Sie sind auf Seite 1von 23

S.

no 1

Name Receving sump Pump-1 Pump-2 Pump-3 Platform Equalization Transfer pump Pump-1 Pump-2 Pump-3

STATUS

ACETP - MATERIAL REQUIREMENT FOR MAINTENANCE WORKS Remark Material Required specification To be dismantled for checking seal&impeller problem ok to be changed

QTY

Running but Temperature high Dismantled Running corroded

oil ` ` checkar plate

5lits

ms 10mm

200sq feet

Running with oil leakage Not running Running

Oil seal to be changed To be welded(CI) for pump bolt leg broken

oil seal Welding rod Spider washer

50-90-10 10swg 225mm

2 Nos 20 Nos 1 Nos

pump-4

Dismandled

Bearing,oil seal& coupling problem Oil to be change HDPE grid to be cleaned

love joy coupling, spider, Bearing, oil seal, OIL

190L 190L 6310,7310 50-90-10 20/40

1No 1No Each1No 2nos 5 Lits

Pump 1,2,3,&4 Equalization Blower-1,2

Oil level Running

4a

Clarifier-2 Gear box

Not running

Material request given

Bearing Bearing Oil seal Oil seal Cooling fan Key rod

32210/Q 32208/Q 35-52-10 72-50-10 ID=32mm OD=175mm 14x10mm

2Nos 2Nos 4Nos 1No 1No 1/2 feet

shaft, 4b Clarifier-2 Wheel Damaged Material request given MS Wheel

50mm dia 530mm length ID 50mm OD 180mm Length160mm

1No

1No 1No

Small wheel 4c Clarifier-2 chain sparcket Damaged Material request given Big wheel

Dia 100mm Teeth-21Nos Dia 510mm Teeth 98Nos teeth-150Nos thick-8mm

1No

chain

1No

Sludge transfer pump Pump-1 Pump-2 Running Running Coupling damaged Delivary BF valve not working Love joy coupling star spider washer Butterfly valve 225L 225L DN 150mm 1No 1No 1No

Flash mixer Motor&Gear box Chlorinated water

Running

Service need Impeller, Bearing, Bearing, oil seal, oil seal Love joy coupling with spider Love joy coupling with spider CCNA200-300 6309 3309 45-65-7 32-52-7 150L 150L 1No 1No 1No 2No 2No 1No 1No

transfer pump-1

Dismantled

Kept in MBR office

pump-2

Not running

Coupling problem

Kept in MBR office

Pump-3 Pump-4 Centrifuge Feed pump-1

Not running Running Running Motor & pump seal problem Slightly Coupling problem

Impeller, Bearing, Bearing, oil seal, oil seal Love joy coupling with spider Love joy coupling with spider

CCNA200-300 6309 3309 45-65-7 32-52-7 150L 150L

1No 1No 1No 2No 2No 1No 1No

Feed pump-2

Dismandled

Pipe line Centrifuge mechanism MBR MBR blowersA,B,D,E, F,G,H,I,J,K

ok Running

Valve not working belt uncondition

Mechanical seal Bearing Bearing pvc flange type ball valve butterfly valve Belt

30mm 3207 6207 2.5 inch DN100mm V2240

1No 1No 1No 2nos 1no 8Nos(spare)

Running

Belt needed

MBR Blower -C

Not running

Bearing ,Belt problem

MBR blower-L Blower-B,D,J,K,L Blower All

Not running

Luburication

Bearing noise,Belt problem NRV Problem Oil & grease to be changed

V-belt Bearing Bearing Bearing Oil seal Belt Bearing Bearing Bearing Oil seal Belt NRV ball type Oil, grease

c2800/C108 22310E, 22308E, 22309E 65-80-8,52-72-8,45-62-8 22310E, 22308E, 22309E 65-80-8,52-72-8,45-62-8 DN 200 MM Servo 90 ,Castrol

40 Nos 1No, 1No, 2Nos Each2Nos 1No, 1No, 2Nos Each2Nos 6 Nos 50 lits 10Kgs

MBR FEED Pump-1,3,5,6,7,8 Pump-2 Pump-4 MBR TANK-1,2 Permeate pump Sludge circulation pump MBR TANK-3,4 Permeate pump Sludge circulation pump MBR TANK-5,6 Permeate pump Sludge circulation pump MBR TANK-7,8 Permeate pump

