Section Four

Gas
Gas Accessories 120
Gas Hoses 120
Gas Hose Fittings 121
Air Hoses 122
Air Hose Components 123
Hose Clamps 123
Gas Bottle Trolleys 123
Mapp Gas & Components 124
Comet-Type Components 124
Comet-Type Acet Tips 125
Genuine Cigweld Acet Tips 125
Comet-Type LPG Tips 125
Genuine Cigweld Oxy/LPG Tips 126
3 Seat Cutting Acet Tips 126
3 Seat Cutting LPG Tips 126
Cutting Guides 126
Gas Regulators 128, 132–4, 143–4
Flashback Arrestors 128
Harris Components 132
Harris Acet Tips 135
Harris LPG Tips 136
Straight Line Cutters 138
Thermal Lance 140

119
 GAS ACCESSORIES

FLINT LIGHTERS TIP CLEANER SETS SINGLE LPG (PROPANE) HOSE

SECTION FOUR – GAS

SINGLE FLINT LIGHTERS STANDARD TIP CLEANER SET PN: SLH5 / SLH10
PN: 4-SFL PN: 4-TC

• Metal Cup Type with replaceable flint.

Ensures quick, easy lighting up.
TRIPLE FLINT LIGHTERS
PN: 4-TFL • Suitable for tips, nozzles and Hi-
Speed nozzles
• Removes carbon or loose slag without
damaging gas parts
DRILL TYPE TIP CLEANER SET
PN: 308510
• Cleans drill type tip sizes 6 – 15
• Rigid arm design concentrates more
force onto the flint PN: 308511
• End cup pockets gas for quicker • Cleans drill type tip sizes 20 – 32
lighting
• Flint centered on abrasion cylinder for
even wear
FLINT LIGHTER RENEWALS • Orange hose 5mm or 10mm I.D.
• LPG Welding. Good flexibility at low
SINGLE FLINT RENEWALS – PER temperatures and crush resistant
PACKET TWIN OXY / ACETYLENE HOSE
PN: 4-SFR PN: TO/AH5

GAS HOSES
SINGLE OXYGEN HOSE
PN: SOH5 / SOH10

• Suits single flint lighter • Blue / Red hose 5mm

Packet Quantity: 10ea • Maximum working pressure 2000kpa
TRIPLE FLINT RENEWALS TWIN OXY / LPG (PROPANE) HOSE

PN: 4-TFR PN: TO/LH5

• Blue hose 5mm or 10mm I.D.

• Oxygen Welding
SINGLE ACETYLENE HOSE
PN: SAH5 / SAH10

• Blue / Orange 5mm

• Oxygen / LPG twin Welding. Good
flexibility at low temperatures & crush
• Suits triple flint lighter resistant.
• Maximum working pressure 1500kpa

• Red hose 5mm or 10mm I.D.

• Acetylene Welding
120
 GAS ACCESSORIES

TWIN OXY / ACETYLENE HOSE HOSE SET – TWIN OXY / DOUBLE BARBS

SECTION FOUR – GAS

PN: TO/AH10 ACETYLENE PN: P703 / 4 / 5 / 6 / 8/ 10
PN: 8RBTH5M / 8RBTH10M • 5mm / 6mm / 8mm / 10mm / 12mm /
16mm
• Brass fitting

• Blue / Red hose 10mm

• Oxygen / LPG twin Welding. Good
flexibility at low temperatures & crush
resistant. • Twin Blue / Red hose 8mm
TWIN OXY/LPG HOSE • 5m / 10m
• Complete with fittings
PN: TO/LH10
HOSE SET – TWIN OXY / LPG
PN: 8OBTH5M / 8OBTH10M

• Blue / Orange hose 10mm

• Oxygen / LPG twin Welding. Good
flexibility at low temperatures & crush
resistant.
GAS HOSE SETS • Twin Blue / Orange hose 8mm
• 5m / 10m HOSE COUPLING LEFT HAND /
HOSE SET - TWIN OXY / • Complete with fittings
RIGHT HAND
ACETYLENE GAS HOSE FITTINGS
PN: WB35 (LH)
PN: 4-AC5M / 4-AC10M / 4-AC15M BARBED NIPPLE – HF6
PN: NP

• Suit 6mm I/D hose

WB34 (RH)
BARBED NIPPLE – HF8
• Twin Blue / Red hose 5mm
• 5m / 10m / 15m PN: 9862
• Complete with fittings
HOSE SET – TWIN OXY / LPG
PN: 4-LP5M / 4-LP10M / 4-LP15M

• Suit 8mm I/D hose • Hex nipple

BARBED NIPPLE – HF10 • 5/8” UNF
PN: 9861

• Twin Blue / Orange hose 5mm

• 5m / 10m / 15m
• Complete with fittings
• Suit 10mm I/D hose
121
 GAS ACCESSORIES

RIGHT HAND NUT / LEFT HAND ADAPTOR COUPLING RIGHT HAND AIR HOSES
SECTION FOUR – GAS

NUT (UNF to NPT)

BLUE TRIPLEX AIR HOSE
PN: RHN / LHN PN: DR27
PN: TF6 / TF8 / TF10 / TF12

• Hose nut female RH / LH 5/8” • Outlet fitting ¼” BSP – 5/8” UNF

• Suits most regulators requiring RH
HOSE END RIGHT HAND / LEFT thread outlets
HAND (Screw On)
ADAPTOR COUPLING LEFT HAND
PN: LP240 / LP112 (UNF to NPT)
PN: DR90

• 6mm / 8mm / 10mm / 12mm I.D.

