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GATE / HOIST AND ALLIED WORKS

dA ES
WATER RESOURCES DEPARTMENT

SCHEDULE OF RATES
GATE / HOIST AND ALLIED WORKS
FOR THE YEAR : 2010-11

CONTENTS

PAGES

REFERENCE DATA

3 -- 5

NOTES ON BASIC RATES

6 -- 6

DATA FOR SCHEDULE OF RATES

7 -- 176

ANNEXURE-1 ( Data for Enabling works )

177 -- 184

ANNEXURE-2 ( Details of Materials / Cutting / Welding )

185 -- 257

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REVISED BY SCHEDULE OF RATES COMMITTEE

GATE / HOIST AND ALLIED WORKS

GATE / HOIST AND ALLIED WORKS

GATE / HOIST AND ALLIED WORKS -- REFERENCE DATA FOR THE YEAR : 2010-11
COST OF MATERIALS : 1 Acytelene gas per cum 2 Alloy steel ( Corbon steel : IS : 1570 ) Shafts per kg 3 Alloy steel ( Stainless steel : IS : 1570 ) Pins per kg 4 Bolt / Nut / Washer ( hot dipped galvanized ) per kg 5 Bolt / Nut / Washer ( mild steel ) per kg 6 Bolt / Nut / Washer ( stainless steel ) per kg 7 Bronze / Alluminium alloy ( IS : 305 ) Bearings / Bushes per kg 8 Cast iron blocks per kg 9 Cast steel Drums / Gears per kg 10 Cast steel Pinions per kg 11 Cast steel Wheels / Pulleys / Hubs / Rollers / retainers per kg 12 Chequered plate per kg 13 Coaltar epoxy paint per ltr 14 Degreasing / derusting / phasphate coating chemical per ltr 15 Forged steel Hooks / Shackles per kg 16 Gas cutting set ( 2 Nos 15 m hose and nozzle unit ) 17 Grease per kg 18 MS pipe 300 mm dia per kg 19 MS pipe 32 mm dia per Rm 20 Oxygen gas per cum 21 Rails 45 kg / m per tonne 22 Rubber bottom seal ( flat type ) IS : 11855 per Rm 23 Rubber corner seal ( music note teflon claded ) IS : 11855 per Rm 24 Rubber corner seal ( music note uncladed ) IS : 11855 per Rm 25 Rubber side seal ( music note teflon claded ) IS : 11855 per Rm 26 Rubber side seal ( music note uncladed ) IS : 11855 per Rm 27 Rubber side seal ( Z - type ) IS : 11855 per Rm 28 Stainless steel plate / flats per kg 29 Steel wire rope 6x37 construction per kg 30 Structural steel angle / channel / beam / bars per kg 31 Structural steel plate / flats per kg 32 Synthetic enamel paint ( 1st quality ) per ltr 33 Welding electrodes 4 mm x 450 mm ( general purpose ) per No. 34 Welding electrodes 4 mm x 450 mm ( low hydrogen ) / No. 35 Welding electrodes 4 mm x 450 mm ( stainless steel ) per No. 36 Welding holder set ( cable / holder / gloves / mask etc ) per set 37 Wire brush per Each 38 Zinc per kg 39 Zinc rich ( zinc content : 85 % ) epoxy primer paint per ltr 40 Zinc chromate red oxide primer per ltr

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

258.00 175.00 215.00 95.00 55.00 150.00 635.00 32.00 145.00 150.00 125.00 42.00 208.00 240.00 165.00 1500.00 194.00 45.00 127.00 48.00 42000.00 147.00 740.00 295.00 675.00 235.00 295.00 120.00 105.00 37.95 40.00 176.00 6.00 12.00 43.00 4500.00 30.00 140.00 594.00 140.00

LEAD, LOADING & UNLOADING CHARGES: 1 Steel per tonne

1 km lead Rs: 37.90

Loading 45.60

Unloading 45.60

GATE / HOIST AND ALLIED WORKS

HIRE CHARGES OF MACHINERY: 1 Bending machine per hour 2 Diesel generating set 50 kVA per hour 3 Grinder per hour 4 Mobile crane 8 t ( pick & carry ) per hour 5 Mobile crane 25 t ( revolving ) per hour 6 Planing machine per hour 7 Plate shearing machine per hour 8 Pug cutting machine per hour 9 Stationery Derric crane ( revolving ) per hour 10 Tower crane 5 tonne per hour 11 Transformer 250 kVA per month 12 Upright / Hand drilling machine per hour 13 Welding transformer per hour

Hire charge Rs: 39.00 Rs: 94.00 Rs: 18.00 Rs: 362.00 Rs: 3804.00 Rs: 88.00 Rs: 62.00 Rs: 16.00 Rs: 66.00 Rs: 994.00 Rs: 3523.00 Rs: 18.00 Rs: 12.00

Fuel charge 75.00 660.00 25.00 495.00 1375.00 75.00 100.00 3.00 9.00 130.00 --25.00 60.00

Crew charge 45.90 45.10 59.50 75.70 72.60 73.40 45.90 ----62.00 --59.50 ---

WAGES OF WORKERS: 1 Electrician 2 Foreman 3 Gas cutter 4 Heavy mazdoor 5 Helper fabrication / erection 6 Khalasi 7 Marker / Erector / Fabricator / Machanic 8 Painter Class-II 9 Welder ( General ) 10 Welder ( X-ray quality ) ( 10 % extra over Welder )

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Per day 143.00 177.00 157.50 132.00 141.50 145.50 157.50 141.50 157.50 173.25

ELECTRIC SUB-STATION MATERIALS: 1 Electric pole with fixtures per No. 2 Flood light 500 W per Each 3 Flood light set per Each 4 Fluoscent tube light 40 W per Each 5 Fluoscent tube light set per Each 6 HT / LT Circuit breaker with other accessories per set 7 HT / LT Line conductor per 1000 Rm 8 PVC Armoured cable 10 sqmm and below per Rm 9 PVC Armoured cable 16 sqmm per Rm 10 PVC Armoured cable 25 sqmm per Rm 11 PVC Armoured cable 70 sqmm per Rm

Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs: Rs:

