DAM ALLIED WORKS

dA ES
WATER RESOURCES DEPARTMENT

SCHEDULE OF RATES
DAM AND ALLIED WORKS
FOR THE YEAR : 2010-11

CONTENTS

PAGES

REFERENCE DATA

3 -- 6

NOTES ON BASIC RATES

7 -- 8

DATA FOR SCHEDULE OF RATES

9 -- 183

DATA FOR ENABLING WORKS

185 -- 198

zgn wAz jjnz

FINALISED BY SCHEDULE OF RATES COMMITTEE

DAM ALLIED WORKS

DAM ALLIED WORKS

DAM AND ALLIED WORKS -- REFERENCE DATA FOR THE YEAR : 2010-11
COST OF MATERIALS : 1 Air hose 25 mm dia per Rm 2 Air hose 50 mm dia per Rm 3 Binding wire per kg 4 Cement 43 Gr per kg 5 Coarse aggregate 10-4.75 mm per cum 6 Coarse aggregate 20-10 mm per cum 7 Coarse aggregate 40-20 mm per cum 8 Coarse aggregate 80-40 mm per cum 9 Concrete admixture ( Super Plasticizer ) per ltr 10 Copper sheet 16 SWG per kg 11 Coursed rubble stone 300x300x450 mm per No. 12 Coursed rubble stone 300x300x600 mm per No. 13 Cross bit 100 mm dia. per No. 14 Cross bit 50 mm dia per No. 15 D-cord per Rm 16 Detonating fuse coil per Rm 17 Detonator delay type per No. 18 Detonator electric per No. 19 Detonator ordinary per No. 20 Diesel per litre 21 Empty cement bag per No. 22 Explosive Ammonium nitrate ( ANFO ) per kg 23 Explosive high strength ANFO booster per kg 24 Explosive small dia ( Kelvex-220 or equivalent ) per kg 25 Extension rods with coupling sleeve per m length 26 Fine aggregate / sand per cum ( screened ) 27 Fine aggregate / sand per cum ( unscreened ) 28 Geo-textile ( filter fabric ) 250 gsm 29 G I Pipe 15 mm dia A class per Rm 30 G I Pipe 25 mm dia A class per Rm 31 Guniting nozzle per No. 32 Hariyala turfing sods per sqm 33 Hume pipe with collar 150 mm dia per Rm 34 Hume pipe with collar 300 mm dia per Rm 35 J- Bolts for fixing soldiers per No. 36 Jack hammer drill rod 1.5 m per No. 37 Jack hammer drill rod 2.5 m per No. 38 Joint filler board 19 mm thick per sqm 39 M.S Bolts and Nuts per kg 40 Maxphalt 80 / 100 Grade per kg 41 PVC water seal 310 mm width per Rm 42 Rails 30R per t 43 Reinforcement steel per kg 44 Shutter oil per ltr 45 Stone chips ( at quarry ) per cum 46 Stone chips ( at dump yard ) per cum

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

150.00 197.00 50.00 4.00 669.00 520.00 381.00 267.00 75.00 425.00 15.00 20.00 9615.00 3485.00 8.00 8.00 18.00 10.00 5.50 40.00 1.50 32.00 50.00 45.00 3300.00 199.00 154.00 180.00 80.00 100.00 312.00 15.00 160.00 325.00 20.00 3400.00 5660.00 528.00 55.00 30.00 168.00 42000.00 36.20 25.00 240.00 160.00

DAM ALLIED WORKS

47 48 49 50 51 52 53 54 55 56

Structural steel angle / channel / beam / bar per kg Structural steel plate / flat per kg Through stones 300 x 300 x 650 to 750 mm per No. Un-coursed rubble stones ( at quarry ) per cum Un-coursed rubble ( at dump yard ) per cum Water hose ( pressure ) 20 mm dia per Rm Water proofing compound per kg Welding electrodes 4 mm dia ( general use ) per No. Wire mesh ( chain link ) 50 x 50 mm 20 SWG per sqm M.S pipe 40 mm dia per Rm

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

37.95 40.00 18.00 200.00 135.00 128.00 40.00 6.00 150.00 200.00

ROYALTY CHARGES: 1 Earth / Soil / Murum 2 Stone / Coarse aggregate 3 Fine aggregate / Sand

Rs: Rs: Rs:

Per tonne 10.00 30.00 30.00

LEAD, LOADING & UNLOADING CHARGES: 1 Cement per tonne 2 Coarse aggregates / Stones per cum 3 Earth/ Sand per cum 4 Steel per tonne

1 km lead Rs: 37.90 Rs: 48.70 Rs: 35.10 Rs: 37.90

Loading 45.60 48.80 41.30 45.60

Unloading 45.60 24.40 8.50 45.60

HIRE CHARGES OF MACHINERY: 1 Air compressor 5 cmm per hour (ele ) 2 Air compressor 7 cmm per hour ( ele ) 3 Air compressor 8.5 cmm / hour ( diesel ) 4 Air compressor 8.5 cmm per hour ( ele ) 5 Angle dozer 90 hp per hour 6 Batching plant 50 cum / hr rated capacity 7 Concrete bucket 1.5 cum 8 Concrete mixer 300 / 200 ltr / hour ( ele ) 9 Concrete mixer 600 / 400 ltr / hour ( ele ) 10 DG set 30 kVA per hour 11 Dumper 5 cum per hour 12 Grouting machine per hour 13 Guniting equipment per hour 14 Ice plant with accessories 30 t / day / hr 15 Jack hammer per hour 16 Needle Vibrator 40 mm dia ( ele ) / hour 17 Needle Vibrator 60 mm dia (ele ) / hour 18 Pneumatic tamper per hour 19 Pump ( electric ) 5 hp per hour 20 Pump ( electric ) 10 hp per hour 21 Shovel 0.85 cum per hour 22 Tipper 5 cum per hour 23 Tower crane 5 tonne per hour 24 Transformer 250 KVA per month

