GATE / HOIST AND ALLIED WORKS

C. LABOUR( Contd ) : ( fabrication & erection sites combined ) :

Sl No
Description
Unit
Quantity

2
3

Electrician 1 No. x 2 x 12 x 26 days

Electrician 1 No. x 2 x 12 x 26 days
Heavy mazdoor 1 No x 2 x 12 x 26 days
Heavy mazdoor 1 No x 2 x 12 x 26 days
Add for small Tools and Plants @
Add for Contractor's Profit @
Add for hidden cost on Labour @
Add for additional hidden cost on labour @
Add for Contractor's Overheads @

Day
Day
Day
Day

624.00
624.00
624.00
624.00

1%
10%
15%
15%
5%
Total cost of Labour :

D. ENABLING WORKS AT ERECTION SITE :

1 Shed for DG set & office 50 sqm @ Rs: 4500.00 / sqm
2 Fensing for sub-station 100 Rm @
Rs:
750.00 / Rm
3 Civil works for foundations / pedastals / duct etc

LS

Add interest for ( 1 + 1 ) years @

Add for transportation / erection / dismantling cost @
Deduct salvage value on shed & fensing @

11%
12%
25%

ABSTRACT:
A. Cost of Materials
B. Hire charges of Machinery
C. Cost of Labour
D. Cost of enabling works

Rate
in Rs.
Contd
143.00
143.00
132.00
132.00
Total Rs:
Rs:
Rs:
Rs:
Rs:
Rs:
Rs:

Amount
in Rs.
89232.00
89232.00
82368.00
82368.00
424380.00
4243.80
42438.00
63657.00
63657.00
21219.00
619594.80

Rs:
Rs:
Rs:
Total Rs:
Rs:
Rs:
( - ) Rs:
Total Rs:

225000.00
150000.00
60000.00
435000.00
95700.00
62280.00
-93750.00
499230.00

Rs:
Rs:
Rs:
Rs:
TOTAL Rs:
( - ) Rs:
Rs:

631135.12
3094687.08
619594.80
499230.00
4844647.00
-242232.35
4602414.65

Less requirement for camp use at site @

5%
Total cost for work
1.00
No.
Approximate quantity of gate / hoist work is assumed at 2000 tonnes.
As radial gates are major components of work, the basic unit rates worked out for radial gate
and hoist are considered for estimating the approximate cost of gate / hoist works.
The quantity distribution for embedded parts / gate / hoist is assumed as under:
Embedded parts with all accessories
:
260 tonnes
Gates with all accessories
:
1460 tonnes
Hoists with all accessories
:
280 tonnes
Total
: :
2000 tonnes
Basic cost of embedded parts / tonne Rs: 1270647 / 14.334 ( Item-1)
Rs:
88645.66
Basic cost of radial gate / tonne
Rs: 6384227 / 57.457 ( Item-2)
Rs:
111113.13
Basic cost of radial gate hoist / tonne Rs: 2477887 / 15.440 ( Item-3)
Rs:
160484.92
Total cost of embedded parts / gates / hoists:
Total cost of embedded parts
88645.66 x 260
Rs:
23047871
Total cost of gates
111113.13 x 1460
Rs:
162225168
Total cost of hoists
160484.92 x 280
Rs:
44935779
Total Rs:
230208819

Cost of power supply arrangements including lighting and demand charges as percentage of

180

GATE / HOIST AND ALLIED WORKS

basic cost of embedded parts / gates / hoists works out to:

4602414.65 x 100 / 230208819
say
SECTION: GATE / HOIST & ALLIED WORKS.

:
:

YEAR: 2010-11

2.00
2.00
Annexure-1.b

ITEM: Provision for other Enabling works:

DATA:Stores / work shop / guarage / fuel depot / power supply arrangements / lighting / sheds for
plant and machinery are necessary both at main fabrication place and field erection place for
gate / hoist and allied works. Plant and machinery required for field erection works require
transportation / erection / dismantling / re-transportation to main work shop or else where.
The cost of enabling works at fabrication place is ignored as the aportioned cost is negligible
in view of long duration use of these enabling works.
This data rate is for other enabling works for erection / commissioning of gate / hoists works.
1 Store for boughtout items 100 sqm @ Rs: 4500.00 / sqm
Rs:
450000.00
2 General store 100 sqm @
Rs: 5250.00 / sqm
Rs:
525000.00
3 Work shop 100 sqm @
Rs: 5250.00 / sqm
Rs:
525000.00
4 Guarage 75 sqm @
Rs: 3750.00 / sqm
Rs:
281250.00
5 Sheds for machinery 150 sqm @
Rs: 3750.00 / sqm
Rs:
562500.00
6 Fuel depot 25 sqm @
Rs: 4500.00 / sqm
Rs:
112500.00
7 Site levelling / field offices etc
LS
Rs:
150000.00
8 Local haul roads / fensing store yard etc
LS
Rs:
150000.00
Total Rs:
2756250.00
Add interest for 1 years @
11%
Rs:
303187.50
Add for maintenance for 2 years @
2.00%
Rs:
55125.00
Less salvage value @ 25 % for ( 1 ) to ( 6 )
( - ) Rs:
-614062.50
Total( A ) Rs:
2500500.00
Transportation / Erection / Dismantling of plant & machinery for erection:
Bending machine / derric cranes / welding transformers / D.G. set / work shop equipments
are the major plant & machinery requiring erection and dismantling services at work site.
Capital cost of equipments for field erection works:
1 Stationery derric cranes 2 Nos
Rs:
1000000
2 Mobile crane 8 t 1 No
Rs:
1067000
Mobile crane 25 t 1 No
Rs:
16790000
3 Welding transformers 10 Nos
Rs:
353000
4 Truck 1 No ( exclusive transportation not considered )
Rs:
0
5 Bending machine 1 No.
Rs:
488600
6 D.G set 50 kVA 1 No.
Rs:
707500
7 Transformer 250 kVA 1 No.
Rs:
297000
8 Work shop equipments / fuel pump / Misc
LS
Rs:
150000
Total Rs:
20853100
Transportation to site for ( 1 ) to ( 8 ) @
1.50%
Rs:
312796.50
Erection cost for ( 5 ) to ( 8 ) @
6.00%
Rs:
98586.00
Total Rs:
411382.50
Add interest for 1 year @
11%
Rs:
45252.08
Add dismantling cost for ( 5 ) to ( 8 ) @
3.00%
Rs:
49293.00
Add transportation from site for ( 1 ) to ( 8 )
1.50%
Rs:
312796.50
Total( B ) Rs:
818724.08

Total cost of other enabling works

(A+B)
Approximate basic cost of gate / hoist works as per data in annexure-1:

181

Rs:

3319224

GATE / HOIST AND ALLIED WORKS

Total cost of embedded parts

Total cost of gates
Total cost of hoists

88645.66 x 260
111113.13 x 1460
160484.92 x 280

Rs:
Rs:
Rs:
Total Rs:

Cost of other enabling works as percentage of total basic cost:

3319224 x 100 / 230208819
say

182

:
:

23047871
162225168
44935779
230208819
1.44
1.40

GATE / HOIST AND ALLIED WORKS

ANNEXURE-2

GATES / HOIST WORKS

DETAILS OF
MATERIALS / CUTTING / WELDING

183

GATE / HOIST AND ALLIED WORKS

184

GATE / HOIST AND ALLIED WORKS

GATES AND HOISTS : REQUIREMENT OF MATERIALS SECTION: GATE / HOIST & ALLIED WORKS.

