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Abstract
Seawater desalination by parallel feed multiple-effect evaporation has a simple layout in comparison with other
multiple-effect or multistage desalination systems. Several operating configurations are analyzed, including the parallel
flow (MEE–P), the parallel/cross flow (MEE–PC), and systems combined with thermal (TVC) or mechanical (MVC)
vapor compression. All models take into account dependence of the stream physical properties on temperature and
salinity, thermodynamic losses, temperature depression in the vapor stream caused by pressure losses and the presence
of non-condensable gases, and presence of the flashing boxes. Analysis was performed as a function of the number of
effects, the heating steam temperature, the temperature of the brine blowdown, and the temperature difference of the
compressed vapor condensate and the brine blowdown. Results are presented as a function of parameters controlling
the unit product cost, which include the specific heat transfer area, the thermal performance ratio, the specific power
consumption, the conversion ratio, and the specific flow rate of the cooling water. The thermal performance ratio of the
TVC and specific power consumption of the MVC are found to decrease at higher heating steam temperatures. Also,
an increase of the heating steam temperature drastically reduces the specific heat transfer area. Results indicate better
performance for the MEE–PC system; however, the MEE–P has a similar thermal performance ratio and simpler design
and operating characteristics. The conversion ratio is found to depend on the brine flow configuration and to be
independent of the vapor compression mode.
*Corresponding author.
Presented at the Conference on Desalination and the Environment, Las Palmas, Gran Canaria, November 9–12, 1999.
European Desalination Society and the International Water Association.
0011-9164/99/$– See front matter © 1999 Elsevier Science B.V. All rights reserved
260 H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276
brine boiling temperature at constant salinity, saturation temperature. On the other hand, the
which is followed by evaporation and increase in operating lines for the MEE–PC system (Fig. 1b)
the brine salinity close to the solubility limit of include brine flashing from one effect to another.
the calcium sulfate. The operating lines for the Existing MEE units are limited to a combination
MEE–P system (Fig. 1a) show heating of the feed of parallel/forward feed, which operates at a low
seawater temperature in each effect to the top brine temperature of 70(C (Fisher et al.,
262 H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276
1985; Temstet et al., 1996). Design, construction, systems are very suitable for coupling with
and operation of other systems such as the high gas turbine power plants, which have a wide
temperature forward feed system (MEE–FF) are range of load variation.
not found on industrial scale (El-Dessouky et al., & Vapor compression MEE units provide much
1998). higher thermal performance ratios than the
Regardless, the MEE process has a highly stand-alone MEE or MSF systems, with
attractive design and operating features that make values ranging from 16–24 (Lucas and
it competitive against the dominant MSF process. Tabourier, 1985; Michles, 1993; El-Dessouky
These features include the following: and Ettouney, 1997), although a similar
& The process configuration allows for simple arrangement of vapor compression can be
modification in the routing and distribution of applied to the MSF process (El-Dessouky et
the brine stream among the system effects. al., 1999a); however, it remains on the
Therefore, the system can be operated in the conceptual design level.
forward feed mode (El-Dessouky et al., 1998)
or in the parallel feed arrangement, which Based on the above, the authors believe very
includes the parallel feed (MEE–P) (Fig. 2a) strongly that the market share of the MEE
or the parallel/cross flow (MEE–PC) (Fig. 2b). desalination industry will increase dramatically
Either of the parallel flow configurations can within the first decades of the next century
be operated in stand-alone mode or combined (Ettouney et al., 1999a).
with thermal vapor compression (MEE–P/ Literature on the MEE system includes field
TVC (Fig. 2c) or mechanical vapor com- studies, conceptual design, modeling, and
pression (MEE–PC/MVC) (Fig. 2d). economic evaluation. Analyses of various MEE
& For the same thermal performance ratio, the configurations in stand-alone modes and
MEE system has fewer effects than the MSF combined with vapor compression include simple
system; typically the MEE system has 12 mathematical models developed by El-Dessouky
effects, while the MSF system has 24 stages. and Assassa (1985), Hanbury (1995), Minnich et
Assuming a similar specific heat transfer area al. (1995), Hamed et al. (1996), and Darwish and
for both systems, the first cost of the MEE El-Dessouky (1996). In addition, a more detailed
should be lower than the MSF system because model was developed by El-Dessouky et al.