4200.00 650.00 1200.00 50.00 190.00 30000.00 27000.00 48.00 58.00 100.00 250.00

GATE / HOIST AND ALLIED WORKS

OTHER DATA : 1 Contractor's Overheads on Materials / Machinery / Labour 2 Contractor's Profit on Materials / Fuel & Energy charges / Labour 3 Demand charges per kVA / month 4 Electric power 5 Excise duty on cost of supplies 6 Insurance charges on gate / hoist parts 7 Interest on average capital cost 8 Hidden cost on Labour Hidden cost on Labour ( additional for Gate / Hoist works ) 9 Small Tools & Plant on Materials / Machinery / Labour 10 Sundries ( Lump sum rate for unquantified inputs ) 11 Cost of Power supply arrangements ( Annexure-1.a ) 12 Cost of Other enabling works ( Annexure-1.b )

% % Rs: kWhr % % on cost % / annum % % % Rs: % %

5.00 10.00 190.00 5.60 8.24 1.00 11.00 15.00 15.00 1.00 30.00 2.00 1.40

GATE / HOIST AND ALLIED WORKS

NOTES ON SCHEDULE OF RATES GATE / HOIST AND ALLIED WORKS FOR THE YEAR : 2010-11
1. All notes under ' General Notes on Schedule of Rates ' are applicable to ' Gate / Hoist and Allied Works ' also to the extent they are relevant. 2. All materials / bought out components for embedded parts, gates, hoists and allied works shall conform to relevant Indian standards / technical specifications and approved drawings. 3. The basic rates are inclusive of preparation of designs / drawings / material schedules etc., as per specifications and other technical data including revisions. 4. The basic rates are inclusive of cost of all materials, machinery, labour, fabrication, erection, commissioning and testing of gates, hoists and other related components as per technical specifications. 5. The basic rates are inclusive of taxes, duties, levies and all other incidental charges except sales tax on works contract. Separate provision shall be made in the estimate towards sales tax on works contract at the rate prevailing at the time of preparation of estimate. 6. The basic rates are inclusive of rehandling at fabrication and erection sites. 7. Unless otherwise specified the basic rates are inclusive of standard finish required for all the fabricated and bought out gate and hoist components. 8. The basic rates are inclusive of preparatory works such as rectification of damages, repairing shop painting, cleaning, positioning and anchoring first stage embedments, cleaning surface for field painting etc. 9. The basic rates are exclusive of cost of river diversion arrangements, dewatering, desilting etc. 10. Unless otherwise specified the basic rates for items are on per tonne basis. The rate per set or per number shall be worked out on the basis of rate per tonne and the tonnage computed as per detailed designs / empirical formulae furnished in the ' Note ' under each item. 11. Minimum dry film thickness for zinc rich epoxy primer paint and coal tar epoxy paint shall be 40 microns per coat and 100 microns per coat respectively.

GATE / HOIST AND ALLIED WORKS

GATE / HOIST AND ALLIED WORKS - DATA RATES


SECTION: GATE / HOIST & ALLIED WORKS. YEAR : 2010-11 ITEM No: 1

ITEM: Design, fabrication, supply, erection and commissioning of embedded parts consisting of sill beam, wall plates, anchors, anchor girders, yoke girders, tie flats, trunnion supports, rope and pulley supports etc., with all accessories for spillway radial gates including cost of all materials, machinery, labour, aligning, anchoring, welding, finishing, cleaning, applying one coat of zinc rich epoxy primer and four coats of cold applied coal tar epoxy paint etc., complete as per specifications and approved drawings with all leads and lifts. DATA: Embedded parts for radial gate consist of sill beam / wall plates / anchor girders / yoke girders / tie flats / trunnion supports etc., with all accessories. The weight of embedded parts for radial gate will be generally at about 25 to 30 percent of weight of radial gate leaf. Consider embedded parts for radial gate for spillway opening of size 15 m x 9 m at crest. Size of gate for 15 x 9 m opening at crest with gate sill on d /s 0.6 m below crest level. Length of gate : 15 m Head of water at sill level : 9.60 m Height of gate : 9.75 m Weight of radial gate leaf in tonne with end shield and hood based on empirical formula : Weight of radial gate in tonnes = 0.0710 x ( L x H x h ) Where ( L ) is length and ( H ) is height and ( h ) is head of water in metres. Consider weight of embedded parts in tonnes @ 25% of weight of radial gate. = 0.25 x 0.710 x ( L x H x h )
2 0.673 0.673 2 0.673

= 0.0177 x ( 15 x 15 x 9.75 x 9.6 ) : 14.377 The weight computed as above based on empirical formula is further checked by computing the actual weight as per embedded parts fabrication drawings for gate of same size provided for one of the dam work. Actual weight of embedded parts as per data in Item :1 of Annexure-2 : 14.334 tonnes Consider actual weight of embedded parts for data rate analysis. Consider details of Material / Gas cutting / Welding based on fabrication drawings of embedded parts for radial gate provided for one of the dam having 15 m x 9 m spillway opening at crest for rate analysis ( for details refer Item :1 of Annexure-2 ). 1. Requirement of materials : a. Structural steel conforming to IS : 2062 : Angles / beams / channels / bars with 2.5 % wastage ( 679x1.025) Plates / flats with 2.5 % wastage ( 13356 x 1.025 ) b. Alloy steel conforming to IS : 1570 : Stainless steel plates / flats with 2.5 % wastage ( 190 x 1.025 ) c. Bolt / Nut / Washer conforming to IS : 1363 : MS bolts / nuts with 2.5 % wastage ( 109 x 1.025 ) d. Welding electrodes ( General purpose / Low hydrogen / Stainless steel ) : GP / LH electrodes as per data sheet ( Item:1 Annexure-2 ) Add for variations / wastage / misc welding @ 10 % ( 7539 x 0.1 ) Total requirement of GP / LH electrodes for stitch welding GP electrodes @t 10 % of total ( 8293 x 0.10 ) for run welding LH electrodes @ 90 % of total ( 8293 x 0.90 ) Stainless steel electrodes as per data sheet ( Item:1 Annexure-2 ) Add for variations / wastage @ 5 % ( 876 x 0.05 ) Total requirement of Stainless steel ( SS ) electrodes

: 696 kg : 13690 kg : 195.00 kg : 112 kg : : : : : : : : 7539 Nos 754 Nos 8293 Nos 829 Nos 7464 Nos 876 Nos 44 Nos 920 Nos

