Beruflich Dokumente
Kultur Dokumente
KHARG ETHYLENEPLANT
KHARGOlefinComplex
1300 000 I 0 I 1/13
---
INSTRUCTIONSFORSTRESSANALYSIS
LOADCASES
..
-
Pl'TROCIWM1CAL INDUSTRIES
MANAOIlMllNTco.
11(u1,11
FOR INFORMATION ONLY
,
'.
WI 1lANG .,.... A.ICHAACUE...lOAOCASCS_O.dO(:
Techn ip
000
KHARG ETHYLENE PLANT
KHARG Olefin Complex
CONTENT
2113
l. LoadC",,,,,.................. ................ .. ......... ............ ..... . .... .......... ....................................................................... ....+...............J
1.1 For Lines Carrying Heavy Fluid ( Hydro'arboll, Waler, ....J........................................... ...... ...... ................. I................,
J.2 For Lines Carrying Gas, Steam or Vapnr ........................................................................................................ +..............,
J,j For Une.f Connected to Rotating Eq";p.m""....... ................................... ... ................. ...............................+....... .. ... ..,
1.4 FOR LOW TEMPERATURE CARBON STEEL (LTCS) . ............ . ... .... Error! B"ok.",a.,kl.otd' JlUu,d.
IA. 1 Load Cases 10 be cal cul ated to comply with ASME B3 1.3 Code ea.",.... ... ... .... .. .... ...... .......................... I...... .. ... ...,
1.5 S"""a;'''';o...... ........... ......... .................................................... .... ............... ..... .... ............ ........................ -I .............8
2. CONFIGURAnONFILES USINGCAESAR n.............................................................................................+...............10
2. 1 Unit System (7273F.FIL) ... .....
2.2 Setup File ( CAESAR.CFG) .................................... ........................................ .... ... .... ... ...................1 ........II
I
Technip
KHARGETHYLENE PLANT
KHARG OlefinComplex
CONTRACTORDOCUMENT N" OWNER OCX::UMENT N
p ' N Unil Doc.T Matetlalcoo. Serial N Rev. Pa B PIN' Unit Doc.T MalerialCode Serial N Rev. Pa
7273F 3/ 13 3/ 13
1. LOADCASES
Loadsandstresstypes tobe considered in thecomputeranalysisare:
Loads: Stresstypes:
-W Deadweight - (EXP) EXPANSION
-WNC Weight(NoContents) - (SUS) SUSTAINED
- WW Weightfull ofwater - (OPE) OPERATING
- P'
PressureSet 1 (OCC) OCCASIONAL
-P2 PressureSet2
- T1 ThennalSet 1
- T2 ThermalSet2
- T3 ThermalSet3
- 01 ,D2. 03 Di splacements (thermaleffect)
- Fl,F2,F3 ExternalForces(usedforslug.surge, p ~ v andrupturedisk)
..
- H Springhangerfqrces
- Ul.U2, U3 UniformLoads
- WIN' Wind~ o d 1
-WIN2 WinCl Load2
The following load cases description assume that all calculated cases are lineaf (Le. no n linear
restraints,gapsorfriction).
Combination loads in the computer analysis can be the following,assumin the calibration toad01 s rin
han er ha b en detin in a revious run 13.7 and the value defined in the s readshee s rin
hanger
Technip
KHARG ETHYLENE PLANT
KHARGOlefinComplex
7273F WI
Case
(OCC) Sustainedplus WindZcombinedabsolutely.
1.1 ForLinesCarryingHeavyFluid(Hydrocarbon, Water,... )
a - Example File:2_00CA_O._A (Unit 20.Calculati onNumber001, LoadCaseFileA, IKev. 0)
exposedtowind hydrostatictest springsupports
No Yes_ No
.. CASE Operating
CASE2W+PI+H (SUS) Deadweight +Pressure
CASE3UI (OCC) Seismic Load X
CASE4 U2 (OCC) Seismic Load Y
CASESU3 (OCC) SeismicLoad Z
CASE6L1-L2 (EXP) Expansionrange,CodeCase
CASE7W+lA+L5 (OCC) Resultantseismic load.SRSScombi nation
CASE8L2+L7 (OCC) Suslal ncd plusSeismicCombined Case
b- ExampleFile:2_002_A_O._A (Unil20,Calculation Number002, LoadCaseFileA,
exposedto wind hydrostatictest springsupports
No y"" Ye.
..
CASE IW+D1+T1+Pl+H
CASE2 W+Pl+H '
CASE3WINI.