• Ferrule Type LH (240) / RH (112)
HOSE JOINER (Screw on)
PN: LP265
• Ferrule type hose joiner
Y PIECE LEFT HAND / RIGHT HAND
PN: YLH / YRH
• Outlet fitting ¼” BSP – 5/8” UNF LH
• Suits most Acetylene regulators and
LPG regulators
R/H / L/H 90 Deg Male to Female
ADAPTOR
PN: 122 TA34 / 122 TA35
• Excellent flexibility at low temperature
• For transfer of Air, Water and suitable
as Air Compressor hose
• UV stabilized
• Temperature range 0˚C to 60˚C
BLUE LAYFLAT AIR HOSE
PN: LFH32B 32mm I.D.
PN: LFH38B 38mm I.D.
PN: LFAB040 40mm I.D.
PN: LFH50B 50mm I.D.
PN: LFH65B 65mm I.D.

• Medium duty PVC layflat hose

• Chemical resistant
• UV stabilized
• Temperature range -10˚C to +60˚C

• 5/8” UNF R/H / L/H right angle

adaptor
• 5/8” UNF “Y” PIECE
122
 GAS ACCESSORIES

GATX / NITTO PLUG FEMALE HOSE CLAMPS GAS BOTTLE TROLLEYS

SECTION FOUR – GAS

THREAD
MONOCLIPS – OETIKER 1 – EAR SINGLE TROLLEY – E SIZE / G SIZE
PN: PF20 / PF30 / PF40
PN: SIZE: PN: MT233-1 / MT232-1
MC070 7.0mm Designed to carry one G (MT232) or E
MC090 9.0mm
(MT233) size gas bottle. The bottle is held
securely in place via a retaining chain,
MC100 10.0mm bottle brackets and an elevated toe plate.
MC108 10.8mm
MC118 11.8mm
MC131 13.1mm
MC138 13.8mm
MC143 14.3mm
MC148 14.8mm
• ¼” / 3/8” / ½” MC153 15.3mm
GATX / NITTO PLUG HOSE TAIL MC158 15.8mm
MC161 16.1mm
PN: PH20 / PH30 / PH40
MC168 16.8mm
MC178 17.8mm
MC188 18.8mm
MC200 20.0mm
MC211 21.1mm DUAL TROLLEY – D SIZE
MC228 22.8mm
• ¼” / 3/8” / ½” PN: CT22-125
MC238 23.8mm
GATX / NITTO PLUG MALE THREAD MC248 24.8mm Bottle brackets,
retaining chains, and
PN: PM20 / PM30 / PM40 MC300 30.0mm
an elevated toe plate
ensures cylinders are
held securely. With
single handle and
contoured hand grip.

• ¼” / 3/8” / ½”
GATX / NITTO SOCKET FEMALE
THREAD DUAL TROLLEY – E and D SIZE

PN: SF20 / SF30 / SF40 PN: MT229-1

Designed to carry
both D and E gas
bottles. With bottle
brackets, retaining
chains, elevated
toe plate, and pram
handle.
• ¼” / 3/8” / ½”
GATX / NITTO SOCKET HOSE TAIL
PN: SH20 / SH30 / SH40

DUAL TROLLEY – E/G SIZE

PN: MT230-2
The most popular
dual G and E size
oxy/acetylene gas
• ¼” / 3/8” / ½”
bottle trolley. The
GATX / NITTO SOCKET MALE flat toe plate makes
THREAD loading/unloading of
bottles simple, and
PN: SM20 / SM30 / SM40 bottle brackets and
chains ensure the
load is secure.

• ¼” / 3/8” / ½”
123
 GAS ACCESSORIES

MAPP GAS & TORCHES COMET TYPE COMPONENTS MIXER – LARGE ACETYLENE -
SECTION FOUR – GAS

Heating
MAPP GAS CYLINDER BLOWPIPE (HANDLE)
PN: 4-AHMX
PN: MT1 PN: 400011

• ½” 13mm
MIXER – LARGE LPG / PROPANE
CUTTING ATTACHMENT - Heating
PN: 400013 PN: 4-LPHMX

• ½” 13mm
HEATING TIP BARREL – STRAIGHT
PN: HB123
TIP NUT – COMET
• 453g Cylinder PN: NN14
SUREFIRE TORCH SELF IGNITING
• 735mm
PN: T757 HEATING TIP BARREL – BENT
PN: 4-SHB

