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Drilling Fluids
Unit Objectives...............................................................................................3 Drilling Fluids..................................................................................................3 Drilling Fluid Classification Systems...............................................................9 Drilling Fluid Additives..................................................................................1 !aterial "alance #$uations..........................................................................1% Oil&"ased Drilling Fluids...............................................................................1' Drilling Fluid #conomics...............................................................................1(
Drilling Fluids
UNIT OBJECTIVES
)ecogni*e t+e com,onents in t+e various ty,es of drilling fluids. #-,lain t+e advantages and disadvantages of t+e most common ty,es of drilling fluids. .rovide an e-,lanation of mud ,ro,erties as t+ey are re,orted on a /morning re,ort0. Calculate barite and 1ater volumes 1+en c+anges are made to a ,re& e-isting mud system. Calculate .2 and 3. from Fann viscometer readings.
DRILLING FLUIDS
A drilling fluid is any fluid 1+ic+ is circulated t+roug+ a 1ell in order to remove cuttings from a 1ellbore. 4+is section 1ill discuss fluids 1+ic+ +ave 1ater or oil as t+eir continuous ,+ase. Air5 mist and foam5 1+ic+ can be used as drilling fluids5 1ill not be discussed at t+is time. A drilling fluid must fulfill many functions in order for a 1ell to be drilled successfully5 safely5 and economically. 4+e most im,ortant functions are6 6!ud assists in ma7ing +ole by 1. )emoval of cuttings %. Cooling and lubrication of bit and drillstring 3. .o1er transmission to bit no**les or turbines. !ud assists in +ole ,reservation by 8. Su,,ort and stabili*ation of bore+ole 1all 9. Containment of formation fluids:gas. '. Su,,orts t+e 1eig+t of ,i,e and casing ;. Serves as a medium for formation logging (. .revents +ole 1as+ outs due to turbulence or dissolution 9. !ust be com,atible 1it+ drilled formations and encountered formation fluids:gas. <t must not6 1 . Corrode bit5 drillstring:casing and surface facilities 11. <m,air ,roductivity of ,roducing +ori*on 1%. .ollute t+e environment.
Drilling Fluids
Dis,ersed Solids Dissolved Solids All drilling fluids +ave essentially t+e same ,ro,erties5 only t+e magnitude varies. 4+ese ,ro,erties include density5 viscosity5 gel strengt+5 filter ca7e5 1ater loss5 and electrical resistance.
Drilling Fluids
=b> Can be used alone or 1it+ t+inners =c> <f filter ca7e and filtration control is re$uired & add colloidal clay to system %. Caustic Soda and 4+inners =a> 4+ey also reduce viscosity =b> Used under more severe conditions t+an ,+os,+ate treatment 4+e u,,er ,ortions of most 1ells can use /normal0 muds 1. Care must be ta7en not to add c+emicals 1+ic+ may +inder t+e ma7ing of s,ecial muds later on %. Bative clays used to ma7e t+e mud are usually ade$uate
Drilling Fluids
Drilling Fluids
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Drilling Fluids
Li"e-Trea$ed Muds
1. Similar to lime based mud & differ only in degree %. A com,romise attem,t at overcoming t+e +ig+ tem,erature gelation ,roblem =a> Use less lime t+an lime&base mud =b> Bot nearly so resistant to salt contamination
In&i'i$ed Muds
1. !uds 1it+ in+ibited filtrates %. ?arge amounts of dissolved salts added to t+e mud 3. Cig+ ,C usually necessary for best results
8.
Designed to reduce t+e amount of formation s1elling caused by filtrate & in+ibit clay +ydration
Drilling Fluids
9. Disadvantages =a> Beed s,eciali*ed electric logs =b> )e$uires muc+ s,ecial attention =c> ?o1 mud 1eig+ts cannot be maintained 1it+out oil =d> Card to increase viscosity =e> Salt destroys natural filter ca7e building ,ro,erties of clays
Drilling Fluids
=c> )e$uires s,ecial electric logs =d> 2iscosity varies 1it+ tem,erature
Inverted Emulsions
1. @ater in oil emulsion. Oil largest com,onent5 t+en 1ater added. Order of addition is im,ortant %. Cave some of t+e advantages of oil mud5 but c+ea,er. Some1+at less stable
Sili#a$e Muds
1. %. 3. 8. Com,osed of sodium silicate and saturated salt 1ater Cas a ,ic7ling effect on s+ales 1+ic+ ,revents +eaving or sloug+ing @ill be 1% lb:gal or +ig+er Corrosive5 e-,ensive and gives ,oor electric log results
L ) S lids Muds
1. Fee,s amounts of clays in t+e mud at a minimum5 1+ic+ ,romotes faster and safer drilling %. 4+ree 1ays to remove solids from mud =a> 1ater dilution =b> centrifuging =c> circulate t+roug+ large surface area ,its 3. @+en clays are removed5 a minimum of viscosity control c+emicals are needed 8. @+en viscosity and gel strengt+ become too lo15 clay solids are re,laced by organic or sus,ended material & ,olymers 9. Ot+er advantages =a> Aood for drilling 1it+ large ,um,s and +ig+ mud volumes =b> Al1ays give faster drilling '. .roblems =a> #-cessive dilution a ,roblem =b> Can become e-,ensive
Drilling Fluids
Drilling Fluids
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Ba#$eri#ides
Used to reduce t+e bacteria count. .araformalde+yde5 caustic soda5 lime and starc+ ,reservatives are t+e most common.