Item No.1

Item: Embedded parts for spillway radial gates:

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on embedded parts fabrication drawings of 15 m x 9.75 m radial gates provided
for Kodasalli dam spillway under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Sill beam / wall plates:

Flats 100x100x10 mm 152 Nos
Flats 100x250x10 mm 26 Nos
Anchor rods 12 dia 350 mm 152 Nos
Anchor rods 12 dia 350 mm 52 Nos
Sill beam ISMB 300 half 2820 mm 2 Nos
Sill beam ISMB 300 half 2400 mm 4 Nos
Anchor plate 80x200x10 mm 26 Nos
Anchor bolts 16 dia 180 mm 52 Nos
Stiffeners 60x135x10 mm 12 Nos
Stiffeners 60x135x10 mm 12 Nos
Stiffeners 125x125x10 mm 2 Nos
Stiffeners 125x125x10 mm 2 Nos
Anchor bolts 16 dia 190 mm 108 Nos
Anchor bolts 16 dia 430 mm 36 Nos
Seal base 190x200x10 mm 2 Nos
Seal base 130x200x10 mm 2 Nos
Seal seat SS 80x420x6 mm 2 Nos
Seal seat SS 100x2640x6 mm 2 Nos
Seal seat SS 100x2400x6 mm 4 Nos
Seal seat SS 100x1232x6 mm 16 Nos
Seal seat SS 100x1208x6 mm 2 Nos
Seal seat SS 100x350x6 mm 2 Nos
Cleats ISA 75x75x8 mm 80 mm 108 Nos
Wall plate base 360x1232x12 mm 16 Nos
Wall plate base 360x1365x12 mm 2 Nos
Stiffener 80x126x8 mm 16 Nos
Stiffener 80x1202x8 mm 16 Nos
Stiffener 80x1173x8 mm 2 Nos
Stiffener 80x1308x8 mm 2 Nos
Stiffener 70x222x8 mm 52 Nos
Stiffener 80x315x8 mm 2 Nos
Wall plate 350x360x12 mm 2 Nos
Contd

Weight
in kg
120.00
43.00
48.00
16.00
130.00
221.00
33.00
15.00
8.00
8.00
3.00
3.00
32.00
24.00
6.00
4.00
3.00
25.00
45.00
93.00
11.00
3.00
77.00
668.00
93.00
99.00
97.00
12.00
13.00
51.00
3.00
24.00

185

Gas cutting
length in m
15.2
9.1
1.8
0.6
5.6
9.6
2.1
--3.6
3.6
0.8
0.8
----0.8
0.7
1.0
5.5
10.0
21.3
2.6
0.9
16.2
25.5
3.5
1.3
1.3
0.2
0.2
3.6
0.2
1.4

Weld length
in m

SV
SV

SV
SV

SV

1.5
0.3
5.3
1.8
0.5
1.5
4.2
2.6
6.5
6.5
1.2
1.2
5.4
1.8
0.8
1.1
2.0
10.8
19.6
41.0
5.0
1.6
17.3
5.8
0.8
40.5
39.8
4.9
5.4
37.7
1.9
0.7

Number of
electrodes
15
3
53
18
5
15
42
26
65
65
12
12
54
18
10
13
20
108
196
410
50
16
173
70
10
405
398
49
54
377
19
8

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66

Weight
in kg

Contd
Splice plate 120x320x6 mm 10 Nos
18.00
Nuts / Washers 16 dia 392 Nos each
17.00
Bolts / Nuts / Washers 16 dia 55 mm 40
6.00
Anchors / Anchor girders / Yoke girders :
Anchor bars 275x8900x40 mm 8 Nos
6148.00
Anchor girder web 950xx2760x20 mm 2
823.00
Flange U / S 200x2760x20 mm 2 Nos
173.00
Flange D / S 350x2760x25 mm 2 Nos
379.00
Yoke girder web 1160x2440x20 mm 2 Nos
889.00
Flange U / S 1000x2440x28 mm 2 Nos
1073.00
Flange D / S 250x2440x20 mm 2 Nos
192.00
Stiffeners 150x950x12 mm 20 Nos
268.00
Stiffeners 150x200x10 mm 48 Nos
113.00
Stiffeners 475x1160x16 mm 8 Nos
554.00
Stiffeners 475x450x12 mm 24 Nos
483.00
Stiffeners 105x150x10 mm 8 Nos
10.00
Stiffeners 100x1160x12 mm 8 Nos
87.00
Stiffeners 425x1160x12 mm 4 Nos
186.00
Pad plates 380x430x20 mm 4 Nos
103.00
Bolts / Nuts 24 dia 16 Nos
9.00
Trunnion supports :
Thrust plates 700x731x20 mm 2 Nos
166.00
Stiffeners 110x288x12 mm 8 Nos
24.00
Stiffeners 120x700x12 mm 6 Nos
47.00
Cleats ISA 75x75x8 mm 80 mm 8 Nos
6.00
Base plate 650x940x20 mm 2 Nos
192.00
SS sliding plates 60x570x6 mm 6 Nos
10.00
Stiffeners 140x538x12 mm 6 Nos
43.00
Stiffeners 150x940x12 mm 4 Nos
53.00
Align plate 120x800x12 mm 4 Nos
36.00
Align rod 16 dia 180 mm 8 Nos
2.00
Nuts / Washers 16 dia 16 Nos each
2.00
Align plate 100x100x12 mm 8 Nos
8.00
Align rod 45 dia 1778 mm 8 Nos
178.00
Nuts / Washers 45 dia 24 Nos / 8 Nos
2.00
Align rod 12 dia 360 mm 8 Nos
3.00
Total :
14334.00
kg

ABSTRACT :
1. Structural steel :
Angles / Beams / Channels / Bars
Structural steel Plates / Flats
2. Alloy steel components :
Stainless steel plates / flats
3. Bolt / Nut / Washer :
MS Bolts / Nuts / Washers

Gas cutting
length in m

Weld length
in m

4.4
----73.4
7.4
9.4
9.7
7.2
10.3
8.8
32.0
21.6
18.7
29.4
3.2
0.8
8.3
3.2
--2.9
3.2
4.9
1.2
3.2
0.4
4.1
4.4
3.6
0.4
--1.6
1.0
--0.5
428.1
Rm

F16
F8
F8
F8
F8

Number of
electrodes

3.2
-----

32
-----

33.8
--11.0
11.0
--9.8
9.8
48.0
33.6
28.2
44.4
1.9
21.8
13.7
6.5
---

2400
--198
198
--176
176
480
336
282
444
19
218
137
65
---

--6.4
8.4
1.4
--7.6
8.1
7.5
6.4
0.4
--------0.3
600.0
Rm

--64
84
14
--76
81
75
64
4
--------3
8415
Nos

IS : 2062
: 679.00 kg
: 13356.00 kg
IS : 1570
: 190.00 kg
IS : 1363
: 109.00 kg

186

GATE / HOIST AND ALLIED WORKS

4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

:
:
:
:

SECTION: GATE / HOIST & ALLIED WORKS.

