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LESSON 36
OPERATION & LOGISTICS DEFINE AND SUPPLY-CHAIN MANAGEMENT
Learning Objectives software systems, the firm now uses SAP software to schedule,
• To understand the escalating importance of international track and trace the cargo from point to point and to coordinate
logistics and supply chain management as crucial tools for its delivery with its customers’ needs all in the quickest and best
competitiveness way possible.
• To learn about materials management and physical A study by consulting firm A.T.Kearney conformed the
distribution importance of supply-chain management in producing high
• To learn why international logistic is more complex then
earnings in the chemical industry; the four companies given the
domestic logistic highest markes for supply-chain management also had earnings
that were 5 to 7 percent higher than the other companies
• To see how the transportation infrastructure in host
reviewed. Other important factors contributed to industry
countries often dictates the options open to the international
success, including smooth integration of suppliers and
manager
customers and the successful use of information technology.
• To learn why inventory management is crucial for U.S. chemical companies that want to thrive in a globalized
international success market will have to develop well-run supply chains to avoid
Supply-chain Management Reduces Capacity prematurely expending production capacity, a practice that
Requirements contributes to boom and bust cycles. A.T.Kearney’s vice
Firms are redesigning their supply-chain strategies to meet new president for chemical practice, Michael Eckstut, offered some
industry challenges. For example, increasing competition in Asia advice for firms trying to reduce costs and stay competitive: “ If
and consolidation among chemical among chemical companies’ you have a very efficient supply chain with good forecasting,
customers are fueling supply-chain reconfigurations. The tight scheduling and distribution, you can get by with less
changes mean big savings for chemical companies 60 to 80 capacity.”
percent of their cost structure is tied up in the supply chain. In Source: Arthur Gottschallk, “Chemical Firms Redesigning
other words, a 10 percent reduction in supply-chain expenses Supply-Chain Strategies,” the Journal of commerce, July 8,
can lead to a 40 to 50 percent improvement in before-tax 1997, IA, 6A; Michael Fabey, “ Shipping by Numbers,” Traffic
profits. World, September 11,2000,31-32.
The U.S. chemical industry is particularly sensitive to the For the international firm, customer locations and sourcing
economics of supply chains; two thirds of all U.S. chemical opportunities are widely dispersed. The firm can attain a
exports are sent to the foreign affiliates of U.S. companies. strategically advantageous position only if it is able to success-
Chemicals are the largest single U.S export group, ranging from fully manage complex international networks, consisting of its
fertilizers to plastics. But U.S. chemical exports are facing vendors, suppliers, other third parties, and its customers.
increasing competition from new operations in Malaysia, Neglect of links within and outside of the firm brings not only
Singapore, South Korea, and Taiwan. higher costs but also the risk of eventual non-competitiveness,
One U.S. firm, ARCO Chemical Co., decide to reorganize its due to diminished market share, more expensive supplies, or
supply in order to meet the challenges of global competition. lower profits. As discussed in the opening vignette, effective
Separate units in the nine countries where it operated had international logistics and supply-chain management can
previously controlled different functions of its global supply produce higher earnings and greater corporate effi-ciency, which
chain. Adopting a new strategy, ARCO consolidated control of are the cornerstones of corporate competitiveness.
the supply chain under one organization responsible for This chapter will focus on international logistics and supply-
purchasing raw martial customer support, and logistics. The chain management. Primary areas of concentration will be the
company’s spokeswoman, sallie Anderson, stared that “by links between the firm, its suppliers, and its customers, as well
putting these activities into one organization and redesigning as transportation, inventory, packaging, and storage issues. The
the processes we will achieve significant working capital savings logistics management problems and opportunities that are
and more efficiency.” In fact, the streamlined supply-chain peculiar to international business will also be highlighted.
management is part of a cost cutting program that plans to cut
International Logistics Define
$150 million from the annual %750 million budget for
International logistics is the design and management of a
structural costs.
