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GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 1

SECTION - 4.0 DETAILED SPECIFICATIONS CONTROL AND INSTRUMENTATION

FORMT9-P REV-B (MUM)

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 2

SECTION - 4.0 DETAILED SPECIFICATIONS CONTROL AND INSTRUMENTATION

CONTENTS SUB-SECTION NO. SUB-SECTION 4.1 SUB-SECTION 4.2 SUB-SECTION 4.3 SUB-SECTION 4.4 SUB-SECTION 4.5 SUB-SECTION 4.6 SUB-SECTION 4.7 DESCRIPTION CODES AND STANDARDS GENERAL INSTRUMENTATION REQUIREMENTS OPERATION AND CONTROL PHILOSOPHY STANDARD TECHNICAL REQUIREMENTS DRAWINGS / DOCUMENTS TO BE SUBMITTED SPECIFICATION DATASHEETS APPROVED VENDOR LIST SHEET NO. 3 6 8 11 16 17 21

FORMT9-P REV-B (MUM)

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 3

SUB-SECTION 4.1 CODES AND STANDARDS 1.0.0 CODES AND STANDARDS The design, manufacture, inspection, testing and installation of all equipment and systems covered under this section shall conform to the latest editions of codes and standards mentioned below : 1.1.1 Temperature Measurement i) ii) iii) iv) v) 1.1.2 Instrument and apparatus for temperature measurement - ASME PTC 19.3 (1974). Temperature measurement - Thermocouples ANSI - MC 96.1 - 1982. Temperature measurement - Guide to electrical resistance thermometry IS-2806. (1992) Industrial Platinum resistance thermometer - IS : 2848 (1986). RTD Design code - DIN EN 60751:1996, BS EN 60751:1996

Pressure Measurement i) ii) Instrument and apparatus for pressure measurement - ASME PTC 19.5 (1987). Bourdon tube pressure and vacuum gauges IS : 3624 (1987).

1.1.3

Flow Measurement i) ii) iii) Instrument and apparatus for flow measurement - ASME PTC 19.5 (2004). Interim Supplement, part-II. Measurement of fluid flow in closed conduits BS :1042 (1987) Measurement of fluid flow by means of pressure differential devices ISO 5167-1: 2003

1.1.4

Instrument Switches and Contacts i) ii) Contact rating - AC services NEMA ICS-2 2000 (with revision through May 1983) Part-2-125, A6000. Contact rating - DC services NEMA ICS-2 1978 Part-2-125, A600.

1.1.5

Enclosures i) Types of Enclosures - NEMA Std. ICS-6-1993 (with rev.1-4/80) through 110.22 (Type 4 to 13) Racks, panels and associated equipment - EIA : RS-310-C (R1983), (ANSI C 83.9 - 1972).

FORMT9-P REV-B (MUM)

ii) iii)

1.1.6

Protection class for enclosures, cabinets control panel & desks IS : 2147 1962 / IS : 13947 Part - I (1993). Apparatus, Enclosures and Installation Practices in Hazardous Area
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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 4

i) ii) iii) iv) v) 1.1.7

Classification of hazardous area - NFPA 70-1984 Article 300. Electrical Instruments in hazardous dust locations - ISA - 512.11 (1973). Intrinsically safe apparatus - NFPA 493-1978. Purged and pressurised enclosure for electrical equipment in hazardous location - NFPA 496-1982. Enclosures for instruments - IS : 2148 (1981) reaffirmed 1993.

Sampling System i) ii) iii) iv) v) Stainless steel material of tubing for sampling system - ASTM A 269 - 82 Grade 7 P 316. Submerged helical coil heat exchangers for sample coolers ASTM 1192-1964. Water and steam in power cycle - ASME PTC 19.11. Standard methods of sampling system - ASTM D 1066-69. Solvent tolerance of Amine Resins ASTM D 1192-70-1984. D-

1.1.8

Annunciators i) ii) iii) Specifications and guides for the use of general purpose annuciators - ISA S19.1, 1979. Surge withstand capability tests - ANSI C 37.90 a-1974 and IEEE Std. 472-1974. Annunciation sequence : ISA S 18.1 (1985)