428.10 Rm
600.00 Rm
7539 Nos
876 Nos
Item No.2

Item: Spillway radial gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 15 m x 9.75 m radial gates provided for Kodasalli dam
spillway under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

Trunnion assembly :
Side plate(FS) 1177x1437x25 mm 2 Nos
Side plate(NS) 1177x1272x25 mm 2 Nos
Web plate 490x1119x14 mm 4 Nos
Web plate 490x969x12 mm 2 Nos
Hub 590 / 390 / 340 dia 680 mm 2 Nos
Stiffener 170x200x16 mm 6 Nos
Con. Plate 397x720x 25 mm 4 Nos
Con. Plate 260x720x 20 mm 2 Nos
Stiffener 100x200x10 mm 4 Nos
Stiffener 170x250x 10 mm 4 Nos
Stiffener 400x250x10 mm 2 Nos
Back strip 25x1119x6 mm 4 Nos
Back strip 25x962x6 mm 4 Nos
Back strip 25x432x6 mm 4 Nos
Back strip 25x460x6 mm 4 Nos
Bracket pl 725x745x36 mm 4 Nos
Plate 775x850x25 mm 2 Nos
Plate 610x850x20 mm 2 Nos
R / F plate 620 dia x 10 mm 2 Nos
Stiffener 160x716x12 mm 4 Nos
Stiffener 90x716x16 mm 6 Nos
Stiffener 60x200x16 mm 4 Nos
SS plate 40x555x6 mm 6 Nos
Bush 330/390/620 dia 2 Nos
Pin 330 dia x 815 mm 2 Nos
Brass washers 590 dia x5 mm 2 Nos
Keeper pl 120x530x20 mm 2 Nos
Hex screws 24 dia x50 mm 4 Nos
Contd

Weight
in kg
664.00
588.00
241.00
90.00
1865.00
26.00
224.00
59.00
6.00
13.00
16.00
5.00
5.00
2.00
2.00
610.00
259.00
163.00
47.00
43.00
49.00
6.00
6.00
1128.00
1094.00
21.00
20.00
1.00

187

Gas cutting
length in m

Weld length
in m

6.2 F16
5.9 F16
9.0
4.9
--2.3
5.0
2.0
1.2
1.7
1.3
0.1
0.1
0.1
0.1
11.8 F16
3.3
3.0
6.0
3.5
0.6
0.3
0.3
------0.3
---

2.0
2.0
23.8
10.7
--4.5
----2.4
3.4
3.6
4.5
3.9
1.8
1.9
12.0
----4.0
8.3
10.8
2.1
6.7
-----------

Number of
electrodes
142
142
238
107
--45
----24
34
36
45
39
18
18
852
----40
83
108
21
67
-----------

GATE / HOIST AND ALLIED WORKS

Sl No. DESCRIPTION OF MATERIALS

29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72

Contd
Plate washer 100x100x25 mm 8 Nos
Tie holder 390x500x32 mm 2 Nos
Stiffener 230x515x16 mm 2 Nos
Stiffener 165x515x16 mm 2 Nos
Stiffener 130x515x16 mm 2 Nos
R/F plate 650 dia 10 mm 2 Nos
Trunnion tie beam :
ISMC-300 : 6652 mm 2 Nos
ISMC-300 : 8652 mm 2 Nos
Plate 160x6302x10 mm 2 Nos
Plate 160x8302x10 mm 2 Nos
Plate 240x300x8 mm 4 Nos
Plate 160x700x12 mm 4 Nos
Plate 55x300x12 mm 4 Nos
Plate 240x370x12 mm 4 Nos
Bolts 22 dia x 100 mm 40 Nos
Sector arms and bracings :
Web plate 500x9716x12 mm 2 Nos
Web plate 500x9766x10 mm 2 Mos
Web plate 516x10286x10 mm 2 Nos
Flange plate 360x9556x20 mm 2 Nos
Flange plate 340x9606x20 mm 2 Nos
Flange plate 180x10126x12 mm 2 Nos
Flange plate 360x9723x20 mm 2 Nos
Flange plate 340x9773x20 mm 2 Nos
Flange plate 180x10293x12 mm 2 Nos
Pad plate 360x760x25 mm 2 Nos
Pad plate 340x760x25 mm 2 Nos
Pad plate 210x750x20 mm 2 Nos
Pad plate 370x690x25 mm 2 Nos
Pad plate 350x690x25 mm 2 Nos
Pad plate 220x690x20 mm 2 Nos
Stiffener 150x250x10 mm 8 Nos
Stiffener 90x200x10 mm 4 Nos
Stiffener 80x150x10 mm 6 Nos
Stiffener 128x150x10 mm 6 Nos
Bracing L 100x100x6 - 3530 mm 4 Nos
Bracing L 100x100x6 - 3776 mm 4 Nos
Bracing L 75x75x6 - 2642 mm 4 Nos
Bracing L 75x75x6 - 2995 mm 4 Nos
Bracing L 75x75x6 - 1714 mm 4 Nos
Bracing L 75x75x6 - 2161 mm 4 Nos
Bracing L 75x75x6 - 786 mm 4 Nos
Bracing L 100x100x6 - 2762 mm 4 Nos
Bracing L 100x100x6 - 3175 mm 4 Nos
Bracing L 75x75x6 - 2010 mm 4 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

Weight
in kg
16.00
98.00
60.00
21.00
17.00
6.00

Gas cutting
length in m

Weld length
in m

1.6
2.6 F16
3.0
1.5
1.3
6.0

--4.0
7.8
5.5
5.2
4.0

Number of
electrodes
--284
78
55
52
40

483.00
628.00
158.00
196.00
18.00
42.00
6.00
33.00
20.00

1.2
1.2
12.9
16.9
2.2
6.7
1.5
2.5
---

--2.4
25.5
33.6
4.3
6.2
2.9
4.9
---

---

915.00
767.00
833.00
1080.00
1026.00
344.00
1099.00
1043.00
349.00
107.00
101.00
49.00
100.00
95.00
48.00
24.00
6.00
6.00
9.00
130.00
139.00
72.00
81.00
47.00
59.00
21.00
102.00
117.00
55.00

20.5
20.5
21.6
19.9
19.9
20.6
20.2
20.3
21.0
2.3
2.2
2.0
2.2
2.1
1.8
3.2
1.2
1.4
1.7
0.8
0.8
0.6
0.6
0.6
0.6
0.6
0.8
0.8
0.6

------39.7
39.7
41.3
40.4
40.5
41.9
5.0
5.0
5.0
4.8
4.8
4.8
6.4
2.3
2.8
2.8
4.0
4.0
3.5
3.5
3.5
3.5
3.5
4.0
4.0
3.5

------1112
1112
413
1131
1134
419
140
140
140
134
134
134
64
23
28
28
40
40
35
35
35
35
35
40
40
35

Weight

188

Gas cutting

F10
F10
F10
F10
F10
F10
F10
F10
F10
F10

Weld length

24
255
336
43
62
29
49
---

Number of

GATE / HOIST AND ALLIED WORKS

in kg
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117

Contd
Bracing L 75x75x6 - 2534 mm 4 Nos
Bracing L 75x75x6 - 1258 mm 4 Nos
Bracing L 75x75x6 - 1810 mm 4 Nos
Bracing L 75x75x6 - 496 mm 4 Nos
Gusset pl 160x220x8 mm 8 Nos
Gusset pl 160x280x8 mm 4 Nos
Gusset pl 160x300x8 mm 4 Nos
Gusset pl 160x360x8 mm 4 Nos
Gusset pl 170x410x8 mm 4 Nos
Gusset pl 170x430x8 mm 4 Nos
Gusset pl 170x520x8 mm 4 Nos
Gusset pl 170x500x8 mm 4 Nos
Gusset pl 160x200x8 mm 8 Nos
Gusset pl 160x160x8 mm 8 Nos
Gusset pl 160x270x8 mm 8 Nos
Gusset pl 170x350x8 mm 4 Nos
Gusset pl 170x430x8 mm 4 Nos
Gusset pl 170x540x8 mm 4 Nos
Stiffener 40x450x8 mm 118 Nos
Bolts 22 dia x 75 mm Nos
Bolts 22 dia x 80 mm
Bolts 27 dia x 100 mm
Bolts 24 dia x 90 mm
Horizontal girders and bracings :
Web plate 1200x14840x10 mm 1 No.
Flange plate 450x14840x20 mm 1 No.
Flange plate 340x14938x20 mm 1 No.
Flange plate 370x2750x10 mm 2 Nos
Bracket 700x1085x20 mm 2 Nos
Bracket 700x1200x20 mm 2 Nos
Stiffener 200x900x12 mm 4 Nos
Stiffener 428x1300x10 mm 2 Nos
Stiffener 125x1200x10 mm 6 Nos
Stiffener 155x1260x20 mm 8 Nos
Stiffener 150x300x10 mm 12 Nos
Web plate 1200x14840x10 mm 1 No.
Flange plate 380x14840x20 mm 1 No
Flange plate 320x13122x20 mm 1 No.
Flange plate 320x1000x20 mm 2 Nos
Flange plate 350x2752x10 mm 2 Nos
Stiffener 145x1200x10 mm 6 Nos
Stiffener 145x1260x20 mm 8 Nos
Stiffener 100x700x10 mm 4 Nos
Stiffener 100x950x10 mm 4 Nos
Web plate 800x14840x10 mm 1 No.
Flange plate 300x14840x16 mm 1 No.
Contd

