001 2013 GE O&G AM Tech Forum - Subsea Systems

GE GE Oil Oil& &Gas Gas
Subsea
Enabling future value in challenging environments
1 2013 GE Oil & Gas. All Rights Reserved Unauthorized Reproduction Prohibited
Agenda
Setting the Scene
Subsea Wellheads Subsea Processing Subsea Intervention
GE Oil & Gas
Setting the Scene
The Subsea Landscape

Onshore Offshore Subsea Onshore Offshore Subsea
2012 Subsea Production 9%
2020 Subsea Production 15%
Significant Growth & Technical Challenges
Deepwater
Complex Reservoirs
Reduced Cost
Improved Recovery
Continuing to build our upstream portfolio

2007 / 2008 2010 2011 2012
VetcoGray
Land, Offshore, Subsea drilling & production systems
Sondex
Downhole wireline drilling technology
Wellstream
Flexible risers Flowline products
Naxys
Multi-domain monitoring
Hydril
Pressure control
Wood Group
Pressure control
Presens
Pressure temperature & flow measurement
Supporting technology development inorganically

Technical challenges do not exist alone ...

Complexity Localisation
Expertise
Customer
Technical strategy must tick multiple boxes

Structured Products ... Delivering Value

Product Management ... a strategy aligned for growth
- Product strategy owned by domain experts - Aligned to customer and developing needs - Offline product development & innovation - Faster development cycle - Improved product performance
Structured Products ... solution to market demands and constraints

Standardisation Modularity Structured Product
+
Standard Tree
Valve, Meter, Choke options
Standard Tree with Customer Options
Reduced risk, improved quality engineering efficiency

GE Technical Trends - Deepwater

High Riser Tension High Bending Loads High Fatigue Capacity
High Lockdown Capacity

High Casing Loads Long trip times Higher pressures
Deepwater = Big rigs, long risers, high riser tension Deep reservoirs = High casing loads
GE MS wellheads enabling deepwater operations

GE Technical Trends Improved Recovery

Hydrocarbon Recovery Rate %
Typical Subsea Well Global average
Improved Oil Recovery Target

0 10 20 30 40 50 60 70
Well Intervention
Subsea Processing
IOR /EOR
60% Target
Leveraging new technology to deliver value
GE Oil & Gas
Subsea Wellheads
Subsea Wellhead Evolution

1970
300 3000 FT Torque Set / Elastomer Sealing
1990
Deepwater Weight Set, All Metal to Metal
2010
Deep Well Below Mudline Tech
2012
Deep Well Custom Solution
2014
Extreme Environment
SG-5/SG-6
MS-700 MS-1
MS-800
Petrobras MS-800
Next Gen MS-2
1st to enable broad shallow water subsea drilling
No turning DP to set hangers and seals, new structural integrity
Full bore (18.5) and added metal sealing 16 & 18 Below Mudline Equipment
Less moving parts and universal design
Optimize existing Architecture for 2X performance
Over 40 Years of Technology Innovation

Offshore Drilling Market Trends*
Global Market growth through 2016
Five rig operators lead technology use: Petrobras; Statoil; BP; Shell; Chevron.
Increasing demand and complexity

* Source: Quest Offshore
Our Industrys Challenges

Deep Water, Deep Wells
Long trips times More casing strings Longer casing strings High pressures, High temperatures
Regulatory Changes
API Revisions (qualification, testing, materials, etc ) Planning to extreme load cases, maximum anticipated surface pressures, etc
Harsh Environments
Worst case DP vessel in Shallow Water High tension and bending for drive off conditions
Speed & Flexibility

Global Standardization Global Warehouses Broad enhancement of tougher materials, Class C Welding, etc )
Conventional to FullBore Evolution

Conventional 2X the complexity with 18 & 16
HP Housing 18 Below Mudline 16 Below Mudline
Evolving from 30 day wells to 120 days

Deep Well - Global Product Offering

MS-800 Structural & Fatigue
High Fatigue, Tension, Bending, Anti Rotation, Shallow Water Flow
Well Bore
18.50, 350F and multiple hanger positions
Casing Programs
Hanging Capacity, Lockdown, Sealing Locations, Tubing Hanger Profile, Flowby 18/16 Below Mudline
Industry Leading Standards

