Beruflich Dokumente
Kultur Dokumente
AC
1.0
MECHANICAL INSTALLATION................................................................. 11
1.1 Unpacking and Inspection ........................................................................... 11
1.1.1 1.1.2 1.1.3 Unpacking.................................................................................................... 11 Inspection .................................................................................................... 11 Damaged Components................................................................................ 11 Flange Type Manifold Assembly ................................................................. 11 Non - Flange Type Manifold Assembly ....................................................... 13 Step-by-Step Instructions ............................................................................ 14 XSeries Flow Computer (XFC).................................................................... 16 XSeries Remote Controller (XRC)............................................................... 17 Natural Gas Chromatograph (NGC)............................................................ 19 WellTell Wireless (WTW)........................................................................... 111
1.2
1.3 1.4
2.0
3.0
TABLE OF FIGURES
Figure 11 Pipe Mount Assembly Flange Manifold .........................................................................12 Figure 12 Pipe Mount Assembly Flange Manifold .........................................................................12 Figure 13 Pipe Mount Assembly Non Flange Manifold..................................................................13 Figure 14 Side Assembly Direct Mount.............................................................................................14 Figure 15 Back View of the XMV ......................................................................................................15 Figure 16 Wiring and Interconnect drawing for XMV to XFC Communication Port 2 .......................16 Figure 17 Wiring and Interconnect drawing for XMV to XRC Communication Port 1.......................17 Figure 18 Wiring and Interconnect drawing for XMV to XRC Communication Port 2.......................18 Figure 19 Wiring and Interconnect drawing for XMV to NGC Communication Port 1 ......................19 Figure 110 Wiring and Interconnect drawing for XMV to NGC Communication Port 2 ..................110 Figure 111 Wiring and Interconnect drawing for XMV to WTW Communication Port ....................111 Figure 21 Push Button Key Menu .....................................................................................................21 Figure 22 TFModbus.........................................................................................................................23 Figure 23 Device Address Screen ....................................................................................................23 Figure 31 PCCU Application Screen.................................................................................................32 Figure 32 Communications Ports Tab ..............................................................................................33 Figure 33 Setup Tab .........................................................................................................................34 Figure 34 XMV Setup Tab.................................................................................................................35 Figure 35 XMV Values Screen (APP/ARRAY/REG).........................................................................36 Figure 36 PCCU Menu Bar (Calibrate) .............................................................................................36 Figure 37 PCCU32 Calibrate Measurement Tubes ..........................................................................36
LIST OF TABLES
Table 21 XMV Menu Tree ...............................................................................................................22 Table 22 XMV Display & Keys Parts List ........................................................................................24 Table 31 Standard Configuration Files............................................................................................31
ii
INTRODUCTION
This manual is written to provide an experienced meter technician with the requirements necessary to install, setup and operate a ABB Multivariable.
Chapter Descriptions
The following are the chapter descriptions for the manual.
Chapter Name Description
1 2 3
Provides a description of the mechanical installation of the XMV and instructions on the wiring and interconnect of the ABB XMV. Provides a description of the Totalflow XMV system components and specifications. Provides information on the setup of PCCU, in relation to the XMV.
Getting Help
Totalflow takes pride in the on going support provided to customers. When purchasing a product, the user receives documentation which should answer their questions; however, Totalflow technical support provides an 800 number as an added source of information. If requiring assistance, call: USA: (800) 442-3097 Before Calling Know the Totalflow model and serial number. Serial numbers can be found on a plate located on each unit. Be prepared to give the customer service representative a detailed description of the problem. Note any alarms or messages as they appear. Prepare a written description of the problem. Know the software version, board and optional part numbers. International: 001-918-338-4888
Key Symbols
The following symbols are used frequently in the manual. These are intended to draw attention to important information. Intended to draw attention to useful information or to clarify a statement made earlier. Intended to draw attention to a fact that may be useful or helpful in understanding a concept.
iii
Intended to draw attention to a statement that might keep the user from making a mistake, keep the user from destroying equipment or parts or keep the user from creating a situation that could cause personal injury, if caution is not used. Please refer to the Safety Practices and Precaution section for additional information. Intended to draw attention to a statement regarding the likelihood of personal injury or fatality that could result from improper access or techniques used while working in hazardous locations. Please refer to the Safety Practices and Precaution section for additional information.
iv
STOP. Do not proceed without first verifying that a hazardous condition does not exist. This task may not be undertaken until proper protection has been adopted, or the hazardous condition has been removed. Personal injury or fatality could result. Examples of these warnings include: Removal of enclosure cover(s) in a hazardous location must follow guidelines stipulated in the certification drawings shipped with this unit. If the unit is installed or to be installed in a hazardous location, the technician must follow the guidelines stipulated in the certification drawings shipped with this unit. Access to the unit via PCCU cable in a hazardous location must follow guidelines stipulated in the certification drawings shipped with this unit. Connecting or disconnecting equipment in a hazardous location for installation or maintenance of electric components must follow guidelines stipulated in the certification drawings shipped with this unit. WARNING indicates a personal injury hazard immediately accessible as one reads the markings. CAUTION indicates a personal injury hazard not immediately accessible as one reads the markings or a hazard to property, including the equipment itself. Equipment Markings Protective ground (earth) terminal.
