STEVAL-IHM023V1

1 kW 3-phase motor control demonstration board based on the L6390 drivers and STGP10NC60KD IGBT
Data brief

Features

Complete solution of 1 kW power inverter Single phase connecting - supply AC voltage from 90 VAC to 285 VAC Direct DC line input up to 400 VDC Possibility to use wide range of HV motors or LV motors with BEMF sensing Input inrush limiter with bypassing relay Brake feature with overvoltage comparator Tacho input, hall sensor or encoder input feature Overtemperature and overcurrent hardware protection Compact, safety and fully evaluated design RoHS Compliant

Description

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The STEVAL-IHM023V1 is a demonstration board designed to implement general purpose low power 3-phase inverter for 3-phase asynchronous motors, bi-phase AC motors or PMAC motors up to 1000 W. It is fully equipped and convenient for evaluating customers solution in applications like: drum motor control for washing machine, power white goods application, medical beds, water pump for home appliance white goods, transfer pumps for waste sludge sewerage plants and high efficiency transfer pumps for outlet condensation water in gas furnace application.

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STEVAL-IHM023V1
AM05056v1

July 2009

Doc ID 16033 Rev 1

1/5
www.st.com 5

For further information contact your local STMicroelectronics sales office.

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C4 220n/X2 C5 4n7/Y2 Bus_voltage

2 3 6 7

2 3 6 7

13 14 15 16

1 2 3 HV-supply R9 1k2 R10 1k2 C13 22n D6 STTH1L06A C14 220n D4 SM6T36A 1_shunt 5 6 7

Drain4 Drain3 Drain2 Drain1

) (s

VDD LIM FB

C12 2n2

MOTOR

phase_C

C10 100n

GND

Source4 Source3 Source2 Source1

4 3 2 1

H1/A+ H2/B+ H3/Z+ Vdd GND M_phase_B M_phase_C C22 10p OCP off W5 B A 2 C23 10p

1 2 3 4 5

C21 10p

Encoder/Hall

C20 100n

1 2 Q4 BC847 R29 100R C29 2n2 R30 nc C30 4.7n

D11

D12

BAT48JFILM

BAT48JFILM

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STEVAL-IHM023V1

AM05057v1

C27 100n

C28 100n

R31 33k

R32 6.8k

Software Brake

Tacho

2/5
DC_bus_voltage +Bus
R2 470K C2 + R4 470K D2 BAT48JFILM C3 W1 Vdd

Schematic circuits

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Input part with bridge +3.3V linear

Figure 1.

J1

6.25A TEMP

VR1

C1 4n7/Y2

P e
R1 100k

relay_A
D1

relay_B Vdd_micro +15V

IN OUT 8 1 U1 L78L33ACD13TR

Vdd_micro

1 2 3 10R KBU6K 220u/450V 220u/450V R3 100k +

F1

FUSE-1

+3.3V

INPUT

C6 100n

C7 100n

d o r
R6 100k R7 8k2 C9 10n R5 120R

C8 22u/6.3V

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Buck converter

Motor output
L1 47uH W3 R8 5k6

W2

LV DC bus supply 35V max!

1 U2 L7815ACP IN OUT 3 C11 STPS1150 100n D5 1N4148 D3

Schematic circuits

J2

phase_A +Bus

+Bus
U3 VIPer16LN

phase_B

+15V

J3

+15V ex. supply

+15V
L2 2.2mH + C16 1u/50V

C15 220n/X2 COMP 10

1 2

+15VDC

D7 LED RED

C17 100n C18 C19 100u/25V R12 nc D8 STTH1L06A + D9 BZV55C18SMD 100n

+15V

NTC bypass
+15V
R13 82R

Power supply & control circuits

R11 3k9

Doc ID 16033 Rev 1

Motor connector
J5 Motor connector

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relay_A
NTC_bypass_relay D10 1N4148 11 14 1 2 LS1 12

Hall/Encoder

Vdd_micro

relay_B
Q1 BC847 R17 10k Bus_voltage FINDER 4031-12

R14 4k7 W4 M_phase_A H1/A+

R15 4k7

R16 4k7

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J4

Vdd_micro

EM_STOP PWM-A-H PWM-A-L PWM-B-H PWM-B-L PWM-C-H PWM-C-L Current_A Current_B Current_C NTC_bypass_relay

Het_temperature

Vdd_micro
W6 Vdd_mcu M_phase_C

BEMF Daughter board

J7 1 J6

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Software Brake

PWM_Vref M_phase_A M_phase_B

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34

+15V

+Bus

phase_A
2

Tacho sensor
M_phase_A W7 Tacho

Brake control
+Bus +15V
C25 4.7u R25 1.5k 3 R18 6.8k

2 1 R Brake Q2 BC557B

phase_B
3 4 Q3
STGF7NC60HD

phase_C +Bus +3.3V Vdd_micro +15V

C26 100n 1 U4 TS391ILT R33 1k Q5 BC847 R34 8.2k R35 100k Brake control R21 220 R26 1k R28 2k2 PWM_Vref 2.54 linebar 5 6 7 8

Vdd_micro
R20 10k R23 470k R24 470k

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C24 100n

R19 nc

R22 10k

J8

R27 10k

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HV H/L side driver channel A Heatsink temperature
+Bus
2 C32 1u R37 10R 1 Q6 STGF7NC60HD C33 1u D13 1N4148

STEVAL-IHM023V1

+3.3V
!SD C31 330p

Figure 2.