API 17D 6A, Shell , Statoil TR, DNV Fatigue Methods
GE Subsea Wellhead Technologies

Dual-Taper Lock
Optimized for bending, fatigue and lockdown No extra trip preloading required 4 MM LBS Lockdown
High pressure housing Low pressure housing
Energizing Ring
Running Tools
20 year proven designs Drill ahead Extreme capacities for increased casing loads Smart Latch
HP Housing
U Ring Seal
Support Ring
Seal Energized
Concentric Wicker Profiles
36 Cam
Drill Ahead
Casing Hanger Seal Not Energized Debris Trap Area
MS Sealing
15,000psi above/7,500psi annulus 250F Integral 750K lockdown Up to ~400 installs/year @ 98% FTY
VX/VT Gasket
15,000psi rated 350F VT available if VX is damaged
H4 Connector
Up to 7.0MM Ft-Lbs bending 15,000 psi rated Standard on all VG wellheads 27 or 30 sizes
Subsea Wellhead Test Facility
Houston Test Facility 20,000 ft 2
4 Environmental Chambers -100F to 800F Six-sided bunkering

Pit 3: 24 2420 72,000 gal 620 caisson
All pressure tests are conducted with 6 sided bunkering GE standard is 24 of concrete or 1-2 of steel
Next Generation Subsea Wellhead
20K Pressure & 2MM LBS Lockdown
Reliable Seal Installation Automatic Lockdown
4MM LBS + 20K Casing Hanger Loads
Zero trip wear bushing
1YR X 10 Fatigue Life
Enabling higher pressures and temperature drilling
GE Oil & Gas
Subsea Processing
Subsea processing
Increased Oil Recovery CAPEX reduction OPEX reduction
Subsea
Process
Power
Value creation through integration of three disciplines

A brief timeline
Evolution over 50 years of increased oil recovery subsea
600 20 years to adopt 150 Subsea boosting just reaching the 20 year mark
450 100 300 50 150 0 1980 2000 2020 0 10 20 30 40
0 1960
No . subsea trees installed [Quest]
Subsea boosting is in tree year ~1981
20 years of subsea processing in our industry, this is when it really begins

GE Subsea, Process and Power

Subsea Systems
Subsea trees & wellheads Subsea power & processing Controls Manifolds Flexible risers Flow lines Specialty connectors & pipes
Turbomachinery
Gas & steam turbines Axial, centrifugal & reciprocating compressors Pumps Control panels Industrial modules
Global Services Measurement & Control

Asset condition monitoring, control, sensing & inspection solutions Optimization & diagnostic software Transactional outage services Contractual services Conversions, modifications & upgrades Remote monitoring & diagnostics
Subsea
Solutions Drilling & Surface
Electric submersible pumps
Power & Water

Aeroderivative Gas Turbines Gas Engines Gasification Generators Heavy Duty Gas Turbines Renewable Energy Steam Turbines Water & Process Technologies
Power Conversion
Electrical motors Variable speed drives Uninterruptable power supply
Cutting edge technology solutions across the value chain

Ormen Lange Pilot, Nyhamna
GE Scope: Long Stepout Power Supply Switchgear, UPS , Compressor VSD, Pump VSD, BlueC Compressor
Photo: Svein Ivarsen Norske Shell Roger 2013 GE Oil & Gas. All/ Rights Reserved
Unauthorized Reproduction Prohibited
24
Subsea Power Supply Evolution

SPEED
Alstom
ABB Offshore Systems
Troll Pilot
Nautilus
Tyrihans
Converteam
Paimpol
VetcoGray
sgard Gas Compression
Ormen Lange
Research Design Testing Engineering Qualification Products - Systems

Subsea compressor evolution

Horizontal 4 bearings rigid coupling Horizontal 4 bearings flexible coupling Vertical 4 bearings rigid coupling Vertical 4 bearings flexible coupling Horizontal 3 bearings Vertical 3 bearings
0 50 100 150 200 250 300 350 400
Robustness
Reliability
Size
Blue-C submerged and running

Cost-effective alternative to traditional offshore platforms
A single sealed housing to withstand extreme operating conditions A simplified mechanical configuration for reliable unattended operation
Speed & pressure range fully tested during the first 2,300 hours of operation on January 28th, 2013
Next Generation Wet Gas Compression
One GE integrated team development Subsea Simplification
Universal Subsea Boosting System

