Beruflich Dokumente
Kultur Dokumente
G11, 1958
.
LIST OF CONTENTS Page Standard Basic Inxpulse Insulation Levels..... . e..... .i . . .. .. . . ........ .. . Methods of Making Tests......... .. .. .. . . . . . . ...... .. . ..... . . ..... ........ ... Tolerances on Dimensions..... ... . ..... ,,.......... ..... ... . . . . ..... ... ...... Sixty Cycle Dry Flashover Rating............................................ Impulse (Critical) Flashover Rating.. . .. ...... . . e .. .~. ... . . . .. ..... ....... SixtyCycleDryWithstandTestVoltageflating.......,....................... I.trpulse Withstand Test Voltage Rating....................................... Sixty Cycle Puncture Voltage Rating. . ... . . .. . . . . ..... .. .. . . ..... ...... ...... Radio Influence Voltage Test................................................ Mechanical Strength Ratings...... ..... ... ... ......... ........... .......... Threacls....,...........................,.................................... Leakage Distance Rating., .. . . . .. .. ..... . . .. . . ...... .... ..... .. ... .. ... . a.... Dxy Arcing Distance Rating........ .. . ... ... ... ... ... .... ... ... . ....... ..... Colour of PorcelaJn......................................................... Sixty Cycle Dew Flashover Rating... . ... .. . . ....... .. ... ... .......... . . . ... Indoor Insulator Units, Electrical Characteristics and Heights............. Dew Flashover Tests.. .. .. . .... . . . .~ .... .. . .. . ... . . . . ..... .. ..... ........... Indoor Insulator Unit Construction.. . . . . . . ., . . ... ... . ... . . . . . .. .. ...... .... Studs.... .... ...... .. .. .. .... ..................... .. ....................... Tablel, FrontConnected Indoor InsulatorUnits............................. Table2,RcarConnectedlndoorlnsulatorUnits.............................. Table 3, Type A Indoor Insulator Tjnits..........,........................... Table 4, Type B Indoor Insulator IJnits...............,...................... Sixty Cycle Wet Flashover Rating....... .. .......... ........ . . . . ......... . ... Sixty Cycle Wet Withstand Rating. ... ... . . ..... .. . ... . ..... . . .......... . ... . . SubBases for Switch and Bus Insulators...., ....,. .. ......... ............. Net Weight. . .,,.,., . ,.. , ..... .. . . , . ... .., ., ,. .,.... ... ..... . .. ..... ... a.... StrengthofFittingsforOutdoorBusSupports............................... N~uxitingof Insulators.................,........,........................... Table 5, Outdoor Cap and Pin Insulator Characteristics...................... Table6, OutdoorPostlnsu3atorCharacteristics.,......,.................... A~ptorP]..ates............ ~ 1 2 2 2 2 2
3 3 3 4 4 4 4
5
5 5
5 5 6 7 S
9
10 13.. 13, 13.. 11 U 1.2 33 15 16
.
CEMA SPECIFICATION for INDOOR AND OUTDOOR SWITCH AND B1..~ INSUlATORS 0]. Issue No. 1, 1958
This publication or part thereof may be copied without change provided due credit is given to Canadian Electrical Manufacturers Association. The Specification contained in this publication -was prepared by CEMA Switchgear Section and it has been submitted to Canadian Standards Association pursuant to CEMA By Laws.
Nov~nber28, 1958
Price
~2.5Othe Copy
SWITCH AND BUS INSULATOR STANDARDS FRONT AND REAR CONNECTED INDOOR AND OUTDOOR INSULATORS
1.
Standard Basic Impulse Insulation Levels Standard basic impulse insulation levels shall be: Reference Class KV 1.2 2.5 5.0 7.5 15 23 Basic Impulse Level KV 30 45 60 75 95 110 150 200 250 350 450 550 650 750 900 1050 1300 1550
(8.7)
34.5
46
69 92 115 138 161 196 230 287 345 Note:
Attention is called to the fact that devices carrying a power frequency voltage rating which is numericafly the same as the Reference Class are not necessarily required to have the corresponding impulse level given in the table. In the case of indoor insulators, those having 95 KV and 110 KV impulse test values are known as class 15L and 15H respectively.
