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1. HARDWARE SYSTEM STRUCTURE.............................................................................................3 1.1 INTRODUCTION O THE SYSTEM STRUCTURE..............................................................................................3 !. MOTHER "OARD TROU"#ESHOOTIN$....................................................................................% !.1 TROU"#ESHOOTIN$ STE&S O CONTRO##ER MOTHER "OARD.....................................................................% !.! &OSSI"#E REASONS O
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SWITCHIN$ ON .............................................................................................'
!.3 TROU"#ESHOOTIN$ O C&U CARD MEMORIES...........................................................................................( !.) USUA# E*TRAODINARY &HENOMENA AND RE&#ACEMENT STE&S ON MOTHER "OARD.................................1+ 3. INTRODUCTION O IO SYSTEM................................................................................................11 3.1 THE STE&S O I,O TROU"#ESHOOTIN$....................................................................................................1! 3.! "REA-DOWN ANA#YSIS AND E#IMIATION O I,O......................................................................................13 ). SER.O SYSTEM TROU"#ESHOOTIN$.....................................................................................1) ).1 THE STE&S O SER.O SYSTEM TROU"#ESHOOTIN$...................................................................................1/ ).! HARDWARE "REA-DOWN O THE SER.O SYSTEM.....................................................................................1% ).3 RE#ATI.E SER.O A#ARM WITH &RECISION..............................................................................................10 /. INTRODUCTION O &ANE# MODU#E ......................................................................................1' /.1 THE STE&S O &ANE# MODU#E TROU"#ESHOOTIN$..................................................................................1( /.! "REA-DOWN ANA#YSIS AND E#IMIATION O &ANE# MODU#E...................................................................!+ /.3 RE&#ACEMENT STE&S O THE NETWOR-.................................................................................................!1 %. RENO.ATION O SO TWARE ....................................................................................................!! %.1 CNC CUSTOMER DATA RESER.E..............................................................................................................!3 %.! INSTA##ATION &ROCEDURES O SYSTEM SO %.3 REINSTA##ATION O SYSTEM SO
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E-ER.ENCY
I4&88I79 O4&88O79
I1688I*9
+'!9t S1;(n )I:&88I:7 7O:&88O94 )I::88I94 O968811&
S P E 4 I R O V 4 2 O | * 4 2 2 1
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96-WRELAY1
X DRIVER
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POWER UNIT
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HYDRAULIC
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In51t1!
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CHIPS
88888
1.2 The Steps 2& System Troub!eshooting >or maintenance o& S-*T0) %) based )*) contro!!er p!ease ta?e the &o!!o#ing steps to &ind out the possib!e prob!ems. ,nd turn to the re!ati"e pages o& this manua!$ Step 1. %o#er on Aistribution pane! po#er on or not -es Step 2. )*) contro!!er po#er o&& norma!!y or not -es Step 3. I/2 action norma!!y or not -es Step (. Ser"o action norma!!y or not -es Step 5. 6achining precision is norma! or not *2 1. Ser"o prob!ems ()hap() *2 1. +rea?do#n o& the ser"o motor dri"er 2. spind!e card brea?do#n ()hap() *2 *2 *2 :ea"y po#er brea?do#n o& the distribution pane! p!ease according to e!ectric diagram to inspect the prob!em 1. +rea?do#n o& the )%@ card ()hap.2) 2. )*) %o#er brea?do#n 3. 6onitor modu!e brea?do#n()hap5) I/2 card brea?do#n ()hap3)
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ON 1 2 ON * 4
44
Step 1. %2;01 2* 1ac? o& contro!!er !ight on -es Step 2. )ontro!!er cou!d po#er on but reset o&ten
-es
*2 Step 3. *o po#er on action and &rame -es +rea?do#n o& )%@ card()hap2.2)
*2 Step (. :a"ing &rame #hen po#er on but no action -es +rea?do#n o& memories ()hap2.3)
*2 Step 5. :a"ing action #hen po#er on but no &rame -es +rea?do#n o& monitor modu!e ()hap.3)
;hen s#itching on there is %) s#itching on &rame on the contro!!er. The se!&8diagnosis action o& s#itching on &rame such as$ 1,6 test and appearance o& &ina! strait8Bac?et. It shou!d be A2) prob!em #hen d#e!! on the E Starting A2S F and cou!d not come into )*) so&t#are. %!ease rep!ace the A2) and &rame #ou!d be as be!o#$ ,6I +I2S =.. 6ain %rocessor$ +ase 6emory siGe 6ath %rocessor$ 0Dt 6emory siGe >!oppy Ari"e , $ Aisp!ay Type >!oppy Ari"e + $ Seria! port %rocessor c!oc? $ %ara!!e! 5124+ ),):0 6emory Starting A2S =
;hen s#itching on the contro!!er cou!d come into the norma! &rame but cutting program &i!e "anishes a&ter the s#itch o&& and cou!d not sa"e. It shou!d be the prob!em o& S1,6 battery p!ease rep!ace the battery or 1,6/126 card. 6aintenance method in case o& the brea?do#n o& memories (1(./ )%@ card) $ A2) rep!acement$ Ta?e o&& )%@ card and 1,6/126 card. Ta?e o&& the o!d A2) and put the ne# A2) on by the F8F type scre#dri"er. Then e<uip the 1,6/126 card and insta!! the A2) so&t#are. 1,6/126 card rep!acement$ 1ep!ace the ane# 1,6/126 card direct!y.