GATE / HOIST AND ALLIED WORKS

for stitch welding SS electrodes @t 10 % of total for run welding SS electrodes @t 90 % of total

( 920 x 0.10 ) ( 920 x 0.90 )

: 92 Nos : 828 Nos

2. Cutting : Length of cutting assuming cutting for 2 sides as per data sheet Add for variations ( cutting more than 2 sides / odd shape etc ) at 10 %

: 428 Rm : 43 Rm Total : 471 Rm For cutting structural steel sections to required size gas cutting is assumed for cutting angles / beams / channels / round bars. For plates / flats less than 12 mm in thickness plate shearing machine and for the remaining sections pug cutting machine is considered. Length of steel to be cut by using gas manually : 60 m Length of steel to be cut by gas using pug cutting machine : 371 m Length of steel to be cut by using plate shearing machine : 40 m Time for gas cutting manually at ( av ) 2 m cutting / hour : 30 hours Time for gas cutting by pug cutting machine at ( av ) 3 m cutting / hour : 124 hours Time for cutting by shearing machine at ( av ) 10 m cutting / hour : 4 hours Acetelyne gas @ 0.6 cum / hour ( 30 + 124 ) x 0.60 : 93 cum Oxygen gas @ 1.8 cum / hour ( 30 + 124 ) x 1.80 : 279 cum Use of gas cutting torch with 50 min / hour working ( 30 x 60 / 50 ) : 36 hours Use of pug cutting machine with 50 min/hr working ( 124 x 60 / 50 ) : 149 hours Use of shearing machine with 50 min / hour working ( 4 x 60 / 50 ) : 5 hours

3. Welding : Length of welding as per data sheet For stich welding @ 2 hrs usage / shift & @ 15 electrodes / hr ( 829 + 92 ) x 8 / 15 / 2 For run welding @ 6 hrs usage / shift & @ 15 electrodes / hr ( 7464 + 828 ) x 8 / 15 / 6 Total

: 600 m : 246 hours : 737 hours : 983 hours

Deploy welding transformer for 983 hours. Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding. ( 246 x 0.25 + 737 x 0.75 ) : 614 hours 4. Planing SS plates for seal seats : For surface finishing of stainless steel plates for seal seats planing machine is considered. Length of SS plate for surface finishing by planing machine : 56 Rm Length of planing at a time for 4 m stroke planing machine : 3 Rm Time for planing 3 m length section with 50 min / hour working : 8 hours Time for planing 56 m SS plates ( 56 x 8 / 3 ) : 150 hours 5. Surface cleaning and painting : Painting area for embedded parts at 10 sqm / tonne ( 14.33 x 10 ) : 143 sqm 1 coat of zinc rich epoxy primer 40 micron dry film each coat. Quantity of primer paint for 143 sqm @ 9 sqm / ltr / coat : 16 ltr 4 coats of coal tar epoxy paint 100 micron dry film each coat. Quantity of coal tar epoxy paint for 143 sqm @ 6 sqm / ltr / coat : 96 ltr As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment to remove grease, rust, scaling etc., and to form phasphate coating to prevent further rusting before applying primer painting. Quantity of rust cleaner / inhibitor for 143 sqm @ 8 sqm / ltr : 18 ltr

GATE / HOIST AND ALLIED WORKS

6. Requirement of other machinery : Hiring of tower crane for 4 hours considered for handling yoke / anchor girder parts from river bed to pier / abutment at trunnion level. For drilling holes for anchor bolts and for grinding surface / edges of parts requiring finishing 8 hours use of drilling machine and 24 hours grinding machine considered. For handling of parts during fabrication and erection use of 8 t mobile crane for 32 hours and stationery derric crane for 64 hours considered. 7. Requirement of work force : Work component Foreman Marker / Gas cutter / Helper / Fabricator / Welder Painter Cl-II Erector / Cutting sections 190 hours 12 24 24 48 Drilling holes for anchors / supports 2 4 4 --Fabricating by stitch welding 246 hours 15 62 31 --Run welding 737 hours 9 92 --92 Erection of Anchor / Yoke girders 13 52 26 --Erection of tie flats( anchor bars ) 2 4 4 --Erection of first stage anchors 5 20 10 --Erection of Sill beam / Wall plates 3 12 6 --Cleaning surface 143 sqm @ 15 sqm/day --10 ----Painting ( 5 x 143 ) sqm @ 15 sqm / day --56 ----Finishing / cleaning / checking 5 10 10 --Total : 66 370 115 116 Note : a. It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision is considered for welder for stitch welding. b. Workforce for painting 1 coat primer and 4 coats finishing paint consists of 48 Painters Cl-II at 15 sqm / day and 8 helpers to assist painters. 8. Excise duty on supply : Excise duty is applicable on supply of fabricated parts. The cost of materials is inclusive of all taxes / duties. Therefore, for purpose of rate analysis 75 percent of total cost excluding the cost of materials ( assuming 25 % erection cost ) is considered for assessing excise duty. 9. Use rate of materials : Cost of welding set @ Rs: 4500.00 / Each Rs: 4500.00 Life of welding set : 1000 hours Use rate of welding set per hour ( cost / life ) Rs: 4.50 Cost of gas cutting set @ Rs: 1500.00 / Each Rs: 1500.00 Life of gas cutting set : 600 hours Use rate of gas cutting set per hr ( cost / life ) Rs: 2.50 RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars Unit Quantity UNIT : 14.334 tonne Rate in Rs. 37.95 40.00 120.00 55.00 Contd Amount in Rs. 26413.20 547600.00 23400.00 6160.00

2 3

Structural steel Angles / beams / channels / bars Plates / flats Stainless steel plate / flats MS bolts and nuts

kg kg kg kg

696.00 13690.00 195.00 112.00

GATE / HOIST AND ALLIED WORKS

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

4 5 6 7 8 9 10 11 12 13 14 15

Oxygen gas Acetyline gas Welding electrodes ( general purpose ) Welding electrodes ( low hydrogen ) Welding electrodes ( stainless steel ) Zinc rich epoxy primer Coal tar epoxy paint Rust cleaner / inhibitor Use rate welding holder set Use rate gas cutting torch set Wire brush Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @

cum cum Nos Nos Nos ltr ltr ltr Hour Hour Nos LS

279.00 93.00 829.00 7464.00 920.00 16.00 96.00 18.00 983.00 36.00 2.00 250.00

1% 10% 5% Total cost of Materials :