Hire charge Rs: 69.00 Rs: 88.00 Rs: 202.00 Rs: 108.00 Rs: 1154.00 Rs: 503.00 Rs: 11.00 Rs: 38.00 Rs: 77.00 Rs: 60.00 Rs: 480.00 Rs: 19.00 Rs: 84.00 Rs: 137.00 Rs: 14.00 Rs: 7.00 Rs: 8.00 Rs: 12.00 Rs: 3.00 Rs: 5.00 Rs: 1199.00 Rs: 271.00 Rs: 994.00 Rs: 3523.00

Fuel charge 169.00 226.00 619.00 282.00 423.00 276.00 5.00 25.00 50.00 440.00 277.00 25.00 9.00 790.00 5.00 5.00 8.00 5.00 25.00 50.00 605.00 208.00 130.00 ---

Crew charge 56.40 56.40 72.10 56.40 77.50 108.20 --75.10 75.10 45.10 72.60 89.20 74.40 45.10 111.90 53.30 53.30 89.50 26.90 26.90 77.50 56.70 62.00 ---

DAM ALLIED WORKS

25 26 27 28 29 30

Vibrating plate compactor ( diesel ) Vibratory pad foot roller per hour Waggon drill per hour Water tanker per hour Welding transformer per hour Concrete mixer 300 / 200 ltr ( diesel ) per hour

Rs: Rs: Rs: Rs: Rs: Rs:

55.00 1130.00 216.00 268.00 12.00 42.00

55.00 715.00 9.00 208.00 60.00 55.00

89.50 90.60 89.50 56.70 --75.10

WAGES OF WORKERS: 1 Bar bender 2 Blaster licensed 3 Carpentor Cl- II 4 Cartman with double bullock cart 5 Chavali 6 Crowbar man 7 Electrician 8 Fitter shuttering works 9 Foreman 10 Helper blasting 11 Lineman 12 Maistry 13 Mason Cl-I 14 Mason Cl-II 15 Mazdoor ( cement handling ) 16 Mazdoor ( Heavy) 17 Mazdoor ( Light ) 18 Painter Class-II 19 Pipe fitter 20 Stone breaker ( Hammerman ) 21 Stone chiseller Cl - I 22 Stone chiseller Cl - II 23 Tinsmith 24 Welder / Gas cutter / Marker / Erector

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Per day 159.00 147.00 148.50 178.50 173.50 141.50 143.00 148.50 177.00 141.50 141.50 141.50 159.00 148.50 134.00 132.00 130.50 141.50 152.50 146.00 148.50 146.00 141.50 157.50

ELECTRIC SUB-STATION MATERIALS: 1 Electric pole with fixtures per No. 2 Flood light 250 W ( Sodium vapour lamp )per Each 3 Flood light set per Each 4 Fluoscent tube light 40 W per Each 5 Fluoscent tube light set per Each 6 HT / LT Circuit breaker with accessories per set 7 HT / LT Line conductor per 1000 Rm 8 PVC Armoured cable 10 sqmm and below per Rm 9 PVC Armoured cable 16 sqmm per Rm 10 PVC Armoured cable 25 sqmm per Rm 11 PVC Armoured cable 70 sqmm per Rm

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

4200.00 650.00 1200.00 50.00 190.00 30000.00 27000.00 48.00 58.00 100.00 250.00

DAM ALLIED WORKS

OTHER DATA : 1 Contractor's Overheads on Materials / Machinery / Labour 2 Contractor's Profit on Materials / Fuel & energy charges / Labour 3 Demand charges per KVA / month 4 Energy charges per kWhr 5 Insurance charges on machinery 6 Hidden cost on labour Hidden cost on labour ( additional for Dam works ) 7 Rate of interest per annum 8 Small Tools & Plants on Materials / Machinery / Labour 9 Shutter fabrication cost per kg 10 Sundries ( Lump sum rate for unquantified inputs ) 11 Cost of Aggregate conveyor system for concrete( Annexure-1 ) Cost of Aggregate conveyor system for cooling( Annexure-1 ) 12 Cost of Trestle bridge for tower crane track ( Annexure-2 ) 13 Cost of Ele sub-station / Demand charges for concrete( Annexure-3 ) Cost of Ele sub-station / Demand charges for pre-cooling( Annexure-3 ) 14 Cost of Other enabling works ( Annexure-4 )

% % Rs: Rs: % % % % % Rs: Rs: % % % % % %

5.00 10.00 190.00 5.60 1.00 15.00 5.00 11.00 1.00 10.00 30.00 2.80 7.90 4.40 1.50 18.80 1.40