CASE4WIN2
CASESUI
CASE6U2
CASE7 U3
CASE8LI-L2
CASE9L5+L6+L 7
CASE 10 L2+L3
CASE II L2+lA
CASE 12 L2+L9
(OPE) Opera,;ng
(SUS) Deadweight+Pressure
(SUS) Wind alongX(Instead oroce10 avoidSn,bbe, irany)
(SUS) Wind alongZOnsleadorocetoavoidSnubber ifi(lY)
(OCC) Sei smicLoadX
(OCC) Se;sm;cLoad Y.
(OCC) Seismic LoadZ
(EXP) Expansion range ,CodeCase
(OCC) Resultantseismicload,SRSScombination
(OCC) Sustained plus WindXcombined absolutely,
Case
(OCC) Sustained plusSeismic Combinedabsol utel y, Case
Technip
P "eel N"
7273F
KHARG ETHYLENE PLANT
KHARG Olefin Complex
CONTRACTOR DOCUMENT N
Malel'lal Code Selia! N" Rev. Pa p ...
1300 000 0 5/ 13
PETItOCHllMrCALIN ST1UES
DEVELOPMENT MAN....G MEN'TCO.
OWNER DOCUMENT N
MaterialCode Serial N Rev. Pa
5/ 13
1.2 ForLinesCarryingGas,SteamorVapor
__ __ ____ ,es __
Li ne criteri a No - Yes Yes
a - Example File:2_003_A_O._A
File A. Rev.D)
CASE I: WNC+DI+TI+PI+H
CASE2:WNC+PI+H
CASE3:UI
CASE4 :U2
CASES:U3
(Unit 20. Calculation Number 003, Operating Loa Cases,
(OPE) Operating
(SUS) Deadweight(Nocontents)+ PressurePI
(OCC) SeismicLoadX
(OCC) Seismic Load Y
(ccq SeismicLoadZ
CASE6:LIL2 (EXP) Expansion range ,CodeCase
CASE7:L3+L4+LS (CCe) seismic load, SRSS combination
CASE8:L2+L7 (OCC) Sustalfled plusSeIsmicCombinedabsolutely,C eCase
b . Example File : 2_003_B_O._A (Unot 20. Calcul ation Number 003. Hydrotest LcJCase.
Fi leB. Rev.D) lftested in place.
CASE I WW+PI (SUS) Deadweight Fullofwater+ HydrotestPressurePI
4-"> fv
L1.-'-'1- r
I.>", \'0
Technip
P "ec(N
n73F
KHARG ETHYLENE PLANT
KHARG Olefin Complex
CONTRACTOR DOCUMENT N"
P N"
6/13
PETROCHEMICAL IN USTRJS
DEVEl.OPMENT MANA EMENT CO.
OWNER DOCUMENT N
Material Code Sertal N Rev. Pa
6/13
Example 2:
line criteria Yes Yes Yes
a . Example File : S_OOS_A_O.fi (Uuil50, Calculation Number 00) , Operating Load Case Fi e
A.rev.O) J7LLA A._A
CASE 1 WNC+QI+Tt+PI+H (OPE) Operating
CASE 2 WNC+PI+H
CASE 3 WIN I
CASE. 4 WlN2
CASE 5 VI
CASE 6 U2
CASE 7V3
CASE 8 Ll -L2
CASE 9 L5+L6+L7
CASE 10 L2+L3--
CASE II L2+L4
CASE 12 L2+L9
(SUS) Deadweight (No contents) + Pressure
(SUS) Wind along X (1nstcad oroce 10 avoid Snubber activatio , if any)
(SUS) Wind along Z (Instead ofoce to avoid Snubberactivarion. ifany)
(OCe) Seismic Load X
(OCC) Seismic Load Y
(OCC) Seismic Load Z
(EXP) Ex pansion range ,Code Case
(ocq Resultant seismi c load. SRSS combination
>
(OCe) Sustained plus Wind X combined absolutely. C I Case
(OCC) Sustained plus Wind Z combined absolutely, Codf Case
(aCe) Sustained plus Seismic Combined absolutely, Cod Case
b . Example File: S_OOSJl_O ..A (Unit 5OCalculation Number 005,Hydrostatic Load case, fil B,
rev.O) 4-OlL _A,_A
CASE 1 WW+PI (SUS) Deadweight full of water + Hydrotest Pressure PI
WI I AHa _ . A KHARG.JE..LOAOCASES..O.dDc
Rev.O)
CASE I W+PI +TI+DI+H
CASE2 W+PI+T2+DI+H
CASE3 W+PI+T3+DI+H
CASE4 W+Pl+H
CASE5 WNC+H
CASE6UI
CASE?U2
CASE8U3
CASE9 L6+L?+L8
CASE 10 LiL4
CASE IIL2L4
CASE 12L3 L4
CASE 13 L4+L9
Technip
KHARG ETHYLENE PLANT
KHARG OlefinComplex
PET1I.OCJiEM!CALINOUSTIU.ES
DEVEl.Of'MENTMANA'EMENTco.
