FULLY WELDED BODY BALL VALVE

PSV

P E T R O S TA R
V I S TA VA LV E S

PRODUCT RANGE

Valve Size (INCH) 2 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 36 40 42 48

PRESSURE CLASS ANSI150 ANSI300 ANSI600 ANSI900

Flanged End Welded End

APPLICATIONS
PSV Ball Valve is commonly selected for a number of applications:
Petroleum services, Product Pipelines, Distribution of Fluids(gas, oil, hydrocarbons, sour fluid and water), Seawater Processing and High-duty Services for Chemical Industry. We provide top reliability and safety under the severest environmental conditions.

PSV

DESIGN FEATURES

Full bore or Venturi reduced bore Welding ends, flanged ends or welding x flanged ends All forged steel body and trim Fire safe designed and antistatic device Ball trunnion-mounted in the body Blowout Proof Stem Double Piston effect seating (Bubble-tight seat seals) Metal -to-metal and/or soft ball composite seating Emergency sealant system for stem and seats Double block and bleed (DBB) Nickel plating, chrome plating and other coatings for trim Low operating torque

DISTINCTIVE DESIGN
Minimized bending strain

PSV Ball Valves have a solid forged ball with integral hubs (trunnions) placed closer to the valve centerline with a short protrusion and wide diameter on the body by two supports (upper and lower), the advantages are multiple: Ball loads are distributed over large surface areas of two self-lubricating bearings. This enables them to work under a low specific pressure thus reducing wear. Supports are at the valve centerline and very low bending loads are extended to the trunnion Trunnion thrust is directly applied to the valve body zones which are nearest to the pipe wall, minimizing bending loads on the valve body. The stem is separated from the ball, so trunnion loads are wholly transmitted to the valve body without affecting the stem. A pure operating torque is transmitted to the ball by the stem. Fig.1
Pressure Minimized impact

Structure 1

PSV

DESIGN FEATURES BLEED FEATURES

PSV may have the following bleed features:
Single block: fluid trapped in the valve cavity can be bled to the atmosphere only with the ball in the fully closed position. Double block and bleed: fluid trapped in the valve cavity can be bled to the atmosphere with the ball in either the fully closed position or the fully open position. To prevent any overpressure of fluid trapped in the body cavity, the valves can be equipped with self-relieving seats and can be offered with a relief valve on request.

OPTIONALS
1.Stem Extension Buried valves, valves installed underground or in areas that are inaccessible may be equipped with stem and auxiliary(drain, vent, sealant ) piping extensions. The valve and any stem extensions ( EH and AH) will be specified by the customer.

AH EH

2. Transition pieces or pups Sometimes transition pieces (or pups) are required for welding between the valve and the pipeline. Furnished in suitable lengths, and welded on site in accordance with existing standards. The transition piece length L is to be specified by the customer, including wall thickness and pipe specification.
L L

PSV

APPLICABLE STANDARDS

BRITISH STANDARDS
BS 1503 -Specification for Steel Forging for Pressure Purpose BS 5404 BS 1560 BS 5351 BS 2080 -Flanges and Bolting for Pipes Valves and Fittings -Steel Pipe Flanges and Flanged Fittings -Steel Ball Valves for the Petroleum, petrochemicals and Allied Industrials -Face to Face, Center to Center, End to End and Center to End Dimension of Flanged Butt-welding End Steel Valves for Petroleum, Petrochemical and Allied Industries BS 6755Part2 -Testing of Valves: Specification for Fire TypeTesting Requirements BS 3239 -Carbon Steel Pipe Flanges for the Petroleum Industry

API AMERICAN PETROLEUM INSTITUTE

Spec. 6D Spec. 598 Spec. 5L Spec. 6FA Std. 607 Std. 5B -Specification for Pipeline Valves -Valve Inspection and Test -Specification for Line Pipe -Specification for Fire Test for Valves -Fire Test for Soft Seated Ball Valves -Threading Gauging and Thread Inspection of Casting and Line Pipe Thread