~cx
Sections 2 to 12 indicate the procedure to be followed in checking the ratings and tolerance of insulators.
Nove~nber28, 1958
2.
!4~thods of Making Tests: When checking ratings or making acceptance tests the. methods used shall
he those apnl:,ring to the test involved as given in A.I.E.E. Standard No. 41, Insulator Tests, or the latest revision thereof.
3.
Tolerances on Dimensions:
The dimensions given on the drawings are maximum design dimensions established for standardization purposes. The maximum diameters shall not exceed 103 percent of the values given. The top and bottom surfaces of the insulator unit shall be parallel within 1/32 inch, measured at the bolt circle diameter. The allowable variation in the height of the unit shall not exceed 1/32 inch plus or minus.
4.
Sixty Cycle Dry Flashover Rating: The rated 60 cycle dry flashover of an insulator is an assigned value applied by the manufacturer to indicate its performance under standard atmospheric conditions. When check tests are required, tests shall be made on three units. strings or stacks, and the rating shall be considered checked if the average of three test results shall be not less than 95 percent of the rated value.
5.
~~~p~1se (Critical) Flashover Rating: The impulse (critical) flashover rating of an insulator is an assigned value applied by a manufacturer to indicate its performance under standard atmospheric conditions at a specified polarity. When check tests are required, tests shall be made on three units, strings or stacks, and the rating shall be considered checked if the average of three test results shall be not less than 95 percent of the rated value.
6.
7.
8.
9.
Radio Influence Voltage Test The radio influence voltage values given in the tables apply only to new insulators tested in the factory and they are the maximum micro-volt ratings when tested at the indicated test voltage to ground, the test to be made in accordance with NEMA Publication No. 107 and AIEE Standard No. 41 or latest revisions of either. The 60 cycle rms test voltage value are approximately 10 percent higher than the lineto-ground voltage at which the insulators are usually operated. The limits for other apparatus and apparatus utilizing shall be established by standards for such apparatus. these insulators
When check tests are required, not more than one percent of the lot involved shall be selected at random and submitted to the test. If
none of the units tested exceed the rated value the requirements for the lot involved shall have been met.
10.
11.
Threads
Internal or external threads shall have a usable length at least equal to one diameter, except where specified to the contrary.
12.
Leakage Distance Rating: The leakage distance rating of an insulator is the sum of the shortest distances measured along the surface of the insulator between the metal parts when arranged for the dry flashover test. If high resistance coatings are applied, such coatings shall be considered as effective leakage surfaces and leakage distance over such surfaces shall be included in the leakage distance. When a check of the rating is required, not more than three samples selected at random from the lot involved shall be measured. If the average of the measurement so obtained is not less than 97 percent of the rated value, the requirement shall have been met.
13.
14.
Colour of Porcelain The standard colour of porcelain insulators used for air switches and bwi supports, for indoor and outdoor service, shall be brown of a unffor~i colour, not mottled. This includes the present standard trade glazes known as dark mahogany glaze, brown glaze and chocolate glaze.
15.
SixtyCycle Dew Flashover a~iting The rated sixty-cycle dew lashover value of an insulator is an assigned value applied by the manufacturer to indicate its performance under standard conditions of atmosphere ithen completely covered with condensed moisture. ~Then check tests are required, tests shall be made on three units and the ratings shall be considered checked if the average of the three test results shall be not less than 90 percent of the rated value.
16.
Indoor insulator units shall have the following electrical characteristics: Voltage Rating KV 5 7.5 15L 15H Dew
Flash-
Low
Frequency
Impulse Full. ~Tavo 1.5X40 ns Pos. or Neg. NV, Crest 60 75 95 110 150
Dim.4.
3]J2 4-1/2 6
71/2
71/2
23
101/2
6 71/2 9 12
17.
Deir Flashover Tests Dew flashover tests shall be made either thoroughly covering the insulator with condensate from the atmosphere or after thoroughly drenching the insulator with a fine spray of distilled water.
18.
Indoor Insulator Unit_Construction The following classes of construction shall be standard: Class: AInserttop and. bottom BInserttop, externally bonded base
Note:
19.
