PoroMax Premium Sand Control Screens

Presenters Name, Title Date

Sand Control Challenges

Based on reservoir and sand properties, a pumped sand control solution may not be needed Sand is well sorted; however, sand control will be needed immediately or in the future Robust screen design to resist geomechanical and/or hydraulic loads is needed Mesh screen for larger open flow area is desired Productive life of the well is long

2009 Halliburton. All Rights Reserved.

Solution
The completion must provide: Higher strength Consistent filtration integrity Reliable installation High resistance to erosion and plugging High dirt holding capacity

2009 Halliburton. All Rights Reserved.

PoroMax Screen Features

316L SS or Carpenter 20Cb-3 (Alloy 20) wire mesh Diffusion bonded laminate construction Plain Dutch weave filter media Surface filter media for easy y cleaning g All welded construction Custom micron ratings from 60 to 400 Micron rating confirmed through glass bead testing Perforated outer shroud for reliable installation

2009 Halliburton. All Rights Reserved.

Plain Dutch Weave Construction

Weave wires (red and blue)

Top View of Filter Layer No pores seen

Warp wire (yellow)

Oblique View Pores visible

2009 Halliburton. All Rights Reserved.

Filter Media Construction

Middle three layers diffusion bonded Stand off between shroud and filter layer Multiple drainage layers provide cross flow Seam welded tube

Outer shroud

Filter layer Drainage layers Base pipe

2009 Halliburton. All Rights Reserved. 6

What is Diffusion Bonding?

Diffusion of metal molecules across grain boundaries at each contact point Re-crystallization at coold down creates t a metallurgical t ll i l bond at contact points No adhesives or fillers used

2009 Halliburton. All Rights Reserved.

Why Diffusion Bond?

Locked-in pore geometry Increased strength and sand control assurance Excellent ductility Fully annealed Superior metallurgy Bonding removes organic contaminants and carbon

2009 Halliburton. All Rights Reserved.

PoroMax Screen Construction

Outer shroud

Diffusion bonded filter media ( (drainage layers below) ) Standard base pipe

2009 Halliburton. All Rights Reserved.

Testing
Glass bead Torque and tensile Weld shear Collapse C ll

2009 Halliburton. All Rights Reserved.

10

Glass Bead Testing

Sample Micro-pore paper

Sample cut and edges sealed Glass beads challenge the sample

Glass bead testing is the most t accurate t method th d to t confirm micron rating.
Precisely sized glass beads selected
2009 Halliburton. All Rights Reserved. 11

Torque and Tensile Testing

Torque - ~ 26,800 ft / lb Tensile - ~ 91 tons No visible damage to the shroud or media in either test

2009 Halliburton. All Rights Reserved.

12

Weld Shear Testing

Specimen ID E1 E2

Ultimate Load (klbs) 95 295+ 295+

Location of Breaks / Failures None None

2009 Halliburton. All Rights Reserved.

13

Collapse Testing
Even under extreme failure loads, PoroMax screen maintains reliable sand control

2009 Halliburton. All Rights Reserved.

14

PoroMax Screen Benefits

Precise particle size control High strength and durability Excellent corrosion resistance High g p pressure tolerance Increased contaminant capacity Superior erosion resistance Excellent backwash efficiency

2009 Halliburton. All Rights Reserved.

15

Zonal Isolation
Shale failure is the primary sand control failure mode High collapse loads Plugging Erosion Isolation is needed to: Isolate between zones Allow future shut-off Isolate shale/poor net to gross sections Annular isolation improves completion performance, longevity and reliability

2009 Halliburton. All Rights Reserved.

16

Zonal Isolation
Constrictor annular barrier tool using swellable elastomers simple, reliable solution Proprietary P i t elastomer l t swells ll i in presence of liquid hydrocarbon y Small, modular design allows for easy inclusion in completion string

2009 Halliburton. All Rights Reserved.

17

Constrictor Tool Features

Swellable elastomers 1,500 1 500 installations worldwide with no failures Simple equipment gp parts No moving No setting tool No specialist personnel required on location Small, modular design Can swell up to 100% above RIH elastomer thickness

2009 Halliburton. All Rights Reserved.

18