DAM ALLIED WORKS

NOTES ON SCHEDULE OF RATES DAM AND ALLIED WORKS

FOR THE YEAR : 2010-11

1. All notes under ' General Notes on Schedule of Rates ' and ' Notes on Lead, Lift, Loading and un-loading Charges ' are applicable to ' Dam and Allied Works ' also to the extent they are relevant. 2. Unless otherwise specified the basic rates are inclusive of all lifts. 3. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete surface. 4. The basic rates for concrete items include cost of cleaning / green cutting top surface of previous lift of concrete and providing cement mortar layer before placing concrete for next lift. The proportion of cement mortar shall be same as that of mortar portion in concrete. 5. For concrete, masonry and reinforcement items initial lead of 1km is considered in the basic rate. Additional lead charges for cement and steel shall be worked out by deducting initial lead of 1 km from the total lead and loading and unloading charges shall be allowed in view of rehandling of cement and steel from site store / fabrication yard to work place. Example : Total lead for cement : 100 km Less Rehandling lead included in basic rate : 1 km Net lead for working out additional lead charges : 99 km Additional lead charges : First 5 kms Rs: 57.00 Next 25 kms Rs: 110.00 Balance 69 kms Rs: 289.80 Loading & unloading charges Rs: 91.20 Total additional lead charges / tonne Rs: 548.00 Additional lead charges for sand, coarse aggregate, stones and stone chips shall be worked out for total lead involved and 1 km lead charges included in basic rate shall be deducted from total lead charges. No loading and unloading charges shall be allowed since no rehandling lead is involved for these materials. Example : Total lead for sand from approved sand quarry : 15 km Initial lead included in the basic rate in the SR : 1 km Additional lead charges : Lead charges for 5 km Rs: 65.70 Lead charges for next 10 km Rs: 71.00 Total lead charges for 15 km /cum Rs: 136.70 Less 1 km initial lead charges / cum Rs: -35.10 Net additional lead charges / cum Rs: 101.60 No loading and un-loading charges shall be added. 6. For earth / rockfill embankment works 1 km initial lead is considered in the basic rates. As no storing / stacking and re-handling of materials is involved for these works lead charges for additional lead shall be worked out for total lead including initial lead of 1 km and then the cost of first km lead shall be deducted. No loading and un-loading charges shall be added as the additional lead does not involve re-handling of materials.

DAM ALLIED WORKS

Example : Total lead for soil from approved borrow area Initial lead included in the basic rate in the SR Additional lead charges : Lead charges for 2 km Less Lead charges for 1 km Additional lead charges / cum No loading and un-loading charges shall be added.

: 2 km : 1 km Rs: Rs: Rs:

43.10 -35.10 8.00

7. Cement content specified for cement concrete works in the item description is based on theoritical design mix computations and is exclusive of wastage and requirement for any incidentals. The actual cement content may vary based on trial mix studies. A suitable clause shall be included in tender for regulating payment for any upword or downword variation in cement content. 8. The quantities of materials including wastage, requirements for incidentals etc., for working out additional lead charges shall be as per the statement of requirement of materials under this section. 9. The basic rates are exclusive of cost of site clearing and river diversion arrangements such as coffer dams, bunds, diversion channels etc. Separate sub-estimates shall be prepared for all types coffer dams, bunds, diversion channels etc.

DAM ALLIED WORKS

DAM AND ALLIED WORKS - DATA RATES

SECTION: DAM AND ALLIED WORKS. YEAR : 2010-11 ITEM No: 1

ITEM: Excavation for foundation in all kinds of soil including boulders upto 0.60 m dia.( 0.113 cum ) for dam, spillway, intake structure, surface power house and other appurtenant works and placing the excavated soil neatly in dump area or disposing off the same as directed etc., with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of topper : 5.00 cum Lead for disposal of excavated soil : Upto 1 km Speed for loaded tipper under haul road condition : 15 km / hr Speed for empty tipper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 20 sec 1. Quantity of excavation : In-situ qty / bucket for 20 % bulkage on unloading ( 1 / 1.20 ) : 0.83 cum In-situ quantity per load for 5 cum soil ( 5 / 1.20 ) : 4.17 cum Number of buckets per load ( 4.17 / 0.83 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 20 / 60 ) : 1.67 min The ideal cycle time for shovel requires spotting of a tipper within 1.67 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning of tippers on either side of the shovel. Generally one tipper has to move after loading to position the next tipper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : ( 6 x 20 / 60 ) : 2.00 min Round trip cycle time for tipper : Cycle time of shovel for digging and loading : 2.00 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : 11.50 min No.of tippers to match corrected cycle time of shovel (11.5 / 2.0) : 5.75 Nos Output of tipper / hr with 50 min working / hr ( 50 x 4.17 / 11.50 ) : 18.13 cum Output for 5.75 tippers per day ( 5.75 x 18.13 x 8 ) say : 834 cum Further, consider about 95 percent excavation by deploying shovel and 5 percent excavation by manual labour mainly for trimming the bed / sides to final profile. Daily quantity of excavation in soil ( 834 / 0.95 ) say : 880 cum Consider 880 cum for rate analysis. 2. Requirement of materials : No materials involved in the work. 3. Requirement of machinery : Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 834 cum. Deploy 6 tippers of 5 cum capacity for 8 hours for disposal of 834 cum. Deploy 1 tipper of 5 cum capacity for 4 hours for disposal of 46 cum trimmed soil. 4. Requirement of workforce ( other than machinery crew ) : Average output of 1 heavy & 1 light mazdoor assumed at 6 cum per day for trimming.

