CANAL AND ALLIED WORKS

2 3 4 5 6 7 8

Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Fine aggregate ( screened ) Super plasticiser PVC sealing strip Curing compound Use rate of paving cylinder Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

cum cum cum ltr Rm ltr sqm LS

28.85 15.55 25.00 44.40 260.00 115.00 520.00 50.00

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

520.00 669.00 199.00 75.00 32.00 95.00 0.69 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

15002.00 10402.95 4975.00 3330.00 8320.00 10925.00 356.53 1500.00 115239.48 1152.39 11523.95 5761.97 0.00 0.00 133677.79

B. MACHINERY: Sl No 1 2 3 4 5 6 7

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 24.00 24.00 8.00 8.00 9.00 9.00 9.00 9.00 4.00 4.00 8.00 8.00

Batching plant 15 cum/hr rated capacity Lubricants @ 5 % Transit mixer 3 Nos Fuel / Energy charges Mechanical paver Lubricants @ 5 % DG set for batching plant 50 KVA Fuel / Energy charges DG set for paver 30 KVA Fuel / Energy charges Shovel 0.5 cum / Loader Fuel / Energy charges Water tanker Fuel / Energy charges

Rate in Rs. 303.00 15.15 628.00 605.00 282.00 14.10 94.00 660.00 60.00 440.00 725.00 330.00 268.00 208.00 Contd

Amount in Rs. 2424.00 121.20 15072.00 14520.00 2256.00 112.80 846.00 5940.00 540.00 3960.00 2900.00 1320.00 2144.00 1664.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

8 9

Pump 5 hp (diesel ) 2 Nos 4 hr each Fuel / Energy charges Sundries ( power line etc )

Hour Hour LS

8.00 8.00 50.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No

Rate in Rs. Contd 7.00 55.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 56.00 440.00 1500.00 55816.00 558.16 2957.80 2790.80 62122.76

Description

Unit

Quantity

Rate in Rs.

Amount in Rs.

80

CANAL AND ALLIED WORKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14

Crew for Batching plant Crew for Transit mixer Crew for Concrete paver Crew for DG set Crew for Shovel Crew for Water tanker Crew for Pump Mason Class I Mechanic Fitter Electrician Maistry Heavy mazdoor ( BP site ) Heavy mazdoor ( Paver site ) Light mazdoor ( Paver site ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Hour Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day

8.00 24.00 8.00 18.00 4.00 8.00 8.00 2.00 2.00 1.00 2.00 2.00 10.00 10.00 5.00

1% 10% 15% 5% Total cost of Labour :

108.20 90.80 144.30 45.10 77.50 56.70 35.80 159.00 157.50 157.50 143.00 141.50 132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

865.60 2179.20 1154.40 811.80 310.00 453.60 286.40 318.00 315.00 157.50 286.00 283.00 1320.00 1320.00 652.50 10713.00 107.13 1071.30 1606.95 535.65 14034.03

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for shifting & erection of BP @ 2.00% Add for LH / RH shifting & erection of Paver @ 0.50% Add for ledge cutting / track laying etc @ 1.00% Add for other enabling works @ 1.20% Total cost for 520.00 sqm Rate per sqm Rate approved per sqm

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

133677.79 62122.76 14034.03 209834.58 4196.69 1049.17 2098.35 2518.01 219696.81 422.00 422.00

SECTION: CANAL AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 30.a

ITEM: Providing and laying 80 mm thick in-situ M-20 ( 28 days cube compressive strength not less than 20 N / sqmm ) grade cement concrete with 20 mm down size approved, clean, hard, graded aggregates for canal lining using vibratory cylinder type mechanical paver including cost of all materials, machinery, labour, cleaning, batching, mixing, placing in position, finishing, forming contraction joints, fixing PVC joint sealing strips, curing, shifting of paver from one side to other side of canal etc., complete with initial lead upto 1 km and all lifts. ( 43 Gr Cement content: 28.4 kg / sqm with use of super plasticiser ) DATA: Thickness of lining : 80 mm Consider Cylinder type Mechanical paver with one side paving arrangement for CC lining. Average output of mechanical paver / hour for 80 mm thick lining : 100 sqm For 1 cum CC :- Coarse aggregates : 0.80 cum Blending ratio : 65 :35 Fine aggregate : 0.45 cum Cement content : 330 kg Super plasticizer : 1.00 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Output of paver / hour with 50 min per hour working. ( 100 x 50 / 60 ) say : 80 sqm

81

CANAL AND ALLIED WORKS

Qty of CC for paver / hr for 80 mm thickness ( 80 x 0.08 ) : Add extra qty for curvature at bed & side junction @ 6 % : Corrected qty of concrete for 100 sqm : Rated capacity of batching plant with 70 % efficiency for 6.80 cum / hour output: ( 6.80 x 60 / 50 / 0.7 ) : Consider 15 cum per hour capacity Batching & mixing plant for concrete production. Consider shifting & re-erection of Batching plant at 5 km interval. Consider 2 cum capacity Transit mixers for conveying CC from BP to paver site. Round trip cycle time for transit mixer : Turning & spotting at BP : Loading CC : Conveying from BP to Paver site( average ) : Turning & spotting at Paver site : Unloading concrete at paver site : Return trip to BP ( average ) : Total : Output of transit mixer / hr with 50 min / hr working: ( 50 x 2 / 44 ) : Hourly requirement of concrete for 80 sqm / hour lining : No.of Transit mixers to match 6.80 cum / hr ( 6.8 / 2.27 ) say : Daily progress of lining @ 80 sqm / hour : Quantity of concrete for 640 sqm @ 6.80 cum / 80 sqm : Consider 640 sqm lining requiring 54.40 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 54.40 x 330 x 1.01 ) Cement for incidentals @ 5 kg / cum ( 54.40 x 5 ) Coarse aggregate 20-10 mm size range ( 54.40 x 0.8 x 0.65 x 1.02 ) Coarse aggregate 10-4.75 mm size ( 54.40 x 0.8 x 0.35 x 1.02 ) Fine aggregate ( 54.40 x 0.45 x 1.02 ) Super plasticiser ( 54.40 x 1.0 x 1.02 ) PVC sealing strip in 4 m x 4 m grid @ 0.5 m / sqm ( 640 x 0.5 ) Curing compound @ 0.2 ltr / sqm ( 640 x 0.2 x 1.1 )

6.40 cum 0.40 cum 6.80 cum 11.65 cum / hr

2.00 min 10.00 min 5.00 min 2.00 min 20.00 min 5.00 min 44.00 min 2.27 cum 6.80 cum 3 Nos. 640 sqm 54.40 cum