Cal#iu" Redu#ers
4+ese are used to ,revent5 reduce and overcome t+e contamination effects of calcium sulfates =an+ydrite and gy,sum>. 4+e most common are caustic soda5 soda as+5 bicarbonate of soda and certain ,oly,+os,+ates.
C rr si n In&i'i$ rs
Used to control t+e effects of o-ygen and +ydrogen sulfide corrosion. Cydrated lime and amine salts are often added to c+ec7 t+is ty,e of corrosion. Oil&based muds +ave e-cellent corrosion in+ibition ,ro,erties.
De! a"ers
4+ese are used to reduce t+e foaming action in salt and saturated salt1ater mud systems5 by reducing t+e surface tension.
Drilling Fluids
1%
E"ulsi!iers
Added to a mud system to create a +omogeneous mi-ture of t1o li$uids =oil and 1ater>. 4+e most common are modified lignosulfonates5 fatty acids and amine derivatives.
Fil$ra$e Redu#ers
4+ese are used to reduce t+e amount of 1ater lost to t+e formations. 4+e most common are bentonite clays5 C!C =sodium carbo-ymet+ylcellulose> and ,re&gelatini*ed starc+.
Fl ##ulan$s
4+ese are used to cause t+e colloidal ,articles in sus,ension to form into bunc+es5 causing solids to settle out. 4+e most common are salt5 +ydrated lime5 gy,sum and sodium tetra,+os,+ates.
F a"ing *gen$s
4+ey are most commonly used in air drilling o,erations. 4+ey act as surface& ants5 to foam in t+e ,resence of 1ater.
L s$ Cir#ula$i n Ma$erials
4+ese inert solids are used to ,lug large o,enings in t+e formations5 to ,revent t+e loss of 1+ole drilling fluid. But ,lug =nut s+ells>5 and mica fla7es are commonly used.
Lu'ri#an$s
4+ese are used to reduce tor$ue at t+e bit by reducing t+e coefficient of friction. Certain oils and soa,s are commonly used.
,ipe-Freeing *gen$s
Used as s,otting fluids in areas of stuc7 ,i,e to reduce friction5 increase lubricity and in+ibit formation +ydration. Commonly used are oils5 detergents5 surfactants and soa,s.
Sur!a#$an$s
4+ese are used to reduce t+e interfacial tension bet1een contacting surfaces =oil:1ater5 1ater:solids5 1ater:air5 etc.>.
Drilling Fluids
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%eig&$ing *gen$s
4+ey are used to ,rovide a 1eig+ted fluid +ig+er t+an t+e fluids s,ecific gravity. !aterials are barite5 +ematite5 calcium carbonate and galena.
Bari$e
1. @eig+t of a barrel of barite ="aSO8> s.g. H 8.% g:cc 8% gal:bbl - (.33 lb:gal - 8.% H 18; lb:bbl J since barite comes in 1 lb sac7s5 one barrel contains 18.; sac7s %. @eig+t of a gallon of barite (.33 lb:gal - 8.% H 38.9 lb:gal
/e"a$i$e
1. @eig+t of a barrel of +ematite =Fe%O3> s.g. H 9. g:cc 8% gal:bbl - (.33 lb:gal - 9. H 1;89 lb:bbl %. @eig+t of a gallon of +ematite (.33 lb:gal - 9. H 81.'9 lb:gal
Lig&$ Oil
1. #-am,le & =81K A.< Aravity> s.g. H .(% g:cc %. @eig+t of a gallon of oil (.33 lb:gal - .(% H '.( lb:gal
Drilling Fluids
18
E1a"ple ,r 'le" 23 Calculate +o1 many sac7s of barite are re$uired to increase t+e density of an ( barrel mud system from 1%.; lb:gal to 18.9 lb:gal. S lu$i n 23 Using6 21@1 G 2%@% H 2F@F 1+ere6 21 H ( @1 H 1%.; lb:gal 2% H un7no1n volume of barite @% H 38.9 lb:gal =density of barite> 2F H 21 G 2% =or ( @F H 18.9 lb:gal t+erefore6 ( % .82% H 188 2% H ; .' bbls of barite ; .' bbls - 18.; s7:bbl H 1 3( sac7s of barite E1a"ple ,r 'le" 46 Calculate +o1 muc+ 1ater and barite are re$uired to ma7e ( 1 .9 lb:gal 1ater&based drilling mud. S lu$i n Using6 21@1 G 2%@% H 2F@F 1+ere6 21 H un7no1n volume of 1ater @1 H (.33 lb:gal 2% H un7no1n volume of barite or =( @% H 38.9 lb:gal 2F H ( bbls & 21>38.9 H ( =1 .9> @F H 1 .9 lb:gal 4+erefore6 21=(.33> G =( &%'.9;21 H &199% 21 H ;39 bbls of 1ater 2% H ( bbls & ;39 bbls H '9 bbls of barite L 18.; s7:bbl or 99' sac7s (.3321 G %;9% & 38.921 H (8 & 2 1> barrels of a =1%.;> G 2%=38.9> H =( G 18.92% G 2%> - 18.9 1 51' G 38.92% H 115' G 2% > bbls