DIN DEUTSCHE INSTITUTE FUR NORMUNG MSS SP

SP-6 -Standard Finish for Contract Face of Pipe Flanges and Connecting End Flanges of Valves and Fittings SP-25 -Standard Marketing System for Valves, Fittings, Flanges and Unions SP-44 SP-45 SP-61 SP-72 SP-82 -Steel Pipe Line Flanges -By pass and Drain Connection Standard -Hydrostatic Testing of Steel Valves -Ball Valves with Flanged or Butt welding Ends for General Service -Valve Pressure Testing Methods

ANSI/ASME AMERICAN STANDARDS

B 1.20.1 B 16.5 B 16.10 B 16.25 B 16.34 B 31.3 B 31.4 B 31.8 B 46.1 -Pipe Treads, General Purpose -Pipe Flanges and Flanged Fittings -Face to Face and End to End Dimensions of Valves -Butt-welding End -Valves Flanged, Threaded and Welding End -Chemical plant and Petroleum Refinery Piping -Liquid Petroleum Transportation Piping System -Gas Transmission and Distribution Piping System -Surface texture (Surface Roughness, Waviness, and Lay) MT-01-77

ASME-Boiler and Pressure Vessel Code Section , &

NACE
MR-01-75 -Sulfide Stress Cracking Resistant Material for Oil Field Equipment -Laboratory Corrosion Testing of metals for the Process Industry

P-T Rating
The fllowing table indicates rated values of temperature and pressure for main materials of valves. These valves are determined according to American standard ASME/ANSI B 16.34. Maximum Working Pressure Temp. 150Lb F
A105,LF2 bar psi

300Lb

400Lb

600Lb

: 900Lb
psi psi psi

ASTM ASTM ASTM ASTM ASTM A105,LF2 A105,LF2 A105,LF2 A105,LF2 A182 F316 A182 F316 A182 F316 A182 F316 A182 F316 bar 19 psi 275 240 215 195 170 bar 51 psi bar psi bar psi bar psi 960 825 bar bar bar bar psi

Up to Up to

38 93 149 204 264

100 19.7 285 200 17.9 300 15.9 400 13.8 500 11.7

740 49.6 42.7 38.6

720 68.3 620

990 66.2

102 1480 99.3 1440 153.1 2220 148.9 2160 93.1 1350 85.5 1240 139.6 2025 128.2 1860

260 16.5 230 14.8 200 13.4 170 11.7

46.5 675 45.2 655

62.1 900 56.9 51.4 47.2

560 60.3 875 515 58.3 845

745 90.7 1315 77.2 1120 135.8 1970 115.8 1680 685 87.6 1270 71.0 1030 131 1900 106.2 1540 635 82.7 1200 65.8 955 123.8 1795 98.9 1435

43.8 635 35.5 41.4 600

33.1 480 55.2 800 43.8

PSV

WBV -Fully Welded Body Ball Valve

Nominal Size (DN): 6 inches (150mm) up to 32 inches (800mm) Pressure Class (PN): ANSI 150 up to ANSI 900 Bore: full & reduced (Venturi type) Ends: butt weld, flanged, ring joint, butt weld by flanged Various configurations

Fully welded body ball valve

Seat Sealant Injection

Stem Sealant Injection

Assembly drawing

PSV

MATERIAL SPECIFICATIONS

SERVICE ITEM NO. 1 2 3 4 5 PART NAME BODY END ADAPTER BALL SEAT RING SEAT INSERT(6) STD 6 SEAL(6)
FIRE SAFE

NON SOUR TEMPERATURE RANGE

SOUR TEMPERATURE RANGE

CORROSION RESISTANT TEMPERATURE RANGE

T=-200up to+200 ASTM A182 F316 OR 316L

T=-45up to+120 T=-29up to+220 T=-45up to+120 T=-2up to+220 ASTM A350 LF2 ASTM A350 LF2 OR A694 (3) ASTM A105 ASTM A105 OR A694 (3) ASTM A350 LF2 ASTM A350 LF2 OR A694 (3) ASTM A105 ASTM A105 OR A694 (3)