: : : : : : : :

18132 kg 272 kg 28.85 cum 15.55 cum 25.00 cum 55.50 ltrs 320 Rm 141 ltrs

2. Requirement of machinery : Deploy 15 cum per hour capacity Batching & mixing plant for 8 hours for concrete production. Deploy 3 Transit mixers for for 8 hours for conveyance of CC from BP to Paver site. Deploy 100 sqm / hour Mechanical paver for 8 hours for concrete lining. Deploy about 50 KVA capacity DG set with all accessories for 9 hours at BP site. Deploy about 30 KVA capacity DG set with all accessories for 9 hours at Paver site. Deploy 0.5 cum capacity Shovel for 4 hours at BP site for pushing CA / FA from stock pile. Deploy 2 Pumps 5 hp for 4 hour for water requirement at BP and Paver sites. Deploy 1 Water tanker 8000 ltr capacity for 8 hour for water required at BP and Paver sites. 3. Formwork & scaffolding : No formwork / scaffolding required for lining by paver. 4. Requirement of workforce ( other than machinery crew ) : Mason Class I for finishing & fixing PVC strips : 2 Nos. Mechanic : 2 Nos. Fitter : 1 No. Electrician : 2 Nos. Maistry ( 1 at BP and 1 at Paver sites ) : 2 Nos. Heavy mazdoor ( BP site for feeding cement to silo & misc. works ) : 10 Nos.

82

CANAL AND ALLIED WORKS

Heavy mazdoor ( Paver site ) Light mazdoor ( Paver site ) 5. Use rate of materials : Cost of paving cylinder @ Rs: 21940.00 / Each. Life of paving cylinder in sqm of lining Use rate of paving cylinder / sqm ( cost / life ) Add for repair charges at 25 % Use rate of paving cylinder / sqm including repairs. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 Perticulars Unit kg kg cum cum cum ltr Rm ltr sqm LS Quantity 18132.00 272.00 28.85 15.55 25.00 55.50 360.00 141.00 640.00 50.00 UNIT :

: 10 Nos. : 5 Nos. Rs: : Rs: Rs: Rs: 640.00 sqm Rate in Rs. 4.00 4.00 520.00 669.00 199.00 75.00 32.00 95.00 0.69 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Amount in Rs. 72528.00 1088.00 15002.00 10402.95 4975.00 4162.50 11520.00 13395.00 438.80 1500.00 135012.25 1350.12 13501.23 6750.61 0.00 0.00 156614.21 21940.00 40000 0.55 0.14 0.69

Cement 43 Gr Cement for incidentals @ 5 kg / cum Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Fine aggregate ( screened ) Super plasticiser PVC sealing strip Curing compound Use rate of paving cylinder Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4 5 6 7 8

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 24.00 24.00 8.00 8.00 9.00 9.00 9.00 9.00 4.00 4.00 8.00 8.00 8.00 8.00

Batching plant 15 cum/hr rated capacity Lubricants etc @ 5 % Transit mixer 3 Nos Fuel / Energy charges Mechanical paver Lubricants etc @ 5 % DG set for batching plant 50 KVA Fuel / Energy charges DG set for paver 30 KVA Fuel / Energy charges Shovel 0.5 cum / Loader Fuel / Energy charges Water tanker Fuel / Energy charges Pump 5 hp(diesel) 2 Nos. 4 hrs each Fuel / Energy charges

Rate in Rs. 303.00 15.15 628.00 605.00 282.00 14.10 94.00 660.00 60.00 440.00 725.00 330.00 268.00 208.00 7.00 55.00

Amount in Rs. 2424.00 121.20 15072.00 14520.00 2256.00 112.80 846.00 5940.00 540.00 3960.00 2900.00 1320.00 2144.00 1664.00 56.00 440.00

83

CANAL AND ALLIED WORKS

Sundries ( power line etc )

LS

50.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14

30.00 Total Rs: Rs: Rs: Rs: Rs:

1500.00 55816.00 558.16 2957.80 2790.80 62122.76

Description

Unit Hour Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day

Quantity 8.00 24.00 8.00 18.00 4.00 8.00 8.00 2.00 2.00 1.00 2.00 2.00 10.00 10.00 5.00

Crew for Batching plant Crew for Transit mixer Crew for Concrete paver Crew for DG set Crew for Shovel Crew for Water tanker Crew for Pump Mason Class I Mechanic Fitter Electrician Maistry Heavy mazdoor ( BP site ) Heavy mazdoor ( Paver site ) Light mazdoor ( Paver site ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

1% 10% 15% 5% Total cost of Labour :

Rate in Rs. 108.20 90.80 144.30 45.10 77.50 56.70 35.80 159.00 157.50 157.50 143.00 141.50 132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 865.60 2179.20 1154.40 811.80 310.00 453.60 286.40 318.00 315.00 157.50 286.00 283.00 1320.00 1320.00 652.50 10713.00 107.13 1071.30 1606.95 535.65 14034.03

ABSTRACT: A. Cost of Materials including royalty charges B. Hire charges of Machinery C. Cost of Labour Add for shifting & re-erection of BP @ 2.00% Add for LH / RH shifting & erection of Paver @ 0.50% Add for ledge cutting / erection of tracks etc @ 1.00% Add for other enabling works @ 1.20% Total cost for 640.00 sqm Rate per sqm Rate approved per sqm SECTION: CANAL AND ALLIED WORKS. YEAR : 2010-11

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

156614.21 62122.76 14034.03 232771.00 4655.42 1163.86 2327.71 2793.25 243711.24 381.00 381.00 ITEM No: 30.b

ITEM: Providing and laying 100 mm thick in-situ M-20 ( 28 days cube compressive strength not less than 20 N / sqmm ) grade cement concrete with 20 mm down size approved, clean, hard, graded aggregates for canal lining using vibratory cylinder type mechanical paver including cost of all materials, machinery, labour, cleaning, batching, mixing, placing in position, finishing, forming contraction joints, fixing PVC joint sealing strips, curing, shifting of paver