Running Pipe line Leakage Not running

Oil make up To be welded motor problem& dismandled

20-40 oil HDPE welding

20-40 110mm

10ltrs joint

11

pump-1,2,3 Running pump-1,2 Running pump-2,3 Running pump1 not running pump-1,2 Running pump-1,2 Running Pump 3 Not running Running 1,2 Pump 1 Not running Pump 2 ,3 Running

Oil filling cup damaged Oil filling cup damaged Oil filling cup damaged bering problem Oil filling cup damaged HDPE wellding work need

Oil filling cup Pu hose PU MTA Oil filling cup Pu hose PU MTA Oil filling cup bering Oil filling cup

oil cup 8mm pv tube& 8mmX3/8" MTA oil cup 8mm pv tube& 8mmX3/8" MTA

3Nos 2mtrs 2Nos 2Nos 2mtrs 2Nos 3NOS

6302

2nos 2NOS

HDPE welding

160 MM PIPE LINE

1 NOS

Electrical Problem Oil filling cup damaged

Oil cup

Oilcup

3 Nos

Sludge circulation pump

Pump 1Running Pump 2 Not running , Bearing Problem Bearing 6309 6310 1no 1no

MBR PNEUMATIC Valves MBR permeate chlorination plant

To be serviced suction hose some problem To be serviced

castrol gearse PU hose

castrol gearse ID 8.2mm

5 Kg 5200mtrs

Pump 1 Running PUMP2 not Running Chlorian Observation plant

Electrical Problem

Blower 1& 2 Running Reciruculation Pump 1 &2 Running

13

BCT Acid tank Pump 1&2 Running Seal Cooling tube problem Hose 8mm pp(high rated) 1 mts

RO feed pump Feed pump-1,2&3 Running B/W pump-1,2 Running Blower-1 Blower-2 14 Waste water pump Pump1 & 2 running 15 RO plant(stage 1) Mechanical seal Drive end Seal,bearing Problem Drive end Seal,bearing Problem& Non drive end Bearing Problme , Bearing Mechanical seal , Bearing Seal N309ECP269C EXPLORER SKF MAKE Seal N309ECP269C EXPLORER SKF MAKE 1no Oil cup,foot valve damaged Oil cup, pp foot valve NRV flabe tybe oil cup 150 mm 150mm 2nos 1no 1no Running Not running pump2 delivery line hdpe pipe leakage HDPE WELDING 1 JOINT

NRV Problem

NRV flabe type

DN 80mm

1no

High pressure pumpA

Not Running

1no 1no

High pressure pumpB

Not Running

2nos

Mechanical seal Drive end Seal,bearing Problem Drive end Seal,bearing Problem& Non drive end Seal,Bearing Problme , Bearing Mechanical seal , Bearing

High pressure pumpC

Not Running

High pressure pumpD High pressure pumpE RO stage 2 pump a pump b pump c NF high pressure pump pump1 pump2 HCL Dosing pump Pump-1 Pump-2 SMBS dosing pump Pump-1 Pump-2 RO antiscalent dosing pump pump1 pump2

Not Running Running

Seal N309ECP269C EXPLORER SKF MAKE Seal N309ECP269C EXPLORER SKF MAKE

1no

1no 2nos

2nos

not running not running running

motor jammed pum dismandled pump jammed slight sound optain so not run

motor bearing

6313/CF-8345C

2NOS

17

Running not running

Cooling leakage jammed

furrel

10mm

4nos

18

Not running running

pump side problem leakage

Casing bold

8mmX100mm ss

6nos

19

Running not running Delivery line hose with conector 12mm 12mmx1/2inch 2mtrs 2nos

20

Running Not Running

delivery line

Tufflen hose

8mm

2mtrs

Agitator gear box

Not running

Bearing

21

HRSCC Feed pump pump1 pump2 POLY dosing pump PUMP1 PUMP2 NF feed pump pump1 pump2

