TP48600B V100R001

Quick Installation Guide

Document Version: 04 Part Number: 31504805 Issued on: 2011-01-05

SHENZHEN HUAWEI AGISSON ELECTRIC CO., LTD.

Installation Tools

Flat-head screwdriver (M3, M4: 1 PCS)

Phillips screwdriver (M3, M4: 1 PCS)

Adjustable wrench

Nylon tie

Electrical knife

Torque wrench

Wire stripper

Crimping tool

Diagonal pliers

Paint brush

Multimeter

Claw hammer

Marker

Vacuum cleaner

Hydraulic pliers

Insulated handle

Hammer drill (with 16 drill bit)

Heat gun

Socket wrench

Insulating tape

Insulating gloves Inner hexagon wrench & ESD gloves

Cutting pliers

The Flat-head screwdriver, Phillips screwdriver, Adjustable wrench, Torque wrench, and Inner hexagon wrench should be use insulating tape as a wrap..

Copyright Huawei Technologies Co.,Ltd.2011.All rights reserved.

Cabinet Appearance
The pictures are for reference only. The operation must be in accordance with the actual conditions.

Positive busbar of the DC output

Negative-pole input of the battery LLVD f use

BLVD circuit breaker

LLVD circuit breaker Power monitoring interf ace board (under the cover plate) LLVD switch

PMU

Rectif ier module BLVD switch

N wiring terminal

AC input circuit breaker

Ground bar of the cabinet

AC surge protector

Cabinet Installation
Installing the Cabinet on the Ground a
Installing the Expansion Bolt Assembly
Anchor template M12x60 bolt Spring washer Flat washer Expansion sleeve

Installation hole

Socket wrench

Installing Cabinet
Socket wrench

Installing PSU

The maximum output current is 30A or 50A per PSU.

Two PSU have installed in the cabinetplease installing the PSU ref er to the actual requirement.

Installing Sensor (Optional)

1 Installing indoor temperature and humidity sensor. (Optional)
Humidity and temperature sensor: Install it next to the air inlet of the main equipment and far from the air outlet. Installit at the same height of the air inlet of the main equipment.

M4 x 35 Expansion Bolt

Shelter

Indoor temperature and humidity sensor

Main equipment

Indoor temperature and humidity sensor

2 Installing battery temperature sensor. (Optional)

Connect to battery Connect to power supply system

Cable Connections
Type Cable section area
35mm^2 /

Color

Exterior

Type

Cable section area

Determined by the customer device 120mm^2 35mm^2

Color

Exterior

Ground cable Signal cable

Olivine
/

Ring terminal Dry contact cable with cord end terminal Sensor cable with pin socket

DC output cable

Ring terminal and Cord end terminal Ring terminal Ring terminal and Cord end terminal

Battery power cable 220V threephase AC input cable

Blue, and yellow Black jacket with red, yellow, green, and black cables

Communic ations cable

RJ45

When connect cables, please wear insulating gloves or ESD gloves.

1 Installing the PGND Cable

Unlock and open the cabinet door, and then remove the cover plate of the cable window on the top of the cabinet. Cable window

Cover plate

Remove battery shutdown and load shutdown f uses using an insulated handle.

Set all circuit breaker to OFF.

Lead the PGND cables into the cabinet through the cable window, and then connect the PGND cable to the ground bar.

The cables such as the PGND cable. AC power cable, DC power cable, and signal cable cannot be connected or tied together.

2 Installing the Dry Contact Signal Cables and Communication Cables

1. The use of the dry contact signal cables and communication cables is scenario-specific. Before installation, determine the dry contact signal cables and communication cables to be installed according to actual requirements. 2. Functions of dry contacts.

J13, J14, J4-J10 are nine dry contact sockets on the power monitoring interface board. Status, Status1, and Status2 are three circuits for the input of the detection signals of the diesel generator. Ctrl1 and Ctrl2 are two circuits for the output of the control signals of the diesel generator. ALM1-ALM7 are seven circuits for the output of the alarm signals of the diesel generator. Each circle represents the corresponding wiring terminal. The black circles are the common terminals of the constant-enabled ports and constant-disabled ports on the relays. NC represents constant-disabled port and NO represents constant-enabled port.

Remove the cover plate on the top of the cabinet. Then, lead dry contact signal cables and communication cables through the cable window to the position above dry contacts.