84

CANAL AND ALLIED WORKS

from one side to other side of canal etc., complete with initial lead upto 1 km and all lifts. ( 43 Gr Cement content: 35.2 kg / sqm with use of super plasticiser ) DATA: Thickness of lining : 100 mm Consider Cylinder type Mechanical paver with one side paving arrangement for CC lining. Average output of mechanical paver / hour for 100 mm thick lining : 80 sqm For 1 cum CC :- Coarse aggregates : 0.80 cum Blending ratio : 65 :35 Fine aggregate : 0.45 cum Cement content : 330 kg Super plasticizer : 1.0 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Output of paver / hour with 50 min per hour working ( 80 x 50 / 60 ) say : 65 sqm Quantity of CC for paver / hour ( 65 x 0.10 ) : 6.50 cum Add extra quantity for curvature at bed & side junction @ 5 % : 0.30 cum Corrected qty of concrete for 80 sqm : 6.80 cum Rated capacity of batching plant required with 70 % efficiency for 6.80 cum / hour output: ( 6.80 x 60 / 50 / 0.7 ) : 11.65 cum / hr Consider 15 cum per hour capacity Batching & mixing plant for concrete production. Consider shifting & re-erection of Batching plant at 5 km interval. Consider 2 cum capacity Transit mixers for conveying CC from BP to paver site. Round trip cycle time for transit mixer: Turning & spotting at BP : 2.00 min Loading CC : 10.00 min Conveying from BP to Paver site ( average ) : 5.00 min Turning & spotting at Paver site : 2.00 min Unloading concrete at paver site : 20.00 min Return trip to BP ( average ) : 5.00 min Total : 44.00 min Output of transit mixer / hr with 50 min / hr working: ( 50 x 2 / 44 ) : 2.27 cum Hourly requirement of concrete for 65 sqm / hour lining : 6.80 cum No. of Transit mixers to match 6.80 cum / hr ( 6.80 / 2.27 ) : 3 Nos. Daily progress of lining @ 65 sqm / hour : 520 sqm

Quantity of concrete for 520 sqm @ 6.80 cum / 65 sqm : 54.40 cum Consider 520 sqm lining requiring 54.40 cum concrete for rate analysis. 1. Requirement of materials: Cement for mix with 1 % wastage ( 54.40 x 330 x 1.01 ) : 18132 kg Cement for incidentals @ 5 kg / cum ( 54.40 x 5 ) : 272 kg Coarse aggregate 20-10 mm size range ( 54.40 x 0.8 x 0.65 x 1.02 ) : 28.85 cum Coarse aggregate 10-4.75 mm size ( 54.40 x 0.8 x 0.35 x 1.02 ) : 15.55 cum Fine aggregate ( 54.40 x 0.45 x 1.02 ) : 25.00 cum Super plasticiser ( 54.40 x 1.0 x 1.02 ) : 55.50 ltrs PVC sealing strip in 4 m x 4 m grid @ 0.5 m / sqm ( 520 x 0.5 ) : 260 Rm Curing compound @ 0.2 ltr / sqm ( 520 x 0.2 x 1.1 ) : 115 ltrs 2. Requirement of machinery : Deploy 15 cum per hour capacity Batching & mixing plant for 8 hours for concrete production. Deploy 3 Transit mixers for for 8 hours for conveyance of CC from BP to Paver site. Deploy 80 sqm / hour Mechanical paver for 8 hours for concrete lining. Deploy about 50 KVA capacity DG set with all accessories for 9 hours at BP site. Deploy about 30 KVA capacity DG set with all accessories for 9 hours at Paver site. Deploy 0.5 cum capacity Shovel for 4 hours at BP site for pushing CA / FA from stock pile. Deploy 2 Pumps 5 hp for 4 hour for water requirement at BP and Paver sites. Deploy 1 Water tanker 8000 ltr capacity for 8 hour for water required at BP and Paver sites. 3. Formwork & scaffolding :

85

CANAL AND ALLIED WORKS

No formwork / scaffolding required for lining by paver. 4. Requirement of workforce ( other than machinery crew ) : Mason Class I for finishing & fixing PVC strips Mechanic Fitter Electrician Maistry ( 1 at BP and 1 at Paver sites ) Heavy mazdoor ( BP site for feeding cement to silo & misc. works ) Heavy mazdoor ( Paver site ) Light mazdoor ( Paver site ) 5. Use rate of materials : Cost of paving cylinder @ Rs: 21940.00 / Each. Life of paving cylinder in sqm of lining Use rate of paving cylinder / sqm ( cost / life ) Add for repair charges at 25 % Use rate of paving cylinder / sqm including repairs. RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 Perticulars Unit kg kg cum cum cum ltr Rm Quantity 18132.00 272.00 28.85 15.55 25.00 55.50 260.00 UNIT :

: : : : :

: 2 Nos. 2 Nos. 1 No. 2 Nos. 2 Nos. 10 Nos. : 10 Nos. : 5 Nos. 21940.00 40000 0.55 0.14 0.69

Rs: : Rs: Rs: Rs: 520.00 sqm Rate in Rs. 4.00 4.00 520.00 669.00 199.00 75.00 32.00 Contd

Cement 43 Gr Cement for incidentals @ 5 kg / cum Coarse aggregate 20-10 mm Coarse aggregate 10-4.75 mm Fine aggregate ( screened ) Super plasticiser PVC sealing strip

Amount in Rs. 72528.00 1088.00 15002.00 10402.95 4975.00 4162.50 8320.00

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

6 7 8

Curing compound Use rate of paving cylinder Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

ltr sqm LS

115.00 520.00 50.00

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Rate in Rs. Contd 95.00 0.69 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 10925.00 356.53 1500.00 129259.98 1292.60 12926.00 6463.00 0.00 0.00 149941.57

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour Hour Hour

Quantity 8.00 8.00 24.00 24.00

Batching plant 15 cum/hr rated capacity Lubricants @ 5 % Transit mixer 3 Nos Fuel / Energy charges

Rate in Rs. 303.00 15.15 628.00 605.00

Amount in Rs. 2424.00 121.20 15072.00 14520.00

86

CANAL AND ALLIED WORKS

3 4 5 6 7 8 9

Mechanical paver Lubricants @ 5 % DG set for batching plant 50 KVA Fuel / Energy charges DG set for paver 30 KVA Fuel / Energy charges Shovel 0.5 cum / Loader Fuel / Energy charges Water tanker Fuel / Energy charges Pump 5 hp (diesel ) 2 Nos 4 hr each Fuel / Energy charges Sundries ( power line etc )

Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

8.00 8.00 9.00 9.00 9.00 9.00 4.00 4.00 8.00 8.00 8.00 8.00 50.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5

282.00 14.10 94.00 660.00 60.00 440.00 725.00 330.00 268.00 208.00 7.00 55.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

2256.00 112.80 846.00 5940.00 540.00 3960.00 2900.00 1320.00 2144.00 1664.00 56.00 440.00 1500.00 55816.00 558.16 2957.80 2790.80 62122.76