MAPP GAS TORCH & GAS KIT

COMPLETE
PN: MT1T757K COMET 3 CUTTING ATTACHMENT
VALVE KIT • 450mm

PN: 304015 UNIFLAME OXY / ACET CUTTING

KIT in carry case
PN: KKOXY/A

MIXER – STANDARD – Brazing &

Sml Heating
PN: 400012

• Includes Flashback Arrestors, wheels

• 3/8” 10mm and heating tip
124
 GAS ACCESSORIES

OXY / LPG CUTTING KIT in carry HEATING TIP 8 x 12

SECTION FOUR – GAS

case PN: 4-AHT1
PN: KKOXY/L

41-24

• 180 MJ/hr
HEATING TIP 12 x 12
PN: 4-AHT2
41-32
PN: GOUGING TIP #
41-32GS STRAIGHT # 32
41-32GB BENT # 32
41-48GB BENT # 48
• 215 MJ/hr
41-64GB BENT # 64
COMET – TYPE ACETYLENE TIPS GENUINE CIGWELD ACETYLENE
TIPS
PN: CUTTING TIP # SIZE mm
41-6 6 1–6 PN: TYPE 41 OXY/ACET
41-8 8 6 - 10 CUTTING TIP #
41-12 12 12 - 20 306046 6
41-15 15 25 - 75
306047 8
41-20 20 (CN4120B) 100 - 125
41-24 24 (CN4124) 150 - 200 306048 12
41-32 32 (CN4132) 225 - 300 306049 15
41-48 48 (306053) 300 – 400 PN: WELDING TIP # SIZE mm
306050 20
551-6 6 1.2
306051 24
551-8 8 2.0
551-10 10 2.6 306052 32
551-12 12 3.2 – 4.0 306053 48
551-15 15 5.0 – 6.5
551-20 20 8.2 – 10
551-26 26 13 – 19
41-8 551-32 32 25

COMET – TYPE LPG/PROPANE TIPS

PN: CUTTING TIP # SIZE mm

44-6 6 3-6
HEATING TIP 8 x 12 with BARREL 44-8 8 6 - 12
41-12 44-12 12 12 - 20
PN: 4-AH812
44-15 15 25 - 75
44-20 20 100 - 125
44-24 24 150 - 200
44-32 32 225 – 300

• 180 MJ/hr
41-15
125
 GAS ACCESSORIES

COMET – TYPE LPG/PROPANE TIPS GENUINE CIGWELD PROPANE TIPS 3 SEAT CUTTING TIPS – LPG /
SECTION FOUR – GAS

PROPANE
PN: GOUGING TIP # PN: TYPE 44 OXY/LPG
44-32GS STRAIGHT # 32 CUTTING TIP # LOW SPEED LPG TYPE 54
44-32GB BENT # 32 306025 6
44-48GB BENT # 28 PN: PROPANE PLATE
306026 8
CUTTING THICKNESS
44-64GB BENT # 64 306028 12 TIP SIZE
306029 15 306096 00 0 – 5mm
306030 20 306097 0 5 – 10mm
306031 24 306098 1 10 – 15mm
306032 32 306099 2 15 – 30mm
306100 3 30 – 40mm
306101 4 40 – 50mm
306102 5 50 – 100mm
306103 6 100 – 150mm

COMET – TYPE LPG/PROPANE

WELDING TIPS

PN: WELDING TIP #

8-8 8 3 SEAT CUTTING TIPS –
554-10 10 ACETYLENE
554-12 12 LOW SPEED TYPE 51
554-15 15 HIGH SPEED LPG TYPE 54
554-20 20 PN: ACET PLATE
CUTTING THICKNESS PN: PROPANE PLATE
TIP SIZE CUTTING THICKNESS
306114 00 0 – 5mm TIP SIZE
306115 0 5 – 10mm 306104 00 0 – 5mm
306116 1 10 – 15mm 306105 0 5 – 10mm
306117 2 15 – 30mm 306106 1 10 – 15mm
306118 3 30 – 40mm 306107 2 15 – 30mm
COMET – TYPE LPG/PROPANE 306119 4 40 – 50mm 306108 3 30 – 40mm
HEATING TIPS 306120 5 50 – 100mm 306109 4 40 – 50mm
306121 6 100 – 150mm 306110 5 50 – 100mm
PN: HEATING TIP # SIZE
306122 7 150 – 250mm 306111 6 100- 150mm
4-LPHT1 18 x 12 280MJ/hr
306123 8 250 – 300mm 306112 7 150 – 250mm
4-LPHT2 36 x 12 420MJ/hr
4-LPHT3 48 x 12 560MJ/hr
HT117 48 x 15 840MJ/hr