of the fewer effects, tube connections, and (1998).
partition walls (Morin, 1993; Wade, 1993). Simple models give quick and relatively
& The MEE system has stable operation over a accurate estimates for some of the main system
load range of 30–120% of the design capacity, characteristics including performance ratio,
while the MSF system has a narrower range specific heat transfer, specific flow rate of
of 70–110% (El-Dessouky et al., 1995; cooling water, and conversion ratio. On the other
Darwish and El-Dessouky, 1996). This gives hand, the detailed models provide a more
the MEE system an added edge, since accurate tool that take into consideration various
operation for most of the desalination units is design aspects and can be used to give a good
tied with power plants. Therefore, an increase description of the system performance.
or decrease in the demand load for power, Subsequent applications of the model by
especially for summer air-conditioning El-Dessouky et al. (1998) were made for the
demand in hot regions or for winter indoor single-effect thermal vapor compression by
heating in cold climates, can be met by the El-Dessouky and Ettouney (1999b), single-effect
MEE system than MSF. Also, the MEE vapor compression systems by Al-Juwayhel et al.
H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276 263
(1997), MEE combined with heat pumps by blow down on the system performance
El-Dessouky and Ettouney (1997), and & eeveloped a new solution procedure for
mechanical vapor compression by Ettouney et al. solving the equations describing the six
(1999b). Wade (1993) and Morin (1993) systems
performed economic evaluations of the MEE
systems and comparison against other thermal
and membrane desalination processes in the 2. Elements of the processes with/without
studies. Temstet and Laborie (1995), Michles vapor compression
(1995), and Temstet et al. (1996) reported field Schematics of the MEE–P, MEE–PC, MEE–
results for a number of MEE systems. Weinberg P/TVC, and MEE–PC/MVC are shown in
and Ophir (1995) and Pepp et al. (1997) Figs. 2a–2d, respectively. Because of similarities
presented a conceptual design for a vertical MEE in the layout of the vapor compression modes,
system with a large capcity of 75 migd. Such a schematics for MEE–PC/TVC and MEE–P/MVC
large system is motivated by the fact that each are not given. As is shown, each system contains
doubling the unit production capacity reduces the the following elements:
production cost by more than 20% (Silver, 1988). & a number of flashing effects (n) where each
This study is concerned with the performance effect contains evaporator/condenser tubes,
evaluation of two parallel feed configurations vapor space, brine pool, spray nozzles,
which include operation in a stand-alone mode or demister pad, and venting system
combined with thermal or mechanical vapor & a number of distillate flashing boxes (n) for
compression. The models and analysis are based the vapor compression mode and (n1) for
on the MEE–FF study originally developed by operation without vapor compression
El-Dessouky et al. (1998). Also, the study & a steam jet ejector for the TVC system and a
extends the vapor compression models developed mechanical vapor compressor for the MVC
to simulate single-effect vapor compression units system
by El-Dessouky and Ettouney (1999b), Al- & a down condenser for operation without a
Juwayhel et al. (1997), and Ettouney et al. mechanical vapor compressor
(1999b), and the models for MEE–FF combined & feed preheaters for systems operating with
with heat pumps (El-Dessouky and Ettouney, mechanical vapor compression
1997).
Recently the authors have developed models All systems have the following features:
for parallel feed multiple-effect systems with & Vapor flow is from left to right, in the
vapor compression (El-Dessouky et al., 1999d, direction of falling pressure, while the feed
1999e). The main differences between these two seawater flows in a perpendicular direction.
papers and the current study are: & Horizontal falling film tubes are used because
& considered the heat steam temperature rather of their ability to handle seawater scaling.
than the top brine temperature on system This configuration offers the additional
performance advantages of positive venting and disengage-
& increased the number of effects to 12 ment of vapor products and/or non-
& studied six possible configurations for the condensable gases, high heat transfer
parallel feed system with/without vapor coefficients, and monitoring of scaling or
compression fouling materials.