Description

Unit Hour Hour Hour Hour Hour

Quantity 8.00 24.00 8.00 18.00 4.00

Crew for Batching plant Crew for Transit mixer Crew for Concrete paver Crew for DG set Crew for Shovel

Rate in Rs. 108.20 90.80 144.30 45.10 77.50 Contd

Amount in Rs. 865.60 2179.20 1154.40 811.80 310.00

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

6 7 8 9 10 11 12 13 14

Crew for Water tanker Crew for Pump Mason Class I Mechanic Fitter Electrician Maistry Heavy mazdoor ( BP site ) Heavy mazdoor ( Paver site ) Light mazdoor ( Paver site ) Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Hour Hour Day Day Day Day Day Day Day Day

8.00 8.00 2.00 2.00 1.00 2.00 2.00 10.00 10.00 5.00

1% 10% 15% 5% Total cost of Labour :

Rate in Rs. Contd 56.70 35.80 159.00 157.50 157.50 143.00 141.50 132.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 453.60 286.40 318.00 315.00 157.50 286.00 283.00 1320.00 1320.00 652.50 10713.00 107.13 1071.30 1606.95 535.65 14034.03

ABSTRACT: A. Cost of Materials including royalty charges

Rs:

149941.57

87

CANAL AND ALLIED WORKS

B. Hire charges of Machinery C. Cost of Labour Add for shifting & erection of BP @ 2.00% Add for LH / RH shifting & erection of Paver @ 0.50% Add for ledge cutting / track laying etc @ 1.00% Add for other enabling works @ 1.20% Total cost for 520.00 sqm Rate per sqm Rate approved per sqm SECTION: CANAL AND ALLIED WORKS. YEAR : 2010-11

Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

62122.76 14034.03 226098.36 4521.97 1130.49 2260.98 2713.18 236724.98 455.00 455.00 ITEM No: 31

ITEM: Dismantling, shifting and re-erecting mechanical concrete paver and DG set with all accessories across canal CD work or other locations wherever shifting and re-erecting is necessary including aligning paver correctly for continuing canal lining work, cost of all materials, machinery, labour etc., complete with all leads and lifts. Note: The rate under this item shall not be considered for local shifting of paver from one side to other side of canal. The cost of local shifting is included in concrete lining rates under items 29 & 30. DATA: Dismantling, shifting and re-erecting mechanical concrete paver is necessary at each CD work location. As CD works will not be at any fixed interval separate rate is proposed for dismantling, shifting and re-erection of paver. As per the information collected from equipment suppliers 1 day time is required for dismantling, shifting and re-erection of paver and DG set including aligning and testing.

Deploy paver crew for 1 day. Deploy heavy mazdoors 6 Nos for 1 day to assist paver crew. Deploy tipper for 4 hours with fuel charges for 1 hour for shifting. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% Total cost of Materials : UNIT : 1.00 Shifting Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour LS

Quantity 4.00 1.00 1.00 1%

Tipper Fuel / Energy charges Sundries ( ropes / rails etc ) Add for small Tools and Plants @

Rate in Rs. 271.00 208.00 30.00 Total Rs: Rs:

Amount in Rs. 1084.00 208.00 30.00 1322.00 13.22

88

CANAL AND ALLIED WORKS

Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3

Rs: Rs: Rs:

23.80 66.10 1425.12

Description

Unit Hour Hour Day

Quantity 4.00 8.00 6.00

Crew for Tipper Crew for Paver Heavy mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

1% 10% 15% 5% Total cost of Labour :

Rate in Rs. 56.70 144.30 132.00 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 226.80 1154.40 792.00 2173.20 21.73 217.32 325.98 108.66 2846.89

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 1.00 Shifting Rate per Shifting Rate approved per cum

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

0.00 1425.12 2846.89 4272.01 51.26 4323.28 4323.00 4323.00

SECTION: CANAL AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 32.a

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N /sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates for side lining of canal by manual paver including finishing the junction of bed and sides to required curveture, cost of all materials, machinery, labour, formwork including supports, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc., complete with initial lead upto 50 m and all lifts. ( Cement content : 270 kg / cum with use of super plasticiser ) DATA: For concrete lining of small canals locally fabricated manually operated paver can be considered. By operating the screw jack the side shuttering can be positioned in place. Consider laying of concrete in panels of 3 m length. Length of shutter including 0.10 m overlap on previous lining 3.10 m Assume 1.5 m bed width and 1.2 m depth of flow. Assume 0.30 m free board. Assume side slopes of 1.5 horizontal to 1 vertical. Sloped length of shuttering including 0.20 m free shutter at top and 0.30 m for curved portion and overlap at bed will be ( 0.20 + 2.70 + 0.30 ) 3.20 m Area of shutter plate on each side of canal ( 3.1 x 3.2 ) say : 10.00 sqm Screw jack Shutter plate Side lining Bracings

89

CANAL AND ALLIED WORKS

Hinged joints Trolley Bed lining INDICATIVE ARRANGEMENT OF MANUAL PAVER As the paver will be released soon after completing concreting upto top level of lining and moved to next portion to be lined 200 uses can be considered as life of paver. Further it is assumed that the shuttering of paver will be oiled after every 5 to 6 uses of the paver. Considering this the quantity of shutter oil is assumed at 0.05 ltr / sqm. Cost of manual paver : Shuttering plate 4 mm thick ( 2 x 10 ) sqm @ 31.40 kg / sqm : 628.00 kg Vertical and horizontal stiffeners 65 x 65 x 6 mm angles @ 1 m spacing @ 5.8 kg / m ( 3.2 x 8 + 3 x 8 ) x 5.8 : 288.00 kg Intermidiate stiffeners 40x40x5 mm angles 36 m @ 3.78 kg / m : 136.00 kg Bracings ISMC100: 22 m @ 9.2 kg / m : 203.00 kg Gusset plates for bracings 300 x 300 x 10 mm 6 Nos @ 78.5 kg / sqm : : 42.00 kg Trolley frame ISMC200 : 7 m @ 22.1 kg / m : 155.00 kg Top frame : 75.00 kg Jack and jack supports : 125.00 kg Wheels and supports : 150.00 kg Miscellaneous and wastage : 50.00 kg Total Wt : 1852.00 kg say : 1850 kg

Cost of manual paver @

Rs: 90000.00 / tonne

Rs:

166500.00

For 1 cum CC :- Coarse aggregates : 0.80 cum Blending ratio : 65 :35 Fine aggregate : 0.45 cum Cement content : 270 kg Super plasticizer : 0.80 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider laying concrete on both sides of the canal. Therefore, deploy 2 concrete mixers ( diesel ) one on either side for lining. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.104 cum ) : 4.00 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Total : 5.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) 73 mixes Output of CC for 73 mixes ( 73 x 50 / 270 ) say : 13.50 cum Daily output of 2 mixers ( one on either side of paver ) ( 2 x 13.50 ) say : 27.00 cum For 20 mm down size coarse aggregate 150 mm thick lining is assumed. Concrete lining area per paver length of 3 m : 18 sqm Quantity of concrete per use of paver ( 18 x 0.15 ) : 2.70 cum Add for curveture at junction of sides and bed @ 3 % say : 0.08 cum Total quantity of concrete / paver length : 2.78 cum

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CANAL AND ALLIED WORKS

No. of mixes by each mixer / paver length 2.78 / ( 2 x 50 / 270 ) 7.5 mixes Consider concrete production and laying as parallel activities. Cycle time of paver with 50 minutes / hour working : Time required for laying concrete / paver length ( 7.5x 5.5x 60/ 50 ) say : 50.00 minutes Time required for releasing and moving paver : 3.00 minutes Time required for cleaning and resetting paver : 5.00 minutes Total time for 1.85 cum concrete lining : 58.00 minutes Number of paver cycles per day ( 8 x 60 / 58 ) say : 8 cycles Daily progress based on cycle time of paver ( 8 x 2.78 ) say : 22.25 cum Area of lining per use : 18.00 sqm Area of lining for 12 uses of paver ( 18 x 8 ) : 144.00 sqm For curing concrete use of curing compound is proposed. 10 percent extra curing compound considered for overlaps and wastage. Water is required only for concrete mixing and washing. One tanker load ( 8000 ltrs) is adequate for 2 days work. For 1 day work consider 5 hp pump for 0.25 hour & water tanker for 0.5 hour. Consider 22.25 cum per day as progress of concreting for rate analysis. 1. Requirement of materials : Cement for mix with 1 % wastage ( 22.25 x 270 x 1.01 ) : 6068 kg Cement for incidentals @ 5 kg / cum ( 22.25 x 5 ) : 111 kg Coarse aggregate 20-10 mm size range ( 22.25 x 0.8 x 0.65 x 1.02 ) : 11.80 cum Coarse aggregate 10-4.75 mm size ( 22.25 x 0.8 x 0.35 x 1.02 ) : 6.35 cum Fine aggregate ( 22.25 x 0.45 x 1.02 ) : 10.20 cum Super plasticiser ( 22.25 x 0.8 x 1.02 ) : 18.20 ltrs Curing compound @ 0.2 ltr / sqm ( 144 x 0.2 x 1.1 ) : 31.70 ltrs

2. Requirement of machinery : Deploy 300 / 200 ltr diesel concrete mixers 2 Nos. ( 1 on either side of paver ) for 8 hours. Deploy 1 No. Manual paver for 8 hours for concrete lining. Deploy 2 Nos. Needle vibraters for 8 hours for compacting concrete. Deploy 1 Pump 5 hp for 0.25 hour for water requirement at paver site. Deploy 1 Water tanker 8000 ltr capacity for 0.5 hour for water requirement at paver site. 3. Formwork & scaffolding : No formwork / scaffolding required for lining by paver. 4. Requirement of work-force ( other than machinery crew ) : Lining from both sides of canal using 2 mixers : Mason Cl I : 2 Nos. Heavy mazdoor: For batching cement : 4 Nos. For batching 20-10 mm size CA : 6 Nos. For batching 10 mm below size CA : 4 Nos. For batching FA : 6 Nos. For remixing & filling mortar pans : 4 Nos. For loading mortar pans : 4 Nos. For unloading mortar pans and laying : 4 Nos. For assisting Mason / Fitter, moving paver & spraying curing compound : 2 Nos. Light mazdoor: For conveying concrete @ 1 cum / day ( 8 x 50 x 2.78 / 50 ) : 22 Nos. For cleaning & miscellaneous works : 2 Nos. Fitter for handling the paver : 1 No. Heavy mazdoors assisting mason also assist fitter for moving and re-positioning of paver. 5. Use rate of manual paver :

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CANAL AND ALLIED WORKS

Cost of manual paver Add for repairs / replacements / catwalks etc., @ Deduct salvage value @ 10 % Consider useful life of paver at 150 uses. Use rate of paver for av. 150 uses Rs: Shutter oil 0.05 ltr /sqm for 18 sqm @ Rs:

25%

Rs: Rs: ( - ) Rs: Total Rs:

166500.00 41625.00 -16650.00 191475.00

191475 / 150 25.00 / ltr (3x3x2)

Area of concreting allowing for overlaps / free shutter Use rate of Manual Paver for concrete / use / sqm ( Excluding T & P / Profit / Overheads) RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 Perticulars Unit kg kg cum cum cum

Rs: 1276.50 Rs: 22.50 Total Rs: 1299.00 : 18 sqm Rs: 72.17

UNIT : Quantity 6068.00 111.00 11.80 6.35 10.20

22.25 cum Rate in Rs. 4.00 4.00 520.00 669.00 199.00 Contd Amount in Rs. 24272.00 444.00 6136.00 4248.15 2029.80

Cement for mix Cement for incidentals @ 5 kg / cum Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

4 5 6 7

Super Plasticizer Curing compound Use rate of manual paver Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

ltr ltr sqm LS

18.20 31.70 144.00 20.00

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Rate in Rs. Contd 75.00 95.00 72.17 30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1365.00 3011.50 10392.00 600.00 52498.45 524.98 5249.85 2624.92 0.00 0.00 60898.20

B. MACHINERY: Sl No 1 2 3 4 5

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 16.00 16.00 0.25 0.25 0.50 0.50 16.00 16.00 15.00

Concrete mixer 300 / 200 ltr ( diesel ) Fuel / Energy charges 5 hp pump ( diesel ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Needle vibrator 40 mm dia ( petrol ) Fuel / Energy charges Sundries

Rate in Rs. 42.00 55.00 7.00 55.00 268.00 208.00 8.00 15.00 30.00

Amount in Rs. 672.00 880.00 1.75 13.75 134.00 104.00 128.00 240.00 450.00

92

CANAL AND ALLIED WORKS

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8

Total Rs: Rs: Rs: Rs: Rs:

2623.50 26.24 168.78 131.18 2949.69

Description

Unit Hour Hour Hour Hour Day Day Day Day Day Day

Quantity 16.00 0.25 0.50 16.00 2.00 1.00 1.00 20.00 8.00 6.00

Crew for Concrete mixer Crew for Pump Crew for Water tanker Crew for Vibrator Mason Class-I Maistry Fitter Heavy mazdoor for batching materials for loading mortar pans for laying and moving paver

Rate in Rs. 75.10 35.80 56.70 53.30 159.00 141.50 157.50 132.00 132.00 132.00 Contd

Amount in Rs. 1201.60 8.95 28.35 852.80 318.00 141.50 157.50 2640.00 1056.00 792.00

C. LABOUR ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd 130.50 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs.