Rate in Rs. Contd 48.00 258.00 6.00 12.00 43.00 594.00 208.00 240.00 4.50 2.50 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 13392.00 23994.00 4974.00 89568.00 39560.00 9504.00 19968.00 4320.00 4423.50 90.00 60.00 7500.00 820926.70 8209.27 82092.67 41046.34 952274.97

B. MACHINERY: Sl No 1 2 3 4 5 6 7 8 9 10

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

Quantity 983.00 614.00 4.00 4.00 5.00 5.00 149.00 149.00 32.00 32.00 64.00 64.00 24.00 24.00 8.00 8.00 150.00 150.00 200.00

Welding transformer Fuel / Energy charges Tower crane Fuel / Energy charges Plate shearing machine Fuel / Energy charges Pug cutting machine Fuel / Energy charges Mobile crane 8 t Fuel / Energy charges Stationery derric crane Fuel / Energy charges Grinding machine Fuel / Energy charges Drilling machines Fuel / Energy charges Planing machine Fuel / Energy charges Sundries

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery :

Rate in Rs. 12.00 60.00 994.00 130.00 62.00 100.00 5.00 3.00 362.00 495.00 66.00 9.00 18.00 25.00 18.00 25.00 88.00 75.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 11796.00 36840.00 3976.00 520.00 310.00 500.00 745.00 447.00 11584.00 15840.00 4224.00 576.00 432.00 600.00 144.00 200.00 13200.00 11250.00 6000.00 119184.00 1191.84 7277.30 5959.20 133612.34

10

GATE / HOIST AND ALLIED WORKS

C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day

Quantity 4.00 32.00 5.00 150.00 8.00 24.00 66.00 115.00 24.00 83.00 9.00 65.00 304.00 18.00 48.00 5.00

Crew for Tower crane Crew for Mobile crane Crew for Shearing machine Crew for Planing machine Crew for Drilling machine Crew for Grinding machine Foreman Marker / Fabricator / Erector Gas cutter Welder ( General ) Welder ( X - ray ) Khalasi Helper fabrication / erection Helper for cleaning / painting Painter Cl - II Electrician Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 15% 5% Total cost of Labour :

Rate in Rs. 62.00 75.70 45.90 73.40 59.50 59.50 177.00 157.50 157.50 157.50 173.25 145.50 141.50 141.50 141.50 143.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 248.00 2422.40 229.50 11010.00 476.00 1428.00 11682.00 18112.50 3780.00 13072.50 1559.25 9457.50 43016.00 2547.00 6792.00 715.00 126547.65 1265.48 12654.77 18982.15 18982.15 6327.38 184759.57

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour Add for excise duty on 75 percent cost of Machinery / Labour components @ Add for insurance charges @ Add for designs and drawings @ Add for zigs / supports / winches / chain-pulley @ Add for stress relieving of anchor girders @ Add for power supply arrangements @ Add for enabling works @

Rs: Rs: Rs: TOTAL Rs: 8.24% 1.00% 2.50% 2.50% 1.50% 2.00% 1.40% Rs: Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: Rs:

952274.97 133612.34 184759.57 1270646.88 19675.38 12706.47 31766.17 31766.17 19059.70 25412.94 17789.06 1428822.78 3701.04 42864.68 1475388.50 102900.00 102900.00

Add for 2 rehandling leads for 1 km including loading and unloading : Fabricated parts 2x14.334 tonnes @ Rs: 129.10 / tonne Add for transportation upto work site @ 3.00% Total cost for 14.334 tonne Rate per tonne Rate approved per tonne

SECTION: GATE / HOIST & ALLIED WORKS.

YEAR : 2010-11

ITEM No: 2

11

GATE / HOIST AND ALLIED WORKS

ITEM: Design, fabrication, supply, erection, testing and commissioning of radial gate consisting of skin plate, stiffeners, horizontal girders, sector arms, trunnion assemblies, tie beam, pulley supports, bracings, rubber seals, clamps etc., with all accessories for spillway including cost of all materials, machinery, labour, cutting, bending, aligning, anchoring, welding, finishing, cleaning, applying one coat of zinc rich epoxy primer and three coats of cold applied coal tar epoxy paint, seal fixing etc., complete as per specifications and approved drawings with all leads and lifts. DATA: Spillway radial gate consists of trunnions / sector arms / horizontal girders / Tee- supports / skin plate / tie beam / bracings for horizontal girders and sector arms / pulley blocks / seals / end shields etc., with all accessories. Sector arms are connected to trunions by bolts and nuts with zinc padding in between. Horizontal girders generally spaced at about 3 m apart are joined to sector arms by welding and are stiffened by vertical and diagonal stiffeners to form the main frame. Tee- sections are welded to horizontal girders to make the frame regid and to support the skin plate. Skin plate is welded to Tee-supports generally spaced vertically at about 40 cm apart. Consider radial gate for spillway opening of size 15 m x 9 m at crest. Size of gate for 15 x 9 m opening at crest with gate sill on d /s 0.6 m below crest level : Length of gate : 15 m Head of water at sill level : 9.60 m Height of gate : 9.75 m Weight of gate leaf in tonne with end shield and hood based on empirical formula : = 0.0710 x ( L x H x h ) Where ( L ) is length and ( H ) is height and ( h ) is head of water in metres. = 0.0710 x ( 15 2 x 9.75 x 9.6 ) : 57.669 The weight computed as above based on empirical formula is further checked by computing the actual weight as per fabrication drawings for gate of same size provided for one of the dam work. Actual weight as per data in Item : 2 of Annexure-2 : 57.457 tonnes Consider actual weight for data rate analysis. Consider details of Material / Gas cutting / Welding based on fabrication drawings of radial gate provided for one of the dam having spillway opening of 15 m x 9 m at crest for rate analysis ( for details refer Item : 2 of Annexure-2 ). Requirement of materials : Structural steel conforming to IS : 2062 : Angles/ beams/ channels/ bars with 2.5% wastage ( 15421x1.025 ) : 15806 kg Plates / flats with 2.5 % wastage ( 37729 x 1.025 ) : 38672 kg Alloy steel components conforming to IS : 1570 : Stainless steel plates : 6 kg Lifting pins : 1098 kg Cast steel components conforming to IS : 1030 : Trunnion hub / Guide roller : 1895 kg Alluminium / Bronze alloy components conforming to IS : 305 : Trunnion bush / Guide roller bush : 1155 kg Bolts / Nuts / Washers conforming to IS : 1363 : GI bolts / nuts / washers with 2.5 % wastage ( 76 x 1.025 ) : 78 kg MS bolts / nuts / washers with 2.5 % wastage ( 77 x 1.025 ) : 79 kg Zinc at 70 kg / trunnion ( 2 x 70 ) : 140 kg Rubber seal conforming to IS : 11855 : Bottom seal ( flat type ) with wastage ( 15 x 1.025 ) : 15.5 Rm Side seals ( Z - type ) with wastage ( 24.2 x 1.025 ) : 25 Rm
0.673 2 0.673