Subrack cover plate

1. Lead and bind signal cables along the rear of the column. 2. The cables such as the PGND cable. AC power cable, DC power cable, and signal cable cannot be connected or bound together.

Column Signal core wire

Power monitoring interf ace board

Dry contact

Press the white contact plates slightly using a f lat-head screwdriver. Then, insert the dry contact signal cable into the ports, and pull out the screwdriver to f asten the signal cable. Dry contact

White contact plate

Insert communication cables to RJ45 port on the power monitoring interf ace board according to actual installation requirements.

Do not connect the power system and the BBU with an Ethernet cable or RJ45 communication cable. If the customer requires in-band NMS management of the power system, the NMS management requires setting of the storage battery capacity. For the details of NMS setting, please see the NMS User Guide.

RJ45

According to the actual installation requirements, Insert the temperature and humidity sensor signal cable and battery temperature sensor signal cable. (Optional)

Battery temperature sensor

Indoor temperature and humidity sensor

Bind dry contact signal cables to the cabling rack.

3 Installing DC Output Cables a

Installing LLVD DC Output Cables
Loosen the bolt on the top of the load power-of f f use, connect the -48 V output cable to the bolt, and then tighten the bolt using a torque wrench. The recommended torque is 10 N.m. Insert -48 V DC output cables into the output ports on the LLVD circuit breaker.

1. The torque f or tightening the bolt cannot exceed 10 Nm. 2. The signal cables must be installed in the f ront of -48 V cables.

Ensure that cables are connected to circuit breaker securely.

Torque wrench use insulating tape as a wrap

Connect the 0 V output cables to the DC positive output busbar.

Phillips screwdriver use insulating tape as a wrap

Bind the DC output cables on the cabling rack.

Installing BLVD DC Output Cables

Insert -48 V DC output cables into the output ports on the BLVD circuit breaker.

Connect the 0 V output cables to the DC positive output busbar.

Ensure that cables are connected to circuit breaker securely.

Bind the DC output cables on the cabling rack.

4 Installing Power Cables of Batteries

If the circuit breaker f or batteries is available, Set the circuit breaker of the battery rack or battery cabinet to OFF. If the circuit breaker f or batteries is not available, disconnect one of the cables between two batteries.

Connecting negative poles of batteries: Loosen the bolt on the top of the base of the battery negative -pole access fuse, connect the -48 V input cables to the bolt, and then tighten the bolt using a torque wrench and a adjustable wrench. The recommended torque is 20 N.m.

1. Ensure that the signal cables are installed above battery negative -pole input cables and that the battery protection circuit breaker is set to OFF. 2. When connecting battery negative-pole input cables, the exposed metal part of the torque cannot contact the fuse terminal and the positive busbar. Otherwise, a short circuit may occur. 3. The torque for tightening the bolt cannot exceed 20 Nm.

Connect the positive pole of the battery to the positive DC output wiring busbar. Negative pole of the battery Adjustable wrench

Positive pole of the battery

Adjustable wrench

Torque wrench

Torque wrench

Arrange the output cables, and then bind the cables to the cabling rack using nylon ties.

5 Installing AC Input Cables

Bef ore connect AC input cables, set the circuit breaker of ACDB to OFF.

220 V AC Input
Connect the neutral line to the N-terminal. Connect the U-phase, V-phase, and W-phase lines to the AC input circuit breaker.

AC input cables is three-phase:

ACDB

U VW
Inner hexagon wrench

10

110V AC Input

AC input cables is three-phase: Connect the L1, L2, and L3 lines to the AC input circuit breaker.

ACDB

AC input cables is single-phase: Connect the L1, L2, lines to the AC input circuit breaker.

ACDB

11

6 Cabling guide

1. Lead and bind cables along the binding holes. 2. The cables such as the PGND cable. AC power cable, DC power cable, and signal cable cannot be connected or bound together.

12 9

7 Checks After the Installation

Ensure that the cabinet and cables are securely installed.
Ensure that the cables are installed properly and that the live line, earth line, and neutral line are not short -

circuited using a multimeter. Ensure that the 0 V cable and -48 V cable are not short-circuited.
Insert the removed battery f uses into the corresponding positions.

8 Conducting a Power-on Test a

Connecting the Battery Branch and Setting PMU Parameters
If the circuit breaker f or batteries is not available, connect the cables Removed between two batteries.