system that controls the flow of materials into, though, and
Firms are also able to use electronic data interchange-EDI- out of the international corporation. It encompasses the total
technology to streamline the supply chain. Eastman Kodak, for movement concept by covering the entire range of operations
example, ships its products around the world to and form concerned with goods movement, including therefore both
international ports. Rather than use thousands of different exports and imports simultaneously. By taking a systems
Coopers and Lybrand has indicated that the use of such tools logistics systems.
in the structuring of supplier relations could reduce operating For example, close collaboration with suppliers is required to
costs of the European grocery industry by $27 billion per year, develop a just-in-time inventory system, which in turn may be
with savings equivalent to a 5.7 percent reduction in price. crucial to maintaining manufacturing costs at globally competi-
Companies such as GE and Pitney Bowes have imple-mented tive levels. Yet, without electronic data interchange, such
web-based sourcing and. payables systems. GE’s Trading collabo-rations or alliances are severely handicapped. While most
Process Network D (www.tpnregister.com) allows GE industrialized countries can offer the technological infrastructure
Lighting’s 25 production facilities and other buy-ing facilities for such computer-to-computer exchange of business informa-
around the world to quickly find and purchase products from tion, the application of such a system in the global
approved suppliers electronically. The electronic catalog Informa- environment may be severely restricted. It may not be just the
tion reflects the pricing and contract terms GE has negotiated lack of technology that forms the key ob-stacle to modern
with each of the suppliers and also ties in. with GE’s inventory logistics management, but rather the entire business infrastruc-
and accounts payable systems. The result has been the virtual ture, ranging from ways of doing business in fields such as
elimination of paper and mailing costs a reduction in cycle time accounting and inventory track-ing, to the willingness of
from 14, days to 1 day, 50 percent staff reduction, and 20 businesses to collaborate with each other. A contrast between
percent overall savings in the procurement process. Pitney the United States and Russia is useful here.
Bowes’ suppliers need only Internet access and a standard web
In the United States, 40 percent of shipments are under a just-
browser to be elec-tronically linked to the manufacturer’s supply
in-time/quick re-sponse regime. For the U.S. economy, the total
system to see how many of their prod-ucts are on hand and to
cost of distribution is close to 10 percent of GNP. By contrast,
indicate how many will be needed in the future. The site,
Russia only now is beginning to learn about the rhythm of de-
Vendor Site (www.aplgroup.com), even includes data that
mand and the need to bring supply in line. The country is
small suppliers can use for production planning.
battling space constraints, poor lines of supply, nonexistent
These developments open up supplier relationships for smaller distribution and service centers, limited rolling stock, and
companies and those outside of the buyer’s domestic market; inadequate transportation systems. Producers are uninformed
however, the supplier’s capability of provid-ing satisfying goods about issues such as inventory carrying costs, store assortment
and services will play the most critical role in securing long-term efficiencies, and replenishment tech-niques. The need for
contracts. In addition, the physical delivery of goods often can information development and exchange systems, for integrated
be old-fashioned and slow. Nevertheless, the use of such supplier-distributor alliances, and for efficient communication
strategic tools will be crucial for international man-agers to systems is only poorly understood. As a result, distribution
develop and maintain key competitive advantages. Overview of costs remain at well above 30 percent of GNP, holding back the
the inter-national supply chain is shown in Figure 12.1. domestic economy and severely restricting its international
compet-itiveness. Unless substantial improvements are made,
major participation by Russian producers in world trade will be
severely handicapped, since the high logistics and transaction
costs make any transaction expensive and slow.
Logistics and supply-chain management increasingly are the key
dimensions by which firms distinguish themselves internation-
ally. Given the speed of technological change and the efficiency
demands placed on business competitiveness, international
sales growth, and international business success mcrea8mgly
will depend on the lo-gistics function.