1.1.9

Control Valves i) ii) iii) iv) Flow equations for sizing control valves - ISA S 75.01.01 (2002) Valves - flanged and threaded and welding end : ANSI B 16.34(2004) Casting Welded end connection : : ASTM A 216 / A 351(2004) As per ASME boiler and pressure vessel code/ANSI B 16.34(2004), B 16.25(2003), B 16.11(2005). ASTM A 105 / A 182 ANSI B 16.34 2004 ASTM A 380 2006 As per ISA procedure S 75.02 (1996).

v) vi) vii) viii) 1.1.10

FORMT9-P REV-B (MUM)

Forging Defect removal Cleaning CV test

: : : :

Instrument Tubing i) ii) Dimensions of fittings - ANSI B-16.112005. Code for pressure piping, welding hydrostatic testing - ANSI B 3.11(2004)

1.1.11

Cables
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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 5

i) ii) iii) iv) v) vi) vii) viii) 1.1.12

Cable Insulation Sheathing Armouring Fire retardant test Test oxygen index test Colour coding

: : : : : : :

IS 1554 Part-II (1988) IS 5831 (1984) IS 5831 (1984) IS 3975 Part-I (1988) Reaffirmed 1992. IEC 332 Part - III category A ASTM D 2863 - 2006. IS 1554 (1988) As per ISA standard. ISA MC 96.1-1982

Thermocouple extension cables :

Cable Trays and Conduits i) Guide for the design and installation of cable systems in power generating station (Cable trays, support systems conduits) IEEE Std. 422-1977, NEMA VE1, 2002 NFPA 70-2005. Repeat Test Standards. NEMA VE-1 2002. Zinc coating hot dip on assembled products (for Galvanizing of Carbon Steel cable trays) - ASTM A123/A123M:2002.

ii) iii) 1.1.13

Surge protection i)IEEE - 472 (1974) ii) IEEE C37.90.1 2002

1.1.14

Instrument end connections i) Threaded ii) Flanged : : NPT ANSI B 1.20.1 1983 ANSI ANSI B 16.5 2003

1.1.15

iii) Cable entry in JBs and instruments : NPT ANSI B 1.20.1 Where : i) IEEE Institute of Electrical and Electronics Engineers. ii) ISA iii) NEMA iv) ANSI v) NFPA vi) ASME vii) IS viii) IEC ix) ASTM Instrument Society of America National Electrical Manufacturers Association American National Standards Institute National Fire Protection Association American Society of Mechanical Engineers Indian Standards International Electrotechnical Commission American Society for Testing Materials Electronic Industries Association Deutsche Institute Normale

FORMT9-P REV-B (MUM)

x) EIA xi) DIN

2630720001-STG-S4-R0

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 6

SUB-SECTION - 4.2 GENERAL INSTRUMENTATION REQUIREMENTS 1.0.0 2.0.0 3.0.0 All instruments shown in the piping & instrument diagram shall be supplied as minimum and comply with applicable requirements set forth in this specifications. The instrumentation shall be complete in every respect and sufficient to ensure safe, efficient, reliable and easy start up, operation and shutdown of the plant. Instruments shall be designed and installed in general accordance with ISA / IEC / NEC / API codes and as per standard engineering practices. Material specification shall be in accordance with ASTM or equivalent standard. All standards and codes of practices shall be of latest version. Vendor shall refer relevant section for applicable codes and standards. The vendor shall prepare and submit the appropriate instrument data sheets for all instruments and control system to be furnished. General Technical Specifications attached are the minimum requirement of the Purchaser. All instruments shall be suitable for use in hot, humid and tropical industrial climate. Instruments and enclosures shall be provided with anti-corrosive protection and shall be dust proof and weather proof to IP 65 as per IS 13947 as minimum suitable for use in outdoor areas without any ingress of fumes, dampness, insects and vermin. Indoors panels shall have enclosure protection not less than IP 20. All instruments shall be identified with a permanently affixed stainless steel tags. Wired tags are not acceptable. Control valves shall have instrument number painted on the actuator. Instrument material specification shall be consistent with the operating parameters like temperature, pressure, corrosion and other process conditions. All instruments coming under the purview of IBR shall be certified by IBR or equivalent. All instrument mounted on pulsating service shall have pulsating dampers. All process switches shall have 2 nos. SPDT type with a 1 NO + 1 NC terminated. Contact rating shall be 110V AC, 5 A. All pressure relief devices shall be designed in accordance with ASME codes for boiler and pressure vessels and sized as per API 520. All control logic and annunciation shall be designed for fail safe operation using normally closed (NC) contacts which opens upon fault condition. Annunciators shall be provided (Audio and Visual) to indicate alarm conditions. Annunciators shall use NC contacts and indicates alarm conditions upon opening of the contact. All interlock logic diagrams shall be done as per ISA.