HIGH SPEED TYPE 51

PN: ACET PLATE

CUTTING THICKNESS
TIP SIZE
306124 00 0 – 5 mm
306125 0 5 – 10mm
306126 1 10 – 15mm
306127 2 15 – 30mm
306128 3 30 – 40mm
306129 4 40 – 50mm
306130 5 50 – 100mm
306131 6 100 – 150mm
126
 GAS ACCESSORIES

CUTTING GUIDES TANJANT ROLLER GUIDE TECHMO TANJANT PLASMA KIT – PCH52

SECTION FOUR – GAS

100 /150 PN: CP2001
TANJANT COMET – TYPE ROLLER
GUIDE PN: TJ1542
PN: TJ1602

TANJANT ROLLER GUIDE SAF

CP40R
TANJANT HARRIS – TYPE ROLLER
PN: TJ1551
GUIDE
PN: TJ1605

TANJANT PLASMA KIT – TECHMO

TANJANT CIRCLE CUTTING GUIDE 100 / 150
35mm BASE PN: CP2061
PN: TJ1202

TANJANT PLASMA CUTTING

ROLLER GUIDE
PN: TJ1507 TANJANT CIRCLE CUTTING GUIDE
PN: TJ1083

TANJANT PLASMA KIT – TRAFIMET

TANJANT ROLLER GUIDE 35mm S74
BASE TANJANT PLASMA KIT –
HYPERTHERM PAC 120 PN: CP2057
PN: TJ1535
PN: CP1002
127
 GAS ACCESSORIES

SPIGGOT ‘O’ RINGS UNIMIG REGULATOR – ARGON HARRIS CIRCLE CUTTING GUIDE
SECTION FOUR – GAS

PN: SPIGO PN: UNIREG – WHEELS & BAR

PN: I696

CIRCLE MATE CIRCLE CUTTING

GUIDE
PN: CIRMATE
BINZEL FLOWTESTER
PN: 191.0003

UNIMIG REGULATOR – OXYGEN

PN: UNIREGOX

UNIMIG ARGON FLOWMETER

PN: UNIFLO

UNIMIG REGULATOR – ARGON with

FLOWMETER
PN: UNIREGFLO UNIMIG REGULATOR – ACETYLENE
PN: UNIREGAC
128
 SECTION FOUR – GAS 129
GAS ACCESSORIES
 GAS ACCESSORIES
SECTION FOUR – GAS

A brief maintenance guide for Workshop Gas Equipment

Below is a brief outline of the Standards Australia AS4839-2001. However to meet your workplace safety obligations,
each workshop should obtain their own copy of the Standards Australia AS4839-2001, to ensure they are operating
in-accordance with the Australian law.
130
 SECTION FOUR – GAS 131
GAS ACCESSORIES
 GAS ACCESSORIES

FLASHBACK ARRESTORS HARRIS FLASHGUARDS – OXYGEN Flash Arrestor & Flashguards for
SECTION FOUR – GAS

(COMET) OXY & ACET / LPG

HARRIS FLASH BACK ARRESTOR
– ACET / LPG PN: 883AR1 PN: SAFETYPAK1
PN: 188TAL

• Fits torch end – Comet

HARRIS FLASHGUARDS – ACET /
LPG (COMET)
PN: 883AL1
• Fits regulator
HARRIS FLASH ARRESTOR
– OXYGEN
PN: 188TAR

• Fits torch end – Comet

HARRIS FLASHGUARDS – OXYGEN HI – FLOW Version of SAFETYPAK1
(HARRIS)
PN: SAFETYPAK4
PN: 886AR

• Fits regulator
HARRIS HI-FLOW FLASH
ARRESTOR - OXYGEN
PN: 1882TAR
HARRIS SAFETY LOCK KEY for Gas
• Fits torch end – Harris Cylinders
HARRIS FLASHGUARDS – ACET / PN: A825ES
LPG (HARRIS)
PN: 886AL

