Qurayyah Combined Cycle Power Plant - SAT

SITE ACCEPTANCE TEST PROCEDURE
Client: Doosan Heavy Industries & Construction Co. Ltd. GE Project No.: 5SA-504000872 Project: Qurayyah CC PP Condition Monitoring System
End-user: Qurayyah Combined Cycle Power Plant Document No.: SAT_Procedure Revision: 00
DOCUMENT REVISION HISTORY
Rev
Date
Revision Details / Remarks
Filename: QCCPP_SAT_Procedure_00
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TABLE OF CONTENTS
Pages 1 1.1 1.2 1.3 2 2.1 2.2 2.3 3 3.1 4 4.1 4.2 4.3 4.4 5 5.1 5.2 INTRODUCTION .............................................................................................................................. 4 Scope ........................................................................................................................ 4 Plan and Duration............................................................................................................ 4 Terms and Abbrebiations ................................................................................................ 4 PREREQUISITES ............................................................................................................................ 5 System Equipment .......................................................................................................... 5 Documentation ................................................................................................................ 5 Personnel Requirement ................................................................................................... 6 TEST PROCEDURE VISUAL INSPECTION ....................................................................................... 7 Cabinet Verification ......................................................................................................... 7 TEST PROCEDURE 3500 RACK VERIFICATION ON SYSTEM 1 & DCS ............................................ 8 Test Equipment ............................................................................................................... 8 Test Setup ....................................................................................................................... 8 Configuration ................................................................................................................... 8 Verification ...................................................................................................................... 8 TEST DOCUMENTATION ............................................................................................................... 10 Variance (Punchlist) ...................................................................................................... 10 SAT Report ................................................................................................................... 10
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INTRODUCTION The SAT is performed to demonstrate that the CMS (Condition Monitoring System) satisfy the requirements defined in the Project Specification Documents. It also verifies that the CMS hardware and software functionality specified in the GEs engineering drawings / documents, which are developed, based on the customer design inputs is properly implemented.
1.1
Scope The SAT process as follows: Inspection of the system delivered to site has been received without any damages Revisit punch items during FAT / IFAT Integration test with the data check on both 3500 Display /System1 screen and DCS Attached component check sheets shall be used during SAT in order to keep record of all test items with their result. (Refer to attached appendices) Any non-conforming item discovered during SAT will be recorded in the Punch List form Towards the starting and end of each day, a daily progress meeting will be held to discuss the progrees achieved and problems observed, if any
1.2
Plan and Duration Start with a visual check to ensure there is no physical damage to the cabinet components. Review FAT punch log Review inspection and checkout plan Note: During FAT complete data check carried on 3500/System1 screen. The SAT will be an integrated test with data check on both 3500 Display screen/System1 screen and DCS. Terms and Abbrebiations API BOM DAQ DCS ESD FAT I/O OPC QA TDI VMS CMS American Petroleum Institute Bill Of Materials Data Acquisition Distributed Control System Emergency Shutdown System Factory Acceptance Test Input / Output OLE for Process Control Quality Assurance Transient Data Interface Vibration Monitoring System Condition Monitoring System
1.3
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2 2.1
PREREQUISITES System Equipment The followings are the list of cabinets, hardware and software to be tested and verified: 3500 System Cabinet System1 Cabinet (If Applicable) Software 3500 Software System 1 Platform (If Applicable) System 1 RulePak (If Applicable) System1 Bently Performance (If Applicable)
2.2
Documentation Specification Condition Monitoring System Specification Electrical and Instrumentation Package Equipment Specification Electrical and Instrumentation Earthing Systems Specification Cabinet Drawings System Architecture Drawing General Arrangement Drawing Rack Layout Drawing Electrical Power Distribution Instrumentation Wiring Drawing Documents Inspection and Test Plans CMS Functional Specification System1 Configuration Datasheets Modbus Software Listing Bill of Materials
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FAT Reports Manuals Table lists out the System Manuals, which can be referred for detailed information on each component of 3500 Monitor System being supplied under this project TABLE 1: REFERENCE GUIDES AND MANUALS
Title Part Number Revision (Latest available will be supplied) J D E N H F G H J
3500 15 and 16 Power Supply Operation and Maint. Manual 3500 Rack Configuration and Utilities Guide 3500/22M Transient Data Interface Manual 3500/25 Keyphasor Module Operation and Maintenance Manual 3500/32 4 Channel Relay Module Operation and Maintenance Manual 3500/42M Proximitor/Seismic Monitor Module Operation and Maintenance Manual 3500/50 Tachometer Module Operation and Maintenance Manual 3500/60 and 61 Temperature Module Operation and Maintenance Manual 3500/92 Communication Gateway Module Operation and Maintenance Manual
129767-01 129777-01 161580-01 129770-01 129771-01 143489-01 134938-01 134542-01 138629-01
2.3
Personnel Requirement Service Engineer Responsible for conducting SAT Responsible for Closeout of ALL variance (punchlist) issues during SAT
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TEST PROCEDURE VISUAL INSPECTION Objective is to perform a visual check on the integrated system (Hardware & Software) delivered to site has been received without any damages.
3.1
Cabinet Verification Revisit punch items in the cabinet during FAT / IFAT Refer to SAT/ISAT Checklist Document, Cabinet Verification and Visual Observation tabs.
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4 4.1
TEST PROCEDURE 3500 RACK VERIFICATION ON SYSTEM 1 & DCS Test Equipment Function generator/ Signal Simulator Digital Multimeter Connection cables and/or connection cable adapters 3500 Configuration Software System 1 Software D.C. Power supply Modbus scan sotware for communication gateway test
4.2
Test Setup
Typical Setup 4.3 Refer to project System Architecture for connection details
Configuration The 3500-configuration worksheet list the transducers type, alarm set points, indicating range, relay logic. The system is configured, tested and verified during the FAT with customer.
4.4
Verification The System 1 display and DCS will be used as the verification screen during all hardware (3500) tests from field transducer to 3500 Rack. The 3500-configuration worksheet will be used as verification sheet for the configured points any changes in the existing configuration will be hightlighted for asbuilt information
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The 3500 Modbus Mapping sheet will be used as verification sheet for the Modbus communication from VMS to DCS Refer to SAT/ISAT Checklist Document, 3500 & System1 Verification tab.
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5 5.1
TEST DOCUMENTATION Variance (Punchlist) Punchlist will have a record of all descripency observed during SAT and the corrective actions, agreed resolved Refer to SAT/ISAT Checklist Document, Punchlist Register tab.
5.2
SAT Report The SAT folder shall have the following documents: System test records/reports SAT certificate and other signed off witness records Mark up drawings (Optional)
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Qurayyah Combined Cycle Power Plant - SAT

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Qurayyah Combined Cycle Power Plant - SAT

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Verfügbare Formate

SITE ACCEPTANCE TEST PROCEDURE

DOCUMENT REVISION HISTORY

Revision Details / Remarks

SITE ACCEPTANCE TEST PROCEDURE

SITE ACCEPTANCE TEST PROCEDURE

SITE ACCEPTANCE TEST PROCEDURE

SITE ACCEPTANCE TEST PROCEDURE

129767-01 129777-01 161580-01 129770-01 129771-01 143489-01 134938-01 134542-01 138629-01

SITE ACCEPTANCE TEST PROCEDURE

SITE ACCEPTANCE TEST PROCEDURE

SITE ACCEPTANCE TEST PROCEDURE

SITE ACCEPTANCE TEST PROCEDURE

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