H564 1 H564 1/BV H564 1/CD H571 1 H571 1/BV H571 1/CD H584 1 H584 1/BV H584 1/CD H811L 1 H812L 1 H813L 1 SAP CODE TBA 186122 186123 TBA TBA 186464 186466 186535 CBRA75GK CBRA70CK 186551 CBRA17GK CBRA18GK 186557 TBA TBA TBA 186785 186786 TBA 186787 186788 TBA 186789 186790 186791 205457 TBA TBA CDOP19GK 186792 186793 186795 186796 TBA 186852 186853 186854 PAGE 15 15 15 15 15 31 31 31 31 31 31 31 31 31 41 41 41 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 47 47 46

83

Index product codes alphabetical

CODE H815L 1 H875L 1 H875R 1 H893L 1 H894L 1 H895L 1 H897L 1 HA02 1 HA02 1/AA HA02 1/AC HA03 1 HA03 1/AA HA03 1/AC HA05 1 HA05 1/AA HA05 1/AC HA06 1 HA06 1/AA HA06 1/AC HA08 1 HA08 1/AA HA08 1/AC HA09 1 HA09 1/AA HA09 1/AC HA11 1 HA11 1/AA HA11 1/AC HA12 1 HA12 1/AA HA12 1/AC HA24 1 HA26 1 HB07 1 HB07 1/AT HB20 1 HB20 1/AT HB36 1 SAP CODE 186855 186860 186861 186862 186863 186864 186865 186870 TBA 186871 186874 186875 186876 186879 TBA 186880 186881 186882 186883 186884 186885 186886 186889 186890 186891 186894 186895 186896 186899 186900 186901 CBHY56QK CBHY71QK 168306 186921 168304 186932 186935 PAGE 47 42 42 46 47 47 47 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 33 33 65 65 65 65 64 CODE HB36 1/AT HB40 1 HB40 1/AT HB41 1 HB41 1/AT HB50 1 HB50 1/AT HB54 1 HB54 1/AT HB58 1 HB58 1/AT HB80 1 HB80 1/AT HG420 1 HG425 1 HG430 1 HG440 1 HG450 1 HH90 1 HH93 1 HH94 1 HH96 1 HK02 1 HK03 1 HK11 1 HK872 1 HK884 1 HP893 1 HP894 1 HP895 1 HP897 1 HQ875 1 HR863 1 HR865 1 HR875 1 HR880 1 HX811 1 HX812 1 SAP CODE 186936 FSWA32EK 168303 TBA TBA FSWA15CK 186963 186972 186973 186980 186981 186986 186987 ECML20PF ECML25PF ECML30PF ECML40PF ECML50PF 187022 187028 187029 187032 187066 187067 187068 187070 187071 187126 187127 187130 187132 187134 187136 EDWS43EK 187139 187140 187155 187156 PAGE 64 64 64 64 64 64 64 64 64 64 64 64 64 53 53 53 53 53 66 66 66 66 60 60 60 60 60 46 47 47 47 42 42 42 42 46 47 47 CODE HX815 1 HY811 1 HY812 1 HY813 1 HY815 1 N/A N/A N/A RE30 H3ED RE30 H3GD RE30 H9HD RE35 H3HD RE40 H9HD RE50 H9HD RE60 H3HD RE61 R1FD RE70 H3GD RH40 H8ED RH40 T4HD RH40 T6AD RH40 T6GR RH40 T6GS RH40 T6HD RH50 E2AS RH50 E2TS RH62 M4KA RH75 E1FD RH75 E2FD SAP CODE 187157 187158 187160 187161 187162 CDPA60MFX26 CDPA70MFX26 CDPA80KFX26 E6 E5 EDAL30PF ECML35PF EDAL40PF EDAL50PF ECML60PF CDPE60AF ECML70PF E9 EDTL40PF E10 E7 E8 EETL40PF ECSE61SF ECSE61TF EDAX60DKX12 ECSE75UFX11 ECSE75SFX11 PAGE 47 47 47 46 47 20 20 20 53 53 52 53 52 52 53 29 53 51 51 51 51/52 51 51 58 58 43 59 59