Running Running Running NOT running Running Running

oil leakge

oil seal

pump problem

diaphram set to be changed

delivery leakge

saddle clamp

6 inch

1no

22

HRSCC sludge pump pump1 pump2 RO permeate pump pump-1,2,3,4 Pump-2 NF brine transfer pump pump-1 pump-2 Degasser blower RO cleaning tank pump1 pump2 PSF&MGF Blower

running not running

motor not have

23

Running Running

delivery leakge

welding work

ss

1nos

24

not running Running Running

Bearing problem

Bearing

25 26

water going inside

NRV

DN80mm

1NO

Running Not running

suction valve problem Mec-seal problem

BF VALVE-PVC

DN 200

1NOS

27

Blower-1,2 MBR permeate transfer pump Pump-1,3 Pump-2 MBR TANK Vaccume Gauge

Running

safety item

NRV safety valve

100mm Flab type spring type

2nos 2nos

30

running not running Bearing mechanical seal 6308 40mm 2nos 1no

not Working

0-760 1/2" BSP Bottom Entery

20 nos

S.No 1 2 3 4 5 6

Spare Requirement List Material Tufflen tape 1/2" & 1" M.seal (200gms) Hacksaw blade (SS) UPVC Past PVC Past WD 40 Spare RO Skid-D End port with nut End adapetor with 'o' ring Vitalic Coupling with bush 1 1/2" & 2" 1/2" x5 " 1/2"x6" 1/2"x3" SS Bolt & nut with washer

Qty EACH 5 Box 2 box 15 Nos 2 lits 2 Lits 5 bottel

1 2 3

10 Nos 10 nos 25 nos

each 50 Nos

Material Request for MEE Condensate Line Sl.No Material QTY 1 1 1/2" GI PIPE 30 mts 2 Boiler Slow down 11 mts 1 1/2 pipe -MS No 1BR Long bend (Welding) 1 No 3 2" GI Welding Type T 1 No 2"X1 1/2" GI Reducer (Welding) 4 1 no 5 11/2" GI Flange Welded 6 nos 11/2"Flange type Bold valve (GI) 11/2" GI Elbow welded 2"Flange Type Ball valve 2"GI Flange Welded 2" GI pipe 2" GI Elblow welded 3" GI pipe 3" GI Long Bend (welded) 3"GI Elbow Welded 3" GI T Welded 3"X2" Gi Reducer 3" GI Flange Welded 3" GI Dummy Flange 21/2"X1/2" Bolt nut with double washer (GI) Guscut 3mm Non metalic

6 7

1 no 2 no

8 9 10 11 12 13 14 15 16 17 18

1 no 6 nos 30 mtrs 3 nos 68 mtrs 2 nos 6 Nos 1 no 1 No 8 Nos 1 No

19 20

76 Nos 2 mts

Sl.NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Boiler Material Request Material 1'' DD Steem trape valve 8 mm rope 6mm rope Dotlan Tape Matalic Gus cut Heater line valve Blow dowuvalve 11/2"Pipe line (Blow down line) 21/2" wire brush Temp meter Problem hand gloves 5/8"X3" Nut bolt 1/2"X3" nut Bolt 2 mm Gas cut 11/2" NRV Valve

QTY 1 nos 10mtrs 10 mtrs 15 nos 5 mtrs Service need 1 nos 12 mtrs 12 Nos 10 nos 25 nos 25 nos 2 mtrs 1 no

Note: Chemical required for boiler cleaning HDPE WELDING NEEDED FOR EQT transfer pump and chlorinator sump by pass line

PRESENT STATUS

WORK DONE

work done .running ok

under progress

work done .running ok

S.no Name 1 Receving sump Pump-1 Pump-2

Angeripalayam CETP Material Required for Electrical works Material Remark Model Specification Mini lec over load relay Mini lec over load relay Contactor TC make Ammeter Terminal block Flex cable motor Coil Burned Not working Not working Not working Not working Damaged need cable to be rewinded MPR.D2 MPR.D2 LC1D403 A60 vke make

QTY 1 no 1 no 1 no 1 no 25Nos 15mts 1 no

Cost

240v COIL 0-60Amp 35 Sq.mm 4cx10 sqmm cu 1/2 HP

Dosing Area poly Dosing Pump Chlorination Water sump Pump 1 & 3 Pump - 1 pump 2 Pump 4 CENTRIFUGE Sludge Pump Pump 21 A Ro Permeate Pump Room Ro Permeate Pump 4 & 5

motor Coil Burned to be rewinded Over load Relay Timer Main cable Short need cable Remote cable shortage need cable