Sl No. DESCRIPTION OF MATERIALS

length in m

69.00
34.00
49.00
13.00
18.00
11.00
12.00
14.00
18.00
18.00
22.00
21.00
16.00
13.00
22.00
15.00
18.00
23.00
133.00
7.00
17.00
18.00
12.00

0.6
0.6
0.6
0.6
4.3
1.8
10.9
2.1
2.4
2.4
2.8
2.7
2.9
2.6
1.8
2.1
2.4
2.9
4.7
---------

1398.00
1048.00
797.00
159.00
238.00
264.00
68.00
87.00
70.00
245.00
42.00
1398.00
885.00
659.00
100.00
151.00
82.00
229.00
22.00
30.00
932.00
559.00

4.0
15.3
15.3
6.3
5.0
5.4
4.4
3.5
8.0
11.3
5.4
4.0
15.2
13.5
2.7
6.2
8.1
11.3
3.2
4.2
4.0
15.2

Weight
in kg

189

Gas cutting
length in m

in m

F10
F10
F10
F10

F10
F10
F10

F10

electrodes
3.5
3.5
3.5
3.5
3.5
2.3
2.4
2.9
3.3
3.4
4.1
4.0
3.2
2.5
4.3
2.8
3.4
4.3
35.4
---------

35
35
35
35
35
23
24
29
33
34
41
40
32
25
43
28
34
43
354
---------

--29.7
29.9
12.4
6.0
6.0
8.8
2.6
17.4
25.1
10.8
--29.7
26.3
4.7
12.4
17.9
24.8
7.2
9.2
--29.7

--832
837
124
168
168
88
26
174
251
108
--832
736
132
124
179
248
72
92
--832

Weld length
in m

Number of
electrodes

GATE / HOIST AND ALLIED WORKS

118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162

Contd
Flange plate 240x12888x16 mm 1 No.
Flange plate 240x1000x16 mm 2 Nos
Flange plate 280x2280x10 mm 2 Nos
Stiffener 115x800x10 mm 6 Nos
Stiffener 115x840x16 mm 8 Nos
Stiffener 120x895x10 mm 2 Nos
Stiffener 120x1020x10 mm 2 Nos
Stiffener 100x600x10 mm 4 Nos
Stiffener 300x300x10 mm 4 Nos
Bracing L 110x110x8 - 4560 mm 2 Nos
Bracing L 110x110x8 - 2360 mm 2 Nos
Bracing L 110x110x8 - 2041 mm 2 Nos
Bracing L 110x110x8 - 3879 mm 2 Nos
Bracing L 110x110x8 - 1968 mm 2 Nos
Bracing L 110x110x8 - 1608 mm 2 Nos
Bracing L 130x130x8 - 5575 mm 2 Nos
Bracing L 130x130x8 - 2798 mm 2 Nos
Bracing L 130x130x8 - 2638 mm 2 Nos
Bracing L 130x130x8 - 4968 mm 2 Nos
Bracing L 130x130x8 - 2395 mm 2 Nos
Bracing L 130x130x8 - 2255 mm 2 Nos
Bracing L 110x110x8 - 3210 mm 5 Nos
Bracing L 110x110x8 - 3970 mm 5 Nos
Bracing L 75x75x8 - 1200 mm 5 Nos
Bracing L 75x75x8 - 1986 mm 10 Nos
Bracing L 75x75x8 - 1100 mm 5 Nos
Bracing L 75x75x8 - 2390 mm 10 Nos
Gusset pl 180x500x10 mm 5 Nos
Gusset pl 180x440x10 mm 5 Nos
Gusset pl 180x570x10 mm 2 Nos
Gusset pl 200x700x10 mm 1 No.
Gusset pl 210x700x10 mm 2 Nos
Gusset pl 180x730x10 mm 2 Nos
Gusset pl 230x420x10 mm 2 Nos
Gusset pl 230x400x10 mm 2 Nos
Gusset pl 230x330x10 mm 2 Nos
Gusset pl 230x460x10 mm 2 Nos
Gusset pl 240x460x10 mm 2 Nos
Gusset pl 200x500x10 mm 4 Nos
Gusset pl 220x580x10 mm 4 Nos
Skin plate and stiffeners :
Skin plate 2980x1800x12 mm 2 Nos
Skin plate 2100x1600x12 mm 2 Nos
Skin plate 2400x1800x12 mm 2 Nos
Skin plate 2980x8415x10 mm 2 Nos
Skin plate 2100x9076x10 mm 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

389.00
60.00
100.00
43.00
97.00
17.00
19.00
19.00
28.00
122.00
63.00
54.00
104.00
53.00
43.00
177.00
88.00
83.00
158.00
76.00
72.00
215.00
266.00
53.00
177.00
49.00
213.00
35.00
31.00
16.00
11.00
23.00
21.00
15.00
15.00
12.00
17.00
17.00
31.00
40.00
1011.00
633.00
814.00
3937.00
2992.00

Weight
in kg

Contd

190

13.2 F10
2.5 F10
5.1
5.5
7.7
2.1
2.3
2.8
2.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1.2
1.2
0.8
1.5
0.8
1.5
3.4
3.1
1.5
0.9
1.8
1.9
1.3
1.3
1.2
1.5
1.6
3.0
3.4
6.0
4.2
4.8
6.0
4.2

Gas cutting
length in m

25.8
4.5
10.3
12.4
17.1
4.6
5.0
6.4
4.8
1.4
1.4
1.4
1.4
1.4
1.4
1.8
1.8
1.8
1.8
1.8
1.8
3.5
3.5
2.5
5.0
2.5
5.0
2.5
2.2
1.2
0.7
1.4
1.5
0.9
0.9
0.7
0.9
0.9
2.4
2.8

722
126
103
124
171
46
50
64
48
14
14
14
14
14
14
18
18
18
18
18
18
35
35
25
50
25
50
25
22
12
7
14
15
9
9
7
9
9
24
28