DAM ALLIED WORKS

Deploy 8 heavy and 8 light mazdoors for trimming and loading 46 cum soil. Deploy 1 maistry. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% Total cost of Materials : UNIT : 880.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 48.00 48.00 4.00 4.00

Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5 cum capacity 6 Nos Fuel / Energy charges Tipper 5 cum capacity 1 No Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6

Rate in Rs. 1199.00 605.00 271.00 208.00 271.00 208.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 9592.00 4840.00 13008.00 9984.00 1084.00 832.00 39340.00 393.40 1565.60 1967.00 43266.00

Description

Unit Hour Hour Hour Day Day Day

Quantity 8.00 48.00 4.00 1.00 8.00 8.00

Crew for Shovel Crew for Tipper Crew for Tipper Maistry Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 77.50 56.70 56.70 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 620.00 2721.60 226.80 141.50 1056.00 1044.00 5809.90 58.10 580.99 871.49 290.50 290.50 7901.46

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery

Rs: Rs:

0.00 43266.00

10

DAM ALLIED WORKS

C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 880.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs:

7901.46 51167.46 716.34 51883.81 59.00 59.00 ITEM No: 2

SECTION: DAM AND ALLIED WORKS.

ITEM: Excavation for foundation in soft rock without blasting including boulders upto 0.6 m dia ( 0.113 cum) for dam, spillway, intake structure, surface power house and other appurtenant works and placing the excavated material neatly in dump area or disposing off the same as directed etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of tipper : 5.00 cum Lead for disposal of excavated soft rock : Upto1.00 km Speed for loaded tipper under haul road condition : 15 km / hr Speed for empty tipper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 30 sec 1. Quantity of excavation : In-situ quantity / bucket for 30 % bulkage on unloading ( 1 / 1.30 ) : 0.77 cum In-situ quantity per load for 5 cum of soft rock ( 5 / 1.30 ) : 3.85 cum Number of buckets per load ( 3.85 / 0.77 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 30 / 60 ) : 2.50 min The ideal cycle time for shovel requires spotting of a tipper within 2.50 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning of tippers on either side of the shovel. Generally one tipper has to move after loading to position the next tipper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : ( 6 x 30 / 60 ) : 3.00 min Round trip cycle time for tipper : Ideal cycle time of shovel for digging and loading : 3.00 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : 12.50 min No.of tippers to match corrected cycle time of shovel (12.5 / 3.0 ) : 4 Nos Output of tipper / hr with 50 min working / hr ( 50 x 3.85 / 12.50 ) : 15.40 cum Output for 4 tipper per day ( 4 x 15.40 x 8 ) say : 493 cum Further, consider about 95 percent excavation by deploying shovel and 5 percent excavation by manual labour mainly for trimming the bed / sides to final profile. Daily quantity of excavation in soft rock ( 493 / 0.95 ) say : 520 cum Consider 520 cum for rate analysis. 2. Requirement of materials : No materials involved in the work. 3. Requirement of machinery : Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 493 cum.

11

DAM ALLIED WORKS

Deploy 4 tippers of 5 cum capacity for disposal of 493 cum. Deploy 1 tipper of 5 cum capacity for 2 hours for disposal of 27 cum trimmed soft rock. 4. Requirement of workforce ( other than machinery crew ) : Output of 1 heavy and 1 light mazdoor assumed at 5.5 cum per day for trimming. Deploy 5 heavy and 5 light mazdoors for trimming and loading 27 cum soft rock. Deploy 2.5 crowbarman for trimming. Deploy 1 maistry. RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars NIL Unit Quantity 0.00 0.00 1% 10% 5% Total cost of Materials : UNIT : 520.00 cum Rate in Rs. 0.00 0.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

B. MACHINERY: Sl No 1 2 3

Description

Unit Hour Hour Hour Hour Hour Hour

Quantity 8.00 8.00 32.00 32.00 2.00 2.00

Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5 cum capacity( 4 Nos) Fuel / Energy charges Tipper 5 cum capacity( 1 No) Fuel / Energy charges

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7

Rate in Rs. 1199.00 605.00 271.00 208.00 271.00 208.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 9592.00 4840.00 8672.00 6656.00 542.00 416.00 30718.00 307.18 1191.20 1535.90 33752.28

Description

Unit Hour Hour Hour Day Day Day Day

Quantity 8.00 32.00 2.00 1.00 2.50 5.00 5.00 1% 10% 15%

Crew for Shovel Crew for Tipper Crew for Tipper Maistry Crowbarman Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @

Rate in Rs. 77.50 56.70 56.70 141.50 141.50 132.00 130.50 Total Rs: Rs: Rs: Rs: Contd

Amount in Rs. 620.00 1814.40 113.40 141.50 353.75 660.00 652.50 4355.55 43.56 435.56 653.33

C. LABOUR ( Contd ) :

12

DAM ALLIED WORKS

Sl No

Description

Unit

Quantity

Add for additional hidden cost on labour @ Add for Contractor's Overheads @

5% 5% Total cost of Labour :

Rate in Rs. Contd Rs: Rs: Rs:

Amount in Rs. 217.78 217.78 5923.55

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add enabling works @ Total cost for 1.40% 520.00 cum Rate per cum Rate approved per cum YEAR : 2010-11

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

0.00 33752.28 5923.55 39675.83 555.46 40231.29 77.00 77.00 ITEM No: 3

SECTION: DAM AND ALLIED WORKS.