Studs Rear connected indoor air switches using these insulators shall be considered standard with the following studs. 1. 2, 3. Round studs up to and including 1200 amperes. Round or laminated studs at 2000 amperes. Laminated studs above 2000 amperes.
.
TABLE
-
.
1
CLASS
840
MAX. CIA.
?
WIThSTAND TEST KV
HEIGHT IN INCHES
A-tO
MAX. CIA.
A-20
A30
950
MAX. CIA. STRENGTH POUNDS
RATING
U, U, U
C.,
3j
MAX.OlA. 4~ STRENGTH
0
a z
C, If,
STRENGTH POUNDS
POUNDS
STRENGTH POUNDS
I-J 0 >
z z
0 CC-,
C- 0 (C 0 .0
a 9 3~
4.13
Id!;
a
0
(Ci (Ci
0
z 0
Ui ~1 CC,
0
Li
U -j
If,
z
OC
C,
p a
I.., ~ Z Cf 0
0
C/)
0 I
0
0
0,
0, Cf
II-,
.,~ a
~
o z
I.,
z
I-, Ci
5.5
60
750
1500
1500
0,000
1,000
2,500
2,000 O,OOO
3,000 0,000 3,000 6,000 5,000 30,000 6,000 10,000 8,000 0,000 2,000 l5,a!.3 2,1300 8C,130
7.5
7.2
8.25
75
26
4~
1,500
3,500
IL
13.2
14.5
95
36
7~
1,200
3,500
3,000 20,000
2,500
6,000
5,000 30,000
5,000
0,000
8,000
53,3133
1514
4.4.
15.5
10
50
7~
1,000
3,500
3,000
0,000
2,000
6,000
5,000 30,000
4,000 10,000
8,000
0,000
8,0130
5,333
2,3133
813,33
23
23
26.8
50
60
I0~
12
1,500
6,000
5,000 50,000
3,0CC 10,000
8,000
0,000
6,13133
s,coa I2,300~813,313:
0 0 00
iMFi.U$E WITHSTANO TEST V~TAGZ WiTH I~A 40 WAVE POSITIVE AND ~E0ATIVE.
CANTIIjVER STRENGTH RATiNGS ARE GIVEN Z~ ABOVE CAP. MAAIMtJ~ 0IA~-1ETERFOR CONSTRUCTION (LASS 040 UNIT IS ?~. FEIGHT VARIES WITH V(LTA(E RATING. THREADS ARZ NATIONAL!. (*ZERICAN) STANDARD THREAD SERIES FREE FIT ((LASS 21 A IRT TOP AND BOTTOM B iN~RT TOP EZTERNMJ..Y BONCIO BA~
450
.
TABLE
-
.
2 CEMA STANDARD REAR GONNECTED iNDOOR INSULATOR UNiTS STRENGTH CLASS
VOLTAGE
>
Ato MAX.OIA.
RAT1NG
~
U
.-~-
2 2
CCi ~
STRENGTHPOUNDS
...
Io
~
~ C
0
~. C ~ C) Cl ~CJ ) ~ .-
~ 2
0
CC) ~
0
0
Cl)
0
~
0
C) C, C) (Ci LI CZ 0 Cl)
~,
0
z
0 CU
0
o
~ ~
.J 0
C00
C-O Cli 2~
2
CC) ~ ~ C- ~ C) Z 14 > Iii C-
~
Z
0
-
Cl
Cl)
(Ci >
I
00
C)
13)
~
Cl I.)
~
~ ~ ~
2
0
C)
0, U) Ca ~ ~ C,
Li
2
C) C a I--
o
0
I) U Ii) Ci
a
C~ C,
I
~ C, z
C- ~
C) Z
C(/) Z
E
..=
0 ~
C-C,
Li
C~ C,
C-
0 C- X
(Ci
C )
C-
Cl) Z
I~ ~ C, . C-i az C-.
0~
= 5.5 B.2
14.5
~ =
60 75
95
8 8 = =
19
26
= 5
8 =
= 1000
= 2500
3500
= 2000
3000
0
-
C-
Z
~
5
7.5
4.8
7.2
3~
4~ 6
20,000
20,000 3000 6000 5000 30,000
e~
(SOD
6000 10,000
5000 0,000
8000
50,033
50,0313
2,033
5.31313 t2CC2~5C.C13
IZ.0031:3.