Grounding the Product If a grounding conductor is required, it should be connected to the grounding terminal before any other connections are made. Operating Voltage Before switching on the power, check that the operating voltage listed on the equipment agrees with the power being connected to the equipment. Danger From Loss of Ground A grounding conductor may or may not be required, depending on the hazardous classification. If required, any interruption of the grounding conductor inside or outside the equipment or loose connection of the grounding conductor can result in a dangerous unit. Intentional interruption of the grounding conductor is not permitted. Safe Equipment If it is determined that the equipment cannot be operated safety, it should be taken out of operation and secured against unintentional usage.
B Blla an nk kP Pa ag ge e
vi
1.0
MECHANICAL INSTALLATION
This chapter provides the user with the information for the installation and setup of the Totalflow XMV. By the time this chapter is concluded, the XMV should be unpacked, installed and ready for operation. Read through this chapter before beginning the installation.
1.1
Damaged Components If any components have been damaged or if there are noticeable defects, notify the Totalflow representative. Keep all shipping materials for the carriers inspection. Totalflow will arrange for immediate repair or replacement.
1.2
1) Ascertain where the XMV is to be placed on the mounting pipe. 2) Once decided, secure the bracket to the mounting pipe with two U-bolts, flat washers, split washers and bolts (see Figure 1-1). 3) Once the bracket is attached to the pipe, attach the XMV to the underside of the bracket, using four bolts (see Figure 12).
2101562-001 (AC)
Page 11
1.2.2
Non - Flange Type Manifold Assembly 1.2.2.1 1.2.2.2 Materials Supplied Two U-bolts plus fastening hardware XMV mounting bracket Step-by-Step Instructions
1) Ascertain where the XMV is to be placed on the mounting pipe. 2) Once decided, attach the bracket to the mounting pipe with two U-bolts, washers, split washers and bolts (see Figure 13). 3) Next, attach the XMV unit to the top of the bracket with four screws.
Multivariable Assy Pipe Mount U-Bolts (2 places)
Screw (4 places)
1.3
2101562-001 (AC)
Page 13
1.3.1
Step-by-Step Instructions 1) Attach the XMV to the manifold and align bolt holes (see Figure 14). 2) Using the supplied bolts, bolt the manifold securely to the XMV. 3) Next, using the supplied bolts, secure the manifold assembly to the meter run.
1.4
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2101562-001 (AC)
2101562-001 (AC)
Page 15
1.4.1
XSeries Flow Computer (XFC) Please use Figure 16 for wiring instructions for installations connected to an XFC.
2 1
14 13
Figure 16 Wiring and Interconnect drawing for XMV to XFC Communication Port 2
Page 16
14
COMM 1 COMM 2
14
DISPLAY
2101562-001 (AC)
1.4.2
DISPLAY
COMM 2
COMM 1
XA2
J4 A
ON J8
SECURITY
S1
(-)
1 XA1
2101562-001 (AC)
RTD Probe P/N 2011905 ABB XMV P/N 1641022 RS-485 Communications Module Totalflow P/N 2015193-002/003 In this configuration, COMM1 may not be used to communicate with other devices. To attach other devices, such as other flow computers, use COMM2 178 Resistor To terminate the Buss on the XRC Board, jumper J7 Pin-1 to Pin-2
NOTES: 1. WARNING: This drawing does not completely illustrate the installation methods required for hazardous locations. Prior to any installation in a Classified Hazardous Location, verify installation methods by the ControlDrawing referenced on the products name tag and national and local codes. 2. To access the XMV termination board, remove the enclosure rear cover. 3. For RTD installation, remove jumpers from XMV terminals 11-12, 13-14 and the 178 resistor from terminals 12-14. 4. The RS-485 buss must be wired in a daisy-chain configuration. Star configurations are not allowed. 5. Maximum accumulated length for the RS-485 buss is 4000 feet.