..
7273F
N Ut'IiI: Doe. T
1300 000 0 7/13
File A,
1-1 ForL.ines ConnectedtoRotatingEquipmenl..
Example File: 002_007_A_O._A (Unit 002, Calculation Number 007, Load ea
(OPE)
(OPE)
(OPE)
(SUS)
(SUS)
(OCC)
(OCC)
(OCC)
OperatingPumpAoperating380C
PumpBStandby21C(Ambient)
OperatingPumpBoperating380C
PumpA Standby21C(Ambient)
OperatingPumpAand Bhot380<><:
Deadweight+Pressure
Weight(Nocontents)
Seismic X
SeismicY
SeismicZ
(ocq Resultantseismic load.SRSScombination
(EXP) ThermalT1PumpAoperating380C
PumpBStandby21C(Ambient)
(EXP) ThennaJ1'2 PumpBoperating380C
PumpA Standby21C(Ambient)
(EXP) Therma11'3 PumpAand Bhot380C
(OCC) SustainedplusSeismicCombinedabsolutely,C eCase
Note :Load Case5 is used tocalr.:ulate shopcalibrationofspring supportinstaJledabovepump
nozzle.
- - - -
Technip
KHARG ETHYLENEPLANT
KHARG OlefinComplex
CONTRACTOROOCUIoENT N" OWNER DOCUMENT ,..
P N' IJnIt Doc.T lMtecWeoo. Serial N' Rev. P
p "
unit Doe.T MaterialCode Serial , Rev. P
7273F 000 WI 1300 000 0 8/13
1.3.1 LoadCasestobecalculatedtocomplywjtbASME831,3 CodeCases:
:
CASE I W+DI+TI+PI(OPE)Operaling
,
CASE2W+Pl(SUS)Deadweight+Pressure
CASE3 UI(OCC) Seismic Load X
CASE4U2(OCC) Seismic LoadY
CASE5U3(OCC) Seismic loadZ
CASE6 LI-L2(EXP) Expansionrange,Code
CASE7 W+L4+L5(OCC)Resultanlseismicload.SRSScombination
8L2+L7(OCC)SustainedplusSeismicCombinedabsolutely,CodeCase
CASE9LI+L7(OCC)OperatingplusSeismiccombinedabsolutely, hOI restraint (Optional)
8/ 13
CASE 10 Maximum restraintloads (Optional)
1.4 FORLOWTEMPERATURECARBONSTEEL(LTCS)
1.4.1 Stresscriteria
Thepoint(3)ofthefigure 323.2B imposesto take intoaccountthefollowingloadcases:
Permanentstaticloads:
W:Weight (signed load)
P:Pressure(signedload)
T:lowTemperature(signedload)
F:exlemalloads(signedload)
Occasionalstaticanddynamicloads:
U: seismic accelerations. Corresponding tothe SASS combination of the Ul (X dy,,,,'ion),
U2 (Ydirection)andU3(Zdirection)components.
WIN:Wind(unsigned load)
Remarks:
I) InCaesarload case it is necessary to have by loadcase line onlyoneofloadcases
her-under.
2) In Caesarinput.allstress intensificationfactors shal lbeequal to 1.
TIlecriteriais:
W+P+/T +F+UorWIN<O.3*Sh- 41.3 Mpacombined in ABS
( . . -
9113
Technip
KHARG ETHYLENE PLANT
KHARGOlefinComplex
QVoINEA OClCUMENT N"
P
p . N"
Unit Doc.T MalerialCode Serial N Rw.