• Fits hi-flow regulator

HARRIS HI-FLOW FLASH
ARRESTOR – ACET / LPG • Fits torch end – Harris

PN: 1882TAL

• Fits hi-flow regulator

132
 GAS ACCESSORIES

HARRIS FLOWMETER HARRIS ARGON REGULATOR HARRIS GAUGELESS 818 OXYGEN

SECTION FOUR – GAS

PN: 86630L Vertical Inlet PN: 818Z003
PN: 801E30L

• 0 – 800 kpa
HARRIS GAUGELESS 818
ACETYLENE
PN: 818Z001

• 0 – 30 l/min
HARRIS ARGON REGULATOR
SAV–T–LOCK
PN: 825ET30LAR21

• 0 – 400 kpa
HARRIS GAUGELESS 818 LPG /
PROPANE
PN: 818Z002

• 0 – 30 l / min

HARRIS ARGON REGULATOR

PRESET Vertical Inlet
PN: 801Z019
• 350 kpa

• 0 – 150 kpa
• 0 – 30 l/min
HARRIS ARGON REGULATOR SAV-
T-LOCK
PN: 847T30LAR237

• 0 – 30 l/min
133
 GAS ACCESSORIES

HARRIS GAUGELESS 829 HI-FLOW HARRIS 801 LPG / PROPANE HARRIS 825 HI-FLOW LPG /
SECTION FOUR – GAS

OXYGEN PN: 801Z005 PROPANE

PN: 829E800OX47 • 0 – 400 kpa PN: 825Z005

HARRIS 825 HI-FLOW OXYGEN

PN: 825EX1000OX3

• 0 – 400kpa

• 0 – 1000 kpa HARRIS 825 NITROGEN SIDE INLET

HARRIS 801 OXYGEN PN: 825Z085

PN: 801E1000OX13

• 0 – 1000 kpa

HARRIS 825 HI-FLOW ACETYLENE

PN: 825EX150AC33 • 0 – 1500 kpa
HARRIS 825 NITROGEN HIGH
PRESSURE
PN: 825Z080
• 0 – 1000 kpa
HARRIS 801 ACETYLENE
PN: 801E150AC21
• 0 – 150 kpa

• 0 – 4000 kpa

• 0 – 150kpa
134
 GAS ACCESSORIES

HARRIS CONTRACTORS KIT – OXY 1 – PIECE CUTTING TORCH 142 PRO CUTTING ATTACHMENT ACET

SECTION FOUR – GAS

/ ACET ACET – Harris
PN: 19368015 PN: Z142037 PN: 493

PRO CUTTING ATTACHMENT LPG

1 – PIECE CUTTING TORCH 142F – Harris
LPG PN: 493F
PN: 142033
HARRIS CONTRACTORS KIT
OXY PROPANE
PN: 19368016

PRO CUTTING ATTACHMENT ACET

– Comet 3
1 – PIECE CUTTING TORCH TYPE
41/44 CUTTING TIPS PN: 493FHC
PN: Z142038

TIP NUT
1 – PIECE CUTTING TORCH 624L PN: 6259b
ACET
PN: 062Z090

HARRIS RUBBER HARD HAT

GAUGE PROTECTOR 1 – PIECE CUTTING TORCH 624FL
LPG CLASSIC HANDLE
PN: CPR6333
PN: 062Z084 PN: Z063010

PROFESSIONAL HANDLE
1 – PIECE CUTTING TORCH LPG PN: 043013
90 deg HEAD 1000mm
STRAIGHT 1000mm
PN: 062Z088
PN: 062Z066

PRO MIXER ACET – Harris

PN: E43
135
 GAS ACCESSORIES

PRO MIXER ACET – Comet 3 CONTRACTOR SERIES CUTTING PROFESSIONAL MULTI – FLAME
SECTION FOUR – GAS

PN: E43HC TIP Acetylene HEATING TIP Acetylene

PN: SPEC: PN: J364 SHA2
3690 00AC 0 – 6mm
3690 0AC 6 – 13mm
3690 1AC 13 – 25mm
3690 2AC 25 – 75mm

PRO MIXER LPG

PN: F43

TIP TUBE BENT 710mm STAINLESS

STEEL LPG/Propane HARRIS LPG/Propane TIPS
PN: 23932F MACHINE CUTTING TIPS – HIGH PROFESSIONAL CUTTING TIPS
SPEED Acetylene
PN: SPEC:
PN: SPEC:
000NX 0 – 5mm
TIP TUBE BENT 380mm STAINLESS 6290 1VAX 0 – 8mm
00NX 5 – 10mm
STEEL LPG/Propane 6290 2VAX 8 – 15mm
0NX 10 – 15mm
PN: 23933F 6290 3VAX 15 – 35mm
1NX 15 – 25mm
6290 4VAX 35 – 75mm
2NX 25 – 50mm
6290 5VAX 75 – 150mm
3NX 50 – 75mm
TIP TUBE STRAIGHT 1040mm 6290 6VAX 150 -200mm
4NX 75 – 150mm
STAINLESS STEEL LPG/Propane
5NX 150 – 200mm
PN: 23935F 6NX 200 – 300mm
7NX 300 - 380mm

HARRIS ACETYLENE TIPS

PROFESSIONAL CUTTING TIPS
PN: SPEC:
6290 00AC 5 – 10mm
6290 0AC 10 – 15mm PROFESSIONAL GOUGING TIPS
6290 1AC 15 – 25mm Acetylene
6290 2AC 25 – 50mm
PN: 6290 1G / 2G / 3G
6290 3AC 50 – 75mm
6290 4AC 75 – 150mm HEAVY DUTY LPG/PROPANE
6290 5AC 150 – 200mm CUTTING TIPS
6290 6AC 200 – 300mm
PN: SPEC:
6NH 250 – 275mm
7NH 275 – 300mm
8NH 300 – 380mm
136
GAS ACCESSORIES