I~
13.2
36 50
7~
7~
10
1250
3500
3000
20,000
2500
5000
5000
5000
30.000
0000
0,030 I5,0~
1514
14.4
15.5
ItO
i~
000
3500
3000
20,000
2000
6000
30,033
4000
0.0130
51333
130.1333
5.303
5.333
2.333(130.1333
23
25~ ISO
60
1500
6000
~033
0000
(j)
IP1PLt~WITHSTAND TEST VQ.TAL!~WITH l~X 40 WAVE POSITIVE AND I~GATIVE. CANTILEVER STRENGTH RATINGS ARE ~IVEM2k ABOVE CAP. NAXIMIs OIN~1ERFOR COL!6TRUCTION (LASS 0-40 UNIT IS 1~. IEIGHT VARIES WITH V(LTA~ RATING. TWEADS ME NATIONAl. (A?RICAN) STANDARD TW~ADSERIES F~ FIT (Q.Ass 2j A B
NOTE:
450
.
TABLE
-
.
3
CEMA
STRENGTH CLASS
INDOOR A
INSULATOR
UNITS
A
j-M I11OLU TAP ~
f-I3 TAP
10
A 20
30
40
50
f_is
~ ~ 0
m~j~
j4 1$ 11012$ TAP.~
-.3j._W*X
4 $~,_i$
z
~ 0 Z ~
f-IS TAP
1-iO
TAP c-ThT
~T
-
-~-~!
~~-ii ~~5T
C,~.L
@
0
.f-I3TAP
4
NOT RECOUMENDED
NOT RECOMMENDED
c~::::-:::~~
~0 C) 4 0 ~ >
z
~
__L.
fITAP~~~~
2 801.11 1 -13 TAP
-
~~_L
~4~-
USE TYPE 8
CONSTRUCTION
ffl
~
-
IIo,.Ap~7L~
4-&DLI~.
1~( rn
> Z
C)
~
4 NOLIS _~ol._f~~j.~
r
0
rn
U) C) ~D 4 ~ z
-.44.1*1 a,~--~
(__1..IIAX
NOT RECOMMENDED
USE TYPE B
NOT RECOMMENDED
USE TYPE B CONSTRUCTION
0 z ~
m
C.
-4 f_Il
0
R0T$I~~
~
4~
No~~1 t
L0._!~.
CONSTRUCTION
~
2HOLES-3/6ON 2 CIA. I HOLE I/2IN CENTRE 2HOLES-3f8~OU2OIA. I HOLE I/ZIN CENTRE 4 HOLES3/80N 2 CIA. I HOLE I/2IN CENTRE 4 HOLES3/S0N2 CIA. I HOLE I/2IN CENTRE 4-9i1& ON 5 SQUARE 3TOP
4 HOLES I/2ON 3 DIA I HOLE - 3/4)N CENTRE 4HOLESV20N3DIA. I HOLE 3/4 IN CENTRE 4-9/16 ON 6~SQUARE 4~TOP 4~COTTOM
.
--
I~_(5&.7-5Kv-2115L515H
3~BOTTOM
J~
I
~_
NOTE I
S
TABLE
-
S
4
NOTE 2
IRSULtIOR
20.
Sixty-Cycle Wet Flashover Rating The rated 60 cycle wet flashover value of an insulator is an assigned
value applied by the manufacturer to indicate its performance under standard conditions of precipitation and atmosphere. When check tests are required, tests shall be made on three units, strings or stacks and the rating shall be considered checked if the average of the three test results shall be not less than 90 percent of the rated value.
21.
Sixty-Cycle wet withstand test voltage rating of sri insulator is a test voltage assigned by the manufacturer which may be applied for a period of ten seconds under standard conditions of atmosphere and precipitation without flashover or puncture. The insulators shall be set up in accordance with the section in AIEE Standard No, 4.1, tSpecimen mounting for Electrical Test, Par. 4150 to 41-56, inclusive. The precipitation shall be as for 60 cycle wet flashover test per AIEE Standard No. 41. When check tests are required, not more than three units or stacks of the type involved shall be submitted to the test and the rated test voltage corrected for relative air density but not for humidity shall be applied for ten seconds. If no unit or stack tested flashes over or punctures, the requirement for the lot involved shall have been met.