30-50 Amp

25hp 240V COIL Gic 3cx35Sq.mm AL ar 4cx1.5sqmm cu Ar

2nos 1 no 1 no 150 mts 75 mts

motor Coil Burned

to be rewinded

10 HP

1NO

Contacter coil Terminal block

Tele mecanique LCID25

240v 40 sqmm

6Nos 30Nos

RO Ro Booster pump -A Boiler Control Panel LIGHTING MATERIAL

SFU- FUSE

Rectangle type

315 Amp

3 nos

Heat Selecting Relay

DIC/PID 5xx.N

Selec india

1 no

Bulb

HPMVL

250 W

43 nos

Total Main gate to power house Eqt.Tank 1 &2 Flash Mixture Lab opposive MBR MBR Permeate Tank Ro Process PSF Boiler HRSCC

Choke Ignitor Capacitor

HPMVL 240v 33mfd

250W

43 nos 43 nos 43 nos 4 nos 3 nos 1 nos 1 nos 12 nos 3 nos 12 nos 2 nos 3 nos 2 nos

Tube Light Choke & Starter Eqt.pump house Power house Power house Mcc Room Lab MBR Office Centrfuge Chlorination Room Ro Mcc room Ro Permeate pump Boiler Materials Insulation Tap Hack saw Blade M -seal Flux Cable Flux wire copper Flux wire copper MCB

40w 40w cu

70 nos 25 nos 5 nos 5 Nos 4 Nos 4 Nos 2 nos 4 nos 5 Nos 24 Nos 5 nos 4 nos each10 nos 5 Nos 5 Nos 50 mts 2 coils 2 coils

10

1.5sqmm 2.5sqmm c series

R,Y,B ,Black 24 teeth 100g 4cx2.5sqmm cu multi standard multi standard 4 pole 100A

11

MCB

3 pin Socket 1 way switch Bulb holder

c series anchor anchor

4 Pole 63A 6A 6A

2 nos 6 nos 6 nos 3 nos

12

Fuse 6A 16A 20A 32A 63A 125A HF 14X51 HF 14X51 HF 14X51 HF 14X51 HF 14X51 Cylindarical type Cylindarical type Cylindarical type Cylindarical type Cylindarical type Rectangle type RYB 24 nos 24 nos 24 nos 36 nos 36 nos 6 nos Each 10 nos

13

R Y B INDICATOR

indication lamp

MV PANEL

14

APFC PANEL-800kvar

controler

Service need

1nos

S.no 1

Name MBR-8 MBR-7

Angeripalayam CETP - Material Requirement Remark Model Need to send Flow meter (Khorne Marshall) for service IFC 011 Need to send Flow meter (Khorne Marshall) for service IFC 011 Material

Specification Sensor unit& Display Unit Display unit

QTY 1 No 1 No

Chlorine Solenoid valve Pressur Switch Relay Not working Not working Not working Janatics Type-AC23 coil voltage-230AC Indfos IPS100 (0.6 to 7) Omran MK2PN-I 230 V AC 5 Nos 2 Nos 8 nos

PLC Battery for UPS plc room AC MCB Star screw Driver Insulation Tape Plastic cover Cutting plier Wire striper Soldering Iead 2 core Communication Cable Low voltage Exide power safe 2 ton 6A & 16A medium electrical standared 12v,17Ah 16Nos 2 Nos each 1no 1 No 5 Nos 10 NOS 1 No 1 No 1 No

To cover the flow meters 8" 100 grm 1 sq.mm 0-100kg/cm Need to send for service Need to send for service Need to send for service Need to send for service Indion 4000 PH W Indion 5000 CON W IFC 011 Sensor unit only 1/2inch npt

For Internal Meters

Ro Pressure gauge PH Meter Conductivity Meter RO 1st stage recycle Flow meter Ro 1st&2nd stage recycle Flow meter 10 Nos 3 Nos 2 Nos 1 No

IFC 011

Display unit only

3 NOs

MVRE-1 E & H Flow meter Local Display (Panel) Temperature sensor VFD Temperature sensor VFD Local Display (Panel) PH promag 10 Display Unit 2 No 2 nos 1 nos 1 nos 3 Nos 1 nos 1 nos 1 Pack 1 Pack 1Pack 1Pack

Need Service Need Service

ABB 800 ABB 800

MVRE-2

Buffer Solutions 5 Buffer 0.7 Buffer 0.4 Buffer 12880 Buffer 1040

Conductivity

Ro Feed low Level control

Timer(0-1hrs)-2 Relay with base Float switch

Off delay timer On dealy timer Omran Relay Float switch

24 V 24 v 24 V 1no-1nc

2 Nos 2nos 4nos 1 no