8.9
6.8
7.7
19.6
18.9

89
68
77
196
189

Weld length
in m

Number of
electrodes

GATE / HOIST AND ALLIED WORKS

163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194

Skin plate 2400x8876x10 mm 2 Nos

3345.00
Stiffener 1/2 ISMB 350-10155 mm 14 Nos
3725.00
Stiffener 1/2 ISMB 350-10646 mm 22 Nos
6136.00
Web plate 158x10215x10 mm 2 Nos
253.00
Flange 100x10015x12 mm 2 Nos
189.00
Seal base 25x2980x16 mm 2 Nos
19.00
Seal base 25x2100x16 mm 2 Nos
13.00
Seal base 25x2400x16 mm 2 Nos
15.00
Back strip 40x10215x6 mm 5 Nos
96.00
Stiffener 60x160x8 mm 204 Nos
123.00
Stiffener 80x158x8 mm 6 Nos
5.00
Diaphragm 170x391x10 mm 6 Nos
31.00
End shields :
Skin plate 2200x3010x10 mm 2 Nos
1040.00
Stiffener L 150x75x8 - 2400 mm 16 Nos
525.00
Shield plate 150 / 715x2300x8mm 2 Nos
125.00
Stiffener L 65x65x6 - 1350 mm 6 Nos
470.00
Stiffener L 65x65x6 - 3450 mm 2 Nos
400.00
Guide rollers 4 Nos
Plates for guide roller assembly
48.00
Guide roller 4 Nos
30.00
Bronze bush 4 Nos
6.00
Pins 4 Nos
4.00
Bolt/Nut/Washer
2.00
Seal assembly :
Bottom seal 100x15000x20 mm 1 No.
--Side seal 12110x20 mm 2 Nos
--Seal clamp 75x1984x16 mm 2 Nos
37.00
Seal clamp 75x1998x16 mm 4 Nos
75.00
Seal clamp 75x1398x16 mm 2 Nos
26.00
Seal clamp 60x1969x16 mm 2 Nos
30.00
Seal clamp 60x1998x16 mm 10 Nos
151.00
Lock plate 30x120x27 mm 24 Nos
18.00
GI Bolts 16 dia x 70 mm 388 Nos
67.00
GI Washers 16 dia 388 Nos
9.00
Total :
57457.00
kg

ABSTRACT :
1. Structural steel :
Angles / Beams / Channels / Bars
Plates / Flats
2. Cast steel components :
Trunnion hub / Guide roller
3. Alloy steel components :
SS plates / Flats
Pins

4. Alluminium / Bronze alloy components :

Trunnion & Guide roller bush
5. Bolt / Nut / Washer
GI Bolts / Nuts / Washers

4.8
71.0
117.0
20.8
0.2
0.1
0.1
0.1
0.2
12.3
0.5
3.4

19.1
284.0
468.4
40.9
20.0
11.9
8.4
9.6
102.0
114.2
3.8
8.8

191
2840
4684
409
200
119
84
96
1020
1142
38
88

5.0
3.6
6.9
0.8
0.3

6.0
6.4
11.8
16.2
1.6

60
64
118
162
16

5.2
---------

2.9
---------

----0.2
0.3
0.2
0.1
0.6
3.6
----927.5
Rm

--------------------2293.7
Rm

29
----------------------------31038
Nos

IS : 2062
: 15421.00 kg
: 37729.00 kg
IS : 1030
: 1895.00 kg
IS : 1570
: 6.00 kg
: 1098.00 kg

IS : 305
: 1155.00 kg
IS :1363
: 76.00 kg

191

GATE / HOIST AND ALLIED WORKS

MS Bolts / Nuts / Washers / Screws

6. Rubber seals :
IS : 11855
Bottom seal
Side seals
7. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

: 77.00 kg
: 15.00 Rm
: 24.22 Rm
: 927.50 Rm
: 2293.70 Rm
: 31038 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.3

Item

Rope drum hoist for spillway radial gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 90 t capacity rope drum hoist provided for operating
15 m x 9.75 m radial gates of Kodasalli dam under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Embedments :
Anchor bars 25 dia x 1670 mm 24 Nos
Template 180x1290x12 mm 4 Nos
Anchor plate 180x220x20 mm 4 Nos
Anchor plate 100x180x20 mm 4 Nos
Anchor bars 20 dia x 490 mm 4 Nos
Washers & Nuts for anchor bars
Bolts / Washers / Nuts 20 dia 4 Nos
Pack plate 180x180x6 mm 1 No.
Hoist supporting structure :
Girder ISMB-450 x 2950 mm 4 Nos
Girder ISMB-300 x 1670 mm 4 Nos
Girder ISMB-300 x 1230 mm 2 Nos
Bracing L 75x75x8 - 1780 mm 2 Nos
Bracing L 75x75x8 - 1650 mm 6 Nos
Bracing L 90x90x8 - 2130 mm 2 Nos
Bracing L 90x90x8 - 1020 mm 2 Nos
Bracing L 90x90x8 - 970 mm 2 Nos
Cleats L 75x75x10 - 220 mm 24 Nos
Stiffener 60x280x10 mm 4 Nos
Stiffener 65x424x12 mm 48 Nos
Stiffener 65x137x12 mm 8 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

21
22

Weight
in kg
154.00
44.00
25.00
11.00
5.00
8.00
1.00
2.00
854.00
295.00
109.00
32.00
88.00
46.00
22.00
21.00
58.00
5.00
125.00
7.00

Weight
in kg

Contd
R / F plate 180x300x16 mm 4 Nos
R / F plate 250x250x16 mm 4 Nos

26.00
31.00

192

Gas cutting
length in m

Weld length
in m

0.6
5.9
1.6 F10
0.7 F10
0.1
------3.0
2.4
1.2
0.3
0.9
0.4
0.4
0.4
3.6
0.3
23.5
1.6

Gas cutting
length in m

----1.2
0.6
---------

-----

------0.6
2.7
1.2
1.2
1.2
17.8
3.2
53.2
4.3

-------

Weld length
in m

1.9 F10
2.0 F10

Number of
electrodes

3.5
4.0

34
17
---------

6
27
12
12
12
178
32
532
43

Number of
electrodes
98
112

GATE / HOIST AND ALLIED WORKS

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

Gusset plate 170x430x10 mm 2 Nos

Gusset plate 150x230x8 mm 8 Nos
Pulley supporting structure :
Girder ISMB-500 - 2040 mm 4 Nos
Flange 500x750x20 mm 4 Nos
Diaphragm 590x488x12 mm 2 Nos
Stiffener 80x476x12 mm 18 Nos
Stiffener 120x510x12 mm 18 Nos
Diaphragm 545x590x36 mm 2 Nos
Diaphragm 590x769x20 mm 2 Nos
R / F plate 200 dia x 16 mm 4 Nos
Pin 190 dia x 800 mm 2 Nos
Nuts 130 dia 4 Nos
Washers 250/132 dia x 10 mm 2 Nos
Washers 250/120 dia x 10 mm 2 Nos
Pin 170 dia x 534 mm 2 Nos
Keeper pl 60x250x16 mm 4 Nos
Washer 280/172 dia x16 mm 2 Nos
Washer 250/172 dia x 2 mm 2 Nos
Washer 280/172 dia x 2 mm 4 Nos
Plate 200x750x16 mm 2 Nos
Plate 380x750x16 mm 2 Nos
Plate 425x1220x10 mm 4 Nos
Drive stool :
Pad plate 340x340x12 mm 1 No.
Pad plate 220x620x12 mm 1 No.
Pad plate 430x620x12 mm 1 No.
Pad plate 260x400x12 mm 1 No.
Web plate 259x1890x8 mm 2 Nos
Flange 90 x 1890x12 mm 2 Nos
Stiffener 60x251x8 mm 2 Nos
Stiffener 192x251x8 mm 1 No.
Stiffener 177x200x8 mm 2 Nos
Stiffener 177x192x8 mm 1 No.
Stiffener 100x259x8 mm 4 Nos
Stiffener 192x259x8 mm 2 Nos
Stiffener 50x136x8 mm 4 Nos
Stiffener 136x192x8 mm 2 Nos
Shim plates 340x340x2/2/1 mm 1 each
Shim plate 220x620x2/2/1 mm 1 each
Shim plate 430x620x2/2/1 mm 1 each
Bolts / Washers / Nuts
Gear box :
Web plate 532x2358x10 mm 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