4.0.0

5.0.0

6.0.0

7.0.0 8.0.0 9.0.0 10.0.0 11.0.0 12.0.0

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 7

13.0.0

Trip circuits shall have following requirements a. b. c. d. Measurement and trip devices will be separate. All trips shall have an alarm to indicate trip condition and all trips shall be preceded by warning alarms. Adequate trip bypass facilities to be provided and warning light to indicate trip has been bypassed. All solenoid valves and relays shall be normally in energised condition.

14.0.0 15.0.0 16.0.0

Vendor shall submit written description and logic scheme during engineering. Vendor shall also refer relevant section for documents to be submitted. All pressure instruments shall be provided with root isolation valves and instrument isolation valves of proper rating. Wiring, termination, ferruling and glanding shall be as per CONSULTANT / PURCHASERS requirement. Vendor shall refer write-up on standard wiring, termination and ferruling for requirement. All instruments shall have end connections as specified in standard requirement. Any deviation from this requires specific approval from Consultant / Purchaser. All instruments shall be designed to operate at 110V AC, I , 50 Hz supply. Vendor shall refer relevant section for instrument electric and pneumatic supply. All instruments shall be tagged in accordance with PURCHASER / CONSULTANT STANDARD tagging procedure. Tagging procedure will be given at later date. All transmitters shall be 2 wire type with power supply of 24 V DC from receiver instruments. Where 4 wire transmitters are to be used, power supply shall be 110 V AC. Powering of such four (4) wire transmitters is included in the bidders scope. All fittings, impulse tubing shall be SS 316 as minimum. No carbon steel and MS fittings and tubes shall be used. All analog signals (transmitters) shall use 1.0 mm2 cable, digital signals (switches) shall use 1.5 mm2 cable and power signals (solenoid valves, relay signals etc.) shall use 2.5 mm2 cable. Separate junction boxes shall be provided for analog, digital, power (sov. & relay), thermocouple and RTD signals. Temperature transmitter shall be used for all closed loop system. elements shall be directly wired to DCS for information system signals. All control valves shall have position transmitters. Temperature

17.0.0 18.0.0 19.0.0 20.0.0

21.0.0 22.0.0

23.0.0 24.0.0
FORMT9-P REV-B (MUM)

25.0.0

2630720001-STG-S4-R0

MAG / C & I

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 8

SUBSECTION - 4.3 OPERATION AND CONTROL PHILOSOPHY 1.0.0 1.1.0 INSTRUMENTATION AND CONTROL SYSTEM General Following I&C system shall be provided per turbine unless otherwise noted. The Instrumentation and Control System envisages centralized control of turbine generator units and auxiliaries from a central control room. Instrumentation and controls for the turbine generator units and auxiliaries shall be based on remote control and monitoring from DCS provided by Purchaser. Instrumentation & control for steam turbine generators shall be as per IS 14025 (Part I) & IEC Pub 45-1. Governer systems, turbo super visory system (with RS 485 link), local panel systems. Adjacent to machine and lube oil purification system shall be provided. 1.2.0 Design Philosophy The Instrumentation and Control System shall be designed to minimize the number of local operators and to provide for remote monitoring and control as far as practicable. The instrumentation and control system shall broadly comprise of : 1.3.0 Instruments mounted locally on or near machine/ equipment and piping. Instruments mounted on local panel adjacent to the machine / equipment. Electro Hydraulic Turbine control system. Turbine Supervisory Instrumentation. Turbine Supervision, Protection. Protection and Interlocking System for the turbine, generator and auxiliaries. Instrumentation for lube oil purification system complete with all controls, panels and interconnecting cables. Instrumentation & control for the generator cooling system. Instrumentation & control for the turbine lube oil & control oil system. Instrumentation & control for condenser system. Instrumentation & control for Deaerator system, LP heater, HP Heater systems. Instrumentation & control for boiler feed pumps.