& investigated the effect of the total temperature The MEE–P process is described in the
difference between the hot brine and brine following steps:
264 H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276
& In this system, the brine stream leaving each saturation temperature of the vapor departing
effect is rejected directly to the sea. the demister is less than that of the formed
& The vapor condensate from effects 2 to n is vapor due to the frictional pressure loss in the
allowed to flash off in the associated flashing demister. The vapor flows from the demister
boxes. This generates a small amount of vapor has to be transported to the second effect.
which is used to heat subsequent effects. The This transport inevitably involves a pressure
flashed-off vapor is produced at a temperature drop and hence a corresponding decrease in
lower than the distillate condensation the saturation temperature. Another pressure
temperature by the non-equilibrium allow- fall and consequent depression in the
ance. The flashing boxes offer a means for saturation temperature of the vapor are
recovering heat from condensed fresh water. associated with vapor condensation inside the
& The intake seawater is introduced into the heat transfer tubes in the evaporators or over
down condenser where it absorbs the latent the heat transfer area in the preheaters.
heat of the condensing vapor from the last & The latent heat of condensation of the vapor is
effect. As a result, intake seawater tempera- exploited for further evaporation in the
ture increases to the feed temperature. Part of second effect. The amount of steam generated
the heated intake seawater is rejected back to by evaporation in each effect is less than the
the sea, which is known as the cooling amount generated in the previous effect. This
seawater. The function of cooling seawater is is due to an increase in the specific latent heat
the removal of the excess heat added to the of vaporization with the decrease in the effect
system in the first effect. temperature. Consequently, the amount of
& The feed seawater stream is chemically vapor generated in an evaporator by boiling is
treated, deaerated, and sprayed into the less than the amount of condensing steam
effects. The seawater spray falls in the form used for heating in the following evaporator.
of thin film down the succeeding rows of In either configuration the salinity of the brine
tubes arranged horizontally. Within each stream leaving each effect is close to the
effect the brine temperature rises to the solubility limit of CaSO4 (Fig. 1). The brine
boiling temperature corresponding to the stream leaving the last effect in the parallel or
pressure in the vapor space before a small the parallel/cross systems is rejected back to
portion of vapor is evaporated. the sea.
& In the first effect the heat required for & The boiling point elevation and temperature
preheating and evaporation is released by depression corresponding to pressure loss in
condensing a controlled mass of saturated the demister, transmission lines and during
steam inside the tube bundle. The steam is the condensation process reduce the available
supplied to the system from an external boiler. driving force for heat transfer in the
The high-quality condensate from the first evaporators and the preheaters. Thus, it is
effect is returned back to the boiler. necessary to provide excess surface areas to
& The temperature of the vapor formed in each compensate for these temperature degrada-
effect is less than the brine boiling tions. In other words, the temperature losses
temperature inside the effect by the boiling present an extra resistance to the flow of heat
point elevation. The vapor generated in each between the condensing steam and the boiling
effect flows through a knitted wire mist seawater.
separator known as wire mesh demister to & Temperature downgrading due to various
remove the entrained brine droplets. The losses does not influence the plant thermal
H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276 267
performance ratio or steam economy. The condenses part of the vapor formed in the last
plant performance ratio depends on heat effect. The steam jet ejector entrains and
balance consideration and not on the rate of compresses the remaining part of the vapor.
heat transfer. Motive steam with a pressure range of 250–
& The down condenser is provided by good 4500 kPa compresses the entrained vapor to the
vents, first for purging during start-up and desired pressure and temperature. The warm
then for removing non-condensable gases that intake seawater stream leaving the down
may have been introduced with the feed or condenser with a temperature range of 30–40(C
due to in-leakage. The presence of the non- is divided into two parts: the first is the feed
condensable gases not only impedes the heat seawater stream, which is distributed among the
transfer process but also reduces the evaporation effects, and the second is the cooling
temperature at which steam condenses at the seawater stream, which is reject back to the sea.