64
65
66

Contd
Web plate 532x410x10 mm 2 Nos
Web plate 532x1178x10 mm 2 Nos
Web plate 532x1230x10 mm 2 Nos

12.00
17.00
709.00
236.00
54.00
65.00
104.00
182.00
141.00
20.00
356.00
1.00
6.00
4.00
190.00
8.00
10.00
2.00
5.00
38.00
72.00
163.00

2.0
3.0

1.0
4.3

4.0
4.8
2.2
1.5
11.4
2.3 F10
2.7 F10
2.5 F10
----2.4
2.6
--0.3
2.9
2.6
2.9
1.9
2.3
6.6

--7.8
6.3
25.0
27.0
6.4
6.4
2.5
------------------1.8
1.8
6.6

11.00
13.00
25.00
16.00
60.00
31.00
2.00
3.00
8.00
4.00
7.00
6.00
2.00
3.00
5.00
5.00
10.00
6.00

0.7
0.8
1.1
0.7
2.5
4.0
0.1
0.5
0.8
0.4
1.4
0.9
0.2
0.7
---------

1.4
0.9
2.5
1.0
--7.6
1.5
1.3
1.8
1.1
3.4
2.9
1.9
1.9
---------

196.00

5.8

9.5

Weight
in kg
34.00
98.00
102.00

193

Gas cutting
length in m
1.9
3.5
3.5

Weld length
in m
1.6
4.7
4.9

10
43
--78
63
250
270
179
179
70
------------------18
18
66
14
9
25
10
--76
15
13
18
11
34
29
19
19
--------95

Number of
electrodes
16
47
49

GATE / HOIST AND ALLIED WORKS

67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106

Web plate 532x1300x10 mm 2 Nos

Web plate 532x1230x10 mm 2 Nos
Flange pl 140x2358x16 mm 2 Nos
Flange pl 140x416x16 mm 2 Nos
Flange pl 140x1178x16 mm 2 Nos
Flange pl 140x670x16 mm 2 Nos
Flange pl 140x1300x16 mm 2 Nos
Flange pl 100x1230x16 mm 2 Nos
Flange pl 150x2238x12 mm 2 Nos
Flange pl 150x370x12 mm 2 Nos
Flange pl 150x1058x12 mm 2 Nos
Flange pl 150x1280x12 mm 2 Nos
Flange pl 150x1190x12 mm 2 Nos
Drum support 400x570x20 mm 4 Nos
Pad plate 100x380x45 mm 4 Nos
Pad plate 120x430x10 mm 4 Nos
Stiffener 140x240x10 mm 8 Nos
Stiffener 140x532x10 mm 8 Nos
Stiffener 100x532x10 mm 24 Nos
Stiffener 200x200x8 mm 12 Nos
Flange pl 100x180x12 mm 2 Nos
Flange pl 100x600x10 mm 2 Nos
Bolts / Nuts / Washers
Floating shaft :
Pipe 300 dia x 6671 mm 2 Nos
Flange pl 440/325 dia x 25 mm 4 Nos
Plate 440 dia x 14 mm 1 No.
Stiffeners 55x100x10 mm 24 Nos
Plate 300 dia x 8 mm 2 Nos
Bolts / Nuts / Washers
Gear box coupling :
Plate 440/153 dia x 25 mm 2 Nos
Hub 150 dia x 83 mm 2 Nos
Stiffener 60x140x10 mm 12 Nos
Other components :
Plummer blocks for drums 4 Nos
Bronze bush for plummers 4 Nos
Bolts / Nuts / Washers
Plummer blocks for gears 4 Nos
Bronze bush for plummers 4 Nos
Bolts / Nuts / Washers
Pulleys 720 PCD 6 Nos
Bush for pulleys 6 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

107
108
109
110

Contd
Roap drums 290 dia x 1170 mm 2 Nos
Shafts for drums / pinions
Gears
Pinions

108.00
102.00
82.00
14.00
42.00
24.00
46.00
44.00
66.00
10.00
30.00
36.00
68.00
144.00
56.00
16.00
22.00
40.00
100.00
30.00
4.00
1.00
10.00

3.7
3.5
5.0
1.1
2.6
1.6
2.9
2.5
4.8
0.8
2.4
2.9
5.4
4.5 F10
0.4 F16
2.2
3.0
5.4
2.4
4.8
0.2
0.2
---

5.2
4.7
9.4
1.6
4.7
2.7
5.2
4.9
9.3
1.5
4.3
5.2
10.0
4.0
3.9
4.4
8.3
13.0
35.2
14.4
0.7
2.4
---

52
47
94
16
47
27
52
49
93
15
43
52
100
112
109
44
83
130
352
144
7
24
---

983.00
54.00
17.00
10.00
9.00
13.00

--9.6 F16
1.4
3.8
2.0
---

--4.0
--3.8
2.0
---

--284
--38
20
---

54.00
20.00
8.00

3.7 F10
--0.7

1.9
--4.8

---

-----------------

-----------------

-----------------

Gas cutting
length in m

Weld length
in m

Number of
electrodes

---------

---------

-------

192.00
32.00
12.00
110.00
28.00
7.00
1080.00
84.00

Weight
in kg
2370.00
557.00
1310.00
218.00

194

19
48

GATE / HOIST AND ALLIED WORKS

111
112
113
114
115
116
117
118
119
120
121

Covers for gear and drive units :

ISA 45x45x5 mm
Plates / Flats
Round bars
Bolt/Nut/Washers
Other components :
Manual operation assembly
Gate position indicator
Wire rope 36 mm dia
Elecon gear units
Electric motor 20 hp 1 No.
Ele-magnetic brake
Bolts / Nuts / Washers for above
Total :

ABSTRACT :
1. Structural steel :
Angles / Beams / Channels / Bars
Plates / Flats
2. Cast steel components :
Rope drums 2 Nos / Gears 4 Nos
Pinions
Pulleys 720 PCD 6 Nos
Plummer blocks / Hubs
3. Alloy steel steel components :
Shafts
Pins
4. Alluminium/ Bronze alloy components :
Bearings / Bush
Bolt / Nut / Washers
MS Bolts / Nuts / Washers
5. Wire rope :
36 mm dia 6 / 37 construction 2 Nos
6. Other components :
Manual operating system
Elecon gears
Electric motor 20 hp
Gate position indicator
Ele-magnetic brake
MS pipe 300 mm dia
7. Other details :
Length of cutting

100.00
250.00
15.00
10.00

4.0
16.0
0.1
---

4.0
20.0
0.5
---

124.00
25.00
448.00
1000.00
150.00
29.00
15.00
15440.00
kg

10.0
------------254.6
Rm

10.0
------------447.2
Rm

40
200
5
--100
------------5304
Nos

IS : 2062
: 2508.00 kg
: 3543.00 kg
IS : 1030
:
:
:
:

3680.00 kg
218.00 kg
1080.00 kg
322.00 kg

IS : 1570
: 557.00 kg
: 546.00 kg
IS : 305
: 144.00 kg
IS : 1363
: 83.00 kg
IS : 2266
: 100 Rm
:
:
:
:
:
:

1 No.
2 Nos
1 No.
1 No.
1 No.
13.32 Rm

: 254.60 Rm

Length of welding
Number of electrodes ( for structural steel )

: 447.20 Rm
: 5304 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.4

Item: Foot bridge ( catwalk ) at spillway trunnion level :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of 15 m clear span and 1 m wide catwalk provided for

195

GATE / HOIST AND ALLIED WORKS

Alamatti dam spillway under Upper Krishna Project in Karnataka.