84

Index product codes numerical

SAP CODE 168303 168304 168306 172472 172789 176019 185719 185720 185726 185733 185735 185736 185737 185744 185745 185746 185758 185759 185766 185770 185775 185776 185788 185789 185796 185797 185799 185800 185801 185802 185806 185807 185810 185811 185813 185814 185821 185822 CODE HB40 1/AT HB20 1 HB07 1 BA06 1 C5148 C6062R BA02 1 BA02 1/BV BA06 1/CD BA22 1/BV BA54 1 BA54 1/BV BA54 1/CD BA78 1 BA78 1/BV BA78 1/CD BB14 1 BB14 1/AP BB64 1 BC00 1/BK BC02 1 BC02 1/BK BC06 1/AP BC06 1/BK BC08 1 BC08 1/BK BC10 1 BC10 1/AG BC10 1/BK BC10 1/CC BC12 1 BC14 1/BK BC16 1 BC18 1 BC22 1 BC22 1/BK BC24 1 BC24 1/BK PAGE 64 65 65 18 29 48 18 18 18 18 18 18 18 18 18 18 24 24 24 27 27 27 27 27 27 27 27 28 27 28 27 27 27 27 27 27 27 27 SAP CODE 185829 185830 185834 185836 185837 185842 185843 185847 185848 185854 185855 185857 185858 185867 185868 185870 185871 185874 185876 185889 185890 185892 185904 185910 185919 185920 185922 185928 185929 185935 185936 185937 185941 185948 185949 185958 185959 185960 CODE BC30 1 BC30 1/BK BC32 1 BC38 1 BC38 1/BK BC42 1 BC42 1/BK BC46 1 BC46 1/BK BC48 1 BC48 1/BK BC54 1 BC54 1/BK BC57 1 BC57 1/BK BC66 1 BC66 1/BK BC78 1 BC78 1/BL BC81 1 BC81 1/BL BD06 1 BD14 1 BE06 1 BE30 1 BE30 1/AA BE32 1 BH14 1 BH14 1/BK BH16 1 BH16 1/BK BH30 1 BK01 1 BK21 1 BM02 1 BM04 1 BM06 1 BM06 1/AA PAGE 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 28 30 30 31 26 26 26 26 26 15 15 30 30 30 30 SAP CODE 185963 185964 185966 185972 185973 185976 185978 185979 185980 185981 185982 185985 186011 186018 186022 186023 186025 186026 186028 186029 186039 186040 186042 186072 186073 186074 186075 186076 186079 186080 186082 186083 186084 186085 186086 186087 186091 186092 CODE BM08 1 BM54 1 BM57 1 BZ32 1 BZ460 1 BZ48 1 BZ50 1 BZ52 1 BZ54 1 BZT14 1 BZT24 1 BE38 1 C5064/6 C5065/6 C5144/L2 C5144/L4 C5146 C5146/L2 C5148/L2 C5148/L4 C6064R C6100A C6101A CJ14 1 CJ14 1/AP CJ16 1 CJ16 1/AP CJ16 1/BL CJ24 1 CJ24 1/BR CJ26 1 CJ26 1/AP CJ26 1/BP CJ26 1/BR CJ34 1 CJ34 1/AP CJ36 1 CJ36 1/AP PAGE 30 30 30 45 37 45 45 45 45 44 44 28 24 24 29 29 29 29 29 29 48 56 56 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28