MACHINE CUTTING TIPS – HIGH PROFESSIONAL HEATING TIPS PROFESSIONAL HEATING TIP (fits

SECTION FOUR – GAS

SPEED LPG/PROPANE LPG/PROPANE cutting attachment) LPG/PROPANE
PN: SPEC: PN: SPEC: PN: SPEC:
5/0VVC 0 – 4mm 22901H 186 MJ/hr H621P 186 MJ/hr
4/0VVC 4 – 6mm 22902H 298 MJ/hr H622P 298 MJ/hr
3/0VVC 6 -9mm 22903H 532 MJ/hr H623P 532 MJ/hr
2/0VVC 9 – 12.5mm 22904H 663 MJ/hr
0VVC 12.5 – 20mm 22905H 934 MJ/hr
0.5VVC 20 – 35mm
1VVC 35 – 60mm
1.5VVC 60 – 75mm
2VVC 75 – 125mm
2.5VVC 125 – 150mm
3VVC 150 – 175mm
4VVC 175 – 200mm
5VVC 200 – 225mm
5.5VVC 225 – 250mm

PROFESSIONAL GOUGING TIPS

LPG/PROPANE
PN: SPEC:
1GG 3 x 6mm
2GG 5 x 10mm
3GG 6 x 13mm

137
 GAS ACCESSORIES
Weldmax Automatic Straight
SECTION FOUR – GAS
line cutting machine
PN: SX300-1 – Single torch head
PN: SX300-2 – Dual torch head
The Weldmax SX300-1 and SX300-2 gas
cutting machines are capable of cutting
horizontally on plate and are set-up to
be used in conjunction with a 1.8metre
long metal track. The Weldmax Automatic
Straight line cutting machine can be used
for welding applications with ease by
using an Automatic Mig welding torch.
Motors and Controls
The Weldmax’s direction and speed
control is at your fingertips with the
durable and rugged Motor Control insert.
VERSATILE
Straight 90 º plate cuts or Bevels plate at
angles up to 45º with minimal effort
MINIMUM SET-UP TIME
Only torch height and angle adjustment
is required.
ADAPTABLE
Can be used with Oxy/Fuel Torches
having a 32mm barrel diameter or
Mechanized Plasma Torches via adaptor
The Weldmax SX300 Kits Include:
• Base Machine.
• Oxy / Fuel Torch
• Torch Holder
• Torch Arm.
• Torch Holder.
• 1 x 1.8mtr Track – Extra track available
• 3 x Cutting Tips – 3 Seat Tips
• Parts and Operating Manual.
The Weldmax SX300 Optional
accessories:
Circle cutting attachment PN: SX-300CCA
Additional Tracks PN: SX-300T
(Above track also suitable for Koike,
Beetle, Platemate II)
High speed gear box - for Plasma
Cutting and/or Mig welding 1000 –
2950mm / min
LPG or Acetylene cutting tips • Torch Holder.
138
Technical Specifications Uniflame Automatic Straight
Cutting Thickness 3 – 250mm thick plate line cutting machine
Wheels 2 x Drive at rear, 1 x steer at front PN: CG30L – Single torch head
Set-up time 2 min
Min Cutting Speed 100mm / minute
Max Cutting Speed 1000mm / minute
Circle Cutting 500mm up to 2000mm
Weight 14kg
Dimensions 450mmL x 230mmW x
220mmH
Weldmax Portable Pipe
cutting machine
PN: SX20 – Single torch head
The Weldmax SX20 chain driven gas
cutting machine is capable of cutting
unlimited sized pipe by using the chains PN: CG30LD – Dual torch head
to secure the machine to the pipe.
VERSATILE
Straight 90 º pipe cuts or Bevels pipe at
angles up to 45º
MINIMUM SET-UP TIME
Only torch height and angle adjustment
is required.
ADAPTABLE
Can be used with Oxy/Fuel Torches
having a 32mm barrel diameter
The Weldmax SX20 Kits Include:
• Basic Machine.
The Uniflame CG-30L and CG-30LD gas
• Oxy / Fuel Torch
cutting machines are capable of cutting
• Torch Holder
horizontally on plate and are set-up to
• 1 x 2.4mtr Chain – Extra chains
be used in conjunction with a 1.8metre
available
long metal track. The Uniflame Automatic
• 3 x Cutting Tips – 3 Seat Tips
Straight line cutting machine can be
• Parts and Operating Manual.
used for welding applications with ease
The Weldmax SX20 Optional accessories: by using an Automatic Mig welding
Additional Chain 2.4mtr PN: SX-20C torch.
LPG or Acetylene cutting tips Motors and Controls
The Uniflame’s direction and speed
control is at your fingertips with the
durable and rugged Motor Control insert.
VERSATILE
Straight 90 º plate cuts or Bevels plate at
angles up to 45º with minimal effort
MINIMUM SET-UP TIME
Only torch height and angle adjustment
is required.
ADAPTABLE
Technical Specifications Can be used with Oxy/Fuel Torches
having a 32mm barrel diameter or
Cutting Thickness 3 – 250mm
Mechanized Plasma Torches via adaptor
Wheels 4 x Idle wheels
The Uniflame Kit Includes:
Set-up time 5 min • Base Machine.
• Oxy / Fuel Torch
Minimum Pipe Diameter 100mm
• Torch Holder
Maximum Pipe Diameter
600mm – Using single chain • Torch Arm.
Maximum Pipe Diameter • Mini Tool kit
Unlimited – Using multiple chains • 1 x 1.8mtr Track – Extra track available
Weight 9kg • 3 x Cutting Tips – 3 Seat Tips
Dimensions 212mmL x 208mmW x • Parts and Operating Manual.
415mmH No circle cutting attachment available for
these models
 GAS ACCESSORIES