1. a.

b.

c. d. e.

f. g.

h. Welding electrodes ( General purpose / Low hydrogen ) :

12

GATE / HOIST AND ALLIED WORKS

GP / LH electrodes as per data sheet ( Item:2 Annexure-2 ) Add for variations / wastage / misc welding @ 10 % ( 31038 x 0.1 ) Total requirement of GP / LH electrodes for stitch welding GP electrodes @t 10 % of total ( 34142 x 0.10 ) for run welding LH electrodes @ 90 % of total ( 34142 x 0.90 ) 2. Cutting : Length of cutting assuming cutting for 2 sides as per data sheet Add for variations ( cutting more than 2 sides / odd shape etc ) at 15 %

: : : : :

31038 Nos 3104 Nos 34142 Nos 3414 Nos 30728 Nos

: 928 Rm : 139 Rm Total : 1067 Rm For cutting structural steel sections to required sizes gas cutting is assumed for cutting angles/ beams / channels / round bars and for thick plates / flats. For plate / flats less than 12 mm thick use of shearing machine is assumed to the extent feasible. Length of steel to be cut by using gas manually : 396 m Length of steel to be cut by gas using pug cutting machine : 571 m Length of steel to be cut by using shearing machine : 100 m Time for gas cutting manually at ( av ) 2 m cutting / hour : 198 hours Time for gas cutting by pug cutting machine at ( av ) 3 m cutting / hour : 190 hours Time for cutting by shearing machine at ( av ) 10 m cutting / hour : 10 hours Acetelyne gas @ 0.6 cum / hour ( 198 + 190 ) x 0.60 : 233 cum Oxygen gas @ 1.8 cum / hour ( 198 + 190 ) x 1.80 : 699 cum Use of gas cutting torch with 50 min / hr working ( 198 x 60 / 50 ) : 238 hours Use of pug cutting machine with 50min/ hr working ( 190 x 60 / 50 ) : 228 hours Use of shearing machine with 50 min / hr working ( 10 x60 / 50 ) : 12 hours 3. Bending : Curved length of plates / tee for bending for 9.75 m height gate : 11.00 m For 1.2 m wide plates, length of plate for bending ( 15 x 11/ 1.2 ) : 137.50 m Length of Tee sections @ 0.4 m spacing ( 15 x 11 / 0.4 ) : 412.50 m Length of side seal base and cover flats ( 11 x 2 x 2 ) : 44.00 m Total : 594.00 m Assuming 3 m bending / hour, time for bending 594 m ( 594 / 3 ) : 198 hours With 50 min / hr working use bending machine for ( 198 x 60 / 50 ) : 238 hours 4. Welding : Length of welding as per data sheet : 2294 Rm For radial gates where field welding is more hourly progress is assumed at 12 electrodes / hour. For stich welding @ 2 hrs usage / shift & @ 12 electrodes / hr ( 3414 / 12 ) x 8 / 2 : 1138 hours For run welding @ 6 hrs usage / shift & @ 12 electrodes / hr ( 30728 / 12 ) x 8 / 6 : 3414 hours Total : 4552 hours Deploy welding transformer for 4552 hours. Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding. ( 1138 x 0.25 + 3414 x 0.75 ) : 2845 hours 5. Surface cleaning and painting : Painting area for radial gate at 20 sqm / tonne ( 57.457 x 20 ) : 1150 sqm 1 coat of zinc rich epoxy primer 40 micron dry film each coat. Quantity of primer paint for 1150 sqm @ 9 sqm / ltr / coat : 128 ltr 3 coats of coal tar epoxy paint 100 micron dry film each coat. Quantity of coal tar epoxy paint for 1150 sqm @ 6 sqm / ltr / coat : 575 ltr As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment

to remove grease, rust, scaling etc., and to form phasphate coating to prevent further rusting before applying primer painting.

13

GATE / HOIST AND ALLIED WORKS

Quantity of rust cleaner / inhibitor for 1150 sqm at 8 sqm / ltr : 144 ltr 6. Requirement of other machinery : For lifting and placing in position sector arms / horizontal girders / tie beam 10 hours use of tower crane considered. For drilling holes in skin plate and seal clamps for seal fixing 50 hours use of drilling machine considered. For grinding and finishing weld joints in skin plate and other locations 200 hours use of grinding machine considered. For handling during fabrication and erection of gate parts 25 t mobile crane for 75 hours and 8 t mobile crane for 100 hours and stationery derric for 200 hours considered. 7. Requirement of work force : Work component Foreman Marker / Gas cutter / Helper / Fabricator / Welder Painter Cl-II Erector / Cutting sections 478 hours 30 60 60 120 Drilling holes for seal fixing 3 6 --12 Fabricating by stitch welding 1138 hours 71 142 --568 Run welding 3414 hours 43 --427 427 Erection of trunnion and tie beam 4 15 --60 Erection of Horizontal girders 3 10 --20 Erection of sector arms 3 10 --20 Erection of vertical stiffeners 5 20 --40 Erection of skin plates 3 15 --30 Erection of end sheilds and hood 4 20 --40 Erection of bracings 6 10 --20 Molten zinc filling for trunnion supports 2 2 --2 Seal fixing 2 5 --10 Cleaning surface1150 sqm @15 sqm/day ------77 Painting ( 4x1150 ) sqm @ 15 sqm / day ------383 Finishing / cleaning / checking 1 5 --5 Total : 180 320 487 1834 Note : a. It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision is considered for welder for stitch welding. b. Workforce for painting 1 coat primer and 3 coats finishing paint consists of 306 Painters Cl-II at 15 sqm / day and 77 helpers to assist painters. 8. Excise duty on supply : Excise duty is applicable on supply of fabricated parts. The cost of materials is inclusive of all taxes/ duties. Therefore, for purpose of rate analysis 75 percent of total cost excluding the cost of materials ( assuming 25 % of machinery and labour components for erection ) is considered for assessing excise duty. 9. Use rate of materials : Cost of welding set @ Rs: 4500.00 / Each : 4500.00 Life of welding set : 1000 hours Use rate of welding set per hour ( cost / life ) Rs: 4.50 Cost of gas cutting set @ Rs: 1500.00 / Each Rs: 1500.00 Life of gas cutting set : 600 hours Use rate of gas cutting set per hr ( cost / life ) Rs: 2.50