Electro Hydraulic Turbine Control (EHTC) System Electro hydraulic type governing system is envisaged for the turbine generator units. The electronic part of the system shall be used for signal acquisition and processing and the hydraulic part shall provide the necessary large positioning forces with required a degree of accuracy and fast response.

FORMT9-P REV-B (MUM)

The system shall provide for the following control and interlock functions as a minimum requirement : Speed signal acquisition and monitoring Speed reference
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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 9

Speed control Over speed protection Biasing circuit for governing control valves Indication for critical parameters Status indications Position feed back transmitter (4-20 mA, 2 wire)

The governor system shall be capable of accepting set point from DCS. All control & protection signal shall be hard wired to DCS. The governor system shall however communicate with the main plant DCS through RS-485 communication link. 1.4.0 Turbine supervision & protection The Turbine control shall have the following functions Turbo-Supervisory System Turbine Protection & Interlocking System

The above functions shall be incorporated in a reliable microprocessor based system. All control & protection signal shall be hard wired to DCS. 1.4.1 1.5.0 1.5.1 The TSI system shall communicate with main plant DCS through RS-485 communication link. Protection and Interlocking system The turbo generator set shall be protected from overload and damage within the complete operating range. The system supplied shall be capable of interfacing with the DCS for information interchange through ethernet links and hardwired signals for control & monitoring purpose. Independent initiating devices shall be provided for all the signals required to implement the requisite logics. This shall include the following as a minimum requirement FORMT9-P REV-B (MUM)

1.5.2

Turbine overspeed Very high axial displacement Very high shaft vibration Very low lubricating oil pressure Very low control oil pressure Bearing metal temperature very high Inlet steam pressure very high Generator protection operated Emergency hand lever trip Remote push button trip Trip Oil pressure very low.

1.6.0

Turbine Supervisory Instrumentation

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 10

The turbine generator units shall be provided with the following supervisory instrumentation. Bearing metal temperature monitors for turbine, generator, gearbox & exciter. Turbine speed monitor. Bearing housing vibration monitor. Shaft vibration monitors Axial shift monitors Turbine casing differential expansion monitor Turbine casing overall differential expansion monitor

The system shall be complete with non-contact type pickups, proximeters, analog monitors and isolated 4-20 mA output signals for the DCS. The analog monitors shall be complete with high and very high alarm and trip indications and relay outputs for the same. The necessary junction boxes and signal cables between the proximeters and analog monitors shall also be supplied by the Supplier. 1.7.0 Instruments for Lube Oil Purification System All necessary instruments and controls including panels for the lube oil purification system shall be supplied by the Supplier.

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES Doc. No. 2630720001-ME-SPC-120-001 Rev. R0 Section 4.0 Sheet No. 11

SUB-SECTION 4.4 STANDARD TECHNICAL REQUIREMENTS TABLE 1 1.0.0

SL.NO 1.0 2.0 3.0 INSTRUMENT

STANDARD END CONNECTION DETAILS

VESSEL / PIPE CONN. SIZE & TYPE QTY. 1" FLGD 2 NOS. 3" FLGD 1 NO. 1" FLGD 2 NOS. 1" FLGD 3" FLGD 3" FLGD 1" FLGD 1" FLGD " NPT(F) i) 3" FLGD (HP) ii) " FLGD (LP) 1" FLGD 1" FLGD 4" FLGD 2" FLGD 4" FLGD 1" FLGD 2 NOS. 1 NO. 1 NO. 2 NOS. 2 NOS. 2 NOS. 1 NO. 1 NO. 1 NO. 3 NOS. 1 NO. 1 NO. 1 NO. 1 NO. ROOT VALVE CONNECTION 1" FLGD N.A 1" FLGD 1" FLGD N.A N.A 1" FLGD 1" FLGD " NPT(F) N.A N.A N.A N.A N.A N.A N.A N.A INSTRUMENT CONNECTION 1" FLGD 3" FLGD 1" FLGD 1" FLGD 3" FLGD 3" FLGD 1" FLGD 1" FLGD " SCRD 3" FLGD " SCRD " FLGD 1" FLGD 4" FLGD 2" FLGD 4" FLGD 1" FLGD REMARKS