Connect the battery branch: If the circuit breaker f or batteries is available, set the circuit breaker f or the battery rack or battery cabinet to ON.

Then set PMU parameters.

1. The position of the CPM01 monitoring module, operating keyboard, and status indicator are shown in the following figure. 2. The TP48600B is working properly. When the TP48600B communicates with the main equipment, the ALM indicator on the CPM01 does not light and the RUN indicator blinks slowly. The TP48600B is working properly. When the TP48600B does not communicates with the main equipment, the ALM indicator off and the RUN indicator is on. When the TP48600B is severely faulty, the ALM indicator on the CPM01 is ON and the buzzer sounds. For details of troubleshooting methods, see the TP4848600B Maintenance Guide. 3. Press and Enter when the i nterface i s s tandby i nterface to d ecrease the LCD c ontrast. Press and Enter at the s ame time to increase the LCD contrast. 4. W hen the menu s etting i nterface i s d isplayed, p ress o r to browse the menu and s et p arameters. Press Enter o n the standby interface to access the main menu. Press Enter in the main menu to access the submenu. To set the submenu, press Enter to save the value of the menu bar options. Press Cancel to go back to the above menu without saving the value of the menu bar options. 5. The PMU does not generate any alarm. When the current interface is not the main menu, the LCD goes dark five minutes later if you do not press any button, and the main menu is displayed eight minutes later if you do not press any button. 6. The System Control menu can operated using the user password, engineer password. The Engineer Advanced Setting menu can be operated using the engineer password. The user password and engineer password are 0# and 11# respectively and can be reset on the menu.

Set the system type.

Set the number, capacity and Install time of battery groups.

Set temperature alarm parameters. Set time and date.

1. Set the battery group number, capacity, temperature alarm thresholds, time, and date according to actual conditions. 2. The number of the battery groups can be set to 0, 1, and 2. If one battery group is required, set the battery capacity according to the fuse position. For example, if the battery group is connected to fuse BF1, set the capacity to Battery Capacity 1. If the battery group is connected to fuse BF2, set the capacity to Battery Capacity 2. This guide describes the setting of two battery groups.

13 9

English

English

English

English

ENT

ENT

ENT

ENT

2008-08-06 53.6VDC 227VAC Load:0.2A Batt:0.0A

ENT MAIN MENU Status Maintenance Settings ENT Settings System Settings Alarm Settings AC Settings

2008-08-06 53.6VDC 227VAC Load:0.2A Batt:0.0A

ENT MAIN MENU Status Maintenance Settings ENT Settings DC Settings Batt Settings AMB. Settings

2008-08-06 53.6VDC 227VAC Load:0.2A Batt:0.0A

ENT MAIN MENU Status Maintenance Settings ENT Settings DC Settings Batt Settings AMB. Settings

2008-08-06 53.6VDC 227VAC Load:0.2A Batt:0.0A

ENT MAIN MENU Status Maintenance Settings ENT Settings System Settings Alarm Settings AC Settings

ENT
Address:0 Text:English Comm Mode: RS232 Band:9600

ENT
Batt Settings Batt Selection LVD Settings Charge ENT Batt Selection Batt String:1 Cap 1:400Ah Cap:0Ah ENT ENT

ENT
Batt Settings Batt Test Temp Coeff ENT

ENT
Address:0 Text:English Comm Mode: RS232 Band:9600 ENT Date: 2008-08-08 Time: 09:10 ENT Date: 2008-08-08 Time: 09:10

Batt2 Shunt: Yes Disp Contrast:3 System Type: TP48300/A ENT Batt2 Shunt: Yes Disp Contrast:3 System Type: TP48300/A ENT Batt2 Shunt: Yes Disp Contrast:3 System Type: TP48600B

Temp Comp Basis: Batt 1 Temp Comp: 80mV/0C

ENT

Batt Selection Batt String:2 Cap 1:400Ah Cap 2:0Ah

ENT Batt Selection Batt String:2 Cap 1:400Ah Cap 2:0Ah

Low Temp Alarm: 00C High Temp Alarm: 500C

ENT Low Temp Alarm: 00C High Temp Alarm: 500C

ENT
Batt Selection Batt String:2 Cap 1:300Ah Cap 2:0Ah ENT Batt Selection Batt String:2 Cap 1:300Ah Cap 2:0Ah ENT

Batt Selection Batt String:2 Cap 1:300Ah Cap 2:300Ah

ENT Batt Selection Install Date: 2008-08-08

14

b a

Power-on Check
The mains supplies power only when the parameters related to the storage battery on the CPMU01 are correctly set. Otherwise, the storage battery may be damaged.
Check whether the voltage of the LLVD fuse, battery fuse, and BLVD circuit breaker is proper using a multimeter. The rate voltage is 53.5 V and the range is between 44 V and 58 V. Check whether the panel display of the PMU is functional. If the voltage is improper or the panel display fails, contact professional personnel for troubleshooting or handle the problem by referring to the TP48600B Maintenance Guide .

