Lovely Professional University,Punjab

Format For Instruction Plan [for Courses with Lectures and Labs

Course No MEC205

Cours Title MANUFACTURING TECHNOLOGY

Course Planner 14296 :: Ashish K.G.Saran

Lectures Tutorial Practical Credits 3 0 3 5

Text Book:

1 Manufacturing Technology Volume-2, P.N. Rao, Tata-Mcgraw Hill, 2nd Edition

Other Specific Book:

2 Fundamentals of Modern Manufacturing, Mikell P. Groover, Wiley INDIA, 3rd Edition 3 Processes and Materials of Manufacture, Roy A Lindberg, PHI India Limited, 4th Edition 4 Manufacturing Technology Volume-1, P.N. Rao, TataMcgrawHill, 2nd Edition

Other Reading Sr No Jouranls atricles as compulsary readings (specific articles, Complete reference) 5 Journal of Manufacturing Science and Engineering,Kornel F. Ehmann, Northwestern University 6 A Parametric Analysis of the Undeformed Chip Geometry in Gear Hobbing, Lars Vedmar, Carin Andersson, and Jan-Eric Sthl 7 Environment-Friendly Strategies for Efficient Utilization of Cutting Tools in Finish Turning, D. K. Sarma and U. S. Dixit Relevant Websites Sr. No. (Web adress) (only if relevant to the courses) 8 www.engineersedge.com/manufacturing_design.shtml 9 http://www.ptc.com/solutions/processes/manufacturingprocess-management 10 http://www.mptinc.com/other/aero.html Salient Features Shows advanced engg. Techniques Shows how to manage manufacturing processes Application of manufacturing processes in aerosoace industry

Detailed Plan For Lectures

1 Approved for Spring Session 2010-11

Week Number Lecture Number Lecture Topic

Chapters/Sections of Homework to be Assigned Pedagogical tool Textbook/other to students Demonstration/case reference study/images/anmatio n ctc. planned

Part 1
Week 1 Lecture 1 Metal Cutting: - Chip formation, Surface Finish, Cutting Fluids Orthogonal Cutting, shear Zone , Shear Angle and its Relevance, Numericals Cutting tool Materials Thermal Aspects, Tool Wear and Tool Life Empirical and Analytical Determination of Cutting Forces, Economics,Numericals Machine Tools:- Classification of Machine Tools, Basic Elements of Machine Tools Support Structures, Power Transmission Actuation Systems, Guide ways General Holding Methods ->Reference :1,Chapter-2 2.1 2.2 2.9 2.10 ->Reference :1,Chapter-2 2.4 2.5 ->Reference :1,Chapter-2 2.6 2.7 2.8 ->Reference :1,Chapter-2 2.11 ->Reference :1,Chapter-3 3.1 3.2 3.3 3.4 3.6 ->Reference :1,Chapter-3 3.7 3.8 ->Reference :1,Chapter-3 3.9 3.10 ->Reference :1,Chapter-3 3.11 HomeWork 1 Allocation Term Paper 1 Allocation DEMOMEC/MEC205/ MACHINING PROCESS

Lecture 2 Lecture 3

Week 2

Lecture 4 Lecture 5

Lecture 6 Week 3 Lecture 7 Lecture 8

Part 2
Week 3 Week 4 Lecture 9 Lecture 10 Lecture 11 Lecture 12 Lathes machines:- Constructional features of a centre Lathe ->Reference :1,Chapter-4 4.1 4.2 DEMOMEC/MEC205/ LATHE Cutting Tools, Operation performed in a center lathe ->Reference :1,Chapter-4 4.1 4.2 Taper Turning Methods, Thread-cutting Methods,Numericals Capstan and Turret Lathes, Automatic Lathes ->Reference :1,Chapter-4 4.6 4.7 ->Reference :1,Chapter-5 5.1 5.2 5.3 ->Reference :1,Chapter-6 6.1 6.2 6.3 HomeWork 1 Submission HomeWork 2 Allocation

Week 5

Lecture 13

Reciprocating and Other Machine Tools:- Shaper, Planning machine

Approved for Spring Session 2010-11

Week 5

Lecture 14

Slotter, Sawing, Broaching, Numericals on shaping time estimation Gear Cutting Milling machines:Types and their elements

->Reference :1,Chapter-6 6.4 Chapter-10 10.2 ->Reference :1,Chapter-10 10.3 ->Reference :1,Chapter-7 7.1 7.2 ->Reference :1,Chapter-7 7.3 7.4 ->Reference :1,Chapter-7 7.4 HomeWork 2 Submission DEMOMEC/MEC205/ MILLING M/C OPERATIONS

Lecture 15 Week 6 Lecture 16

Lecture 17 Lecture 18

Milling Operations Milling Cutters

MID-TERM Part 3
Week 7 Lecture 19 Lecture 20 Lecture 21 Dividing head and indexing methods,Numerical Problems Milling Mechanics , Milling Time and Power Estimation, Numericals ->Reference :1,Chapter-7 7.5 ->Reference :1,Chapter-7 7.6 7.7

Hole Making :-Drilling Reaming, Boring and Tapping ->Reference :1,Chapter-8 8.1 8.2.1 8.2.2 8.3 8.4 8.5 8.6 Advanced Welding Processes:- TIG, MIG, Gas Metal Arc Welding Thermit welding, Electro slag welding, Laser beam Welding Forge welding ,Friction Welding Powder Metallurgy: Introduction, Production of Metallic Powder Processing methods, Advantages and Disadvantages ->Reference :2,Chapter-31 31.1.4 31.1.3 ->Reference :2,Chapter-31 31.4.2 31.4.3 31.4.4 ->Reference :2,Chapter-31 31.5.2 ->Reference :2,Chapter-16 16.2 ->Reference :2,Chapter-16 16.3 HomeWork 3 Allocation