10
3. Int1o2uction Of Io S4ste5
The &irst I/2 card (standard e<uipment)$ %I2 ' 107,-2 ' :,1A40The second I/2 card (optiona! e<uipment)$ %I2 ' 107,-132
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11
-es
1. +rea?do#n o& the po#er supp!y 2. +urnout o& &use 3. S!ac? o& the #ires (3.3).
-es
1. +rea?do#n o& %I2 card(3.2) 2. :ard ?ey no po#er 3. S!ac? o& #ires
-es
*2 Step (. There are some error actions on the I/2 points o& 107,-1 2 -es 1. )ontact not #e!! on the contacting position. 2. Inter&erence o& noise (3.2)
*2 Step 5. There are 182 error actions on I/2 points o& 107,-1 2 (not by chance) 1. S!ac? o& the #ires 2. +rea?do#n o& the 107,- board
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Step 1. )*) po#er on %ress the 0. stop button )hec? ,!arm message &rom ser"o dri"er *2
-es
-es Step 2. Sma!! turning o& the 6%C #hee! o& a!armed oss pu!se message &rom )*). *2 Step 3. o!!o#ing error too big o& )*) a!arm during cutting. The a!arm action o& o!!o#ing error too big t((.3) The a!arm action o& iss position command((.3)
-es
*2 Step (. ata! &o!!o#ing error too big o& )*) a!arm during cutting. *2 Step 5. F!oss pu!seE o& )*) a!arm during cutting.
The mechanism is not smooth cou!d not precise positioning chec? is there any Bam on mechanism during the cutting.
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15
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O$1!at'(n Pan10 ) S1;(n $an10 Ha! A1C %!(tat!C 96't;@ @a! A1C ) ;(nn1;t1 t( PIO ;a! 2CN23 R(tat!C 96't;@ ;(nn1;t1 t( RELAY2 CN2
I4&88I79 O4&88O79
I1688I*9
S-*0T) )*) 900T/9006 pane! modu!e cou!d di"ide into be!o# ?inds$ >irst pane!$ It composes o& monitor modu!e and !etter ?ey the spec is compatib!e %) (parameter 321. ?eyboard type be set as 3) %.S. S-*T0) )*) character ?ey cou!d connect #ith the %) ?eyboard. This &unction that connect #ith %) ?eyboard (parameter 321. ?eyboard type is set as 0) is a "ery nice temporary #ay #hen brea?do#n o& customer ?eyboard. It #ou!d not cause the cutting d#e!! due to ?eyboard brea?do#n. S-*T0) )*) monitor cou!d be connected to %) monitor too. ;hen customer monitor brea?do#n rep!ace the %) monitor is a "ery nice temporary #ay #hen brea?do#n o& customer monitor. It #ou!d not cause the cutting d#e!! due to monitor brea?do#n. Second pane!$ operating ?ey and s#itch and so on.
19
%henomenon
The second pane! !ight is norma! 3 ye!!o# !ight o& 107,-2 bright
19
20
21
%. Reno;ation Of Soft3a1e
;hen the contro!!er need toe reno"ate &i!es by user p!ease ta?e the &o!!o#ing steps$
Step 1. 1eser"e system data 1eser"e parameter &i!e (/.1) 7adder reser"e 1eser"e the user data
-es
-es Step 2. 1eno"ate ne# )*) system so&t#are *2 Step 3. 1eno"ate the machine action !ogic *2 Step (. Insta!!ing the contro!!er so&t#are on the customer %) -es %) so&t#are insta!! Specia! %) parameter setting (/.3) 1eno"ate !adder 1eno"ate parameter (/.() 1eno"ate system so&t#are (/.2)
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