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Code No: R05312101 Set No.

1
III B.Tech I Semester Regular Examinations, November 2007
AIRCRAFT PRODUCTION TECHNOLOGY
(Aeronautical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
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1. Discuss various types of patterns. [16]

2. Describe in brief the various methods used for welding

(a) Mild steel


(b) Medium Carbon steel
(c) Copper and its alloys. [16]

3. (a) What is grinding operation? What are the uses of grinding process on manu-
factured products?
(b) List the various operations performed on grinding machines. [8+8]

4. (a) Explain why cupping tests may not predict the formability of sheet metals in
actual forming processes.
(b) Describe the factors that influence the size and length of beads in drawing
operations. [8+8]

5. Write the working principles of electron beam machining with the help of neat
diagrams. [16]

6. With the help of iron-carbon diagram, explain heat treatment of steel. [16]

7. Write short notes on following with diagrams:

(a) Cherry Rivets


(b) Avdel Rivets
(c) Chobert Rivets
(d) Tubulav Rivets. [4×4]

8. (a) What are the capabilities and limitations of liquid penetrants Test?
(b) Discuss Dye penetrant test.
(c) Explain Iso-9000 Quality standards. [4+4+8]

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Code No: R05312101 Set No. 2
III B.Tech I Semester Regular Examinations, November 2007
AIRCRAFT PRODUCTION TECHNOLOGY
(Aeronautical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. Write the advantages and limitation of various casting processes. [16]

2. Explain the following arc welding processes:-

(a) Tungsten inert gas arc welding


(b) Metal inert gas welding. [8+8]

3. (a) What is grinding operation? What are the uses of grinding process on manu-
factured products?
(b) List the various operations performed on grinding machines. [8+8]

4. (a) Write the differences that you have observed between products made of sheet
metals and those made by casting and forging.
(b) Describe the cutting process that takes place when a pair of scissors cuts
through aluminium foil. [8+8]

5. Write the principles of abrasive jet machining with the help of neat diagram. [16]

6. What are the various processes used for case hardening? Explain any two. [16]

7. If you are designing a joint that will subject to high stresses and a fatigue loading,
what kind of joint would you use? Explain. [16]

8. (a) Define the terms sample size, random sampling, populations, and lot size.
(b) Explain the difference between method of variables and method of attributes.
[8+8]

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Code No: R05312101 Set No. 3
III B.Tech I Semester Regular Examinations, November 2007
AIRCRAFT PRODUCTION TECHNOLOGY
(Aeronautical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. (a) Chocolate is available in hollow shapes. What process is used to make these
candies?
(b) What are the benefits and drawbacks to heating the mold in investment, cast-
ing before pouring in the molten metal? [8+8]

2. (a) What are the advantages and disadvantages of brazing?


(b) What are the precautions necessary in brazing? [10+6]

3. Explain with neat sketches the procedure for carrying out the following operations
on a shaper.

(a) Horizontal cutting


(b) Vertical cutting
(c) Irregular cutting
(d) Keyway cutting. [4×4]

4. (a) Write the differences that you have observed between products made of sheet
metals and those made by casting and forging.
(b) Describe the cutting process that takes place when a pair of scissors cuts
through aluminium foil. [8+8]

5. Write the working principles of plasma arc machining with the help of neat dia-
grams. [16]

6. What are the various processes used for case hardening? Explain any two. [16]

7. What are the various materials used in manufacturing of project tools? What are
their merits, demerits and applications? [16]

8. What are non - destructive test? Discuss Dye penetrant and Acoustic tests with
the help of neat diagrams. [16]

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Code No: R05312101 Set No. 4
III B.Tech I Semester Regular Examinations, November 2007
AIRCRAFT PRODUCTION TECHNOLOGY
(Aeronautical Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
⋆⋆⋆⋆⋆

1. (a) Chocolate is available in hollow shapes. What process is used to make these
candies?
(b) What are the benefits and drawbacks to heating the mold in investment, cast-
ing before pouring in the molten metal? [8+8]

2. (a) What are the similarities and differences between consumable and non-consumable
electrodes?
(b) Why is tungsten the preferred material for non-consumable electrodes? [8+8]

3. (a) What are the principle parts of milling machines?


(b) Explain the function of any four parts of a milling machine. [8+8]

4. (a) How does sheet metal forming differ from rolling, forging and extrusion?
(b) What causes burns? How they can be reduced? [8+8]

5. (a) Describe chemical blanking and compare it with conventional blanking using
dies.
(b) Explain the difference between chemical machining and electrochemical ma-
chining. [8+8]

6. What are the various processes used for case hardening? Explain any two. [16]

7. Give several applications for fasteners in various products, and explain why only
that particular Joint is used. [16]

8. (a) What are chance variations?


(b) Name several material and process variables that can influence product quality
in metal. [6+10]
i. Casting
ii. Forming, and
iii. Machining.

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