Beruflich Dokumente
Kultur Dokumente
Power section
line
PFC Control
load
CHARACTERISTICS: Input voltage: Output voltage: Output power: Switching frequency: Vin = 90-260VRMS Vo = 380V Po = 600W fs = 70kHz
VALUES: Output capacitor: Inductor: Mosfet: Diode: Controller: C = 680 F L = 600 H IRFP450 RURP1560 L4981A
Line
Load
High di/dt loop General Considerations: MOSFET and DIODE are the main noise generators Short wires where high dv/dt Small area of fast di/dt loops Careful Layout Short paths for return currents
Output
Input filter
Output filter
Small area of the gate circuit. Snubber close to gate and source terminals
Control
Low CM impedance
i cm
Coupled inductors show high common mode inductance but low differential mode inductance: Ex: 6.8 mH CM, 70 H DM
i dm
I max =
U out 113 . A 8 fs L
vn
50 50 1 F 2 F
i dm
triangular waveform Differential mode input noise: 70 kHz, (peak values) 140 kHz, 210 kHz, 280 kHz, 350 kHz, 420 kHz,
87 dB V 57 dB V 40 dB V 26 dB V 19 dB V 9 dB V
a suitable margin (20 dB V) is maintained for the commom mode noise and possible resonances
i cm
100 nF 4.7 nF
4.7 nF 1 F 2 F
Several current return paths are present The main one is on the output side of the PFC High value of filter inductor reduces current term at the input side CM input side current generates DM input noise due to asymmetrical converter topology Adding CM capacitors at the input side reduces input CM voltage noise but the increased CM current causes additional DM noise
Prototype Tests
Input behavior
v i
Line Voltage
Line current
Prototype Tests
Line Voltage and Inductor Current (peak to peak sampling)
iL
Prototype Tests
Gate drive circuit
IL+ID threshold
Voltage drop
iL vDS vGS vG iD
IL threshold
Prototype Tests
Gate drive circuit
iL vG vDS vGS
iD
IL threshold
Commutation is sloweddown
Prototype Tests
Gate drive circuit
vDS
Drain-Gate coupling
iG
vG
iD
vGS
Prototype Tests
Gate drive circuit
vDS iG
vG
iD
vGS
Prototype Tests
Modulation of Switching Frequency VDS Spectra
Modulated
Fixed
Phase
Neutral
Added
Line
PFC
10
Added
PFC
Load
11
Shield
Peak Average
12
iL vG iD
iG 33 72
vG
iD
13
Line
EMI Filter
PFC
Increased Area
14