ITEM: Excavation for foundation in soft rock requiring blasting including boulders upto 0.6 m dia.( 0.113 cum ) for dam, spillway, intake structure, surface power house and other appurtenant works and placing the excavated material neatly in dump area or disposing off the same as directed etc., complete with initial lead upto 1 km and all lifts. DATA: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of tipper : 5.00 cum Lead for disposal of excavated soft rock : Upto1.00 km Speed for loaded tipper under haul road condition : 15 km / hr Speed for empty tipper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 30 sec 1. Quantity of excavation : Excavation and disposal data same as in Item-2. Output of shovel : 493 cum Manual trimming : 27 cum Total output ( In-situ quantity ) : 520 cum Consider 520 cum excavation in soft requiring blasting for rate analysis. 2. Drilling and Blasting : Depth of drilling per hole using jack hammers : 1.40 m Effective depth of pull : 1.25 m Area of excavation for 520 cum ( 520 / 1.25 ) : 416 sqm Grid spacing of holes for soft rock requiring blasting depends on the nature of soft rock at any particular location. For the purpose of rate analysis holes at average spacing of 1.5 times the spacing considered for hard rock is assumed. Grid spacing of holes : 1.50 x1.80m Nos. of holes for 416 sqm area ( 416 / 2.7 ) : 154 Nos. Depth of drilling ( 154 x 1.4 ) : 216 m Consider 2 Nos. 8.5 cmm air compressors and 4 jack hammers for drilling.

Rate of drilling in soft rock requiring blasting Rate of drilling in soft rock with 50 min / hr working

( 10 x 50 / 60 )

: 10 m / hour : 8.3 m / hour

13

DAM ALLIED WORKS

Time required for drilling with 4 jack hammers 3. Requirement of materials: Jack hammer drill rods for drilling Air hose for supplying air to 4 jack hammers Quantity of Explosive at 0.20 kg / cum for 520 cum Electric detonators at 1 per hole for 154 holes Detonating fuse coil

( 216 / 4 / 8.3 )

say : 6.50 hours

( 6.5 x 4 ) ( 520 x 0.20 ) ( 154 x 1 )

: : : : :

216 m drilling 26 hours 104.00 kg 154 Nos. 320 Rm

4. Requirement of machinery : Deploy 2 air compressors 8.5 cmm capacity for 6.50 hours for drilling. Deploy 4 jack hammers for 6.50 hours for drilling. Deploy 0.85 cum capacity shovel for 8 hours for digging and loading 493 cum. Deploy 4 tippers of 5 cum capacity for disposal of 493 cum. Deploy 1 tipper of 5 cum capacity for for 3 hours disposal of 27 cum trimmed soft rock. 5. Requirement of workforce ( other than machinery crew ) : Output of 1 heavy & 1 light mazdoor assumed at 5.5 cum per day for trimming. Deploy 5 heavy and 5 light mazdoors for loading 27 cum soft rock to tipper. Deploy 2 crowbarman and 2 stone breakers for trimming. Deploy 1 maistry. 6. Use rate of materials : Cost of drill rod 1.5 m long @ Rs: 3400.00 / Each Life of drill rod for drilling in soft rock with reconditioning Use rate of drill rod per Rm ( cost / life ) Length of 25 mm dia air hose for drilling per jack hammer Cost of 50 m air hose @ Rs: 150.00 / Rm Life of air hose Use rate of 25 mm dia air hose per hr ( cost / life ) RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 Perticulars Unit Rm Hour kg Nos Rm LS Quantity 216.00 26.00 104.00 154.00 320.00 5.00 UNIT :

Rs: 3400.00 : 200 m Rs: 17.00 : 50 m Rs: 7500.00 : 800 hours Rs: 9.38 520.00 cum Rate in Rs. 17.00 9.38 45.00 10.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 3672.00 367.20 243.75 4680.00 1540.00 2560.00 150.00 13212.95 132.13 1321.30 660.65 15327.02

Use rate of 1.5 m drill rod Reconditioning charges @ 10 % Use rate of 25 mm dia air hose 4 Nos. Explosive small dia Electric detonators Fuse coil Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No

Description

Unit

Quantity

Rate in Rs.

Amount in Rs.

14

DAM ALLIED WORKS

1 2 3 4 5

Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5 cum capacity 4 Nos. Fuel / Energy charges Tipper 5 cum capacity 1 No Fuel / Energy charges Air compressor 8.5 cmm ( ele ) 2 Nos Fuel / Energy charges Jack hammers 4 Nos. Fuel / Energy charges

Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour

8.00 8.00 32.00 32.00 3.00 3.00 13.00 13.00 26.00 26.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12

1199.00 605.00 271.00 208.00 271.00 208.00 108.00 282.00 14.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

9592.00 4840.00 8672.00 6656.00 813.00 624.00 1404.00 3666.00 364.00 130.00 36761.00 367.61 1591.60 1838.05 40558.26