Light mazdoor for conveying concrete for cleaning / washing / curing Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Day Day

22.00 2.00

1% 10% 15% 5% Total cost of Labour :

2871.00 261.00 10328.70 103.29 1032.87 1549.31 516.44 13530.60

ABSTRACT: A. Cost of Materials inluding royalty charges B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 22.25 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

60898.20 2949.69 13530.60 77378.48 928.54 78307.03 3519.00 3519.00 ITEM No: 32.b

SECTION: CANAL AND ALLIED WORKS.

ITEM: Providing and laying insitu vibrated M-20 ( 28 days cube compressive strength not less than 20 N /sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates for side lining of canal by manual paver including finishing the junction of bed

93

CANAL AND ALLIED WORKS

and sides to required curveture, cost of all materials, machinery, labour, formwork including supports, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc., complete with initial lead upto 50 m and all lifts. ( Cement content : 330 kg / cum with use of super plasticiser ) DATA: For concrete lining of small canals locally fabricated manually operated paver can be considered. By operating the screw jack the side shuttering can be positioned in place. Consider laying of concrete in panels of 3 m length. Length of shutter including 0.10 m overlap on previous lining 3.10 m Assume 1.5 m bed width and 1.2 m depth of flow. Assume 0.30 m free board. Assume side slopes of 1.5 horizontal to 1 vertical. Sloped length of shuttering including 0.20 m free shutter at top and 0.30 m for curved portion and overlap at bed will be ( 0.20 + 2.70 + 0.30 ) 3.20 m Area of shutter plate on each side of canal ( 3.1 x 3.2 ) say : 10.00 sqm As the paver will be released soon after completing concreting upto top level of lining and moved to next portion to be lined 200 uses can be considered as life of paver. Further it is assumed that the shuttering of paver will be oiled after every 5 to 6 uses of the paver. Considering this the quantity of shutter oil is assumed at 0.05 ltr / sqm. For 1 cum CC :- Coarse aggregates : 0.80 cum Blending ratio : 65 :35 Fine aggregate : 0.45 cum Cement content : 330 kg Super plasticizer : 1.00 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates.

Consider laying concrete on both sides of the canal. Therefore, deploy 2 concrete mixers ( diesel ) one on either side for lining. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.104 cum ) : 4.00 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Total : 5.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) 73 mixes Output of CC for 73 mixes ( 73 x 50 / 330 ) say : 11.00 cum Daily output of 2 mixers ( one on either side of paver ) ( 2 x 11.00 ) say : 22.00 cum For 20 mm down size coarse aggregate 150 mm thick lining is assumed. Concrete lining area per paver length of 3 m : 18 sqm Quantity of concrete per use of paver ( 18 x 0.15 ) : 2.70 cum Add for curveture at junction of sides and bed @ 3 % say : 0.08 cum Total quantity of concrete / paver length : 2.78 cum No. of mixes by each mixer / paver length 2.78 / ( 2 x 50 / 330 ) 9 mixes Consider concrete production and laying as parallel activities. Cycle time of paver with 50 minutes / hour working : Time required for laying concrete / paver length ( 9x 5.5x 60/ 50 ) say : 59.00 minutes Time required for releasing and moving paver : 3.00 minutes Time required for cleaning and resetting paver : 5.00 minutes Total time for 1.85 cum concrete lining : 67.00 minutes Number of paver cycles per day ( 8 x 60 / 67 ) say : 7 cycles Daily progress based on cycle time of paver ( 7 x 2.78 ) say : 19.50 cum

94

CANAL AND ALLIED WORKS

Area of lining per use : 18.00 sqm Area of lining for 12 uses of paver ( 18 x 7 ) : 126.00 sqm For curing concrete use of curing compound is proposed. 10 percent extra curing compound considered for overlaps and wastage. Water is required only for concrete mixing and washing. One tanker load ( 8000 ltrs) is adequate for 2 days work. For 1 day work consider 5 hp pump for 0.25 hour & water tanker for 0.5 hour. Consider 19.50 cum per day as progress of concreting for rate analysis. 1. Requirement of materials : Cement for mix with 1 % wastage ( 19.5 x 330 x 1.01 ) : 6500 kg Cement for incidentals @ 5 kg / cum ( 19.5 x 5 ) : 97 kg Coarse aggregate 20-10 mm size range ( 19.5 x 0.8 x 0.65 x 1.02 ) : 10.35 cum Coarse aggregate 10-4.75 mm size ( 19.5 x 0.8 x 0.35 x 1.02 ) : 5.55 cum Fine aggregate ( 19.5 x 0.45 x 1.02 ) : 8.95 cum Super plasticiser ( 19.5 x 1.0 x 1.02 ) : 19.90 ltrs Curing compound @ 0.2 ltr / sqm ( 126 x 0.2 x 1.1 ) : 27.70 ltrs 2. Requirement of machinery : Deploy 300 / 200 ltr diesel concrete mixers 2 Nos. ( 1 on either side of paver ) for 8 hours. Deploy 1 No. Manual paver for 8 hours for concrete lining. Deploy 2 Nos. Needle vibraters for 8 hours for compacting concrete. Deploy 1 Pump 5 hp for 0.25 hour for water requirement at paver site.