given pressure. This occurs partially because The cooling seawater stream removes the heat
of the reduced partial pressure of vapor in a added to the system by the motive steam. Further
film of poorly conducting gas at the interface. details on the ejector operation and properties
To help conserve steam, economy venting is were previously presented by El-Dessouky and
usually cascaded from the steam chest from Ettouney (1999b) studying the performance of
one preheater to another. The effects operated single-effect thermal vapor compression.
above atmospheric pressure are usually vented The mechanical vapor compression system is
to the atmosphere. The non-condensable gases distinguished by the absence of the down
are always saturated with vapor. The vent for condenser and use of the feed preheaters.
the last condenser must be connected to Removal of the down condenser is a result of
vacuum-producing equipment to compress the routing the entire vapor formed in the last effect
non-condensable gases to the atmosphere. to the mechanical vapor compressor where the
This is usually a steam jet ejector if high- vapor is superheated to the desired temperature
pressure steam is available. Steam jet ejectors and pressure. At the other end, the feed
are relatively inexpensive but also quite preheaters recover part of the sensible heat in the
inefficient. Since the vacuum is maintained on rejected brine and distillate product streams. This
the last effect, the unevaporated brine flows improves the system thermal efficiency and
by itself from effect to effect and only a blow- maintains production at the design levels,
down pump is required in the last effect. especially during winter operation.
i are shown in Fig. 3. The figure includes flow the condensation process) from one effect to
rates, salinity, and temperatures of various another.
streams as it enters and leaves the evaporator and & Study the effect of boiling temperature, the
the flashing box. velocity of brine flowing through the tubes of
Features of the developed mathematical feed heaters, the tube material of construction,
models include the following: and the tube bundle geometry on the required
& constant and equal heat transfer areas in all specific heat transfer area.
effects, which the standard practice in design & Consider the effects of water temperature and
of thermal desalination system. salinity on the water physical properties such
& the heat transfer equations model the heat as density, latent heat of evaporation,
transfer area in each evaporator as the sum of viscosity, Prandtl number, and specific heat at
the area for brine heating and the area for constant pressure.
evaporation. This is a new feature in mathe- & Weight the effect of the presence of non-
matical modeling and analysis of thermal condensable gases on the heat transfer
desalination processes. All of the previous coefficients in the evaporators and the feed
models in the literature allocate all of the heat heaters.
transfer area to the evaporation process.
& Model variations in the thermodynamic losses
(boiling point elevation, non-equilibrium
4. Solution algorithm
allowance inside the evaporators and the
flashing boxes, temperature depression The mathematical models for various
corresponding to the pressure drop in the configurations are interlinked and highly
demister, vapor transmission lines, and during nonlinear. Therefore, an iterative solution is
H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276 269
necessary to calculate the system characteristics. & the superheat temperature of the compressed
The solution algorithm starts with definition of vapor
the following parameters: & the heat transfer area of the feed preheaters.
& Number of effects are 4, 8, or 12.
& The heating steam temperature varies over a Fig. 4 shows the solution algorithm for the six
range of 70–120(C. systems.
& The seawater salinity is 36,000 ppm. The Newton’s iterative procedure has an
& The seawater temperature (Tcw) is 25(C. iteration error of 1×104. To facilitate the
& The temperature of rejected cooling water or conversion procedure, each equation is scaled by
feed seawater (Tf ) is 35(C. the largest term found in the equation. Therefore,
& The boiling temperature in the last effect (Tn) all equations are in the order of one. For
is 40(C. example, the salt balance equation is rearranged
& The specific heat at constant pressure of the into the following form
vapor (Cpv) is 1.884 kJ/kg (C.
& The polytropic efficiency of the compressor, f X f , F i, X b , B i
1 X f F i / X b B i
i i i i
, is 0.76 (ASHRAE, 1997).