Description

Unit Hour Hour Hour Hour Hour Day Day Day Day Day Day Day

Quantity 8.00 32.00 3.00 13.00 26.00 1.00 1.00 1.00 2.00 2.00 5.00 5.00

Crew for Shovel Crew for Tipper Crew for Tipper Crew for Air compressor Crew for Jack hammer Maistry Blaster Helper blaster Crowbarman Stone breaker Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost @ Add for Contractor's Overheads @ ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 77.50 56.70 56.70 56.40 111.90 141.50 147.00 141.50 141.50 146.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 620.00 1814.40 170.10 733.20 2909.40 141.50 147.00 141.50 283.00 292.00 660.00 652.50 8564.60 85.65 856.46 1284.69 428.23 428.23 11647.86 15327.02 40558.26 11647.86 67533.14 945.46 68478.60 132.00 132.00

TOTAL Add for enabling works @ Total cost for 1.40% 520.00 cum Rate per cum Rate approved per cum

SECTION: DAM AND ALLIED WORKS.

YEAR : 2010-11

ITEM No:4.a

ITEM: Excavation for foundation in hard rock of all toughness including boulders above 0.6 m dia ( 0.113 cum ) by blasting for dam, spillway, intake structure, surface power house and other

15

DAM ALLIED WORKS

appurtenant structures minimising damage to rock beyond excavation line by adopting any one or combination of line drilling / pre-splitting / smooth blasting techniques and stacking excavated rock neatly in approved dump area as directed etc., with initial lead upto 1 km and all lifts. DATA: Generally for dam works excavation in hard rock is for limited depth to remove top jointed and skin material to expose fresh rock for seating of structure. Therefore, the depth of hole is limited to 0.90 m for rate analysis. For intake structure / surface power house the depth excavation will be more and holes uto 5 m may be considered. Jack hammer drilling for shallow holes and waggon drill holes for deeper holes is considered. I. Consider drilling by Jack hammers and mucking by deploying Shovel and tippers. 1. Quantity of excavation : For a dam of medium height the width of foundation will be about 30 to 35 m. Consider half width of the block for drilling and blasting at a time. Generally, the length of excavation in hard rock at a time will be limited to 6 to 7 rows for effective blasting to minimise digging and loading cycle of shovel. Consider 7 m length and 17 m width of excavation per blast. As excavation for dam foundation is mainly to expose fresh hard rock the depth of hole is assumed at 0.90 m. Depth of drilling per hole : 0.90 m Effective depth of hole for jack hammer drilling ( 0.9 - 0.1 ) : 0.80 m The burden ( distance of hole from free face of excavation ) is considered at 30 times diameter of hole and spacing of holes is considered at 1.20 times burden. Burden for 32 mm dia jack hammer holes say : 1.00 m Spacing of holes @ 1.20 times burden : 1.20 m Grid spacing of holes in m : 1.00 x 1.20 m Quantity of excavation per blast ( 17 x 7 x 0.8 ) : 95 cum Further, consider loading of about 95 percent excavated rock by shovel and 5 percent excavated rock mainly consisting of trimmed bed material and blasted boulders etc., by manual labour. Daily quantity of excavation in hard rock ( 95 / 0.95 ) say : 100 cum Consider 100 cum for rate analysis. 2. Drilling and Blasting : Depth of drilling per hole : 0.90 m Effective depth of hole for jack hammer drilling ( 0.9 - 0.1 ) : 0.80 m Burden for 32 mm dia jack hammer holes say : 1.00 m Spacing of holes @ 1.20 times burden : 1.20 m Grid spacing of holes in m : 1.00 x 1.20 m No. of rows of holes for 7 m width @ 1 m burden (7/1) : 7 rows No. of holes in 4 rows for 17 m width @ 1.2 m C/C ( 4 x 17 / 1.2 ) : 56 Nos. No. of holes in 3 rows for 15.8 m @ 1.2 m C/C ( 3 x 15.8 / 1.2 ) : 39 Nos. Total number of holes in 17 x 7 m area : 95 Nos For blasting a combination of 20 % high strength ANFO booster and 80 % ANFO mixed with diesel is proposed. Drilling and Blasting pattern : Pattern of holes : Staggered Hole initiation : Bottom Initiation system : Electric detonators

Initiation pattern : Straight line all rows secondary blasting may be necessary after main blasting to break any large rock fragments. Quantity for secondary blasting @ 5 % ( 95 x 0.05 ) : 5 cum. Nos. of secondary blast holes @ 1 per cum for 9 cum (5x1) : 5 Nos. Depth of drilling for main blast ( 95 x 0.9 ) : 85.50 m