Set the AC circuit breaker to ON and repeat step 1.

Set the LLVD and BLVD circuit breaker manually to OFF. Then, check the load branches of the LLVD circuit breaker, BLVD circuit breaker, and battery fuse can be disconnected.

Set the LLVD and BLVD circuit breaker to ON.

Insert the removed load power-off fuses into the corresponding positions. Set the LLVD, BLVD circuit breaker to ON and repeat step 1.

Set the AC input circuit breaker, LLVD circuit breaker, and BLVD circuit breaker according to actual conditions.

Cut the cabling holes on the top of the cabinet according to the cabling conditions. Clear up the site, close and lock the cabinet door, and return the key to the administrator.

15

Appendix
1. Monitoring Menu Structure
Appendix 1
Status Main menu Maintenance Management Mode Rectifiers ID Output Voltage Rectifiers Output Current Current Limit Status Start Settings Address

Text
Communications Mode Baud Modify Password Initialize Parameter Rectifiers Sleep Rectifiers Exchange Sleep Rectifiers Mini Number On Best Efficient Points Fast Charge Alarm Type Level

Automatic
Manual Float Charge Standard Test Short Test End Test System Settings

Date
Time Batt 2 Shunt

Display Contrast
System Type IP Address

Alarm SN
Alarm Level Major Alarm Alarm Name Generation Time Alarm SN Alarm Level

Subnet Mask
Gateway

Boost Charge
Rectifiers ON 1-12 OFF

Engineer Settings
Alarm Level Alarm Settings

Active Alarm

DI No
Digital Alarm Mode Set DI Name Alarm Control Relay Relate

Common Alarm

Alarm Name

Audible Alarm
Clear History Alarm Alarm Type Relate Relay

Generation Time
Alarm SN Alarm Level AC Settings

Over Voltage

History Alarm

Alarm Name Generation Time End Time DC Settings

Battery Settings

Under Voltage
Over Voltage Under Voltage Appendix 2

Upper limit
Lower limit

Battery Test Result

AMB Settings

High Alarm
Low Alarm Generator Enable Output Power

Version Display

Generator

Discharge Depth
Temp OFF Enable Start Temperature

OFF Temperature
Generator Status Air-condition Type Power

16

Appendix 2
Battery String Capacity 1 Battery Selection Capacity 2

Install Date LLVD Enable LVD Setting

BLVD Enable LLVD

BLVD
Float Charge Charge

Boost Charge
Boost Charge Duration Current Limit Auto Test Enable Cycle Test End Voltage

Battery Settings

Auto Test
Battery Test

Duration
Test Delay

Short Test

Test End Voltage Duration

TEMP Compensate Basis

TEMP Compensate Factor Battery High-TEMP Disconnect Enable Temp Coefficient Battery High-TEMP Disconnect TEMP

Low TEMP Alarm

High TEMP Alarm Upper limit

Low limit

17

2. CPM01 Menu Reference

Main Menu Second-Level
Menu Settings System Settings

Third-Level
Menu

Fourth-Level
Menu

Parameter

Value

Address Text

3 English

Comm Mode Band Date

Time Batt2 Shunt Disp Contrast System Type IP Address Subnet Mask Gateway

RS232 9600 2001-01-01

00 : 00 Yes 3 TP48600B 192.168.0.1 255.255.254.0 10.70.199.1

Eng Setting

Modify PWD Init Para Rect Sleep Rect Exch Sleep Rect Mini Num On Best Effi Points Fast Charge

None No No 7 days 1 pieces 70% No Serious Common Serious

Serious Serious Serious Common Common Common

Alarm Settings

Alarm Level

AC ON/OFF AC Volt Low/High DC Volt Low/High

Load Off Alarm Batt Off Alarm Batt Fuse Alarm Temp 1 Alarm Humidity Alarm Batt Temp Alarm