J7
RS-485 Cable Entry (Wiring Diagram is shown outside of conduit for clarity) + SEE NOTE 3 + J15 5 9 J18 BATT J13 CHARGER INPUT J17 COMM2 COMM1 J6A-1 VBATT 1 J6A-2 GND 14 13 6 I/O EXP 1 J16 MMI 2 1
Probe Cable Entry (Wiring Diagram is shown outside of conduit for clarity)
U7 SRAM J10 J7 J6
J6A-6 BUSJ6A-8 BUS+
U1
FLASH
U8 PROM
120 250 Resistor The last XMV on the buss should be terminated with this resistor jumpered across the COMM + and COMM terminals (the 178 resistor discarded in Note 3 is acceptable for this termination).
2 1 34 33 9
Connect the Shield GND from the RS-485 cable at the enclosure end of the cable to the Chassis GND Lug located on the bottom of the enclosure. For every other RS-485 cable to an additional device, attach Shield GND to Shield GND. DO NOT ground at any other place.
XBT1
(+) J23 1 2 3 4 5 6 7 8 9 10
Please use Figure 17 or Figure 18 for wiring instructions for installations connected to an XRC.
Figure 17 Wiring and Interconnect drawing for XMV to XRC Communication Port 1
REF: 2101576-WI
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TOTALFLOW Products
ACTION
DOC TYPE
TITLE
DWG NO.
REV
SHEET
D23858
UD
2102347
AB
OF
2 1 DISPLAY
14 13
Figure 18 Wiring and Interconnect drawing for XMV to XRC Communication Port 2
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1 XA1 XA2
1 COMM 1 COMM 2 1 1 3 3
2101562-001 (AC)
1.4.3
Natural Gas Chromatograph (NGC) Please use Figure 19 or Figure 110 for wiring instructions for installations connected to an NGC.
Figure 19 Wiring and Interconnect drawing for XMV to NGC Communication Port 1
2101562-001 (AC)
UNSECURE SECURITY
S2
Page 19
Figure 110 Wiring and Interconnect drawing for XMV to NGC Communication Port 2
Page 110
UNSECURE SECURITY
S2
2101562-001 (AC)
1.4.4
J6
1 1
A B
2101562-001 (AC)
RTD Probe P/N 2011905 178 Resistor RS-485 Cable Entry (Wiring Diagram is shown outside of conduit for clarity) ABB XMV P/N 1641022
NOTES: 1. WARNING: This drawing does not completely illustrate the installation methods required for hazardous locations. Prior to any installation in a Classified Hazardous Location, verify installation methods by the Control Drawing referenced on the products name tag and national and local codes. 2. To access the XMV termination board, remove the enclosure rear cover. 3. For RTD installation, remove jumpers from XMV terminals 11-12, 13-14 and the 178 resistor from terminals 12-14. 4. The RS-485 buss must be wired in a daisy-chain configuration. Star configurations are not allowed. 5. Maximum accumulated length for the RS-485 buss is 4000 feet.
J6
1
To terminate the Buss on the I/O Board, jumper J6 Pin-2 to Pin-3
Disabled
Enabled
J1
XA1
BATTERY J2
+ +
SEE NOTE 3
J3
TXD RXD GND
Probe Cable Entry (Wiring Diagram is shown outside of conduit for clarity)
J5
BUS + BUS VBATT GND
S1
L1
J5 J7
Disabled Enabled
1 5 3
I/O EXP
JTAG J9
1 2 3 4 5
120 250 Resistor The last XMV on the buss should be terminated with this resistor jumpered across the COMM + and COMM terminals (the 178 resistor discarded in Note 3 is acceptable for this termination).
S2 J8
3 BUS+ 4 BUS5 GND
J11
13 14
XBT1 J12
15 16 9 10 11 12 13 14 15 16
+
1 2 3 4 5 6 7 8
B A
Connect the Shield GND from the RS-485 cable at the enclosure end of the cable to the Chassis GND Lug located on the bottom of the enclosure. For every other RS-485 cable to an additional device, attach Shield GND to Shield GND. DO NOT ground at any other place.
Figure 111 Wiring and Interconnect drawing for XMV to WTW Communication Port
REF: N/A
Please use Figure 111 wiring instructions for installations connected to an WTW.
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TOTALFLOW Products
ACTION
DOC TYPE
TITLE
DWG NO.
REV
SHEET
D23862
UD
WIRELESS REMOTE I/O CLIENT (2102238 BD) TO XMV MODBUS W/RTD (RS-485)
2103810
AB
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2101562-001 (AC)
2.0
2.1
XMV SETUP
Overview
This document describes the setup of an ABB Multivariable transmitter (XMV).