9/13
1.4.2 Examples
__
linecriteria Yes Yes Yes
ExampleFile:002_01O.-A_O._A (Unit002,Calculation NumberOlD, LoadCaseFileA, ev,D)
CASE 1: W+Tl+PI+H (OPE) Operatingcold condition
\""" CASE2, W+T2+P2+H (OPE) Operatinghotconditions
CASE3, W+PI+H (SUS) Deadweight+Pressure
CASE4, WINl (SUS) WindalongX (Instead of OCCto avoidSnubberactivation,i fIy)
CASES,WIN2 (SUS) Wind along Z (I nstead ofOCC toavoidSnubberactivation,if y)
CASE6, Ul (OCC) SeismicLad X
CASE7, U2
(OCe) Seismic Load Y
CASES, U3 (OCC) SeismicLoadZ
CASE9,W+H (SUS) Deadweight+Springhanger
CASE 10,PI (SUS) Pressure
CASEJ 1: Tl (EXP) Temperarure
CASE 12,LI-L2 (EXP) thermal stress range,CodeCase
CASE 13: Ll -L3 (EXP) thermal suessrange,CodeCase
CASE14:LlI+Ll2 (EXP) full thermal stress rangechecking, ABScombination
......CASE15:L6+L7+LS (OCC) Resultantseismicload, SRSScombination
,
CASE 16: (OCC) Sustained plus WindXcombinedabsolutely,CodeEase
CASE 17:L9+LI0+L11+L4 (OCC) Sustained plus Wind Zcombinedabsolutely, Codetase
CASE 18:L9+L10+Lll+L15 (OCC) SustainedplusSeismic Combinedabsolutely,Code ase
Technip
KHARG ETHYLENE PLANT
KHARG OlefinComplex
COHTAACTORDOCUMENT N"
..
-
PEJ'ROCHEMICAI.. IES
DBVELOPMENTMA.NAG co.
OWNERDOCUMENT N
. ,.. Unit Doe. T
P N'
7273F 000 WI 1300 006 8131 8131
8. SNOWWAD(Ws)
Snow loads shall 00 applied only for cold outside lines for which design T" is below 0 C and
whichare not protected by floor,equipment orothers.
The hereafter calculated vaJue (Ws) will be classed as unifonn load foUowing Y axis (U ) in a
separateCaesarinputfile. See7273F_OOO_CN3_CN2_1370_SAMPLlCA.XLS
Design snow load:25 kgll1l
2
The distribution of snow remaining on the horizontal pipe will take the shape hereu dec, a
reducljon factorof0.72may be applied.
Ws=(lx0.51>'In xh 0.22D)25
Ws=(Ix0.72xD)25
Ws=18xDKf!lrsi' = 180xDNIP"
... ...
Where0 =outsidediameterofpipeoroutsidediameterofpipe+insulationifexist.( m)
70
9.120
o
Technip
..
-
D
KHARG ETHYLENE PLANT
KHARG Olefin Complex
UNo I"",.
7273F 000 WI 1300 I 006 I A I 115
I
115
APPENDIX IV
L WINDPRESSUREI ELEVATION
1.1 WindBasicnataI WindpressurecalcuJation
AsperProjectBasicEngineering:7273F-30-PP-206"Bask Design Data"
Basicwindspeed 160km/ h (44.5 m/s)
Exposure Category0
Accordingto UBC97.thedesign wind loadingshall be:
p= C,xC,xq,X/ .
where,
P =Design wind pressureallevel 10III
=1,56 at leve1 10 m (E:II:posure and gust factor-Table I6-G)
C
q
:: I for DN<= 50 nun
= 0.8for DN>50mm (Exposure andgust factor-Table I6-H)
qs= 1.226kN/m
2
( Windstagnationpressureat 10 m-Table J6-F)
lw = 1.15(Importance factor- Table 16-K)
p= 2.20 xC, (kNl m,)
Height Above Wind pressure
Ground Level
(m) PI e
q
(kNlm
2
)
Oto 10 2.2
10( 0 20 2.47
20to30 2.64
301040 2.76
40to50 2.86
50to60 2.89
60to 70 2.93
701080 2.99
80to90 3.12
CONTRACTOR OOCUI.ENT ,...
N" UniI Doc. T Milt..t.l CoOl s.r.I N" Rev . Pa p ' ...
7273F 000 WI 1300 000 0 !()J 13
2. CONFIGURATION FILES USING CAESAR II
2.1 Unit System (7273F.FI L)
CAE S A R liVERS 4.30
INPUT UNITS USED
UNITS; 7273F NOMISCH INPUT; ON
LENGTH inches
FORCE pounds
MASS(dynamics) pounds
MOMENTS(INPUn inch-pounds
MOMENTS(OUTPUT) inch-pounds
STRESS Ibs.!sq.in.
TEMP. SCALE degrees F.