ASTM A182 F316 OR 316L ASTM A182 F316(5) ASTM A182 F316 OR A564 TYPE 630 (17-PH) (5) PTFE OR Nylon OR Kel-F

ASTM A350 LF2 ENP (4) ASTM A350 LF2 ENP (4) Therban or VitonGF (7) (8) (9) ASTM A105 ENP (4) PTFE OR Nylon OR Kel-F

ASTM A350 LF2 ENP (4) ASTM A350 LF2 ENP (4) ASTM A105 ENP (4)

PTFE OR Nylon OR Kel-F Therban or VitonGF (9)

Therban or VitonGF(9) Nitrile or Viton (9) VitonGF (9) ASTM A316 Viton (9) TYPE 302

PTFE + Inconel x 750 (10) VitonGF (9) Inconel x 750 ASTM A564 Type 630(17-4PH) ASTM A350 LF2 ASTM A320 L7M ASTM A105 ASTM B192 B7M ASTM A316 ASTM A316 TYPE 302 TYPE 302

7 8 9 10 11

SPRING (STD & FIRE SAFE) STEM

ADAPTER FLANGE

AISI4140 ENP(4) OR AISI4340 ENP(4) ASTM A350 LF2 ASTM A320 L7 ASTM A194 Gr4 ASTM A105 ASTM B193 B7 ASTM A194 2H

ASTM A182 F304 ASTM A320 B8 ASTM A194 Gr8

BOLT NUT

ASTM A194 Gr2M

NOTES: (1) Service covered by NACE MR-01-75 Code requirements (limited hardness). (2) Elastomeric seals are not permitted. (3) It is used for valves to be butt welded to high-strength pipelines. (4) ENP = Electroless Nickel and/or Chrome Plating. (5) Hard plating is needed when erosive phenomena are present. (6) Selection of gasket material is according to the following temperature ranges: Therban (HNBR) for T=-45 up to +175; Viton GF for T=-40 up to + 220; Nitrile ( NBR ) for T =- 29 up to + 130; Viton -( FPM ) for T=-20 up to + 220; PTFE for T =- 200 up to + 240; Nylon 12G for T =- 50 up to +120; Kel - F for T =- 250 up to + 150. ( 7 ) Nylon 12G is used for valves pressure ANSI600 ( 8 ) Seat insert made of PTFE reinforced with glass or graphite fiber is supplied on request . ( 9 ) Special elastomers are supplied on request for Crack on relief proof. (10) Spiral wound gasket (ANSI 316 + Graphite) is used for body seals. (11) PSV reserves the right to change the materials complying with specifications without any notice.

PSV

DYNAMIC DRAWING

PSV Fully Welded Body Ball Valve

1 2 8 3
17 18 16 13
12

19

4 5 6

9
10

14

15

11

2 4
26 24 23 19

20 21 22 23 24 25

18

16 17

15 14

13

20 23 12

Item 1 2 3 4 5 6 7 8 9

Part Name Stem gasket Stem O-ring Stem bearing Thrust bearing Pin Stem Alignment bearing Cap screw Adapter plate

Item 10 11 12 13 14 15 16 17 18

Part Name Gland Stem grease injection Backup ring Seat insert Seat ring Seat O-ring Spring Seam line Cap

Item 19 20 21 22 23 24 25 26

Part Name Seat grease injection Screw Body Drain plug Block pin Trunnion block Ball Antistatic spring

PSV

G H

G H

C
RE

BO

ANSI 150
Nom.Dia.

(Unit) : mm

Bore
152 203 254 305 337 387 438 489 540 591 635 686 737 781

Face to Face Dimension

Body B 270 325 362 405 440 430 490 535 585 635 685 730 780 820 C 225 265 299 340 371 410 457 500 540 585 627 667 716 750 D 345 425 485 560 620 695 792 870 950 1040 1115 1190 1280 1345

Stem G 55 55 55 55 75 75 90 90 90 120 120 120 120 120 H 70 70 70 70 85 85 115 115 115 140 140 140 140 140

WT.(kg) WE 185 250 400 550 820 1100 1400 1750 2200 2800 2900 3400 4800 5500 RF 220 290 430 620 900 1220 1550 1950 2350 3050 3250 3700 5300 6000

DN(Inch) 6 8 10 12 14 16 18 20 22 24 26 28 30 32 ANSI 300

Nom.Dia.