The New Dimensions of International Logistics
In domestic operations, logistics decisions are guided by the
experience of the man-ager, possible industry comparisons, an
intimate knowledge of trends, and discovered heuristics-or
Figure 12.1 the International Supply Chain rules of thumb. The logistics manager in the international firm,
Impact of International Logistics on the other hand, frequently has to depend on educated
Logistics costs comprise between 10 and 30 percent of the total guesses to determine the steps required to obtain a desired
landed cost of an in-ternational order. International firms service level. Variations in locale mean variations in environ-
already have achieved many of the cost reduc-tions that are ment. Lack of familiarity with such variations leads to
possible in financing and production, and are now using uncertainty in the decision-making process. By applying decision
international logistics as a competitive tool. The environment rules based only on the environment encountered at home, the
facing logistics managers in the next ten years will be dynamic firm will be unable to adapt well to new circumstances, and the
and explosive. Technological advances and progress in com- result will be inadequate profit performance. The long-term
munication systems and information-processing capabilities are survival of interna-tional activities depends on an understand-
facilities. In some instances, nations may purposely limit the example, 40 years ago, the holds of large propeller aircraft could
development of ports to impede the inflow of imports. take only about 10 tons of cargo. Today’s jumbo jets can load
Increasingly, however, governments have begun rec-ognize the up to 105 metric tons of cargo with an available space of 636
importance of an appropriate port facility structure and are cubic me-ters, hold more than 92 tons, and can therefore
developing such facilities in spite of the large investments transport bulky products, such as locomotives, as shown in
necessary. Figure 12.3. In addition, aircraft manufacturers have re-sponded
Air Shipping Airfreight is available to and from most to industry demands by developing both jumbo cargo planes
countries. This includes the developing world, where it is often and combina-tion passenger and cargo aircraft. The latter carry
a matter of national prestige to operate a national airline. The passengers in one section of the main deck and freight in
tremendous growth in international airfreight is shown in another. These hybrids can be used by carriers on routes that
Figure 12.2. The total volume of airfreight in relation to total would be uneconomical for passengers or freight alone.
shipping volume in international business remains quite small. Shipping by airfreight has really taken off in the past 20 years.
It accounts for less than 1 percent of the total volume of Even large and heavy items, such as this locomotive, are
international shipments, although it often represents more than shipped to their destination by air.
20 percent of the value shipped .by industrialized countries.
Clearly, high-value items are more likely to be shipped by air,
particularly if they have a high density, that is, a high weight -
to--volume ratio.
MODE OF TRANSPORTATION
MODE OF TRANSPORTATION
Characteristics of Mode Air Pipeline Highway Rail Water
Speed (1= fastest) 1 4 2 3 5
Cost (1=highest) 1 4 2 3 5
Loss and Damage (1=least) 3 1 4 5 2
Frequency1 (1=best) 3 1 2 4 5
Dependability (1=best) 5 1 2 3 4
Capacity2 (1=best) 4 5 3 2 1
Availability (1=best) 3 5 1 2 4
organi-zation.
These terms are also powerful competitive tools. The exporter
should therefore learn what importers usually prefer in the
particular market and what the specific transac-tion may require.
An inexperienced importer may be discouraged from further
action by a quote such as ex-plant Jessup, Maryland, whereas
CIF Helsinki will enable the Finnish importer to handle the
remaining costs because they are incurred in a famil-iar environ-
ment.
Increasingly, exporters are quoting more inclusive terms. The
benefits of taking charge of the transportation on either a CIF
or DDP basis include the following: (1) ex-porters can offer
foreign buyers an easy-to-understand “delivered cost” for the
deal; (2) by getting discounts on volume purchases for,
transportation services, exporters cut shipping costs and can
offer lower overall prices to prospective buyers; (3) control of
product quality and service is extended to transport, enabling
the exporter to en-sure that goods arrive to the buyer in good
condition; and (4) administrative proce-dures are cut for both
the exporter and the buyer.
When taking control of transportation costs, however, the
exporter must know well in advance what impact the additional
costs will have on the bottom line. If the ap-proach is imple-
mented incorrectly, exporters can be faced with volatile shipping
rates, unexpected import duties, and restive customers. Most
exporters do not want to go beyond the CIF quotation because
of uncontrollables and unknowns in the destina-tion country.
Whatever terms are chosen, the program should be agreed to by
the ex-porter and the buyer(s) rather than imposed solely by the
exporter.
Notes -