RATE ANALYSIS A. MATERIALS: Sl No Perticulars Unit Quantity

UNIT :

57.457 tonne Rate Amount

14

GATE / HOIST AND ALLIED WORKS

in Rs. 1 Structural steel : Angles / beams / channels / bars Plates / flats Cast steel components : Trunnion hubs / Guide rollers Alloy steel components : Stainless steel plate Trunnion pins Alluminium / Bronze alloy components: Bush for Trunnion / Guide roller Bolt / Nut / Washer : GI bolts / nuts / washers MS bolts / nuts / washers Zinc Rubber seals : Bottom seal Side seals ( Z - type ) Oxygen gas Acetyline gas Welding electrodes ( general purpose ) Welding electrodes ( low hydrogen ) Zinc rich epoxy primer Coal tar epoxy paint Rust cleaner / inhibitor Use rate welding holder set Use rate gas cutting torch set Wire brush Sundries Add for small Tools and Plants @ Add for Contractor's Profit @ Add for Contractor's Overheads @ kg kg kg kg kg kg kg kg kg Rm Rm cum cum Nos Nos ltr ltr ltr Hour Hour Nos LS 15806.00 38672.00 1895.00 6.00 1098.00 1155.00 78.00 79.00 140.00 15.50 25.00 699.00 233.00 3414.00 30728.00 128.00 575.00 144.00 4552.00 238.00 20.00 300.00 37.95 40.00 125.00 120.00 215.00 635.00 95.00 55.00 140.00 147.00 295.00 48.00 258.00 6.00 12.00 594.00 208.00 240.00 4.50 2.50 30.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

in Rs. 599837.70 1546880.00 236875.00 720.00 236070.00 733425.00 7410.00 4345.00 19600.00 2278.50 7375.00 33552.00 60114.00 20484.00 368736.00 76032.00 119600.00 34560.00 20484.00 595.00 600.00 9000.00 4138573.20 41385.73 413857.32 206928.66 4800744.91

2 3

4 5

6 7

8 9 10 11 12 13 14 15 16 17 18

1% 10% 5% Total cost of Materials :

B. MACHINERY: Sl No 1 2 3 4

Description

Unit Hour Hour Hour Hour Hour Hour Hour Hour

Quantity 4552.00 2845.00 12.00 12.00 228.00 228.00 238.00 238.00

Welding transformer Fuel / Energy charges Plate shearing machine Fuel / Energy charges Pug cutting machine Fuel / Energy charges Bending machine Fuel / Energy charges

Rate in Rs. 12.00 60.00 62.00 100.00 16.00 3.00 39.00 75.00 Contd

Amount in Rs. 54624.00 170700.00 744.00 1200.00 3648.00 684.00 9282.00 17850.00

B. MACHINERY ( Contd ) : Sl No Description

Unit

Quantity

Rate in Rs. Contd

Amount in Rs.

15

GATE / HOIST AND ALLIED WORKS

5 6 7 8 9 10 11

Tower crane 5 t cpacity Fuel / Energy charges Mobile crane ( pick & carry ) 8 t Fuel / Energy charges Mobile crane ( revolving ) 25 t Fuel / Energy charges Stationery derric crane Fuel / Energy charges Grinding machine Fuel / Energy charges Drilling machines Fuel / Energy charges Sundries

Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour Hour LS

10.00 10.00 100.00 100.00 75.00 75.00 200.00 200.00 200.00 200.00 50.00 50.00 400.00

Add for small Tools and Plants @ 1% Add for Contractor's Profit on DPOL / Energy @ 10% Add for Contractor's Overheads @ 5% Total hire charges of Machinery : C. LABOUR: Sl No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

994.00 130.00 362.00 495.00 3804.00 1375.00 66.00 9.00 18.00 25.00 18.00 25.00 30.00 Total Rs: Rs: Rs: Rs: Rs:

9940.00 1300.00 36200.00 49500.00 285300.00 103125.00 13200.00 1800.00 3600.00 5000.00 900.00 1250.00 12000.00 781847.00 7818.47 36440.90 39092.35 865198.72

Description

Unit Hour Hour Hour Hour Hour Hour Day Day Day Day Day Day Day Day Day Day

Quantity 100.00 75.00 10.00 238.00 50.00 200.00 180.00 320.00 60.00 384.00 43.00 200.00 1374.00 154.00 306.00 30.00

Crew for Mobile crane 8 t Crew for Mobile crane 25 t Crew for Tower crane Crew for Bending machine Crew for Drilling machine Crew for Grinding machine Foreman Marker / Fabricator / Erector Gas cutter Welder ( General ) Welder ( X - ray ) Khalasi Helper fabrication / erection Helper for cleaning / painting Painter Cl - II Electrician Add for small Tools and Plants @ Add for Contractor's Profit @ Add for hidden cost on Labour @ Add for additional hidden cost on labour @ Add for Contractor's Overheads @

1% 10% 15% 15% 5% Total cost of Labour :

Rate in Rs. 75.70 72.60 62.00 45.90 59.50 59.50 177.00 157.50 157.50 157.50 173.25 145.50 141.50 141.50 141.50 143.00 Total Rs: Rs: Rs: Rs: Rs: Rs: Rs:

Amount in Rs. 7570.00 5445.00 620.00 10924.20 2975.00 11900.00 31860.00 50400.00 9450.00 60480.00 7449.75 29100.00 194421.00 21791.00 43299.00 4290.00 491974.95 4919.75 49197.50 73796.24 73796.24 24598.75 718283.43

ABSTRACT: A. Cost of Materials B. Hire charges of Machinery C. Cost of Labour

Rs: Rs: Rs: TOTAL Rs:

4800744.91 865198.72 718283.43 6384227.06

16

GATE / HOIST AND ALLIED WORKS

Add for excise duty on 75 percent cost of Machinery / Labour components @ Add for insurance charges @ Add for designs and drawings @ Add for zigs / supports / winches / chain-pulley @ Add for power supply arrangements @ Add for enabling works @

8.24% 1.00% 2.50% 2.50% 2.00% 1.40%

Rs: Rs: Rs: Rs: Rs: Rs: Total Rs: Rs: Rs: Rs: Rs: Rs:

97859.20 63842.27 159605.68 159605.68 127684.54 89379.18 7082203.60 14835.40 212466.11 7309505.10 127200.00 127200.00 ITEM No: 3

Add for 2 rehandling leads for 1 km including loading and unloading : Fabricated parts 2x57.457 tonnes @ Rs: 129.10 / tonne Add for transportation upto work site @ 3.00% Total cost for 57.457 tonne Rate per tonne Rate approved per tonne SECTION: GATE / HOIST & ALLIED WORKS. YEAR : 2010-11

ITEM: Design, fabrication, supply, erection, testing and commissioning of electrically operated rope drum hoist of adequate capacity consisting of base frames, rope drums,connecting shaft, gear system, brake system, electric motor, wire ropes, gate position indicator, manual operation arrangement etc., with all accessories for spillway radial gate including cost of all materials, machinery, labour, aligning, anchoring, welding, finishing, cleaning, greasing, providing hand railing and approach staircase with gate to hoist platform, applying two coats of zinc chromate red oxide primer and three coats of approved synthetic enamel paint etc., complete as per specifications and approved drawings with all leads and lifts. DATA: Rope drum hoist for radial gate consists of embedded parts for anchorages, hoist supporting structure, pulley supporting structures, pulleys, drive stool, rope drums, couplings, shafts, gears and pinions, plummer blocks, worm reducer, floating shaft, electric motor, hand operation assembly, brake, wire rope, gate position indicator, switch box etc. with related accessories. Consider rope drum hoist for radial gate for spillway opening of size 15 m x 9 m at crest. Generally the rope drum hoist capacity in tonnes with 25 % reserve will be about 1.50 times the weight of radial gate in tonnes. Size of gate for 15 x 9 m opening at crest with gate sill on d /s 0.6 m below crest level : Length of gate : 15 m Head of water at sill level : 9.60 m Height of gate : 9.75 m Weight of radial gate leaf in tonne for 9.6 m water head based on empirical formula : = 0.0710 x ( L x H x h ) Where ( L ) is length and ( H ) is height and ( h ) is head of water in metres. = 0.0710 x ( 15 x 9.75 x 9.6 ) : 57.669 Consider capacity of hoist including 25 % reserve capacity @ 1.5 times the weight of gate : ( 1.50 x 57.669 ) : 86.504 tonnes Round off the rope drum hoist capacity to next 10 tonne : 90.00 tonnes Consider weight of hoist with all accessories @ 0.175 tonne per tonne capacity of hoist : ( 0.175 x 90 ) : 15.750 tonnes
2

0.673

0.673

The hoist capacity and hoist weight computed as above based on empirical formulae are further checked by varifying / computing the actual capacity and weight as per fabrication drawings for radial gate rope drum hoist of same capacity provided for one of the dam work. Actual capacity of hoist provided : 90.00 tonnes Actual weight of rope drum hoist as per data in Item : 3 of Annexure-2 : : 15.440 tonnes Consider actual capacity and weight for data rate analysis.

17

GATE / HOIST AND ALLIED WORKS

1. a.

b.

c.

d. e. f. g.

h.

2.

Consider details of Material / Gas cutting / Welding based on fabrication drawings of 90 tonne capacity rope drum hoist provided for spillway radial gate for one of the dam for rate analysis ( for details refer Item : 3 of Annexure- 2 ). Requirement of materials : Structural steel conforming to IS : 2062 : Angles/ beams/ channels/ bars with 2.5 % wastage ( 2508x1.025 ) : 2571.00 kg Plates / flats with 2.5 % wastage ( 3543 x 1.025 ) : 3632.00 kg Cast steel components conforming to IS : 1030 : Rope drums 2 Nos / Gears 4 Nos : 3680.00 kg Pinions : 218.00 kg Pulleys 720 PCD 6 Nos : 1080.00 kg Plummer blocks / Hubs : 322.00 kg Alloy steel components conforming to IS : 1570 : Shafts ( carbon steel ) : 557.00 kg Pins ( stainless steel ) : 546.00 kg Alluminium / Bronze alloy components conforming to IS : 305 : Bearings / Bush : 144.00 kg Bolt / Nut / Washers conforming to IS : 1363 : MS Bolts / Nuts / Washers with 2.5 % wastage ( 83 x 1.025 ) : 85.00 kg Steel wire rope conforming to IS : 2266 : 36 mm dia 6 / 37 construction 2 Nos 50 m each @ 4.48 kg / Rm : 448 kg Other components : Manual operation assembly : 1 No. Worm reducer : 1 Nos Electric motor 20 hp : 1 No. Gate position indicator : 1 No. Ele-magnetic brake : 1 No. Wire rope sockets : 2 Nos MS pipe 300 mm dia 13.32 Rm @ 75 kg / Rm : 1000 kg Electric cable / switch / control panel etc : 1 set Welding electrodes ( General purpose / Low hydrogen ) : GP / LH electrodes as per data sheet ( Item:3 Annexure-2 ) : 5304 Nos Add for variations / wastage / misc welding @ 10 % ( 5304 x 0.1 ) : 530 Nos Total requirement of GP / LH electrodes : 5834 Nos for stitch welding GP electrodes @t 10 % of total ( 5834 x 0.10 ) : 584 Nos for run welding LH electrodes @ 90 % of total ( 5834 x 0.90 ) : 5250 Nos Cutting : Length of cutting assuming cutting for 2 sides as per data sheet : 255 Rm Add for variations ( cutting more than 2 sides / odd shape etc ) at 10 % : 25 Rm Total : 280 Rm For cutting structural steel sections to required sizes gas cutting is assumed. Length of steel to be cut by using gas manually : 150 m Length of steel to be cut by gas using pug cutting machine : 130 m Time for gas cutting manually at ( av ) 2 m cutting / hour : 75 hours