2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6
7
8
9
10

ISMB 500 x 17900 mm 2 Nos

ISMB 200 x 990 mm 15 Nos
ISA 75x75x8 x 150 mm 60 Nos
ISA 75x75x8 x 17900 mm 2 Nos
ISA 75x75x8 x 1000 mm 30 Nos
Chequered pl 990 x 17900 mm 1 No.
32 dia pipe 17900 mm 4 Nos
Plate 300x300x12 mm 8 Nos
Plate 250x400x12 mm 4 Nos
Bolt/Nut/Washer 20 dia x 60 mm 16 Nos
Total :

Weight Gas cutting

Weld length
in kg
length in m
in m
3111.00
5.2
2.0
377.00
10.0
6.0
80.00
9.0
36.0
319.00
1.0
72.0
267.00
4.5
4.5
835.00
20.0 F3
20.0
225.00
----68.00
5.0
5.0
28.00
2.5
5.2
8.00
----5318.00
57.2
150.7
kg
Rm
Rm

ABSTRACT :
1. Structural steel :
IS : 2062
Angles / Beams / Channels / Bars
Structural steel plates / flats
2. Chequered plates
3. Bolts / Nuts / Washers :
IS : 1363
MS Bolts / Nuts / Washers
4. Other components :
MS pipes 32 mm dia
5. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )

Number of
electrodes
20
60
360
720
45
80
--50
52
--1387
Nos

: 4154.00 kg
: 96.00 kg
: 835.00 kg
: 8.00 kg
: 71.60 Rm
: 57.2 Rm
: 150.7 Rm
: 1387 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.5

Item: Embedded parts for spillway stoplog gate :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on embedded parts fabrication drawings of stoplog gates provided Kodasalli dam
spillway under Kali Stage-II Project in Karnataka.

2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard welding tables.
Sl No. DESCRIPTION OF MATERIALS

Weight
in kg

First stage anchors :

196

Gas cutting
length in m

Weld length
in m

Number of
electrodes

GATE / HOIST AND ALLIED WORKS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

Anchor plate 80x280x10 mm 36 Nos

Anchor bars dia 12 x 360 mm 72 Nos
Anchor plate 80x220x10 mm 70 Nos
Anchor bars dia 12 x 360 mm 140 Nos
Anchor plate 250x250x12 mm 3 Nos
Anchor bars dia 12 x 360 mm 6 Nos
Embedded parts :
SS plate 100x2400x6 mm 4 Nos
SS plate 100x2900x6 mm 2 Nos
SS plate 100x2300x6 mm 2 Nos
SS plate 120x2400x12 mm 4 Nos
SS plate 120x2900x12 mm 2 Nos
SS plate 120x2700x12 mm 2 Nos
Track plate 180x2400x32 mm 4 Nos
Track plate 180x2900x28 mm 2 Nos
Track plate 180x2800x28 mm 2 Nos
Tr Angle 150x75x8 x 2400 mm 4 Nos
Tr Angle 150x75x8 x 2900 mm 2 Nos
Tr Angle 150x75x8 x 2400 mm 2 Nos
Stiffener 70x120x8 mm 36 Nos
Stiffener 85x312x8 mm 24 Nos
Cleat ISA 75x75x8 x 100 mm 72 Nos
SS plate 100x2160x6 mm 2 Nos
SS plate 100x2650x6 mm 4 Nos
Sill beam flange 130x2600x12 mm 2 Nos
Sill beam flange 130x2650x12 mm 4 Nos
Sill beam web 150x2600x10 mm 2 Nos
Sill beam web 150x2650x10 mm 4 Nos
Stiffener 60x150x8 mm 12 Nos
Stiffener 60x180x8 mm 12 Nos
Anchor plate 80x200x10 mm 30 Nos
SS plate 112x175x6 mm 2 Nos
Guide plate 140x2625x16 mm 6 Nos
Anchor plate 100x220x12 mm 42 Nos
Anchor bolt dia 16 x 200 mm 144 Nos
Anchor bolt dia 16 x 185 mm 144 Nos
Nuts / Washers dia 16 mm 576 each
Anchor plate 40x250x6 mm 24 Nos
Guide plate 140x3225x16 mm 2 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

39
40
41
42
43
44

63.00
26.00
97.00
50.00
18.00
2.00

2.9
0.9
5.6
1.7
1.5
0.1

45.00
27.00
22.00
108.00
66.00
61.00
434.00
230.00
222.00
132.00
79.00
66.00
19.00
40.00
64.00
20.00
50.00
64.00
130.00
61.00
125.00
7.00
8.00
38.00
2.00
277.00
87.00
46.00
42.00
24.00
11.00
113.00

0.4
0.2
0.2
10.1
6.0
5.6
10.3
6.2
6.0
0.9
0.5
0.5
2.5
9.5
10.8
0.2
0.4
5.5
11.1
5.5
11.2
0.7
0.7
3.0
0.6
16.6
4.2
2.3
2.3
--2.4
6.7

Weight
in kg

Contd
Dogging set :
Bearing pl 150x200x25 mm 2 Nos
Anchors 60x250x10 mm 4 Nos
Diaphragm pl 596x790x12 mm 2 Nos
Beam 150x750x36 mm 2 Nos
R / F plates 130x290x16 mm 4 Nos
Guide plate 140x220x25 mm 2 Nos

12.00
5.00
89.00
64.00
19.00
12.00

197

Gas cutting
length in m

--2.7
--5.3
--0.2
F4
F4
F4
F8
F8
F8
DV
DV
DV

F4
F4
DV
DV

F4
DV

DV

19.6
11.8
9.4
19.7
11.8
11.1
0.8
0.4
0.4
20.1
12.1
10.0
18.7
18.6
14.4
8.9
22.0
0.5
1.0
11.0
22.4
5.1
5.1
6.0
1.2
1.7
8.4
7.3
7.3
--3.6
0.5

Weld length
in m

0.7
0.3
2.8
0.9
1.7
0.7 SV

--0.5
1.2
--1.0
0.5

--27
--53
--2
88
53
42
355
212
200
53
21
21
201
121
100
187
186
144
40
99
6
12
110
224
51
51
60
6
33
84
73
73
--36
9

Number of
electrodes

--5
12
--10
6

GATE / HOIST AND ALLIED WORKS

45

Handle / stopper
Total :

2.00
3179.00
kg

--162.9
Rm

0.2
302.5
Rm

ABSTRACT :
1. Structural steel :
IS : 2062
Angles / Beams / Channels / Bars
Plates / Flats
2. Alloy steel components :
IS : 1570
SS plates for wheel track
SS plates for seal seat
3. Bolts / Nuts / Washers :
IS : 1363
MS Bolts / Nuts / Washers
4. Other details :
Length of cutting
Length of welding
Number of electrodes ( for structural steel )
Number of electrodes ( for stainless steel )

2
3068
Nos

: 421.00 kg
: 2245.00 kg
: 235.00 kg
: 166.00 kg
: 112.00 kg
:
:
:
:

SECTION: GATE / HOIST & ALLIED WORKS.