Door Alarm Water Alarm Smoke Alarm

Rect Fail Rect Protect

Common Serious Serious

Serious Common

18

Main Menu

Second-Level Menu

Third-Level Menu

Fourth-Level Menu

Parameter

Value

Settings

Alarm Settings

Alarm Level

Rect Comm Fail

Charge Curr High Digital 1 Digital 2

Common
Common Common Common

AC SPD Alarm
DC SPD Alarm Digital 5

Common
Common Common

Digital 6 Digital 7
Wire Alarm Generator Fail

Common Common
Serious Serious

Load Fuse Alarm

Digital Alarm DI No: 1 Mode Set DI Name DI No: 2 Mode

Serious
High Digital 1 High

Set DI Name
DI No: 3 Mode Set DI Name

Digital 2
High AC SPD Alarm

DI No: 4

Mode
Set DI Name

High
DC SPD Alarm High Digital 5

DI No: 5

Mode Set DI Name

DI No: 6

Mode
Set DI Name

High
Digital 6 High Digital 7

DI No: 7

Mode Set DI Name

Alarm Control

Audible Alarm
Cir Hist Alarm

No
No AC OFF

Relay Relate

Alarm

Relate Relay
AC Settings Over Volt Under Volt DC Settings Over Volt

1
280 V 180 V 58.0 V

Under Volt

45.0 V

19

Main Menu

Second-Level Menu Batt Settings

Third-Level Menu Batt Selection

Fourth-Level Menu

Parameter

Value

Batt String Cap 1 Cap 2 Install Date

1 400Ah 0Ah 2001-01-01 Yes

LVD Setting

LLVD Enable

BLVD Enable LLVD

BLVD Charge Float Boost BC Duration Current limit

Yes 44.0V
43.0V 53.5V 56.5V 60 days 0.10C10

Batt Test

Auto Test

Auto Test Enable Cycle

Test End Volt Duration Test Delay

Disch Test 120 days

1.9V 10 hours 14 Days 45.0V 60 min

Short Test

Test End Volt Duration

Temp Coeff

Temp Comp Basis Temp Comp BHTD Enable

BHTD Temp Low Temp Alarm High Temp Alarm Upper Limit Lower Limit

Batt 1 80mV/0C No
530C 0 0C 500C 800C -200C

AMB Settings

Upper Limit Lower Limit

High Alarm Low Alarm Generator Enable Output Power Discharge Depth

800C -200C
500C 0 0C No 12.5KW 30%

20

Main Menu

Second-Level
Menu

Third-Level
Menu

Fourth-Level
Menu

Parameter

Value

Settings

Generator

Temp OFF Enable Start Temp OFF Temp

Yes 450C 290C

Air-condition

Type
Power

Single-Phase
1.0kW

Status

Rectifiers
Active Alarm Major Alarm* Common Alarm *

History Alarm
Batt Test Result No Record

Version Display
Generator Generator 1 Generator 2 Maintenance Mgmt Mode Auto Manual

V100R**************
Null Null

Start

FC
Std Test

Short Test
End Test BC Rect1 Rect1 ON

Rect2
Rect3 Rect4

Rect5
Rect6 Rect7 Rect8 Rect9

Rect10
Rect11

Rect12

21

TP48600B Power System Parameter List

Item Setting Bound 0~2 30~1000 Factory Setting 1 400Ah 1st Rev Date Sign 2st Rev Date Sign

Battery String Battery Cap1

Battery Cap2

30~1000

0Ah

Date

0000-00-00~999912-31

2001-01-01

Time LLVD

00:00~23:59 BLVD~DC Under Volt

35V~LLVD

00:00 44.0V

BLVD

43.0V

Battery Float

43.20V~57.6V

53.5V

Battery Boost

43.20V~57.6V

56.5V

Rect Sleep LLVD Enable BLVD Enable

Yes/No Yes/No Yes/No

No Yes Yes

Current Limit Coefficient

Battery High Temp Alarm Environment

0.05~0.25

0.1

-500C~1000C

500C

-500C~1000C

500C

High Alarm

22

Shenzhen Huawei Agisson Electric Co., Ltd.

Administration Building, Huawei Technologies Co., Ltd., Bantian, Longgang District, Shenzhen, PRC Postal Code: 518129 www.huawei.com