Technical Specifications Weldmax Automatic Straight Technical Specifications

SECTION FOUR – GAS

Cutting Thickness: 3–200mm thick plate
Wheels: 2 x Drive at rear, 1 x steer at front
Set-up time 1 minute
Minimum Cutting Speed 120mm / minute
Maximum Cutting Speed 820mm / minute
Weight 7kg
Dimensions 350mmL x 215mmW x
180mmH
Weldmax Automatic Profile
cutting machine
PN: SX50 – Single torch head
line cutting machine
PN: SX150 – Single torch head
Cutting Thickness: 3–250mm thick plate
Wheels 2 x Drive at rear, 1 x steer at front
Set-up time 2 min
Min Cutting Speed 100mm / minute
Max Cutting Speed 1000mm / minute
Circle Cutting 360mm up to 1200mm
Weight 10kg
Dimensions 387mmL x 123mmW x
220mmH

The Weldmax SX150 gas cutting

The Weldmax SX50 Template cutting
machine is capable of cutting shapes
on plate from a template and is set-up to
be used in conjunction with a magnetic
roller to trace the shape. The Weldmax
Automatic Profile cutting machine can
be used for other applications such as
Plasma cutting.
Features
Robust Heavy duty design
Full 360° rotation for cutting large circles
Automatic or manual cut-start feature
Larger cutting area
Level adjustment on pivot base for
uneven surfaces
Variable speed control to suit sheet
thickness and method of cutting (Oxy or
Plasma)
Controls conveniently placed near torch
Portable
The Weldmax SX50 Kits Include:
• Base Machine.
• Oxy / Fuel Torch
• 3 x Cutting Tips – 3 Seat Tips
• Parts and Operating Manual.
The Weldmax SX50 Optional accessories:
LPG and/or Acetylene cutting tips
Technical Specifications
Cutting Thickness: 0.5(Plasma) – 250mm
(Oxy)
Set-up time 5 min
Min / Max Cutting diameters
See diagram at right
Weight 50kg
machines are capable of cutting
horizontally on plate and are set-up to be
used in conjunction with a 1.8metre long
metal track. This machine was designed
for applications where access is the
issue, and circle cutting is required.
Motors and Controls
The Weldmax’s direction and speed
control is at your fingertips with the
durable and rugged Motor Control insert,
allowing a single hand operation.
VERSATILE
Straight 90 º plate cuts or Bevels plate at
angles up to 45º with minimal effort
MINIMUM SET-UP TIME
Only torch height and angle adjustment
is required.
ADAPTABLE
Can be used with Oxy/Fuel Torches
having a 32mm barrel diameter or
Mechanized Plasma Torches via adaptor
The Weldmax SX150 Kits Include:
• Base Machine.
• Oxy / Fuel Torch
• Torch Holder
• Torch Arm.
• Torch Holder.
• 1 x 1.8mtr Track – Extra track available
• 3 x Cutting Tips – 3 Seat Tips
• Parts and Operating Manual.
The Weldmax SX150 Optional
accessories:
Additional Tracks 1.8mtr PN: SX-150T
LPG or Acetylene cutting tips
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 GAS ACCESSORIES

Thermic lance
SECTION FOUR – GAS

A Thermic Lance is a steel pipe packed with mixed metal wires. The Thermic Lance
is a great cutting/gouging/piercing tool for any application. Once set-up with a Safety
Lance Handle at one end, you apply a heating source to the opposite end, such as
an oxy-acetylene or oxy-LPG torch or a Lance Igniter and allow oxygen to be passed
through the centre of the lance via the handle. The Thermic Lance will ignite into a
large sparkler reaction, with a fierce combusting zone of approx. 4000°C.
Some common applications of Thermic & Mini Thermic Lances are:
• The cutting up of Large Metal Castings or Frozen masses of metals (spills)
• De-slagging of Furnace outlets and maintenance
• The removal of stubborn plugs and pins out of Heavy Machinery
• The removal of Hardfacing material, to replace worn parts
• For removal of large metal beams/structures in Demolition
• Cutting down large metal objects for Scrap purposes
• Underwater: The cutting of metal objects underwater
Ideal Industries: Foundries, Demolition, Scrap Metal, Earthmoving Maintenance
Able to Pierce/Cut any material known to man
THERMIC LANCE SIZES
Lance Handles Sizes
Mini - 6mm
Mini - 10mm
Standard - 12mm
Standard - 16mm
Standard - 19mm
Standard - 27mm
Mini Thermic Lances
6mm x 505mm
6mm x 1000mm
10mm x 505mm
10mm x 1000mm
Thermic Lances
12mm x 2750mm
16mm x 2750mm
19mm x 2750mm
27mm x 3250mm
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 SECTION FOUR – GAS
gas control systems