Paragraph title
Text Text Text Text Text Text Text Text Text Text
Subsea processing a GE evolution
SmartCenter Wet gas compression
Statoil Subsea Factory illustration courtesy of Statoil
MSDC for ultra long step out Universal Subsea Boosting Station Troll C Subsea separation High P HV Penetrators Next gen. VSD Compact separation
Multiphase pump
MECON WM for 3000m
Single phase pump
ESPs
Separation.....
Enabling extended field life and improved hydrocarbon recovery

GE Oil & Gas
Subsea Intervention
The Recovery Opportunity
4D Seismic Horizontal/multilateral drilling Water/gas Injection/flood Artificial Lift Digitization/field management Subsea boosting Intervention
Primary Recovery
Secondary Recovery
Tertiary Recovery
Extending field life

Unlock Reservoir/Well Potential
Improved Oil Recovery from ageing assets is possible

32 GE 2012 All Rights Reserved32 2013 GE Reproduction Oil & Gas. All Rights Reserved Unauthorised Prohibited
Unauthorized Reproduction Prohibited
Subsea reservoir / well recovery

Subsea a major production growth area
14.6%
Subsea reservoirs typically have lower recovery rates
Average well age >10 years
Over 80% >5 years old
4.8%
2000
2020
X%
Subsea Production (% of Total Production)
~X-20%
Operators targeting improved reservoir recovery
More intervention intensity required subsea
~60%
Total No. of Wells Total No. of Interventions % Interventions Technical Success Rate
Onshore 964 824 85% 66%
Offshore Platform 616 236 38% 57%
Subsea 135 23 17% 96%
More production enhancing subsea intervention is needed

Sources:, GE research, Morgan Stanley (2013), WIEN. 33 2013 GE Oil & Gas. All Rights Reserved Unauthorized Reproduction Prohibited
Subsea Well Intervention

Subsea intervention landscape
The vessel (work platform) The intervention well access/ control system Subsea equipment (permanent production control) Vessel profile
Vessel/Rig Types
Cat A (light) Cat B (medium) Cat C (heavy)
Subsea ROV (intervention support) Down hole tooling (i.e. logging)
Intervention Riserless wireline Coiled tubing, method and slickline wireline and (RLWI) slickline (CT) Main activities Borehole survey Wireline logging Stimulation GL Valve repair Coiled Tubing ops Well workover ESP Changeout Abandonment
Heavy operation, drilling BOP Re-drill or sidetrack Cementing Casing leak Well workover
Additional Production Generation i.e. Fracturing Production Safeguarding i.e. scale removal Production restoration i.e. gas lift valve repair Updating Reservoir Information i.e. logging
The Well Access Challenge

Increasing Depths To 3000m Open Water - Circa 2000m Becoming The Norm Increased Pressure Ratings To 15k Moving To 20k. Increased Temperature Rating To 180 Deg C Increased EHS Requirements Post Macondo
Sources:, GE research, Morgan Stanley (2013), WIEN. 34 2013 GE Oil & Gas. All Rights Reserved Unauthorized Reproduction Prohibited
Enabling Technology
HAR EDP Connector

SIL 2 rated capability to safely disconnect surface & subsea packages instantly under normal operational or emergency conditions prevents environmental and equipment damage
Last line of defence break-away SAFT Jt.
Stress Joint
EDP Accumulation
HAR
EDP
LRP
Enabling Technology
HAR EDP Connector

New, High Angle Release EDP Connector 10kpsi, 2,000m WD, API 17G Compliant Undergoing enhancement program Min 10 degree disconnect angle 7 3/ 8 Concentric with 2 Hydraulic couplers. Instant quick disconnect Self Aligning Available Q4 2013
Primary Lock Stroking Hydraulic Coupler Locking Dogs Dampeners
Latch ring
Enabling Technology
Safety Joint
Last line of defence break-away SAFT Jt.
Joint provides protection to surface & subsea systems when unexpected loads are applied to Riser String
Stress Joint
(eg Compensation System lock up).
EDP Accumulation EDP
LRP
Enabling Technology
Safety Joint
Safety Joint in Working Mode
Collet Ring Lockout Device Safety Joint Tuned Bolts
Pressure Balanced / Neutral ... avoids need for each well bore pressure to re calibrate Hand off capacity 350 kips Can be set to any breaking load using calibrated weak link bolts. During running, the device is locked to
prevent accidental separation.