External chamber displacer type level transmitter / switch Top Internal displacer type level transmitter / switch External chamber ball float operated type level transmitter / switch 4.0 External Chamber displacer or ball float operated level transmitter / switch on stand pipe 5.0 Top internal ball float operated level switch 6.0 Side internal float operated level switch 7.0 Level gauge on vessel 8.0 Level gauge on stand pipe 9.0 DP type level transmitter on vessel 10.0 Diaphragm type level transmitter on vessel side 11.0 12.0 13.0 14.0 15.0 Dip tube type level transmitter Float & tape type level transmitter Top mounted radar type level transmitter Conductivity type level switch Automatic tank gauging system i. Level ii. Temperature

DP transmitter

2630720001-STG-S4-R0

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES Doc. No. 2630720001-ME-SPC-120-001 Rev. R0 Section 4.0 Sheet No. 12

SL.NO

INSTRUMENT

VESSEL / PIPE CONN. SIZE & TYPE QTY. " FLGD " FLGD " " 3" FLGD 1" FLGD N.A 1" FLGD 1 NO. 1 NO. 1 NO. 1 NO. 2 NOS. 1 NO. 1 NO.

ROOT VALVE CONNECTION " FLGD " FLGD " NPT (F) " NPT (F) 3" FLGD N.A 3" FLGD N.A

INSTRUMENT CONNECTION " SCRD " SCRD " NPT " NPT 3" FLGD 1" FLGD N.A 1" FLGD

REMARKS

16.0 Diaphragm type pressure transmitter on pipe (screwed) 17.0 Diaphragm type pressure transmitter on pipe (flanged) 18.0 Pressure transmitter / gauge / switch 19.0 Diff. pressure transmitter / gauge 20.0 Diaphragm type pressure transmitter on vessel 21.0 Thermowell 22.0 Stand pipe dia 23.0 pH analyser NOTES:

2630720001-STG-S4-R0

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 13

1.1.0

INSTRUMENT ELECTRIC & PNEUMATIC SUPPLY All Instrumentation system shall be designed for the following conditions : A. 1. B. 1. 2. 3. Pneumatic : Instrument air supply pressure Electric : Instrument power supply Electric signal Stand alone panels : 110 V AC 5% 50Hz, 1 (UPS) : 4 - 20 mA DC : 110 V AC, 1, 50 Hz (UPS) will be provided at one point in the panel by purchaser. Any other voltage level other than above shall be derived by the vendor from the above available supply. : 110 V AC, 1, 50 Hz : 110 V AC, 1, 50 Hz : 110 V AC, 1, 50 Hz : 4.5 kg / cm2 (g)

4. 5. 6.

Annunciators Solenoid valves Any other

Also refer enclosed annexure (Project information) for site condition. Vendor shall indicate in the offer the total power consumption (kVA rating) and total air consumption (Nm3/hr) for the plant. 1.2.0 WIRING, TERMINATION AND FERRULING : Following specification shall be followed for wiring Instrumentation cables in MCC Panel, Control Panel etc. : 1.2.1 1.2.1.1 1.2.1.2 1.2.1.3 1.2.1.4 1.2.1.5 Wiring : Wiring shall be done as per general purpose classification for non hazardous areas as defined in the NEC. Wiring shall be neatly cabled and supported in non flammable PVC wiring race ways. All wires shall be neatly dressed using nylon clippers. All cables shall be flame, vermin and rodent proof The minimum size of the standard tinned copper conductor used for internal wiring of the panel shall be as follows : All power cables Analog signal cables Alarm cable Digital Cable : : : : 2.5 Sq. mm 1.0 Sq. mm 0.75 Sq. mm 1.5 Sq. mm

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 14

1.2.1.6

Following colour cables shall be used for panel internal wiring : Alarm signal Analog signal Digital & Power signal Power supply phase Neutral Shield : : : : : : Blue colour White colour Red colour Red colour Black colour Green colour