SubBases for Switch and Bus Insulators
22.
Switch and bus insulators designed for use in stacks usually require
a sub-base at the ground end to develop the full flashover voltage of the unit or stack, and sub-bases of suitable length or their equivalent, are commonly used in operation. In making 60 cycle and impulse, flashover arid withstand tests on these insulators, such sub-base or its equivalent, shall be used.
23.
Net Weight The net weights listed in the tables on pages 13 to 15 are maximum design weights established for standardization purposes. Net weights shall not exceed 105 percent of rated values.
24,
The strength classification for outdoor bus support fittings expressed in terms of the gradually applied load which the fitting shall withstand without failure or fracture of any part, shall be as follows:
Nov~nberZ3, 1958
Class
3 or 5 5
In all cases the load shall be applied to the fittings in a plane parallel to that of its mounting surface and the line of action of the load shall be perpendicular to the length of the conductor and coincident with its center line.
Vertical or Horizontal
Vertical
Where it is necessary to mount a stack of insulator units rated 161 KY horizontally because of arrangement limitations, it is recommended stack Technical Reference No. 26 be used.
12
Cl Cl
U C
C,
C_CC_ICC
Cl
,C,C,tOCl
0 C-
ElI
-
C.
C C,
CCCI)
l,*Ctl1)0*
C I)
,,~CC)
C_C
0
d
CC
~
0Cl,)I)C_~C_)1~I CUt.UC,~I Nl 10
C
>1~
CI
C~
(0
05
C C 0
CC,IC
Cl ~
0, ,ti*Cl
C~
Cl
,CC_IC_IC_CCCCC .1 1
C,
!~~
UI
*_,.*C_CC_CC)
C,)
(0(0 C_ICC1tC_CCCC_IfCC_C 0
:
H
~
~
2:
,
~C
CC) CC CC) C)
~33~
C*IC_ 0000 1010(0)4 -
0,0,0,
CC(C)
Cl CCC C
Cu)~
)l.
~)
.1
1C C1)CCCC.CC .,.,,.CC)0~1C(0
00000 C 000000 C,
0
C_CC_C ft C_Ill
~ ~
C)CICICICICC
NN
CCCC)C)CC)CC)t*2~~ CI
1I
~ )~Ea
C
000000
Cl
~ CCI
CC~C;~Cl0ClCl
U) Q
~ ~ flfl
o
a I~
U)
~C, H
H~H~ ~
2: 2:
CC
33,~)~C
4.1
U)
CC CClC.CC.~
(C
C) 4.1 C.)
C)
Ii
CCCICCC)CC(0
5-. CC *
CC CQ5-
C~l
0
4
C
4.4
~
9
~CC)~ Cl) ~,U~*CCCC)CCCC)C) C** 1
0 2:
Cl~ C,
-I
I Cl.
Ei~-. 9
~
11) -4
Cl)
o
U)
1)9
IC.j
Cl
-4
.I~
~
0
-C.
~<
U, Cl
C
2:
-4
H ~I) 1~
CC) IC)
-o
C) 0
(IC U,
CC
-4
I
-t:~
:~.
C Cl ~C_
~:
~ ~ C
2:
C_ )lC_1C_CCICCCC 4
* )C
*1*~*~0Cl~
.
NOTE fThe following bolt arrangements are 3-inch bolt circleFour /tinch13 (NC) scrllws at 10 (legreell, 5-inch bolt circleFour ~inch1 1 (NC) Screws at 90 degrees, 7incl, bolt circle--Four l/.inclllO (NC) Screws at 10 degrees, standard: bolts or cap bolt, or rap bolts or cap
.
TABLE 5
Coat.