PRESSURE psig
ELASTIC MODULUS Ibs.lsq.in.
PI PE DENSITY Ibs.lcu.in.
INSULATION DENS. Ibs.lcu.in.
FLUID DENSITY Ibs.lcu.in.
TRANSL. STI F Ibs.lin.
ROTATIONAL STiF in.lb.ldeg.
UNIFORM LOAD Jb.lin.
GLOAD g's
WIND LOAD IbsJsq.in.
ELEVATION inches
COMPOUND LENGTH inches
DIAMETER inches
WALL THICKNESS inches
OWNER DOCUMENT N
Doc. T Malerial CoOa Serial N Rev.
10/13
x 25.400
;
mm.
x 4.448
;
N.
x 0.454
;
kg.
x 0.113
;
N.m.
x 0.113
;
N.m.
x 0.007
;
MPa
x 0.556
;
C
x 0.069
;
bars
x 0.007
;
MPa
x 27680.000
;
kg.!Cr
m
x 27680.000 ; kgJcu.m
x 27680.000
; kg.!ci
m
x 0.175 ; N.!m .
x 0.113
;
'l
x 175.127
;
NJm
x 1.000
;
g's
x 6894.757
;
NJ .m.
x 0.025
;
m.
x 25.400
;
mm.
x 1.000
;
inch
x 25.400
;
mm.
Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex
PETROCHl!MlCA.L IND , JES
DIiVElOPMENT MAN....GEMENT CO.
11113
Technip
..
135.000
I
BEND LENGTH ATIACHMENT PERCENT 1.00000
I
MINj.NGLE TO ADJACENT BEND PT 5.00000
LOOP CLOSURE TOLERANCE 25.4000mm
THERMAL BOWING HORZ TOLERANCE 1.00000E-04
AUTO NODE NUMBER INCREMENT 10.0000
Z.J\XIS UP NO
USE PRESSURE STIFFENING DEFAULT
ALPHA TOLERANCE 5.00000E-02
RESLDFORCE NO
HGR_DEF RESWGT STIF
0.1751200E+12N.lmm.
DECOMP SNG TOL 0.1 OOOOOOE+11
BEND_AXIAL SHAPE NO
FRICT STIF 8756.00Nimm.
I
FRICT NORM FORCE VAR 0.25000
I
FRICT ANGLE VAR 30.0000
I
FRICT SLIDE MULT 1.00000
ROD TOLERANCE
1.00000
ROD INC
2.00000
INCORE NUMERICAL CHECK NO
OUTCORE NUMERICAL CHECK NO
DEFAULT TRANS RESTRAINT STIFF 0.175120E+12N.lmm.
DEFAULT ROT RESTRAINT STIFF 0.112980E+12N.mideaJ
IGNORE SPRING HANGER STIFFNESS
NO I
WI I AiHG _ . " .KtV.RCUE LOo\O CAS ES_O.doc:
r
Technip
KHARG ETHYLENE PLANT
KHARG Olefin Complex
SetupFile (
CONNECT_GEOMETRY_THRU_CNODES
WRC-'07 VERSION
WRC-,07
DEFAULT
831.
WI I AI) . ..... A KHARG.JUOAD CASF.s.O.doc:
T
F
YES
NO
181 /281
NO
DEFAULT
0.2206272E+OS
Thchnip
..
KHARG ETHYLENE PLANT
KHARG Olefin Complex
PFffiOCHEMICAL INO
""""
DEVELOPMENT MANAG
CONTRACTOR DOCUMENT N OWNER DOCUMENT N"
Proioct N Unit Doc. TIIDEII Material Code Serial N Rev. I Paae Proiect N" Unit Doc . Type Material Code Serial N"
"
7273F I 000 I WI I 1300 I 000 I a I 13/ 13 I 13/13
FRP Rati o GmodlEmo(Uaxial) O.2500000E+OO
FRP EalEh'Vhla O.1527272E+OO
SetuD File (CAESAR.CFG Continuation)
FRP Lamina1e Type THREE
FRP Alpha
O.2159827E+02 C
FRP Density
O.1660800E+04 ko./cu.m
-
WI 1 . ANG "IV.'" IlHAAG_IE..LOAD CAS ES_O,dOC
SRMPL6 LOf\]) C(155 ? SV
REfK Ti O"-l FOeCe;- JlUE TO PSv oPttvlNG
, Sldlle A".'ym [CIDO(UMNTS AllD SETIINGSVhBACONI7173FMBACONICAESAR FILESICNj016_REV..