85

Index product codes numerical

SAP CODE 186093 186097 186098 186100 186101 186103 186104 186105 186108 186109 186110 186114 186115 186122 186123 186464 186466 186535 186551 186557 186785 186786 186787 186788 186789 186790 186791 186792 186793 186795 186796 186852 186853 186854 186855 186860 186861 186862 CODE CJ36 1/BL CJ44 1 CJ44 1/BR CJ46 1 CJ46 1/AP CJ56 1 CJ56 1/AP CJ56 1/BL CJ66 1 CJ66 1/AP CJ66 1/BR CJ76 1 CJ76 1/AP CJ86 1 CJ86 1/AP H018 1 H020 1 H036 1 H043 1 H060 1 H510 1 H510 1/BV H524 1 H524 1/BV H530 1 H530 1/BV H530 1/CD H571 1/BV H571 1/CD H584 1 H584 1/BV H811L 1 H812L 1 H813L 1 H815L 1 H875L 1 H875R 1 H893L 1 PAGE 28 28 28 28 28 15 15 15 15 15 15 15 15 15 15 31 31 31 31 31 18 18 18 18 18 18 18 18 18 18 18 47 47 46 47 42 42 46 SAP CODE 186863 186864 186865 186870 186871 186874 186875 186876 186879 186880 186881 186882 186883 186884 186885 186886 186889 186890 186891 186894 186895 186896 186899 186900 186901 186921 186932 186935 186936 186963 186972 186973 186980 186981 186986 186987 187022 187028 CODE H894L 1 H895L 1 H897L 1 HA02 1 HA02 1/AC HA03 1 HA03 1/AA HA03 1/AC HA05 1 HA05 1/AC HA06 1 HA06 1/AA HA06 1/AC HA08 1 HA08 1/AA HA08 1/AC HA09 1 HA09 1/AA HA09 1/AC HA11 1 HA11 1/AA HA11 1/AC HA12 1 HA12 1/AA HA12 1/AC HB07 1/AT HB20 1/AT HB36 1 HB36 1/AT HB50 1/AT HB54 1 HB54 1/AT HB58 1 HB58 1/AT HB80 1 HB80 1/AT HH90 1 HH93 1 PAGE 47 47 47 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 32 65 65 64 64 64 64 64 64 64 64 64 66 66 SAP CODE 187029 187032 187066 187067 187068 187070 187071 187126 187127 187130 187132 187134 187136 187139 187140 187155 187156 187157 187158 187160 187161 187162 199553 199736 204166 204852 205457 205763 205765 205864 205865 CBHY56QK CBHY71QK CBRA17GK CBRA18GK CBRA70CK CBRA75GK CCVA76HK CODE HH94 1 HH96 1 HK02 1 HK03 1 HK11 1 HK872 1 HK884 1 HP893 1 HP894 1 HP895 1 HP897 1 HQ875 1 HR863 1 HR875 1 HR880 1 HX811 1 HX812 1 HX815 1 HY811 1 HY812 1 HY813 1 HY815 1 BM02 1/AA BC32 1/BK C5145/L2 BM54 1/AA H564 1 BF06 1 BF14 1 BY34 1 BY35 1 HA24 1 HA26 1 H050 1 H055 1 H042 1 H041 1 C5144 PAGE 66 66 60 60 60 60 60 46 47 47 47 42 42 42 46 47 47 47 47 47 46 47 30 27 29 30 18 23 23 40 40 33 33 31 31 31 31 29

86

Index product codes numerical

SAP CODE CCVA77HK CDIA45MF CDOP19GK CDOP60MKX15 CDOP67MK CDPA60MFX26 CDPA70MFX26 CDPA80KFX26 CDPE60AF E10 E5 E6 E7 E8 E9 ECML20PF ECML25PF ECML30PF ECML35PF ECML40PF ECML50PF ECML60PF ECML70PF ECSE61SF ECSE61TF ECSE75SFX11 ECSE75UFX11 EDAF33EK EDAF44EK EDAF45EK EDAF53EK EDAL30PF EDAL40PF EDAL50PF EDAX60DKX12 EDTL40PF EDVA44EK EDWS43EK CODE C5145 BC00 1 H571 1 BA06 1/BV BA22 1 N/A N/A N/A RE61 R1FD RH40 T6AD RE30 H3GD RE30 H3ED RH40 T6GR RH40 T6GS RH40 H8ED HG420 1 HG425 1 HG430 1 RE35 H3HD HG440 1 HG450 1 RE60 H3HD RE70 H3GD RH50 E2AS RH50 E2TS RH75 E2FD RH75 E1FD C5802 C5803 C5801 C5804 RE30 H9HD RE40 H9HD RE50 H9HD RH62 M4KA RH40 T4HD C5801M HR865 1 PAGE 29 27 18 18 18 20 20 20 29 51 53 53 52 51 51 53 53 53 53 53 53 53 53 58 58 59 59 44 44 43 44 52 52 52 43 51 43 42 SAP CODE EETL40PF FSWA15CK FSWA32EK TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA CODE RH40 T6HD HB50 1 HB40 1 BA02 1/CD BA22 1/CD BC08 1/AP BC10 1/AP BC12 1/AP BC12 1/BK BC14 1/AP BC16 1/AP BC16 1/BK BC18 1/BK BC26 1 BC26 1/BK BC28 1 BC28 1/BK BE30 1/AC BE32 1/AA BE32 1/AC BH30 1/BK BH60 1 BH60 1/BK BM02 1/AC BM04 1/AA BM04 1/AC BM06 1/AC BM08 1/AA BM08 1/AC BM54 1/AC BM57 1/AA BM57 1/AC C5145/L4 C5146/L4 CJ14 1/BL CJ14 1/BN CJ16 1/BN CJ24 1/AP PAGE 51 64 64 18 18 27 27 27 27 27 27 27 27 27 27 27 27 30 31 31 26 26 26 30 30 30 30 30 30 30 30 30 29 29 28 28 28 28 SAP CODE TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA TBA CODE CJ24 1/BP CJ34 1/BL CJ34 1/BN CJ36 1/BN CJ44 1/AP CJ44 1/BP CJ46 1/BP CJ46 1/BR CJ56 1/BN CJ66 1/BP CJ76 1/BL CJ76 1/BN CJ86 1/BP CJ86 1/BR H465 1 H466L 1 H466R 1 H510 1/CD H524 1/CD H564 1/BV H564 1/CD H584 1/CD HA02 1/AA HA05 1/AA HB41 1 HB41 1/AT PAGE 28 28 28 28 28 28 28 28 15 15 15 15 15 15 41 41 41 18 18 18 18 18 32 32 64 64