Time for gas cutting by pug cutting machine at ( av ) 3 m cutting / hour Acetelyne gas @ 0.6 cum / hour ( 75 + 44 ) x 0.60 Oxygen gas @ 1.8 cum / hour ( 75 + 44 ) x 1.80 Use of gas cutting torch with 50 min / hr working ( 75 x 60 / 50 ) Use of pug cutting machine with 50 min / hr working ( 44 x 60 / 50 ) 3. Welding : Length of welding as per data sheet

: : : : :

44 hours 72 cum 216 cum 90 hours 53 hours

: 447 Rm

18

GATE / HOIST AND ALLIED WORKS

For stich welding @ 2 hrs usage / shift & @ 15 electrodes / hr ( 584 / 15 ) x 8 / 2 For run welding @ 6 hrs usage / shift & @ 15 electrodes / hr ( 5250 / 15 ) x 8 / 6 Total

: 156 hours : 467 hours : 623 hours

Deploy welding transformer for 623 hours. Fuel / Energy charges @ 25 % hrs for stitch welding & @ 75 % hrs for run welding. ( 156 x 0.25 + 467 x 0.75 ) : 390 hours 4. Surface cleaning and painting : Quantity of structural steel requiring cleaning for painting : 6.2 tonnes Painting area for hoist at 20 sqm / t of str steel ( 6.2 x 20 ) : 124 sqm 2 coats of zinc chromate red oxide primer. Quantity of primer paint for 124 sqm @ 12 sqm / ltr / coat : 21 ltr 3 coats of synthetic enamel paint. Quantity of synthetic enamel paint for 124 sqm @ 12 sqm / ltr / coat : 31 ltr As surface cleaning by sand blasting is hazardous, it is proposed to adopt chemical treatment to remove grease, rust, scaling etc., and to form phasphate coating to prevent further rusting before applying primer painting. Quantity of rust cleaner / inhibitor for 124 sqm at 8 sqm / ltr : 16 ltr 5. Requirement of other machinery : For lifting and placing in position hoist drums, worm reducers, gears, floating shafts etc use of tower crane for 4 hours considered. For handling and erection 25 t mobile crane for 48 hrs with energy charges for 24 hrs considered. For drilling holes for bolts 16 hours use of drilling machine considered. For grinding and finishing weld joints 32 hours use of grinding machine considered 6. Requirement of work force : Work component Foreman Marker / Gas cutter / Helper / Fabricator / Welder Painter Cl-II Erector / Cutting sections 143 hours 9 18 18 36 Drilling holes for pins / bolts fixing 1 2 --4 Fabricating by stitch welding 156 hours 10 20 --40 Run welding 467 hours 6 --58 58 Erection of anchors 2 4 --8 Erection of drums and gears 2 4 --16 Erection of floating shaft / pulleys 1 2 --4 Erection of worm reducers / brake / motor 1 4 --8 Erection of other accessories 1 2 --2 Erection of control panel / cabling 1 1 --2 Checking and trial running without ropes 1 2 --4 Rope fixing and checking 1 4 --8 Cleaning surface 124 sqm @ 15 sqm/day ------8 Contd

6. Requirement of work force ( Contd ) : Work component

Foreman

Marker / Fabricator / Erector / --2 2

Gas cutter / Welder

Helper / Painter Cl-II

Contd Painting ( 5 x 124 ) sqm @ 15 sqm / day Finishing / cleaning Trial running for lifting / lowering gate

----1

-------

36 2 4

19

GATE / HOIST AND ALLIED WORKS

Total : 37 67 76 240 Note : a. It is assumed that all stitch welding will be done by fabricator. Hence, no separate provision is considered for welder for stitch welding. b. Workforce for painting 2 coats primer and 3 coats finishing paint consists of 30 Painters Cl-II at 15 sqm / day and 6 helpers to assist painters. 7. Excise duty on supply : Excise duty is applicable on supply of fabricated parts. The cost of materials is inclusive of all taxes/ duties. Therefore, for purpose of rate analysis 75 percent of total cost excluding the cost of materials ( assuming 25 % erection cost ) is considered for assessing excise duty. 8. Use rate of materials : Cost of welding set @ Rs: 4500.00 / Each Rs: 4500.00 Life of welding set : 1000 hours Use rate of welding set per hour ( cost / life ) Rs: 4.50 Cost of gas cutting set @ Rs: 1500.00 / Each Rs: 1500.00 Life of gas cutting set : 600 hours Use rate of gas cutting set per hr ( cost / life ) Rs: 2.50 RATE ANALYSIS A. MATERIALS: Sl No 1 Perticulars Unit Quantity UNIT : 15.440 tonne wt 90.00 t capacity Rate Amount in Rs. in Rs. 37.95 40.00 145.00 150.00 125.00 125.00 175.00 215.00 635.00 105.00 55.00 120000.00 60000.00 45.00 22500.00 Contd 97569.45 145280.00 533600.00 32700.00 135000.00 40250.00 97475.00 117390.00 91440.00 47040.00 4675.00 120000.00 60000.00 45000.00 22500.00

4 5 6 7 8 9 10

Structural steel Angles / beams / channels / bars Plates / flats Cast steel components : Rope drums 2 Nos / Gears 4 Nos Pinions Pulleys 720 PCD 6 Nos Plummer blocks / Hubs Alloy steel components Shafts Pins Bronze alloy components : Bronze bearings / bush Wire rope 36 mm dia 6/37 construction MS Bolt / Nut / Washer Worm reducer Electric motor 20 hp Floating shaft 300 mm dia Manual operating system

kg kg kg kg kg kg kg kg kg kg kg No. No. kg No.

2571.00 3632.00 3680.00 218.00 1080.00 322.00 557.00 546.00 144.00 448.00 85.00 1.00 1.00 1000.00 1.00

A. MATERIALS ( Contd ) : Sl No Perticulars

Unit

Quantity

11 12 13 14 15

Gate position indicator Ele-magnetic brake Electric cable /switch /control panel etc Oxygen gas Acetyline gas

No. No. LS cum cum

1.00 1.00 1.00 216.00 72.00

Rate in Rs. Contd 9000.00 15000.00 18000.00 48.00 258.00

Amount in Rs. 9000.00 15000.00 18000.00 10368.00 18576.00

20

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