+3.3V

R36 100k

PWM-A-L

P e
VIPer16LN
R39 120R

R38 1k0

+15V

U5
RT1 NTC 10k

PWM-A-H 2 R41 10R 1 R45 120R 3 R47 1k R49 nc R50 1k 1_shunt W9 3_shunt C40 2n2 W8 C38 10n Q7 STGF7NC60HD D14 1N4148

phase_A

R40 1k0 C34 10p C36 1n 470n R46 3k3 R48 1k D16 BAT48JFILM C41 33p R54 820R R55 0R15 R56 nc R53 1k R51 1k C39 100p R52 3k3 C37 C35 10p R43 47k

t
Het_temperature R44 3k6

D15 BAT48JFILM

d o r

R42 3k3

1 2 3 4 5 6 7 8

!LIN Vboot !SD/OD HVG OUT HIN Vcc NC DT NC OPLVG OPOUT CP+ GND OP+

16 15 14 13 12 11 10 9

+3.3V
TP1 TP2 TP3 TP4

Test pins
phase_A phase_B phase_C
PWM-A-L TP5 TP6 TP7 TP8 TP9 TP10 TP11 TP12 3 TP13 TP14 TP15 TP16 TP17 TP18 R76 3 R78 2 820R TP19 3k3 TP20 R68 0R15 PWM-A-H PWM-B-L PWM-B-H PWM-C-L PWM-C-H Current_A Current_B Current_C M_phase_A M_phase_B M_phase_C Bus_voltage Brake control

Vdd_micro
Current_A OCP off

HV H/L side driver channel B

+3.3V
C42 330p C43 1u C44 1u R58 10R D17 1N4148 1 2 !SD Q8 STGF7NC60HD

HV driver channels

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+Bus

R57 100k

) (s

R59 1k0

+15V

VIPer16LN

U6

Proposed schematic first page

3 R60 120R

PWM-B-L

PWM-B-H

phase_B

R61 1k0 1 Q9 STGF7NC60HD C45 10p C47 1n R66 3k3 R73 nc R71 nc R70 1k C49 2n2 470n R67 1k C48 R65 120R C46 10p R64 47k

W10 R74 10k R75 1k C50 100p !SD D20 BAT48JFILM C52 330p Current_B OCP off R77 1k C51 33p

Gain_1

D19 BAT48JFILM

r P e

C53 330p

C54 1u

C55 1u

R83 10R

D21 1N4148 1

PWM-C-L

R86 120R

ref
4 +

1 R91 120R 3 R95 1k R96 nc R93 1k R97 3k3 R98 1k C63 2n2

Q11 STGF7NC60HD

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R89 3k3 C60 1n R92 3k3 R94 1k C62 100p D24 BAT48JFILM 470n C61

C58 10p C59 10p

R90 47k

1 2 3 4 5 6 7 8 Vboot !LIN !SD/OD HVG HIN OUT Vcc NC DT NC OPLVG OPOUT CP+ GND OP+

16 15 14 13 12 11 10 9

W12

Het_temperature 1_shunt W13 3_shunt

Vdd_micro
Current_C OCP off

D23 BAT48JFILM

+3.3V
C64 33p R100 820R R99 1k R101 0R15 R102 nc

Doc ID 16033 Rev 1

1 2 3 4 5 6 7 8 !LIN Vboot !SD/OD HVG HIN OUT Vcc NC NC DT OPLVG OPOUT CP+ GND OP+ 16 15 14 13 12 11 10 9 R62 10R D18 1N4148

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R63 3k3

R72 1k

R69 680R

+3.3V

Vdd_micro

+3.3V +15V
W11 A B

EM_STOP

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Vdd_micro

+3.3V

ref
TP21

R79 1k

R80 2k2

HV H/L side driver channel C

+3.3V
!SD

R81 33R

Het NTC comparator

+Bus +3.3V
Q10 STGF7NC60HD C56 33p R84 2k2 U8

R82 100k

R85 1k0

+15V

VIPer16LN

U7

PWM-C-H

phase_C
R88 10R D22 1N4148

1 3 C57 220p U9 TL431ACD TS391ILT

!SD

R87 1k0

Schematic circuits

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AM05058v1

3/5

Revision history

STEVAL-IHM023V1

Revision history
Table 1.
Date 16-Jul-2009

Document revision history

Revision 1 Initial release. Changes

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Doc ID 16033 Rev 1

STEVAL-IHM023V1

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Doc ID 16033 Rev 1

5/5