'" Edt
+ .;. ;t
loadCose Edlcr LoadCoseOptiom """, Loads WlN'eLoads
loads Oefned n IrtJIA loed Casu Stress Type
W -Wo<l< L1 W+D1 +T1 +P1 +H Of'!'
01 Displcmnt
L2
w:;O-i..T2+P1 +H--
Of'!'
T1 Thermal Case tn
l3 Of'!'
L<>Od e
,
T2 . Thermal Case #2
--,., - _.,.,- -- ---,-- -_._- .
T3 . Thermal Case U3
l4 W+P1+H SUS
.._._.,, "........_-
-"."----
PI Pr euUle Case #1
LS Wt-P1t-H-t-F1 OCC
Hp Hydlo. Prenae
L6 Ul OCC
... ,, --- ----. ....._-----.'"
H Hanger l oads 17 U2 OCC
UI Unf Load eMe 1*1 La U3 OCC
U2 -UriloodlAse 1*2
L9 F1 OCC
U3 . Uri l oad Case 1*3
L10 L1-l4 EXP
F1 Cone FOIct! Case 111
Ll1 L2-l4
J
EXP
""", . Vlll.et Fled W"
WNC no corieris
L12 L3-lS EXP
L13 LS+l7+l8 OCC
L1 4 L-4+l13
I
L15 L1 <-l1 3.
L1 6 LJ.l9 (fD\" lO(ll ch 0'1'1. OCC
STATIQUE LoR)) 'I- :Ill
1
FWFRANCE NDG SHT.16FI
CliENT:
PROJECT:
CP.No:
EXXON
18KTA E5000 Expansion
CALC.No: ISV 3310
CALC.BY: BEP
CHKD.BY:
DATE:13/01/2006
RELIEF VALVE LOADINGS vapour
RV. Nos: ISV 3310
SIZE: 4"x3"
RATING: 150#xlSO#
ORIFICE: L
DATA DESCRIPTION
RV SET PRESSURE
PERCENTOVERPRESSURE
Ps (l+Po/lOO) + 14.7
REliEF TEMPERATURE
11'9/5.492
RATIOOF SPECIFIC HEATS
SIZING FLOW
SElECTEDORIFICE AREA
CALCULATEDORIFICE AREA
FACTORED SIZING flOW
MAX.No.OF WORKINGVALVES
SIZING flOWPER VALVE
1'1/3600
MOLECULARWEIGHT
GASCONSTANT 1544/M
SYMBOl UNITS
Ps BARG
Po
P PSIA
T1 Deg.C
T Oeg.R
k
WI Kg/h,
A sq.in
Ac sq.in
W2 'Kg/h,
N
W Ib/h,
w Ib/sec
M
R ftlb/lb Oeg.
GRAVITY IQ ft/S2
FI=
2
W RI
gPA
VALUE
7
10
F2
126.35
256
952.8
1.05
.--
Fl
~
--+
~ FI
FI
t5489 r....TABIJSm:n ,!.Ow COi'iOmON
2.853 NOn: , IIQRIZOl'lTAL I'OItCIS "Kt: MtA CEil
2.853
15489 F2
1
34153.2 +-
9.48701 F3
88.5
17.4463 ltV AT POI'CONllIll0N
32.2 A&!UMI NG IMPACT '''CTOII OYl
260.496 Ib 1159 N
128.894 Ib 573 N
520.993 Ib 2318 N
-
SARASIN-l<'J'. 'l7
Technical&CalculationDataSheet
ZI....
62IKI_____
""J40...11ap\11MGnlCM'l
VAlVHe. CO'lTllOl S
SafetyValve
e
Bomellype Opened
Project KHARGOLEfiNCOMPLEX
Tag No. PSV 6 453A C-
QuoteRef 3A30880IOOO
SalesEngineer AbdeljalillBaigar
W deCommande
Operating....ondl tl ons Connectons
19 InlelON:
,-
1 fluid type .Superheated Stetl m
20 InletFinish: ANSt600RF(125-250AARH)
2 Capacity: 78500, Kglh ,.
21 OutletDN :
J, SetptesSU"e : b"reft
22 OutletFinish: ANSI 150ftF 1125-250AARH)
,
Ol$charoeTomp: "J7S "C
Accordinn10 :ASME 616-5
"
5, Variablebad!pressure 0 bareft
Cold(\If!.lestlXess.: 47 bareft 8111 ofmaterial
7 Overpressure11 (%) 16
".