Week 8

Lecture 22

Lecture 23

Lecture 24 Week 9 Lecture 25 Lecture 26

Part 4
Week 9 Lecture 27 Plastic Processing:- Introduction ,Plastic Materials, Extrusion of plastics ->Reference :2,Chapter-13 13.1 13.2

Approved for Spring Session 2010-11

Week 10

Lecture 28

Injection Molding, Blow Molding

->Reference :2,Chapter-13 13.6 13.8.1 ->Reference :2,Chapter-8 8.2.2 8.3.3 8.4 HomeWork 3 Submission

Lecture 29

Thermoforming, Thermosetting Materials

Lecture 30 Week 11 Lecture 31

Non-traditional machining processes, Classification, ->Reference process selection, applications :1,Chapter-11 11.1 Electric discharge machining, tools and work piece materials, di-electrics ->Reference :1,Chapter-11 11.2.1 11.2.2 11.2.3 11.2.4 11.2.9

HomeWork 4 Allocation Term Paper 1 Submission DEMOMEC/MEC205/ ELECTRIC DISCHARGE MACHINING

Lecture 32 Lecture 33 Week 12 Lecture 34 Lecture 35 Lecture 36

Electro-chemical machining system ->Reference process elements and applications :1,Chapter-11 11.3 Ultrasonic machining system Abrasive and water jet machining Laser beam machining Plasma arc machining ->Reference :1,Chapter-11 11.4 ->Reference :1,Chapter-11 11.7 ->Reference :1,Chapter-11 11.6 ->Reference :2,Chapter 26 26.3.4 HomeWork 4 Submission DEMOMEC/MEC205/ WATER JET

Spill Over
Week 13 Lecture 37 Lecture 38 Dividing head and indexing methods,Numerical Problems Electric discharge machining: tools and work piece materials, di-electrics ->Reference :1,Chapter-7 7.5 ->Reference :1,Chapter-11 11.2.1 11.2.2 11.2.3 11.2.4 11.2.9

Details of homework and case studies

Homework No. Homework 1 Homework 2 Homework 3 Homework 4 4 Metal cutting theory Machines and Machining Operations Plastics , Power metallurgy Advanced welding and machining processes Topic of the Homework Nature of homework (group/individuals/field work Individual Individual Individual Individual Approved for Spring Session 2010-11

Scheme for CA:out of 100*

Component Homework Term Paper Lab Assesment Total :Frequency 3 1 Out Of 4 Each Marks Total Marks 15 25 30 70 45 25 30 100

* In ENG courses wherever the total exceeds 100, consider x best out of y components of CA, as explained in teacher's guide available on the UMS List of suggested topics for term paper[at least 15] (Student to spend about 15 hrs on any one specified term paper) Sr. No. Topic 1 Different types of gear manufacturing methods 2 Practical applications of metal cutting 3 Advanced techniques of welding in automobile industry 4 Powder metallurgy for making different components 5 Cutting tool design 6 Finishing processes 7 Electronic fabrication 8 Process automation 9 Computer numerical control systems 10 Operater machine systems 11 Special machining processes 12 Thread working in industry 13 Rapid prototyping 14 Nano manufacturing 15 Magneto-rheological fluids in manufacturing

Approved for Spring Session 2010-11

*Each experiment of the lab will be evaluated using following relative scheme:
Component J/E WR VIVA % of Marks 50 20 30

List of experiments :Lecture Number Mechanical Workshop 1 Lecture Topic Sand Testing Process Pedagogical Tools Or Equipment Planned lab Manual

Moisture test equipment, mould hardness tester, core WORKSHOP MANNUAL FOR hardness tester, permeability tester, UTM for sand MEC205 testing, sand sieving apparatus/MOULDING SAND,SILICA SAND,BENTONITE,DEXTRINE,SOAP STONE POWDER, Resin Bonded Sand Tilting pit furnace/Alumininm scrap 10 kg WORKSHOP MANNUAL FOR MEC205 WORKSHOP MANNUAL FOR MEC205 WORKSHOP MANNUAL FOR MEC205 WORKSHOP MANNUAL FOR MEC205

Mechanical Workshop 2 Mechanical Workshop 3 Mechanical Workshop 4 Mechanical Workshop 5

Aluminium sand casting process

Surface finish analysis using different types of molding Molding sands sands Graph plotting of variation in hardness at different zones of job after welding with TIG and MIG welding Manufacturing of a gear on milling machine and Inspection of PCD ,tooth profile and run out of PCD in respect of bore MIG welding machines Milling machines/Dia 65 mm MS Bar 500 kg

Mid Term
Mechanical Workshop 6 Mechanical Workshop 7 Mechanical Workshop 8 Mechanical Workshop 9 Mechanical Workshop 10 Manufacturing and analyzing a flat surface on surface grinding and shaper machine Surface grinding, shaper machine WORKSHOP MANNUAL FOR MEC205 WORKSHOP MANNUAL FOR MEC205 WORKSHOP MANNUAL FOR MEC205 To prepare a multi operation job on Turret and capstan Turret ,capstan lathe machines lathe machines Time study for the profile cutting by using graphite and EDM copper electrodes on EDM

Approved for Spring Session 2010-11

Spill Over
Mechanical Workshop 11 Mechanical Workshop 12

Approved for Spring Session 2010-11