Deploy 1 Water tanker 8000 ltr capacity for 0.5 hour for water requirement at paver site. 3. Formwork & scaffolding : No formwork / scaffolding required for lining by paver. 4. Requirement of work-force ( other than machinery crew ) : Lining from both sides of canal using 2 mixers : Mason Cl I : 2 Nos. Heavy mazdoor: For batching cement : 4 Nos. For batching 20-10 mm size CA : 6 Nos. For batching 10 mm below size CA : 4 Nos. For batching FA : 6 Nos. For remixing & filling mortar pans : 4 Nos. For loading mortar pans : 4 Nos. For unloading mortar pans and laying : 4 Nos. For assisting Mason / Fitter, moving paver & spraying curing compound : 2 Nos. Light mazdoor: For conveying concrete @ 1 cum / day ( 8 x 50 x 2.78 / 59 ) say : 20 Nos. For cleaning & miscellaneous works : 2 Nos. Fitter for handling the paver : 1 No. Heavy mazdoors assisting mason also assist fitter for moving and re-positioning of paver. 5. Use rate of manual paver : Cost of manual paver ( for details refer Item : 32 ) Rs: 166500.00 Add for repairs / replacements / catwalks etc., @ 25% Rs: 41625.00 Deduct salvage value @ 10 % ( - ) Rs: -16650.00 Total Rs: 191475.00 Consider useful life of paver at 150 uses. Use rate of paver for av. 150 uses Rs: 191475 / 150 Rs: 1276.50 Shutter oil 0.05 ltr /sqm for 18 sqm @ Rs: 25.00 / ltr Rs: 22.50 Total Rs: 1299.00 Area of concreting allowing for overlaps / free shutter (3x3x2) : 18 sqm Uae rate of Manual Paver for concrete / use / sqm Rs: 72.17

95

CANAL AND ALLIED WORKS

( Excluding T & P / Profit / Overheads) RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 Perticulars Unit kg kg cum cum cum ltr ltr sqm LS Quantity 6500.00 97.00 10.35 5.55 8.95 19.90 27.70 126.00 10.00 1% 10% UNIT : 19.50 cum Rate in Rs. 4.00 4.00 520.00 669.00 199.00 75.00 95.00 72.17 30.00 Total Rs: Rs: Rs: Contd Amount in Rs. 26000.00 388.00 5382.00 3712.95 1781.05 1492.50 2631.50 9093.00 300.00 50781.00 507.81 5078.10

Cement for mix Cement for incidentals @ 5 kg / cum Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate Super Plasticizer Curing compound Use rate of manual paver Sundries Add for small Tools and Plants @ Add for Contractor's Profit @

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

Rate in Rs. Contd Rs: Rs: Rs: Rs:

Amount in Rs. 2539.05 0.00 0.00 58905.96

B. MACHINERY: Sl No 1 2 3 4 5

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 16.00 16.00 0.25 0.25 0.50 0.50 16.00 16.00 5.00

Concrete mixer 300 / 200 ltr ( diesel ) Fuel / Energy charges 5 hp pump ( diesel ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Needle vibrator 40 mm dia ( petrol ) Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2

Rate in Rs. 42.00 55.00 7.00 55.00 268.00 208.00 8.00 15.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 672.00 880.00 1.75 13.75 134.00 104.00 128.00 240.00 150.00 2323.50 23.24 138.78 116.18 2601.69

Description

Unit Hour Hour

Quantity 16.00 0.25

Crew for Concrete mixer Crew for Pump

Rate in Rs. 75.10 35.80

Amount in Rs. 1201.60 8.95

96

CANAL AND ALLIED WORKS

3 4 5 6 7 8

Crew for Water tanker Crew for Vibrator Mason Class-I Maistry Fitter Heavy mazdoor for batching materials for loading mortar pans for laying and moving paver Light mazdoor for conveying concrete for cleaning / washing Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for Contractor's Overheads @

Hour Hour Day Day Day Day Day Day Day Day

0.50 16.00 2.00 1.00 1.00 20.00 8.00 6.00 20.00 2.00

56.70 53.30 159.00 141.50 157.50 132.00 132.00 132.00 130.50 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs:

28.35 852.80 318.00 141.50 157.50 2640.00 1056.00 792.00 2610.00 261.00 10067.70 100.68 1006.77 1510.16 503.39 13188.69

1% 10% 15% 5% Total cost of Labour :

ABSTRACT: A. Cost of Materials inluding royalty charges B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 19.50 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

58905.96 2601.69 13188.69 74696.33 896.36 75592.69 3877.00 3877.00 ITEM No: 33

SECTION: CANAL AND ALLIED WORKS.

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N /sq mm ) grade cement concrete using 40 mm down size approved, clean, hard, graded aggregates for bed lining of canal including cost of all materials, machinery, labour, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete with initial lead upto 50 m and all lifts. ( Cement content : 240 kg / cum with use of super plasticiser ) DATA: For 1 cum CC :- Coarse aggregates : 0.90 cum Blending ratio : 50 :30 : 20 Fine aggregate : 0.40 cum Cement content : 240 kg Super plasticizer : 0.72 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 40 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 40-20 mm CA ( 0.094 cum ) : 4.00 min Batching 20-10 mm & 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Total : 5.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) 73 mixes

97

CANAL AND ALLIED WORKS

Output of CC for 73 mixes ( 73 x 50 / 240 ) say : 15.20 cum For 40 mm down size coarse aggregate 150 mm thick lining is assumed. For curing concrete use of curing compound is proposed. 10 percent extra curing compound considered for overlaps and wastage. Water is required only for concrete mixing and washing. One tanker load (8000 ltrs) is adequate for 2 days work. For 1 day work consider 5 hp pump for 0.25 hour & water tanker for 0.5 hour. Consider 15.20 cum per day as progress of concreting for rate analysis. 1. Requirement of materials : Cement for mix with 1 % wastage ( 15.2 x 240 x 1.01 ) : 3685 kg Cement for incidentals @ 5 kg / cum ( 15.2 x 5 ) : 76 kg Coarse aggregate 40-20 mm size range ( 15.2 x 0.9 x 0.5 x 1.02 ) : 7.00 cum Coarse aggregate 20-10 mm size range ( 15.2 x 0.9 x 0.3 x 1.02 ) : 4.20 cum Coarse aggregate 10-4.75 mm size ( 15.2 x 0.9 x 0.2 x 1.02 ) : 2.80 cum Fine aggregate ( 15.2 x 0.4 x 1.02 ) : 6.20 cum Super plasticiser ( 15.2 x 0.72 x 1.02 ) : 11.20 ltrs Curing compound @ 0.2 ltr / sqm ( 15.2 x 0.2 x 1.1/ 0.15 ) : 22.30 ltrs