flo<fv SA216wee
SA2115WCC
2' Y<." 8 OperatingPressure : 40 bareft
"
"',
SA216wee
Tight Closing pressUI' e(MAOP) . 42.3 bareft
26. NoWe
St.llitedAlSl410
27
17.4PH StainlessSteel MechanicalTomp; J7S C
28 Gaskets Stalnl...St,.1
29. SPf inQ Chromi um AllovSteel
30, AlSI431
"""c
31: AdusitinaRlna SA351 CF3M
32' Stud
Al1lQrB7
JJ' Alt4i:1r2H
""'
Accessories
",
RegularLev.r
35: 51etUtednozzl,
"
ReqUIred Area : 31.927 om'
" ,
TestGag
4.95 sq. In.
" Il SelectedArea : 41.2 om'
''I; 8.39 sq. in.
15: Onfice: ' p '
".
Reaction loroe : D.N
t"! : Flowcapacity: 101299 Kglh
18: Noise at30macc.toAPt521' 120 dB
apprO)fl!T'l atenoiselevel at 30 maccording to API521
(mouthnoiso) !)perldlsc:t'large
CustomerName TECHNIPFRANCE
evlslon lion ate
890
4 20-juin-2005
Cust. ItemNumb7U3FRFQ 1545-01
aely a ype:
pfll'lg a aely alve ea.1T
II J7
Standard: API 520
I )
Commercialcode: S46P3530ADVMM
I
-
IDimensions
A-
225.4 mm
B- 254.0 mm
W - 1180.0 mrn
IA:
Welghl(") :s 152.3 Kg
I
A- 8.9 Inch
I
B- 10.0 Inch
Dati01calcul
w - 411.5 Inch
MassCapaatvW : 18500 KgIh Weight( ') 335.7 Pound
P1 .
55. 53 barabs
r
CGaseConstant. :143.843
(")IndicativeValues 0
nowooeIficientKd : 0.915
0
Ksn: 0.865
Remarks
Napierequationcorrection Kn . 1
2valves arenecessary 10reachthe required capacity.
Backpressure correcUon Kb : 1
a
BUlHup back pressure"O1berg. "
SamecalculallO\'1 .heetl or the 1st valveand thespareone
"
.
N
..
GENERAl
PEO
PROCESS
CONDIT!ONS
DESIGN
DATA
MATERIALS
I
OPTIONS
1 T N u ~
2 Service
3 Line NUrMer
4 P&toNumbef
5
6 Conform to 961231EC
7 FluidT
8 NJ licablerEDTable
9
\0
11
12
13
14
15
16
17
,.
19
20
21
22
PED Cal
Fluid Fluid Servlc,
Required Capaci!
Moltcull/We hI
ratln PrtSiur.
.tlll TIm ,.tUri
Bad<. Prl!$IIure
%AJlovtabieOva sure
Ov esslI10FactOI'
Com esslbU"
LatenlHeal01 V lion
o Tl 1012812005 PourCommentaires
Equipment
FluidGroo
FluidS ~ I
5 cltleGl1Ivl
SetPressure
Col
HC+H20
15489
".5
0,2
ReHov' Temperatle 212
Constant
Varia!1je
Total
23,Specific HntRItIolC
24 ReliefDensi
25 ReliefViscosity
26 BarometricPressure
27
28 Nozzle Flit,Semi
29 Design Sa!ely,Reflef,Sale -Relief
30 Type Conventional. BelloIN,PlotOpefatad
31 BonnetT
32 . nCode
33 Sizing Basis
34 Calculated Area
35 SelectedArea
36 Orifice De . nation
37 Size! Rating -I nlel
38 Size!Rat" - Outlet
39
40
41
42
43 St.t
44 Fla es
45 Resilient SeatSeal
46 Guide
471 Spfing
46 W.ttedMaterial
49
50
Bonn.t
!Disc
Ri s
!Bellows
51 Cap:ScrewedorBolted
52 Lever: PlainorPacked
53 TestGag
54
55
,.
22-ISV3310
0331fD332
S",HC.OO2.015.0A1A1
l-Q2S{)(l2
y"
Gaseous Group 1
0.1
\0
0.9
1.05
4
Note10
k
'C""
,,,
",
k
,p
".
Safety:
Corrventlonal
hISolted
ASME
Delauteauderefroldissement
18.12 em'
L .'