A(WE) 457 521 559 635 762 838 914 991 1092 1143 1245 1346 1397 1524

A(RF) 394 457 533 610 686 762 864 914 991 1067 1143 1245 1295 1372

(Unit) : mm

Bore
152 203 254 305 337 387 438 489 540 591 635 686 737 781

Face to Face Dimension

Body B 270 325 362 405 440 430 490 535 585 635 685 730 780 820 C 225 265 299 340 371 410 457 500 540 585 627 667 716 750 D 345 425 485 560 620 695 792 870 950 1040 1115 1190 1280 1345

Stem G 55 55 55 55 75 75 90 90 90 120 120 120 120 120 H 70 70 70 70 85 85 115 115 115 140 140 140 140 140

WT.(kg) WE 185 250 400 550 820 1100 1400 1750 2200 2800 2900 3400 4800 5500 RF 230 300 460 670 1000 1320 1650 2000 2550 3100 3300 3750 5500 6500

DN(Inch) 6 8 10 12 14 16 18 20 22 24 26 28 30 32

A(WE) 457 521 559 635 762 838 914 991 1092 1143 1245 1346 1397 1524

A(RF) 403 502 568 648 762 838 914 991 1092 1143 1245 1346 1397 1524

PSV

G H

G H

C
RE

BO

ANSI 600
Nom.Dia.

(Unit) : mm
Bore
152 203 254 305 337 387 438 489 540 591 635 686 737 781
Face to Face Dimension

Body B 270 325 362 405 440 430 490 535 585 635 685 730 780 820 C 225 265 299 340 371 410 457 500 540 585 627 667 716 750 D 345 425 485 560 620 695 792 870 950 1040 1115 1190 1280 1345

Stem G 55 55 55 55 75 75 90 90 90 120 120 120 120 120 H 70 70 70 70 85 85 115 115 115 140 140 140 140 140

WT.(kg) WE 250 340 570 850 1100 1350 2100 2600 3150 3700 3900 4200 6000 6800 RF 330 450 710 1000 1370 1650 2400 3000 3550 4300 4500 4900 6900 8000

DN(Inch)
6 8 10 12 14 16 18 20 22 24 26 28 30 32

A (WE) 559 660 787 838 889 991 1092 1194 1295 1397 1448 1549 1651 1778

A(RF) 559 660 787 838 889 991 1092 1194 1295 1397 1448 1549 1651 1778

A(RJ) 562 664 791 841 892 994 1095 1200 1305 1407 1461 1562 1664 1794

ANSI 900
Nom.Dia.

(Unit) : mm
Bore
152 203 254 305 324 375 425 473 524 572 619 667 714 762
Face to Face Dimension

Body B 270 325 380 425 450 455 500 560 615 635 715 770 815 855 C 225 265 320 355 378 426 495 520 562 585 655 694 737 781 D 345 425 525 595 635 735 805 910 995 1040 1165 1240 1330 1410

Stem G 55 55 75 75 75 90 120 120 120 150 150 150 150 150 H 70 70 85 85 85 115 115 140 140 140 187 187 187 187

WT.(kg) WE 330 400 640 900 1020 1350 2600 3700 4000 4400 5800 7600 10000 10600

DN(Inch)
6 8 10 12 14 16 18 20 22 24 26 28 30 32

A(WE) 610 737 838 965 1029 1130 1219 1321 1422 1549 1729 1700 1700 1884

A(RF) 610 737 838 965 1029 1130 1219 1321 1549 1729 1780 1890 2014

A(RJ) 613 740 841 968 1038 1140 1232 1334 1568 1751 1802 1912 2036

RF 430 520 820 1050 1400 2050 3400 4200 4600 5400 7000 8600 11000 12500

1) Reduced bore ball valves have the same face-to-face and end-to-end dimensions as full bore ball valves of the same pipe size (indicated by first of the double digits, while the second is the reduced bore size) 2) Valve size is as same as nominal pipe size. 3) Dimension(C) of a welding x flanged end valves is one half the sum of dimensions (C)of a welding end and a flanged end valve of the same size and pressure rating. 4) dimension and tolerances for flanges conform to ANSI B 16.5 or MSS SP-44. 5) Welding ends conform to ANSI B 31.8. and ANSI 16.25. It is up to the purchaser to specify welding end.