2. Requirement of machinery : Deploy 300 / 200 ltr diesel concrete mixer 1 No. for 8 hours. Deploy 1 No. Needle vibraters for 8 hours for compacting concrete. Deploy 1 Pump 5 hp for 0.25 hour for water requirement. Deploy 1 Water tanker 8000 ltr capacity for 0.5 hour for water requirement. 3. Formwork & scaffolding : No formwork / scaffolding required for bed lining. 4. Requirement of work-force ( other than machinery crew ) : Mason Cl I Heavy mazdoor: For batching cement For batching 40-20 CA For batching 20-10 & 10-4.75 CA For batching FA For remixing & filling mortar pans For loading mortar pans For unloading mortar pans and laying For assisting Mason / spraying curing compound Light mazdoor: For conveying concrete @ 1 cum / day For cleaning & miscellaneous works RATE ANALYSIS A. MATERIALS: Sl No 1 2 Perticulars Unit kg kg cum cum cum cum ltr ltr Quantity 3685.00 76.00 7.00 4.20 2.80 6.20 11.20 22.30 UNIT :

: 1 No. : : : : : : : : 2 Nos. 3 Nos. 3 Nos. 3 Nos. 2 Nos. 2 Nos. 2 Nos. 1 No.

say : 15 Nos. : 1 No. 15.20 cum

3 4 5

Cement for mix Cement for incidentals @ 5 kg / cum Coarse aggregate 40-20 mm Coarse aggregate 20-10 mm Coarse aggregate 10 mm below Fine aggregate Super Plasticizer Curing compound

Rate in Rs. 4.00 4.00 381.00 520.00 669.00 199.00 75.00 95.00

Amount in Rs. 14740.00 304.00 2667.00 2184.00 1873.20 1233.80 840.00 2118.50

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CANAL AND ALLIED WORKS

Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ Add Royalty charges on CA @ Add Royalty charges on FA @

LS

2.00

1% 10% 5% ( Included in material rate ) ( Included in material rate ) Total cost of Materials :

30.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

60.00 26020.50 260.21 2602.05 1301.03 0.00 0.00 30183.78

B. MACHINERY: Sl No 1

Description

Unit Hour Hour

Quantity 8.00 8.00

Concrete mixer 300 / 200 ltr ( diesel ) Fuel / Energy charges

Rate in Rs. 42.00 55.00 Contd

Amount in Rs. 336.00 440.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

2 3 4

5 hp pump ( diesel ) Fuel / Energy charges Water tanker 8000 ltr Fuel / Energy charges Needle vibrator 40 mm dia ( petrol ) Fuel / Energy charges

Hour Hour Hour Hour Hour Hour

0.25 0.25 0.50 0.50 8.00 8.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7

Rate in Rs. Contd 7.00 55.00 268.00 208.00 8.00 15.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 1.75 13.75 134.00 104.00 64.00 120.00 1213.50 12.14 67.78 60.68 1354.09

Description

Unit Hour Hour Hour Hour Day Day Day Day Day Day Day

Quantity 8.00 0.25 0.50 8.00 1.00 1.00 13.00 2.00 3.00 15.00 1.00 1% 10%

Crew for Concrete mixer Crew for Pump Crew for Water tanker Crew for Vibrator Mason Class-I Maistry Heavy mazdoor for batching materials for loading mortar pans for laying Light mazdoor for conveying concrete for cleaning / washing / curing Add for small Tools and Plants @ Add for Contractor's Profit @

Rate in Rs. 75.10 35.80 56.70 53.30 159.00 141.50 132.00 132.00 132.00 130.50 130.50 Total Rs: Rs: Rs:

Amount in Rs. 600.80 8.95 28.35 426.40 159.00 141.50 1716.00 264.00 396.00 1957.50 130.50 5829.00 58.29 582.90

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CANAL AND ALLIED WORKS

Add for hidden cost on Labour @ Add for Contractor's Overheads @

15% 5% Total cost of Labour :

Rs: Rs: Rs:

874.35 291.45 7635.99

ABSTRACT: A. Cost of Materials inluding royalty charges B. Hire charges of Machinery C. Cost of Labour Add for other enabling works @ Total cost for 1.20% 15.20 cum Rate per cum Rate approved per cum

Rs: Rs: Rs: TOTAL Rs: Rs: Rs: Rs: Rs:

30183.78 1354.09 7635.99 39173.86 470.09 39643.94 2608.00 2608.00

SECTION: CANAL AND ALLIED WORKS.

YEAR : 2010-11

ITEM No: 34

ITEM: Providing and laying insitu vibrated M-15 ( 28 days cube compressive strength not less than 15 N /sq mm ) grade cement concrete using 20 mm down size approved, clean, hard, graded aggregates for bed lining of canal including cost of all materials, machinery, labour, cleaning, batching, mixing, placing in position, levelling, vibrating, finishing, curing etc.,complete with initial lead upto 50 m and all lifts. ( Cement content : 270 kg / cum with use of super plasticiser ) DATA: For 1 cum CC :- Coarse aggregates : 0.80 cum Blending ratio : 65 :35 Fine aggregate : 0.45 cum Cement content : 270 kg Super plasticizer : 0.80 ltr Wastage : 1 % for cement and 2 % for coarse & fine aggregates. Consider 300 / 200 ltr capacity mixer and 50 kg cement per mix for use of 20 mm down CA. Equivalent volume batching using 0.3 x 0.3 x 0.3 m size boxes assumed for batching CA & FA. Cycle time for batching / mixing / unloading 1 mix : Batching 20-10 mm CA ( 0.096 cum ) : 4.00 min Batching 10 mm below CA parellel activity : --Batching fine aggregate parellel activity : --Batching cement parellel activity : --Loading mixer drum & miscellaneous : 1.00 min Mixing and unloading parellel activity : --Add for possible delays in any of the activity : 0.50 min Total : 5.50 min No. of mixes per day with 50 min / hr working ( 50 x 8 / 5.5 ) 73 mixes Output of CC for 73 mixes ( 73 x 50 / 270 ) say : 13.50 cum For 20 mm down size coarse aggregate 150 mm thick bed lining is assumed. For curing concrete use of curing compound is proposed. 10 percent extra curing compound considered for overlaps and wastage. Water is required only for concrete mixing and washing. One tanker load (8000 ltrs) is adequate for 2 days work. For 1 day work consider 5 hp pump for 0.25 hour & water tanker for 0.5 hour. Consider 13.50 cum per day as progress of concreting for rate analysis. 1. Requirement of materials : Cement for mix with 1 % wastage ( 13.5 x 270 x 1.01 ) : 3682 kg Cement for incidentals @ 5 kg / cum ( 13.5 x 5 ) : 67 kg Coarse aggregate 20-10 mm size range ( 13.5 x 0.8 x 0.65 x 1.02 ) : 7.15 cum Coarse aggregate 10-4.75 mm size ( 13.5 x 0.8 x 0.35 x 1.02 ) : 3.85 cum Fine aggregate ( 13.5 x 0.45 x 1.02 ) : 6.20 cum

100