Fig. 5. Variations in the performance parameters of MEE–P (——) and MEE–P/TVC (-----) as a function of the heating
steam temperature and number of effects.
results are obtained as a function of the heating latent heat of the heating steam at higher
steam temperature and the number of effects. As temperatures.
is shown, the performance ratio decreases for In addition, a decrease in the MEE–P/TVC
both systems at higher heating steam system is also caused by the increase in the vapor
temperatures, which is caused by (1) an increase compression range. This is because the motive
in the amount of sensible heating required for stream pressure and the vapor pressure of the
increasing the feed seawater temperature to the entrained vapor are kept constant, while the
boiling temperature, and (2) a decrease in the vapor pressure of the compressed vapor increases
272 H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276
values for the physical properties of the brine effects operating at high temperatures as set by
and condensing vapor, especially the liquid the solubility limit of CaSO4. As discussed
phase viscosity, which enhances the rate of before, the heat transfer area per effect is kept
heat transfer in either stream. constant in all calculations, which implies an
& The increase in the temperature driving force increase in the fresh water production rate at
per effect, which increases the driving force higher temperatures. This necessitates an
for heat transfer. For the same number of increase in the flow rate of the feed seawater to
effects, this behavior is obtained as a result of account for the increase in the system capacity
increasing the top brine temperature and and the limitations on the salinity of the brine
keeping the last effect temperature constant at reject streams. The decrease in the conversion
40(C. ratio upon increasing the number of effects is
also related to the increase in the system
As for the increase in the specific heat transfer production capacity, which requires the increase
area upon the increase of the number of effects, in the amount of feed seawater. Fig. 6 does not
this is caused by the decrease in the amount of include variations in the conversion ratio for the
distillate formed per effect upon increasing the MEE– PC or MEE–PC/TVC system. This is
number of effects. This is because of the smaller because the conversion ratio is independent of
temperature drop per effect, which is caused by the heating steam temperature or the number of
keeping a constant temperature range in all effects. This is because the salinity of the brine
calculations. Also, it should be noted that the blowdown stream is independent of the heating
specific heat transfer areas for the MEE–PC and steam temperature, since it is defined in terms of
MEE–PC/TVC systems are lower than those for the brine blowdown temperature, which is kept
the MEE–P and MEE–P/TVC systems. This is constant at 40(C. Therefore, the overall mass and
caused by the higher thermal performance ratio salt balance of the system is independent of the
for the MEE–PC configuration, which implies a heating steam temperature.
larger amount of product water per unit mass of Variations in the specific flow rate of cooling
heating steam. As a result, the specific heat water for the four configurations are shown in
transfer area, which is defined as the total heat Figs. 5 and 6. In Fig. 6, for the MEE–PC/TVC
transfer area divided by the total flow rate of system, the specific flow rate of cooling water
product water for the MEE–PC/TVC system is increases with the increase in the top brine
always lower than that for the MEE–P/TVC temperature. This is caused by the decrease in the
system. This is because in all calculations the system thermal performance ratio at higher top
heat transfer area per effect is kept constant and brine temperatures, which implies an increase in
equal for all systems. the specific thermal energy of the system. As
As shown in Fig. 5, identical curves are discussed before, thermal vapor compression of
obtained for the conversion ratio of the MEE–P the vapor formed in the last effect, which is kept
and MEE–P/TVC systems. This is because the at a constant temperature, to higher temperatures
salt balance for both systems is identical since above the top brine temperatures would imply
the feed salinity as well as the salinity of the reduction in the amount of entrained vapor and
brine reject from each effect are the same for therefore increase in the amount of cooling
both configurations. As shown, the conversion seawater. A similar analysis is given for the
ratio for both systems decreases with the increase MEE–PC system where at higher temperatures
in the top brine temperature. This is because of the temperature drop per effect increases and
the lower salinity of the brine reject from the results in an increase in the amount of vapor
274 H.T. El-Dessouky, H.M. Ettouney / Desalination 125 (1999) 259–276
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