3" 150#RF
4"'50#RF
A216WCB
NOlet
A216WCB
NOle 1
Note 1
NOIot
NOIel
(Note1
No
No
INSTRUMENT SPECIFICATION
Valve.SafetyPressure Relief
oxic/Flammable
GasIVapo
7 ,,,
256.4 "C
A216WCB
SS 316 Mini
Note 1
EJf<.0nMobil
Chemic
Sheet 51.1 of 46
f
No. 8 Date Revision Code:2831 .No.: C3 1052A1631.tVOl Rev.: 0
i (
!,
II!!!
Technical & C.alculation Data Sheet
SARASIN-A>
Safety Valve
Nt ..... BiOPUIle Gt1wtI
2110 \1..-.....\1_
IN
I
I
Customer Name TECHNIP FRANCE
891 I
4
I
I
Cusl.llem Numb 7273F RFQ 1545-01
Project KHARG OLEFIN COMPLEX
,
I Opened
I 1
I
Quote Ref Tag No.
PSV !,
I
N"de Sales
; Abdeljalill Baigar
I
I
I uperatIng \,;onalt,ons
,.
Fluid : Superheated Steam
19 tnle, ON :
,-
"
capaci ty : 78500 Kg/n
20 Inlet Finish : ANSI 600 RF ( 125-250 AARH)
3, Set presMKC :
21 Outl et ON :
,.
49.35 bar eM
22
Ot.Itl et Finish : ANSI 150 RF (125-250 AARH)
"
DiSCharge Temp :
375 C
. , ASME B16-5
5, Variable back presslJe
bar eft
"
Cold dilf. l esc press. : 49.35 bar eft I Bill 01 I
"
OverptesslKe B(%) 10
".
Bod, SAl16 wee
\
a, Operating ProsslKe :
"
bar elf
24: Yoke SA216 wee
25. ca SA216 wee
Tlglt Closing presSlKe (MAOP) ; 44 .415 bar eff
26 Nozzle S'ellited AlSI410
,.
MhBnIcaI Temp :
J15 "C 21: Disc
17.4 PH Stilinless Steel
28' Gaskets
Stainless $t..1
,.SDOM
Chromium Alloy Steel
30: Golde
AlSI431
31 ' AcluslthQRinP
SAl51 CF3M
32: Stud A.183flr81
33. Nul Al94gr2H
,
;
>0 , Revul.r Lever
".
Afea .
32.023 om'
35 SlelUted noule
12; 4.96 sq. in .
,. ,
TU I Gag
1" .
Sell!cl(l(l AIel . 41 .2 om'
I:;
8.39 sq. in.
Orirooe p
I'"
ReactIon loree . 3016 D,.
I"
Flow capacity .
100996 KgIh
I"
Noise ill 30 m ace. to AP152 1: 126 dB
approxmate noise level at 30 m aCCOfding to APl521
(mtluth noise) open discharge
,
II 37.
j , API52.
I I
I
Commercial code : S46P3530A-D-VMM
I
,
IA=
225.4 mm
254.0 mm
1180.0 mm
152.3 Kg
l A -
8.9 InCh
Dab 01 COI lcul
10.0 Inch
IH-'
46.5 Inch
-j-
Ma55 Capaoty W : 18500 KgIh 335.1 Pound
!
?!-I;
P I ;
55.3 barabs
C C-.ase Constant : 341.143
I(") Indicative Values 0
now coeffiCIent Kd : 0.915
0
N
Ksh ' 0.866
w
-
Napier equation coffeclion Kn
,
2 valves afe necessary to reach the required capacity.
<
Back Pfessure correcllon Kb :
,
"
BUIItup back pressurecO 1 barg
..
2nd I/alve set at '05% of set pranure with 10% ol/elpreSSure
in accordill1Ce With API 520
iii
1.1 Loadcases!Ioadcasecombinations
The following load cases f load case combinations shall be analyzed 1.) always or 2.) on a case
to-case basis.
Static load cases for operating. design and pressure test conditions:
L6
jill: L7
I
I
--'-
I
--'-
I
I
I
I
I
L
L
I
Ll 9
L20
Load types (iC a pplicable; load types should be added) :
W Dead weight (pipe weight +fluid weight +insulation weight)
D# Displacement
T# Design temperature
P# Design internal pressure
U# Uniform loads (e.g. snow load, seismic load)
F# External forces (forces and/or moments)
HP Hydro test pressure
H Hanger loads
WIN# Wind loads (for the main wind directions)
WNC Dead weight without contents (pipe weight +insulation weight)
WW Water-filled weight for pressure test
~