PSV

HOW TO SPECIFY PSV BALL VALVES

TYPE PRESSURE CLASS END SEAT BODY BALL DN OPERATION

OPERATION 0 3 6 Bare stem Electric Gas over oil 1 Lever 4 Pneumatic P---Opertation 2 5 Gear Hydraulic

NOMINAL SIZE F ---Full port 01---1" 02---02" BALL B1---105+ENP B2---316 B3---304 B4---LF2+ENP B5---105+HCr B6---TUNGSTEN COATED BODY MATERIAL C1---WCB C4---LCC C7---WC6 A2---F316 SEAT 01---TEFLON 04---PPL 07---STELLITE 02---NYLON 03---PEEK 05---EPDM 06---VITON 08---TUNGSTEN COATED C2---WCC C5---CF8M C8---WC9 A3---F304 C3---LCB C6---CF8 A1---A105 A4---LF2 R ---Reduced port 10---10" 12---12" etc

END RJ---Ring joint RF---Raised face PRESSURE CLASS

15---Class 150 60---Class 600 150---Class 1500 30---Class 300 90---Class 900 250---Class 2500

BW---Butt weld

TYPE CBV---Cast body ball valve FBV---Forged body ball valve WBV---Fully welded body ball valve TBV---Top entry ball valve

EXAMPLES

w B V

F 16

Fully welded body ball valve, Class150, raised face, with seat of PEEK and body materials constructed using A105,Ball constructed with105 + ENP, full port, nominal size 16 inch, operated by bare stem.

C B V

R 08

Cast body ball valve, Class600, Ring joint , with seat of Teflon and body materials constructed using LCB, Ball constructed with material of 304,reduced port, nominal size 8 inch, operated by gearbox.

PSV

American Petroleum Institute API Specification 6D/ISO 14313:19999 Valve Data Sheet
The following datas are requested to provide or confirmed by the purchaser when the order is being placed.
Specification required Valve location and function Nominal valve size Maximum operating pressure Maximum field test pressure Valve pressure class Maximum service temperature Minimum service temperature Liquid or gas service Flow medium composition Special flow requirements: Blow down, solids, pigs, etc. Valve Type of valve: Gate Design type Full round opening requried ?

Plug

Ball Minimun bore

Check

End connections Upstream pipe: OD ID Material Flanged end? Yes No Plain raised face or ring joint ? If ring joint, flat or raised face? Size and pressure class,as per ASTM B 16.5 or MSS SP-44 or ASTM B 16.47, Series A Ring gasket or other gasket type and size Note: Gasket are not furnished as a part of the valve. Welding end? Yes No Attach specifications for welding-end configuration. Special flanged or mechanical joints? Downstream pipe: OD ID Material Flanged end? Yes No Plain raised face or ring joint? If ring joint, flat or raised face? Size and pressure class, as per ASTM B 16.5 or MSS SP-44 or ASTM B 16.47, Series A Ring gasket or other gasket type and size Note: Gasket are not furnished as a part of the valve. Welding end? Yes No Attach specifications for welding-end configuration. Special flanges or mechanical joints? Length: Any special requirements for end-to -face or face -to -face dimension?

Valve operation Is gearbox with hand wheel required? If so, give details: For a hand wheel on a horizontal shaft, give distance from centerline of valve opening to handwheel: mm Or, for a handwheel on a vertical shaft, give distance from centerline of valve opening to center of rim of handwheel: mm Note: For plug valves having loose wrenches, wrench must be ordered separately. Wrench required? Locking de vice required? Type

Valve support Support ribs or legs required? Other requirements Supplementary requirements Fire test design? Yes NO NACE MR 0175? Yes NO Pressure relief devices are required, are there special requriements for these devices? Drain connections: Any requirements? Bypass connections: Any requirements? Supplementary documentation required? Third -party witness of processes/ testing Painting or coating required?

PSV