1.2.2 1.2.2.1 1.2.2.2 1.2.2.3 1.2.2.4 1.2.2.5 1.2.2.6 1.2.2.7

Termination : Terminal blocks shall be provided for external wiring. Termination shall be made with solder less crimping type of tinned copper lugs which firmly grip the conductor and insulation. Switch fuse terminals shall be used for power supply signal to solenoid valves. Terminal blocks shall have laminated plastic engraved tag in white letters with black back ground fixed on each terminal block. All terminals shall have terminal number identification strips. Terminal blocks shall be shrouded 1100 V grade clip on type. Following designations shall be given to each type of terminal blocks TBA - XX TBD - XX TBP - XX TBR - XX TBTC - XX Analog signal terminal block Digital signal terminal block Power signal terminal block RTD signal terminal block Thermocouple signal terminal block

XX : Is the terminal number in each terminal block. 1.2.2.8. 1.2.3 1.2.3.1 1.2.3.2 1.2.3.3 1.3.0 1.3.1 1.3.1.1
FORMT9-P REV-B (MUM)

Under no circumstance above type of terminal blocks shall be mixed. Ferruling : Engraved identification plastic ferrule identifying terminal block number and terminal number shall be fitted at both ends of the each wire. Ferrules shall fit tightly on the wires and shall not fall off when the wire is disconnected from terminal blocks. The philosophy of cross + direct ferruling shall be followed for all internal wiring in Control Panel, MCC, Junction Boxes etc. UNITS AND RANGES Units Flow : Gas Steam Liquid : : : : Nm3 / hr kg / hr (for higher ranges tons/hr) kg / hr kg / cm2 (g) for high pressure
MAG / C & I 24-09-2007

1.3.1.2

Pressure

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 15

MMWC for low pressure 1.3.1.3 1.3.1.4 1.3.1.5 Vacuum Temperature Level : - Transmitters - Receivers Ranges : Pressure gauges (kg/cm2 (g)) (0 - 1) (0 - 1.6) (0 - 2.5) (0 - 4.0) (0 - 6.0) (0 - 10.0) 1.3.2.2 Vacuum gauges (kg/cm2 (a)) (-1 to 0) 1.3.2.3 Temperature gauges C (0 - 60) (0 - 100) (0 - 250) (0 - 600) (0 -1000) (0 - 25) (0 - 40) (0 - 60) (0 - 100) : : : : kg / cm2 (A) Degree centigrade (0C) MMWC Percentage

1.3.2 1.3.2.1

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

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FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 16

SUB-SECTION - 4.5 DRAWINGS / DOCUMENTS TO BE SUBMITTED 1.1.0 Following documents shall be submitted by the bidder along with the offer for the review and evaluation of the offer. 1.2.0 1.2.1 1.2.2 1.2.3 1.2.4 1.2.5 1.2.6 1.2.7 1.2.8 1.3.0 P & I diagram Legend sheets List of interlocks & trip parameters. Brief write-up for operation & control philosophy. Brief description of I&C system. Deviation from the specifications. List of mandatory and recommended spares. Master Instrument list with make and models proposed.

Following documents and drawings shall be submitted by bidder at detail engineering stage for approval by CONSULTANT / PURCHASER. Master Instrument Index. Instrument data sheets. Panel drawings and engineering documents. Junction box, cable tray interconnection schedule. layout drawings schedule, cable schedule and

Loop schematics & logic diagrams. Installation drawings. Erection & commissioning manuals Necessary documentation & details required by DCS vendor for interface purpose. Entire engineering shall be done as per CONSULTANTS standard engineering drawings. Blanks copies of the format will be given to successful bidder later.

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 17

SUB-SECTION - 4.6 SPECIFICATION DATASHEETS

1.0.0 TRANSMITTERS : GENERAL Type Power Supply Output Load resistance Protection class Accuracy Cable Entry 2.0.0 : : : : : : : Smart 24 V DC from receiver instrument 4-20 mA DC 600 ohms minimum IP 65 0.1% NPT

SWITCHES / CONTACTS : GENERAL Type Contact type & rating Contact terminals : : : Microswitch with autoreset, 2 Nos. SPDT, 110 V , AC 5 Amp 1 NO + 1 NC terminated

3.0.0

ANNUNCIATORS Type Architecture No. of Channels /cord Alarm sequence : : : : Solid State electronics Integral One F3R