Weld Quality

Environment & Safety

Cost Controls

141
 GAS ACCESSORIES

HIGH PERFORMANCE REGULATORS

SECTION FOUR – GAS

Safe
• Manufactured in accordance with AS4267 and EN ISO 2503:1998.
• Internal safety shut off - if first stage overpressurises, regulator shuts down
• 40 micron Sintered inlet filters – keeps gas lines free of impurities to protect downstream equipment
• Machined from solid porosity tested grade 385 brass.
• Working pressure tested to 10,000psi – no forged components.
Efficient
• Multistage regulation – Reduces gas wastage from 30% - 70% over conventional regulators
• Spherical valve design – gives far greater control at much lower pressures
• Anti-turbulence control – Eliminates turbulence and provides excellent control for long hose length delivery
• Valve extension nipple – Allows the full use of gas in bottle without compromising weld quality
Precision Control
• No variation in outlet pressure as bottle pressure changes – for multistage regulators
• Convoluted stainless steel diaphragms – gives more pressure sensitivity within a smaller area
• Anti-friction seat – much faster reseating
• Low pressure control – eliminates initial surge which not only wastes up to 60% of the gas, but is the major cause of splatter,
porosity and cold cracking in aluminium
Innovative
• No tools required to set up regulator or bottle due to O-ring
• Purge lines taken off intermediate stages – in effect two regulators in one
• All components manufactured in Australia (except pressure gauges)
• Modular body design – multiple porting options – up to 4 outlets with 2 inlets
• Reticulation and auto-changeover systems designed and built for larger users

NITROGEN GAS REGULATORS Single-Stage PMC Multi-Featured Piston Sensing Single-Stage PMC
Nitrogen Regulator Nitrogen Regulator
Single-Stage PMC Nitrogen
Regulator PN: S200TNBTN PN: PSS200TNBTN
PN: S200NTN

• Unique Spherical Valve System and

• Unique Spherical Valve System and
low friction seat
• 40 Micron Sintered Brass inlet filters
• Convoluted Stainless Steel high
pressure diaphragms
• Machined from solid Porosity Tested
385 brass, no forgings!
• Manufactured in accordance with
Australian standard AS4267
• Outlet pressure 3000kpa
• Relief valve fitted where required
142
• Unique Spherical Valve System and
low friction seat
• 40 Micron Sintered Brass inlet filters
• Convoluted Stainless Steel high
pressure diaphragms
• Machined from solid Porosity Tested
385 brass, no forgings!
• Manufactured in accordance with
Australian standard AS4267
• Captured Stainless Steel “T” Bar
Control, and needle thrust bearing
on load surface provide smooth
adjustment at high pressure
• Outlet pressure 3500kpa
• Relief valve fitted where required
low friction seat
• 40 Micron Sintered Brass inlet filters
• Convoluted Stainless Steel high
pressure diaphragms
• Machined from solid Porosity Tested
385 brass, no forgings!
• Manufactured in accordance with
Australian standard AS4267
• Captured Stainless Steel “T” Bar
Control, and needle thrust bearing
on load surface provide smooth
adjustment at high pressure
• Piston sensing up to 28,000kpa outlet
pressures
• Interchangeable kits allow various
outlet pressure ranges
• Relief valve fitted where required
 GAS ACCESSORIES

ARGON GAS REGULATORS Split Regulator System Secondary Regulator Kit

SECTION FOUR – GAS

Multi-Stage PMC Argon Regulator PN: S200DSH / S200ANFG15 PN: S200ANFG15
PN: S350NSHF15G

• Consists of primary single stage

regulator, secondary single stage
• Unique Spherical Valve System and regulator and mounting kit
low friction seat • Consists of secondary single
• 40 Micron Sintered Brass inlet filters
• 40 Micron Sintered Brass inlet filters stage regulator with flowmeter and
• Convoluted Stainless Steel high
• Convoluted Stainless Steel high mounting kit
pressure diaphragms
pressure diaphragms • 40 Micron Sintered Brass inlet filters
• Multi stage regulation for precise and
• Multi stage regulation for precise and • Convoluted Stainless Steel high
consistent gas flows plus gas savings
consistent gas flows plus gas savings pressure diaphragms
• Machined from solid Porosity Tested
• Machined from solid Porosity Tested • Multi stage regulation for precise and
385 brass, no forgings!
385 brass, no forgings! consistent gas flows plus gas savings
• Manufactured in accordance with • Machined from solid Porosity Tested
Australian standard AS4267 385 brass, no forgings!

Onsite demonstrations available

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144 SECTION FOUR – GAS