Pressure Balance Piston
Available Q4 2013
Enabling Technology
SIL 2 Rated CWOR

SIL 2 rated & certified safety system for CWOR Intervention Critical Functionality Surface Tree Shut In. EDP Emergency Disconnect. LRP Well Shut In Safety Joint Initiated Riser and Well Isolation Full Redundancy Subsea PLCs 2000m Water Depth Specified SIL 2 TUV Certification API 17G and Statoil TR Compliant Available Q4 2013
Post-Macondo Safer Systems are now being specified

Future State 2013 to 2017

CWOR Light Well Intervention Technology
Best-in-Class Subsea Well Access Structured Product API 17G Compliant 15K psi+ 3000m 180 Deg C SIL 2 Rental Fleet Lowest Op Times
Life Of Field Service
Intervention
Solutions
Subsea Test Trees
Tubing Hanger Running & Completion Systems
Work Over Control Systems
Safe, efficient Intervention Solutions across the well lifecycle

GE Technology
Wellhead Technology
Enables harsher environments and higher temperatures and pressures
Subsea Processing
Enabling extended field life and improved hydrocarbon recovery
Intervention Systems
Enabling lower cost operations
Enabling the Subsea Field of the Future


001 2013 GE O&amp;G AM Tech Forum - Subsea Systems

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

001 2013 GE O&amp;G AM Tech Forum - Subsea Systems

Hochgeladen von

Copyright:

Verfügbare Formate

GE GE Oil Oil& &Gas Gas

Enabling future value in challenging environments

GE Oil & Gas

Setting the Scene

The Subsea Landscape

2012 Subsea Production 9%

2020 Subsea Production 15%

Significant Growth & Technical Challenges

Continuing to build our upstream portfolio

Supporting technology development inorganically

Technical challenges do not exist alone ...

Technical strategy must tick multiple boxes

Structured Products ... Delivering Value

Structured Products ... solution to market demands and constraints

Valve, Meter, Choke options

Standard Tree with Customer Options

Reduced risk, improved quality engineering efficiency

GE Technical Trends - Deepwater

High Lockdown Capacity

GE MS wellheads enabling deepwater operations

GE Technical Trends Improved Recovery

Improved Oil Recovery Target

Leveraging new technology to deliver value

GE Oil & Gas

Subsea Wellhead Evolution

Next Gen MS-2

1st to enable broad shallow water subsea drilling

No turning DP to set hangers and seals, new structural integrity

Less moving parts and universal design

Optimize existing Architecture for 2X performance

Over 40 Years of Technology Innovation

Offshore Drilling Market Trends*

Global Market growth through 2016

Increasing demand and complexity

Our Industrys Challenges

Speed & Flexibility

Conventional to FullBore Evolution

Evolving from 30 day wells to 120 days

Deep Well - Global Product Offering

Industry Leading Standards

GE Subsea Wellhead Technologies

Concentric Wicker Profiles

Casing Hanger Seal Not Energized Debris Trap Area

Subsea Wellhead Test Facility

Houston Test Facility 20,000 ft 2

4 Environmental Chambers -100F to 800F Six-sided bunkering

Pit 3: 24 2420 72,000 gal 620 caisson

Next Generation Subsea Wellhead

20K Pressure & 2MM LBS Lockdown

Reliable Seal Installation Automatic Lockdown

4MM LBS + 20K Casing Hanger Loads

Zero trip wear bushing

1YR X 10 Fatigue Life

Enabling higher pressures and temperature drilling

GE Oil & Gas

Increased Oil Recovery CAPEX reduction OPEX reduction

Value creation through integration of three disciplines

450 100 300 50 150 0 1980 2000 2020 0 10 20 30 40

No . subsea trees installed [Quest]

Subsea boosting is in tree year ~1981

20 years of subsea processing in our industry, this is when it really begins

GE Subsea, Process and Power

Global Services Measurement & Control

001 2013 GE O&G AM Tech Forum - Subsea Systems

001 2013 GE O&G AM Tech Forum - Subsea Systems