163.00 Rm
303.00 Rm
1973 Nos
1095 Nos
Item No.6

Item: Spillway stoplog gate elements :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of stoplog gate elements provided Kodasalli dam spillway
under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Data for 1 element ( size 15 m x 1.2 m ) : 8 elements considered.
Sl No. DESCRIPTION OF MATERIALS

1
2
3
4

Gate leaf :
Skin plate 1200x15620x16 mm 1 No.
Stiffener 80x790x10 mm 36 Nos
Web plate 1400x15488x10 mm 2 Nos
Stiffener 120x1320x10 mm 20 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

5
6
7
8
9
10
11
12

Contd
Flange 345x15816x20 mm 2 Nos
Bracing ISA 65x65x6 x 730 mm 4 Nos
Bracing ISA 65x65x6 x 1339 mm 4 Nos
Plate 550x1200x16 mm 2 Nos
Slide block 40x1200x40 mm 2 Nos
Bronze padding for slide blocks
Seal base 45x1105x12 mm 2 Nos
Seal support 25x14955x16 mm 1 Nos

Weight
in kg
2354.00
179.00
3404.00
249.00

Weight
in kg
1713.00
17.00
31.00
166.00
30.00
6.00
9.00
47.00

198

Gas cutting
length in m

Weld length
in m

2.4 DV
2.9
21.6
28.8

Gas cutting
length in m

2.4
68.4
123.9
62.4

Weld length
in m

33.0
0.5
0.5
3.5
0.1 F8
--2.3
---

--3.0
2.5
8.0
4.8
--4.4
30.0

Number of
electrodes
46
684
1239
624

Number of
electrodes
--30
25
80
86
--44
300

GATE / HOIST AND ALLIED WORKS

13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

39

Plate 140x140x12 mm 4 Nos

Pin support 300x523x16 mm 4 Nos
Pin 80 dia x 160 mm 2 Nos
Stiffener 340x528x10 mm 2 Nos
Stiffener 340x740x10 mm 2 Nos
Cleat ISA 65x65x6 x 150 mm 6 Nos
Plate 150x150x10 mm 6 Nos
Stiffener 50x550x12 mm 4 Nos
Plate 100x14965x10 mm 1 No
Stiffener 80x150x8 mm 40 Nos
Plate 120x1004x10 mm 8 Nos
Guide Shoe :
Plate 200x220x12 mm 4 Nos
Plate 97x220x12 mm 8 Nos
Plate 28x220x12 mm 4 Nos
Plate 92x70x10 mm 8 Nos
Shims
Bolt/Nut/Washer 20 dia x60 mm 16 Nos
Seal assembly :
Bottom seal 100x15000x16 mm 1 No
Side seals 100x1200x12 mm 2 Nos
Seal clamp 90x1566x16 mm 2 Nos
Seal clamp 90x1598x16 mm 6 Nos
Seal clamp 90x1108x16 mm 2 Nos
Seal clamp 45x1190x16 mm 2 Nos
GI Bolts / Nuts 16 dia x 80 mm 24 Nos
GI Bolt / Nuts 16 dia x 75 mm 152 Nos
Washers 16 dia 176 Nos
Total for 1 element
Total for 8 elements
Additional supports for bottom element :
ISA 65x65x6 x 1000 mm 3 Nos
Total :

ABSTRACT :( For 8 Elements )

1. Structural steel :
Angles / Beams / Channels
Plates / Flats

2. Alloy steel components :

Pin
3. Alluminium / Bronze alloy components :
Bronze pads
4. Bolt / Nut / Washer :
GI Bolts / Nuts / Washers
MS Bolts / Nuts / Washers
5. Rubber seal :
Bottom seal ( uncladed )
Side seal ( uncladed )
6. Other details :
Length of cutting

7.00
79.00
13.00
28.00
40.00
5.00
11.00
10.00
117.00
30.00
76.00
17.00
16.00
2.00
4.00
7.00
6.00

1.1
3.4
--1.8
2.2
0.8
1.8
0.2
0.2
3.2
9.0
1.7
0.8
0.6 SV
-------

2.3
6.0
--4.3
5.1
2.2
2.7
5.2
30.0
18.4
19.9

23
60
--43
51
22
27
52
300
184
199

--1.8
1.8
2.9
-----

--18
36
29
-----

----35.00
108.00
25.00
13.00
5.00
29.00
2.00
8890.00
71120.00

------------------122.4
979.2

------------------412.4
3299.2

------------------4202
33616

37.00
71157.00
kg

0.4
979.6
Rm

1.0
3300.2
Rm

10
33626
Nos

IS : 2062
: 461.00 kg
: 70208.00 kg

IS : 1570
: 104.00 kg
IS : 305
: 48.00 kg
IS : 1363
: 288.00 kg
: 48.00 kg
IS : 11855
: 120.00 Rm
: 19.20 Rm
: 979.60 Rm

199

GATE / HOIST AND ALLIED WORKS

Length of welding
Number of electrodes ( for structural steel )

: 3228.20 Rm
: 33626 Nos

SECTION: GATE / HOIST & ALLIED WORKS.

Item No.7

Item: Lifting beam for spillway stoplog gate elements :

Details of materials / Gas cutting / Welding for rate analysis :
Note : 1. Data based on fabrication drawings of lifting beam for operating the stoplog gate elements
provided for Kodasalli dam spillway under Kali Stage-II Project in Karnataka.
2. Plate cutting considered for 2 sides assuming other 2 sides free face.
3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of
welding electrodes and 450 mm long electrodes are considered for computing the quantity.
4. Number of welding electrodes computed is based on length, type and thickness of weld and
the requirement of electrodes per metre length of weld is based on standard weiding tables.
Sl No. DESCRIPTION OF MATERIALS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Web plate 540x15476x8 mm 2 Nos

Flange plate 150x15476x16 mm 4 Nos
Stiffener 100x400x10 mm 28 Nos
End plate 560x1120x12 mm 2 Nos
Stiffener 250x525x10 mm 4 Nos
Hook plate 350x625x20 mm 4 Nos
Stiffener 120x540x10 mm 20 Nos
Plate 120x125x10 mm 8 Nos
Plate 200x200x16 mm 4 Nos
Plate 160x1130x10 mm 4 Nos
Plate 122x165x20 mm 2 Nos
Plate 60x162x10 mm 4 Nos
Plate 140x140x20 mm 10 Nos
Plate 200x2071x20 mm 48 Nos
Plate 427x604x25 mm 2 Nos
Hook 315x815x60 mm 2 Nos
Plate 100x160x20 mm 2 Nos
Bush dia 105 / 85 x 120 mm 2 Nos
Pin dia 85 x 268 mm 2 Nos
Keeper pl 40x140x10 mm 4 Nos
Contd

Sl No. DESCRIPTION OF MATERIALS

21
22
23
24
25
26
27
28
29
30

Weight Gas cutting

Weld length
in kg
length in m
in m
1050.00
33.0
--1166.00
62.8
123.8
88.00
2.8
8.7
118.00
3.4
2.3
41.00
3.1
6.2
137.00
3.9
4.6
102.00
13.2
31.2
9.00
2.0
3.9
20.00
1.6
3.2
57.00
9.5
--6.00
0.6
0.5
3.00
0.9
1.0
31.00
2.8
--260.00
17.0
--101.00
3.0
--100.00
----5.00
0.2
0.5
5.00
----24.00
----2.00
-----

Number of
electrodes

Weight
in kg

Number of
electrodes

Contd
Pin dia 90 x 285 mm 2 Nos
Pin dia 120 x 252 mm 1 Nos
Pin dia 85 x 300 mm 2 Nos
Guide shoe pl 150x150x12 mm 4 Nos
Guide shoe pl 103x150x12 mm 8 Nos
Plate 26x150x12 mm 4 Nos
Stiffener 40x93x8 mm 8 Nos
Stiffener 140x120x10 mm 4 Nos
Stiffener 120x250x10 mm 2 Nos
Rod dia 60 x 300 mm 2 Nos

29.00
22.00
26.00
8.00
12.00
2.00
2.00
5.00
5.00
13.00

200

Gas cutting
length in m

Weld length
in m

------1.2
2.0
0.7 SV
0.5
1.0
0.8
0.2

--------1.2
1.2
2.1
1.0
1.0
0.7

1238
87
23
62
46
312
39
32
--5
10
--------5
-------

--------12
24
21
10
10
7