4.0.0

PRESSURE SWITCHES Type Pressure sensing Pressure element material Wetted parts : : : : Blind Direct process SS As per process requirement

5.0.0

CABLE Conductor Voltage grade Insulation & sheathing Cable shielding Twists per meter Core identification Pairs Cores Triad Thermocouple : : : : : : : : : : Tinned copper, multistrand armoured 1100 V PVC extruded as per IS 5831,FRLS i. Individual and overall shielding for analog and compensating cable. ii.Overall shielding for digital cable. Minimum 10 By number, every 250 mm interval printed on aluminium mylar sheet in alpha numeric. IP, 8 P 2C, 16C 1T, 6T 1P, 8P

FORMT9-P REV-B (MUM)

Cable sizes Analog signals Digital signals Power signals Alarm cable
2630720001-STG-S4-R0

: : : :

1.0 mm 1.5 mm2 2.5 mm2 0.75 mm2

MAG / C & I 24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 18

6.0.0

ON / OFF VALVES Style Size Port Body Material Trim Material Actuator Solenoid valves Limit switches Leakage Class Ball / Globe / Butterfly As Per Sizing Calculation Full port CS SS Pneumatic SS material, single coil, 110 V AC, 1 /2 NPT(F) cable entry. : Required for open / close position (1 NO SPDT) Cable entry : 1 /2 NPT(F) common cable entry for both open & close limit switches. : Class VI : : : : : : :

7.0.0

SAFETY RELIEF VALVE Type Bonnet Overpressure Body / bonnet Trim Lift indicator/test gag : : : : : : Conventional Open 10% C.S S.S required

8.0.0

RECEIVER INDICATORS Type Mounting Indication Range Alarm contact Powering of field transmitters : : : : : : Microprocessor based Flush panel Dual channel bar graph Field selectable Required (potential free) Required

9.0.0

PRESSURE GAUGES AND DIFF. PRESSURE GAUGES Type of element Dial size Pointer Drain plug and blowout disc Pressure element and movement material Accuracy Accessories : : : : : : : Bourdon 150 mm Micrometer type Required SS 316 1% of span Snubber, syphon, chemical seal as required.

10.0.0 TEMPERATURE GAUGES Thermal system Type Dial size Accuracy Ambient temp. compensation Thermowell Capillary length : : : : : : : Mercury in Steel. Every angle 150 mm 1% of span Required Required (tapered bar stock, SS 316 material). N.A.

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 19

11.0.0 TEMPERATURE ELEMENT (RTD / THERMOCOUPLE) Type Configuration Response time Thermowell Nipple union nipples Element material 12.0.0 CONTROL PANEL Type Type of enclosure Panel material Thickness Antivibration pad and kick plate Cable entry Panel / door Paint color 13.0.0 LEVEL GAUGE Type Ball check Vent and drain plug Glass material Connection style 14.0.0 TEMPERATURE SWITCH Thermal system Accuracy Switch setting Bulb capillary, pressure element and thermowell material 15.0.0 CONTROL VALVE Type Leakage class Body material Trim material End connection Actuator Positioner Position transmitter Noise 16.0.0 FLOW ELEMENTS
FORMT9-P REV-B (MUM)

: : : : : :

3 wire (RTD) / 2 wire (Thermocouple) Duplex 3 - 5 sec (for RTD) Required tapered bar stock (SS 316 material), flanged upto 600 # and M33 x 2 for 900 # and above. Required Platinium, 100 ohm at 00C / Thermocouple as per temperature.

: : : : : : : :

Simplex, free standing vertical IP 42 (IP 20 for central control room mounted panels) CRCA sheet steel 3 mm for front & sides 2 mm for top and doors Required Bottom Back External - LATER Internal - Luminous white. Tubular / reflex Required offset Required Borosilicate Side and side

: : : : :

: : : :

Vapour filled 1% of span Adjustable SS 316

: : : : : : : : : : : : :

Globe, modulating linear / Equal % Class IV To match piping material spec. SS 316 as minimum, stellited for steam services RF, flanged Diaphragm / piston (pneumatic) Electropneumatic (Input - 4 20mA & output to actuator). Required for all valves 85 dBA at 1.5 mtr from valve max. Orfice plates upto 300 # lines & nozzle for 600 # lines & above. BS 1042 / ISO 5167 SS 316 Weld neck flange for Orfice and slip on flange for nozzle.