16

DAM ALLIED WORKS

Depth of drilling for secondary holes @ 0.6 m / cum ( 5 x 0.6 ) say : 3.00 m Total depth of drilling for main and secondary blasting : 88.50 m Consider 2 Nos. 8.5 cmm air compressors and 4 jack hammers for drilling. Rated rate of drilling in hard rock by jack hammer : 6 m / hour Rate of drilling in hard rock with 50 min / hr working ( 6 x 50 / 60 ) : 5 m / hour Time required for drilling with 4 jack hammers ( 88.5 / 4 / 5 ) say : 4.5 hours 3. Disposal of excavated rock: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of tipper : 5.00 cum Lead for disposal of excavated hard rock : Upto 1 km Speed for loaded tipper under haul road condition : 15 km / hr Speed for empty tipper under haul road condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 45 sec In-situ quantity / bucket for 40 % bulkage on unloading ( 1 / 1.40 ) : 0.71 cum In-situ quantity per load for 5 cum of hard rock ( 5 / 1.40 ) : 3.57 cum Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation, the space available may not permit positioning of tippers on either side of the shovel. Generally one tipper has to move after loading to position the next tipper for loading. Assuming one extra cycle for shovel, the corrected cycle time for the shovel will be : : 4.50 min Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 4.50 min Time for 1km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1 km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min Total : 14.00 min No.of tippers to match corrected cycle time of shovel (14.0 / 4.5) : 3.11 Nos Output of tipper / hr with 50 min working / hr ( 50 x 3.57 / 14.00 ) : 12.75 cum Time for disposal of 95 cum muck by 3 tippers ( 95 / 12.75 / 3 ) say : 2.5 hours 4. Requirement of materials: Jack hammer drill rods for drilling : 88.5 m drilling Air hose for supplying air to 4 jack hammers ( 4.5 x 4 ) : 18 hours Quantity of explosive for 100 cum @ 0.5 kg / cum ( 100 x 0.5 ) : 50 kg High strength ANFO booster @ 20 % ( 50 x 0.20 ) : 10 kg ANFO @ 80 % ( 50 x 0.8 ) : 40 kg Diesel @ 180 ml / kg ANFO ( 40 x 0.18 ) : 7 ltr Explosive at 0.20 kg / cum for 5% secondary blast ( 95x0.05x0.2 ) : 1 kg Ele.detonators at 1 per hole for 95 main blast holes ( 95 x 1 ) : 95 Nos. Ord.detonators @ 1 per hole for 9 secondary holes (9x1) : 5 Nos. Detonating fuse coil : 120 Rm

5. Requirement of machinery : Deploy 2 air compressors 8.5 cmm capacity for 4.5 hours for drilling. Deploy 4 jack hammers for 4.5 hours for drilling. Deploy 0.85 cum capacity shovel for 2.5 hours for digging and loading 95 cum. Deploy 3 tippers of 5 cum capacity for for 2.5 hours for disposal of 95 cum. Deploy 1 tipper of 5 cum capacity for 1 hours for 5 cum trimmed rock.

17

DAM ALLIED WORKS

Deploy 1 dozer for 0.5 hour for levelling dumped rock in dump area. 6. Requirement of workforce ( other than machinery crew ) : Output of 1 crowbarman,1 stone breaker, 1heavy & 1light mazdoor assumed at 5.0 cum / day. Deploy 1 crowbarman, 1 stone breakers, 1 heavy and 1 light mazdoors for 5 cum. Deploy 1 blaster and 1 blasting helper for loading explosive materials and blasting. Deploy 1 maistry. 7. Use rate of materials : Cost of drill rod 1.5 m long @ Rs: 3400.00 / Each Rs: 3400.00 Life of drill rod for drilling in hard rock with reconditioning : 150 m Use rate of drill rod per Rm ( cost / life ) Rs: 22.67 Length of 25 mm dia air hose for drilling for each jack hammer : 50 m Cost of 50 m air hose @ Rs: 150.00 / Rm Rs: 7500.00 Life of air hose : 800 hours Use rate of 25 mm dia air hose per hr ( cost / life ) Rs: 9.38 RATE ANALYSIS A. MATERIALS: Sl No 1 2 3 4 5 6 7 8 9 10 Perticulars Unit Rm Hour kg kg ltr kg Nos Nos Rm LS Quantity 88.50 18.00 10.00 40.00 7.00 1.00 5.00 95.00 120.00 2.00 UNIT : 100.00 cum Rate in Rs. 22.67 9.38 50.00 32.00 40.00 45.00 5.50 10.00 8.00 30.00 Total Rs: Rs: Rs: Rs: Rs: Amount in Rs. 2006.00 200.60 168.75 500.00 1280.00 280.00 45.00 27.50 950.00 960.00 60.00 6477.85 64.78 647.79 323.89 7514.31

Use rate of drill rod 1.5 m long Reconditioning charges @ 10 % Use rate of 25 mm dia air hose 4 Nos. High strength ANFO booster Ammonium nitrate ( ANFO ) Diesel Explosive small dia Ordinary detonators Electric detonators Fuse coil Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2

Description

Unit Hour Hour Hour Hour

Quantity 2.50 2.50 7.50 7.50

Shovel 0.85 cum capacity Fuel / Energy charges Tippers 5 cum capacity 3 Nos. Fuel / Energy charges

Rate in Rs. 1199.00 605.00 271.00 208.00 Contd

Amount in Rs. 2997.50 1512.50 2032.50 1560.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

3 4

Tipper 5 cum capacity 1 No Fuel / Energy charges Angle dozer 90 hp

Hour Hour Hour

1.00 1.00 0.50

Rate in Rs. Contd 271.00 208.00 1154.00

Amount in Rs. 271.00 208.00 577.00

18

DAM ALLIED WORKS

5 6

Fuel / Energy charges Air compressor 8.5 cmm (ele) 2 Nos. Fuel / Energy charges Jack hammers 4 Nos. Fuel / Energy charges

Hour Hour Hour Hour Hour

0.50 9.00 9.00 18.00 18.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13

423.00 108.00 282.00 14.00 5.00 Total Rs: Rs: Rs: Rs: Rs:

211.50 972.00 2538.00 252.00 90.00 13222.00 132.22 612.00 661.10 14627.32

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day

Quantity 2.50 7.50 1.00 0.50 9.00 18.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00

Crew for Shovel Crew for Tipper Crew for Tipper Crew for Dozer Crew for Air compressor Crew for Jack hammer Maistry Blaster Helper blaster Crowbarman Stone breaker Heavy mazdoor Light mazdoor Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 5% 5% Total cost of Labour :

Rate in Rs. 77.50 56.70 56.70 77.50 56.40 111.90 141.50 147.00 141.50 141.50 146.00 132.00 130.50 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 193.75 425.25 56.70 38.75 507.60 2014.20 141.50 147.00 141.50 141.50 146.00 132.00 130.50 4216.25 42.16 421.63 632.44 210.81 210.81 5734.10

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour TOTAL Add for enabling works @ Total cost for 1.40% 100.00 cum Rate per cum

Rs: Rs: Rs: Rs: Rs: Rs: Rs:

7514.31 14627.32 5734.10 27875.73 390.26 28265.99 283.00

II.

Consider drilling by Wagon drills and mucking by deploying Shovel and tippers. 1. Quantity of excavation : For a dam of medium height the width of foundation will be about 30 to 35 m. Generally Waggon drill is used for excavation in hard rock where the depth of excavation is more. Consider half width of the block for drilling and blasting at a time. For good fragmentation to facilitate easy loading by 0.85 cum capacity shovel the bench height to burden ratio shall be more than 3. Generally, the length of excavation in hard rock for use of waggon drill at a time will be limited to

19

DAM ALLIED WORKS

6 to 7 m for effective blasting to minimise digging and loading cycle of shovel. Consider 6 m length and 15 m width of excavation per blast. Depth of drilling per hole including depth of sub-drilling : 6.00 m Effective depth of hole for jack hammer drilling ( 6.0 - 0.6 ) : 5.40 m The burden ( distance of hole from free face of excavation ) is considered at 20 times diameter of hole and spacing of holes is considered at 1.25 times burden. Burden for 100 mm dia waggon drill holes : 2.00 m Spacing of holes @ 1.25 times burden : 2.50 m Grid spacing of holes in m : 2.00 x 2.50 m Quantity of excavation per blast ( 15 x 6 x 5.4 ) say : 480 cum Further, consider loading of about 95 percent excavated rock by shovel and 5 percent excavated rock mainly consisting of trimmed bed material and blasted boulders etc., by manual labour. Daily quantity of excavation in hard rock ( 480 / 0.95 ) say : 500 cum Consider 500 cum for rate analysis. 2. Drilling and Blasting: Grid spacing of holes for 100 mm dia Waggon drill holes : 2.00 x 2.50 m Consider 3 burden distance for excavation per blast. Rate of drilling in hard rock per hour by Waggon drill : 12.00 m Rate of drilling per hour with 50 min per hour working ( 12 x 50 / 60 ) : 10 m Length of excavation for 3 burden distance ( 3 x 2.00 ) : 6.00 m No. of blast holes in 3 rows for 2 x 2.5 m grid ( 90 / 5 ) : 18 holes Length of drilling for 18 holes ( 18 x 6 ) say : 108 m Consider 2 waggon drills for drilling main holes and 2 jack hammers for secondary holes. Time for drilling 108 m for 2 Waggon drill @ 10 m / hour : 5.4 hours Drilling for secondary blasting for 5% qty @ 0.6 m / cum : 14.4 m No.of blast holes for secondary blasting @ 0.6 m / hole ( 15 / 0.6 ) : 24 holes Time for drilling 25 m for 2 jack hammers @ 6 m / hour : 2.0 hours 3. Disposal of excavated rock: Capacity of shovel bucket : 0.85 cum Capacity of shovel bucket under heaped condition : 1.00 cum Capacity of tipper : 5.00 cum Lead for disposal of excavated rock rock : Upto 1 km Speed for loaded tipper intake / power house excavation condition : 15 km / hr Speed for empty tipper under intake / power house excavation condition : 20 km / hr Turning and unloading time : 2.00 min Shovel digging and loading cycle per bucket : 45 sec In-situ qty / bucket for 40 % bulkage of hard rock ( 1 / 1.40 ) : 0.71 cum In-situ qty per load for 40 % bulkage of hard rock ( 5 / 1.40 ) : 3.57 cum Number of buckets per load ( 3.57 / 0.71 ) say : 5 buckets Ideal cycle time for loading 5 buckets ( 5 x 45 / 60 ) : 3.75 min The ideal cycle time for shovel requires spotting of a tipper within 3.75 minutes near the shovel. However, in practice for dam or canal excavation the space available may not permit positioning

of tippers on either side of the shovel. Generally one tipper has to move after loading to position next tipper for loading. Assuming one loading cycle extra, the corrected cycle time for shovel will be ( 6 x 45 / 60 ) 4.50 min Round trip cycle time for tipper: Cycle time of shovel for digging & loading : 4.50 min Time for 1 km haulage under load ( 60 / 15 ) : 4.00 min Time for turning and un-loading : 2.00 min Time for 1km return trip ( 60 / 20 ) : 3.00 min Time for turning and spotting : 0.50 min

20