142. two T.R, No. 144 and one TR. No. 151 for ug,ri~htbase mounting, NOTE lXContbinatiors stack composed of six T R. No. 112, two TR. No. 14-1 and one T.R. No, 152 for un~lerhung
~ ~
NOtE lVThesg value, per stack. NOTE VSIIIt,Chlg for stacking, NOlE Vl-FClr vertical aPPlieIti~)n14. NOTE VI ICombination stack conlpolell of three T.R. No, 140 and one T,lg, No. 1-it (or horizontal applicati~~is. NOTE VIlIConihination stack composed of six T.R, No,
Nt,)lE
CAn insulator technICal referlnce nItrClt,cr ill .50 ilientItication (or an insiltatur unit or & stIck O( iflsutl)-Cr UnIts with prelcribed mechanical and electrical ch.Iracterls)ics. NOTE Xl l~jinch adapter plate for 11CC WIC1I upright base mounted stack FR. No. 33 (see Fig. 1, page t&C. NOTE Nil ~3~iiich allaptIr plate for use with underhung cap mounted stack T.R. No. 35 (see 1ig. 2, page Ii),
11101011
ins.
B. SwiTch
TechnIcal Reference Number 41 14
46
AND
Bus INSULATORSCAP
Notes
AND
PIN TYPESRADIO
Height of Stack,
inches
Voltage Rating, Ky
Inches
Mat 111am,
Technical Circle No. of Reference Bolt Diameter Units per Number of tnche~
Stac Single Unit (Note 1)
60-Cycle
Dry Wet
1.5 x
Impulse
41)
Ms Wsye Neg
60-Cycle
Dry
Impul*e
1.5 Wave x 40 Ms
Pos
1 Mm
Wet 10 Sec
7,5
15
23
49
34.5
10 12
14
8 10
12
15
1 1
1
5 5
60 85
40 55 100
105
125
120
201)
35
50
30
45 100 160
5
5
53
56
46
69
...
...
IV
V
140
17 17 17
20 29 14j~
1
2
140
-
...
5 5 5
75
160
125 190 95
250
290
-
340
5s30
120
230
os
70
60 sO 75
235
290
115
210
Kr
Notes
Puncture
MaCimum
Upright
Underhung
41 44 46
7.5-
49
53
15 23 34.5
46 69
.,,
...
IV V
28
8 14 18
60 33
53~
10~ 18
29 133~
73~
22 44
10 15
50 50 100
4000 4000
4000
3000
40
30 22
56
140
143.~
4000 4000
3000
3000 3000
10,000
3000 2500
14,000 16~0OO
10,000 10.000
14C000
20
7000
2.350 4000
40,000
40,000
151000
20C000
20,000
30 40 60 95 ISO 90
NOTE iThe folfwing bolt arrangements are standard: 3-inch bolt ciUcleFout -13 (NC) bolts or cap screws at 90~, 5~inchbolt circleFour ~ji1 (NC) bolts or cap sr,eW~ Itt 00,. 7-iuch blllt circlePour ~4--lO(NC) ilillIC or cap l0Lch bolt circleEight ~11
screws at 45,
NOTE lVThe~evalues per stack, NOTE VSuitable for stackic;. NOTE V!Ao insulator techo:cal refeeC_Cc~ CC_C0~~ s identification for an insulator COliC or a ll,alk ef scsi 0 ufliti with prescribed mechanical 4)11 etegtxcri.I cCsCi-:c~oC-
tim,
stiewi at
Ot),
S
TABLE 6
C.
Voltage Rating, Kr
Number Bolt of Units Circle Nunsher per Diameter, of Stack Inches Bolts
Impulse
1,5 X 41) Ms %Vave
Dry I Mm
Wet 10 Sec
7 7 7 7,5 8 10
7.5 10 14 18 22 30
1 1 1 1 1 1
3 3 3 3 3 3
4 4 4 4 4 4
40
390
35 50 70 95 120 175
30 45
60
SO 100 145
rechnlcal Reference
Number
Voltage Rating,
Kr
Dry CantIlever strength, Pounds Upright Underhung Torsion Strength, Inch-Lbs TensIon Strength, Pounds Conipresslon Stretsgth, Pounds Leakage Distance, Inches Arcing Distance. Inches
7.5 15 23 34,5 46 69
5 10 15 22 30 44
50 50 100 100
200
200
6,000
5,000
5,000
5,000 7,000
8,000
12.000
10.5 15.5 24 37 43 72
NOTE An insulator technical reference number is an identification for an insulator unit or a stack of insulator uOits
\,)1
\\
DIAMETER COUNTERSORE
AT 45 DEGREES
H0L1-4AT 90 DEGREES
FIG I
NO,
35
ueT
H 0