87

Notes

88

Other products and services available from Saint-Gobain Pipelines:

Brochure Hotline Tel: +44 (0)800 028 2134 Fax: +44 (0)115 932 9513
brochures.uk.pipelines@saint-gobain.com

Ensign
Cast iron above and below ground drainage system BSI Kitemark approved to BS EN 877. Used for soil and waste, rainwater, suspended, buried and bridge drainage applications, providing lifetime service for commercial and public buildings.

Couplings and flange adaptors

Accommodating a wide range of external diameters and pipe materials in accordance with British, European Standards and ISO 9001 requirements. A diversified range from wide tolerance fittings to dedicated products.

Technical Enquiries Tel: +44 (0)1664 814014 Fax: +44 (0)1664 814025 Sales Enquiries Tel: +44 (0)115 930 0630 Head Office Lows Lane, Stanton-by-Dale, Ilkeston, Derbyshire, DE7 4QU Tel: +44 (0)115 930 5000 Fax: +44 (0)115 932 9513

Timesaver
Cast iron above ground system BSI Kitemark approved to BS 416 Part 2, used for soil and waste refurbishment, and external soil stacks for traditional appearance. Cast iron below ground system BSI Kitemark approved to BS 437, favoured for under building drainage, and unstable ground conditions due to its superior strength performance.

Valves
A comprehensive range of valves and accessories suitable for water and sewerage applications. All valves are supplied in compliance with WRAS requirements where applicable, and manufactured in accordance with ISO 9001. Gate valves, resilient and metal faced DN50 to DN300 Non return valves DN80 to DN300 Tidal flap valves DN80 to DN600 Air valves Fire hydrants

Classical Classical Plus

Cast iron rainwater and gutter systems to BS 460 BBA Certified. Seven gutter profiles and circular and rectangular downpipes systems supplied in a black primer coat. Classical Plus is a standard range of gutters and downpipes available in a factory applied semi-gloss black finished coat for immediate installation.

Rapid Flange
A business unit dedicated to offering fast and flexible service to M&E and pump market sectors specialising in providing high quality flanged products and offering technical support and rapid response www.rapidflange.com

EPAMS
A new syphonic rainwater system in cast iron BBA certified.

Induct Plus
An installation accreditation scheme, designed to give peace of mind and confidence to water utilities and contractors in the knowledge that the ductile iron pipeline that they have purchased will be installed effectively and in its optimum condition.

Integral and Integral Plus

A complete range of sewerage pipeline products available from DN80 to DN1800, fully compliant with the requirements of BS EN 598.

Natural
A new generation of potable water pipeline products available DN80 to DN800 with a new revolutionary system of external protection, fully compliant with the requirements of BS EN 545.

Access covers and gratings

A comprehensive range of ductile iron and fabricated steel access covers and gratings. For high performance products which meet the increasing demands from traffic to a purpose designed range for low density applications, Saint-Gobain Pipelines access cover products provide targeted solutions for the key civil engineering, utility and infrastructure sectors.

Large diameter water pipes

Large diameter water pipeline products available DN900 to DN1600, fully compliant with the requirements of BS EN 545.

Your local stockist is:

visit: www.saint-gobain-pipelines.co.uk
The information given in this literature is, to the best of our knowledge, correct at the time of going to print. However, Saint-Gobain Pipelines is constantly looking at ways of improving their products and services and therefore reserve the right to change, without prior notice, any of the data contained in this publication. Any orders placed will be subject to our Standard Conditions of Sale, available on request. 2007 Saint-Gobain Pipelines

Designed and produced by Wyatt, Birmingham, UK