2.2
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Table 21 XMV Menu Tree Enter Program Menu with Mode Key M Description Typical Setting Exit View Shift Zero Damping Device Mode Baud Rate Bus Address Resp-Delay Display Exit N/A Any (Not Used) None (Not Used) 0.125 Seconds Operate 9600 1 (Set 18 as required) 20 Ms User Text* N/A
Upon exit from the XMV setup mode, the display will show SP, DP or temperature from the XSeries, if communications are operational OR the message, User-Text, will appear. This indicates the XMV is waiting on the XSeries to write the display data.
2.3
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2101562-001 (AC)
8) Power must be maintained for 60 seconds after selecting the new address tab for data to be saved in the XMV. 9) For setting up multiple XMVs, the user will need to connect directly with each device and follow steps 1 through 8.
Figure 22 TFModbus
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2.4
If adding keys to an XMV that was shipped without keys, a 3/32-inch hex wrench (not shipped with transmitter) is needed to remove the blank cover. Additionally, a #10 torque driver is needed to secure the keys properly to the transmitter base. The 2.5 mm and 3 mm hex wrenches, shipped with the XMV, are used for the head lock and cover lock.
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2101562-001 (AC)
3.0
3.1
Description
XFCG4 with AGA3 support for 1-3 ABB XMVs XRCG4 with AGA3 support for 1-4 ABB XMVs
All standard XMV configuration files are designed to display the DP, SP and temperature, if a display is available. Additional display items such as flowrate may be added to XMV display. See Customizing the XMV Display section later in this chapter. If one of the multi-tube XMV configurations are used, the actual number of XMVs must be entered within PCCU under the Communication Setup tab. The user should un-instantiate any unused measurement tubes by setting the application to spare within the Applications tab. The user should also delete the associated display group in Save and Restore in the tfData/Display folder to customize the configuration files for a specific configuration.
3.2
3.3
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2101562-001 (AC)
3.4
XMV Interface
The following instructions will detail the steps necessary to establish the parameters within the XMV Interface. 1) Move to the XMV Interface, within the tree-view. Expand the XMV Interface by clicking the + sign. 2) Next, click on Communications. By default, the user will move to the Setup tab. 3) Within the Setup tab, the user needs to type in the number of XMVs that will be attached to this comm port. A maximum of eight XMVs, per com port, is recommended. Once the number is typed in, click the Send button. 4) Next, move to the Port field, and verify that the port number entered in step 6 of section 3.3 above is assigned to this particular XMV. COM2: should already be displayed. If not, enter in the com port. Always enter a colon immediately after the COM1 or COM2 designation. Example: COM2: 5) Click the Send button. The information is then saved. Based on the configuration files that were loaded onto the board, the remaining field default values should be sufficient to begin operation. Additionally, if the user is setting up a CIM connection, select TFIO CIM from the Port Type drop-down menu.
Figure 33 Setup Tab The Alternate Port field, within the Setup tab, is a new feature that enables the user to point the XMV application to another comm port that is being used by another application (primarily, the Wireless I/O or any Modbus RTU Master application). If using this feature, click in the Port field and set the value to the following: NONE:. Next, move to the Alternate Port field, and type in the comm port that is going to be used. For example: COM1: When finished, click the Send button. 6) Within the tree-view, click XMV 1. This will move the use to the Setup tab. 7) Verify the Modbus Address reflects the number of this particular XMV. For example XMV 1 = 1, XMV 2 = 2, etc. 8) Click the Scan drop-down box, and set to Enabled. Click the Send button. 9) If the XMV has a display, set the Display Scroll to Enabled. Click the Send button.
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3.5
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3.6
XSeries Display
There are no actual displays in the XSeries for the XMV. Instead, the XMV is typically assigned to a measurement tube, and the measurement tube has an associated display group. If a measurement tube has been added, a display group for that tube needs to be added with the following procedure: 1) Move to the Save and Restore utility. 2) Go to the Display folder on tfData, and double-click on an existing display group for a measurement tube. 3) Modify the group name, display names and display registers for the new measurement tube. 4) Use the File / Send As option to download the modified file with a new file name to the Display folder.
3.7
3.8
Summary
At this point, the Totalflow equipment should be receiving data from the XMV. Data updates can be verified by viewing the data in the Values tab. The data should be reflecting process conditions and be updating every second. Communication success can be monitored in Entry / Communications / COMxx / Host Status. The number of polls should be incrementing without any change in the number of errors. For easier viewing, all data fields on the Host Status tab can be reset to zero by writing a 0 in the fields and clicking the Send button. The measurement tube, using the XMV inputs, should now be calibrated. Be sure and save the system configuration to the tfCold: drive, using the Save and Restore utility.
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2101562-001 (AC)
ABB Inc.
Totalflow Products 7051 Industrial Blvd. Bartlesville, Oklahoma 74006 Tel: USA (800) 442-3097 International 001-918-338-4880