Design code Material Mounting on pipe line

2630720001-STG-S4-R0

MAG / C & I

24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 20

18.0.0 RECORDER Type No. of pens Chart speed : : : Microprocessor based Three independant pens Adjustable

19.0.0 INSTRUMENT HARDWARES Nipple, union Cable gland Copper tube Connectors Instrument isolation valve for process Other fittings Impulse tubing Instrument support Perforated trays Instrument junction box GI wire Structural steel Instrument air manifold Instrument air line upto manifold Instrument air fittings (Tees, Elbows etc.) Syphon Aluminium strip Inst. air manifold isolation / drain valve : : : : : : : : : : : : : : : : : : 3000 #, SS 316 Nickel plated brass, double compression type weather proof. 1 /4 OP PVC coated Brass with copper ferrule SS NPT (F), 300 # SS 316 SS 316, OD, 0.065 thick, RB = 80 2 NB, SCH 40, 1.5 mtr long with base GI LxWx50(H) (length, width as required) Die cast Aluminium, LM-6 8 swg (for JB earthing) MS 40 NB, Sch 40, GI Sch 40, GI pipe GI, 3000 # NPT (MxF), SS 316 1 width x 2 mm thick Brass

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 21

SUB-SECTION - 4.7 APPROVED VENDOR LIST 1. PLC : Allen Bradley GE Fanuc (90:70) Siemens ABB L&T 2. Control Valves : Instrumentation Limited, Dresser / Masoneilan Fisher Xomox

3. 4. 5.

ON/OFF Valves (Ball, butterfly) Electronic transmitters RTD and thermocouple

: : :

EL - O - MATIC Valtek, Ahmedabad Emerson, Honeywell, Yokogawa, ABB, SIEMENS,E+H General Instruments Pyroelectric Waree Altop Instruments Emerson, Bells, Moore,ABB Bells Odin General Instruments Bells General Instruments,Waree Switzer Prestige counting instrument Chemtrol Levcon Bliss Anand Yarway Chemtrol Baliga Hydropneumatic ,Microprecision

6. 7.

I/P Convertors Pressure gauge

: :

8. 9. 10.

Temperature gauges : Diff. Pressure gauge : Level switches :

11.
FORMT9-P REV-B (MUM)

Remote water level indicator Flow orifice/nozzle

: :

12.

2630720001-STG-S4-R0

MAG / C & I

24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 22

13.

Level gauge

Chemtrol Levcon Bliss Anand RITTAL PYROTECH Industrial control and appliances Industrial switchgear and controls IIC ICA Asco Rotex Placka Sharo Norgren L&T Siemens TEKNEC OEN, Siemens, Omron

14.

Panels

15. 16. 17. 18. 19.

Annuciations Solenoid valves Air filter regulator

: : :

Control switches, PBS: Indicating lamps :

20.

Relays

21. 22. 23. 24.

Selector switch Pressure switches Limit value monitor signal repeator Switches (Limit switches, proximity switches) Recorders MCB Junction boxes

: : : :

Kaycee L&T Switzer Verma Trafag YBL MTL Honeywell P&F YBL Leeds and Northrup L&T Siemens Baliga Ex-protecta

25. 26. 27.

: : :

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

24-09-2007

FICHTNER Consulting Engineers ( India ) Private Limited Subject HJI Prop. GMMCO LIMITED TECHNICAL SPECIFICATION FOR STEAM TURBINE GENERATOR & AUXILIARIES 2630720001-ME-SPC-120-001 R0 Doc. No. Rev. Section 4.0 Sheet No. 23

28.

Air header & other fittings Terminal blocks Temp. transmitters

Excelsior Excel hydropneumatic Champ Connectwell,PHOENIX Elmex Bells Emerson, ABB,YIL Microprecision Industrial Auxiliaries

29. 30.

: :

31.

Condensate Pot

Note : For any instruments / items for which vendor list is not available. Bidder shall refer the matter to the CONSULTANT.

FORMT9-P REV-B (MUM)

2630720001-STG-S4-R0

MAG / C & I

24-09-2007