Drilling Fluids
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Ele#$ri#al S$a'ili$(
4+e electrical stability =#.S.> of an oil&based drilling fluid is t+e stability of t+e emulsions of 1ater in oil5 or t+e amount of current re$uired to brea7 t+e emulsifier do1n and allo1 t+e saline 1ater to coalesce. 1. An electrical ,robe is inserted into t+e drilling fluid and t+e voltage increased until t+e emulsion brea7s do1n =c> t+e measure of emulsion brea7do1n is indicated by current flo1 =d> relative stability is recorded as t+e amount of voltage at t+e brea7do1n ,oint %. #.S. is recorded as t+e voltage reading and tem,erature of t+e drilling fluid sam,le =a> adding emulsifier 1ill raise t+e #.S. readings =b> normal /fres+0 mud is about 3 or +ig+er or +ig+er =c> during drilling5 t+e #.S. can increase to (
Drilling Fluids
1'
4o c+ange t+e oil6 1ater ratio re$uires t+e additions of oil to increase t+e ratio5 and 1ater to decrease t+e ratio. For e-am,le5 t+e oil re$uired to increase t+e oil6 1ater ratio can be calculated using6 1+ere6 D2i1 H initial D of 1ater by volume =D> D2f1 H final D of 1ater in li$uid ,+ase =D> D2t H initial total li$uid volume =D> 2m H total mud volume =bbls> 4+e 1ater re$uired to reduce t+e oil6 1ater ratio can be calculated using6 1+ere6 D2io H initial D of oil by volume =D> D2fo H final D of oil in li$uid ,+ase
*niline , in$
Anot+er common term used 1+en dealing 1it+ oil&based drilling fluids is t+e aniline ,oint of t+at fluid. 4+e aniline ,oint is t+e tem,erature belo1 1+ic+ an oil containing 9 D by volume aniline =C'C9&BC%> becomes cloudy. 4+e solvent ,o1ers for rubber are related to t+e solvent ,o1er for aniline. Oils +aving an aniline ,oint above 18 oF are considered acce,table to use
Drilling Fluids
1;
Com,onent
2olume
L ) C ll id Oil-Based Drilling Fluid Diesel Oil #mulsifier:@etting Agent @ater Ael Calcium C+loride ?ime 4otal Cost Fres&-%a$er Dispersed Drilling Fluid "entonite C+rome ?ignosulfonate ?ignite Caustic Soda @ater 4otal Cost =1 bbl> :Cl , l("er Drilling Fluid "entonite =,re&mi-ed 1: C%O> C+rome ?ignosulfonate Caustic Soda .otassium C+loride .olyanionic Cellulose .otassium Cydro-ide 4otal Cost =1 bbl> 9. lbs 1. lbs .3 lbs 39. lbs %. lbs .3 lbs . ; .9 .8 .% 3. .( .39 .9 .1% ;. '. .%8 18.%1 %9. lbs '. lbs lbs 8. lbs 3. 1. bbl . ; .9 .3 .8 & ;.19 1.;9 3. 1.% 1.% & .( bbl '. .18 bbl 9. lbs % . lbs 3. lbs
Drilling Fluids
1(
Ta'le 43 T(pi#al C "p si$i n6C s$s - 2;<= ppg Drilling Fluid 8Barrels r p unds ne#essar( $ "i1 ne 'arrel9 C "p nen$ Diesel Oil #mulsifier:@etting Agent @ater Ael Calcium C+loride ?ime "arite 4otal Cost =1 bbl> "entonite C+rome ?ignosulfonate ?ignite Caustic Soda "arite @ater 4otal Cost =1 bbl> V lu"e Uni$ C s$ 8>9 C "p nen$ C s$ 8>9 %3.1 1%. & 8.( 3. .3 39. ;(.% 1.8 8.9 1.( 1.' 31.9 & 8 .( .39 .9 .1% 8.( 9. 9. .%8 %(. 83. 1
L ) C ll id Oil-Based Drilling Fluid .99 bbl 8%. (. lbs 1.9 . 9 bbl 8. lbs 19. lbs 3. lbs 9 . lbs & 1.% .% .1 . ;
Fres&-%a$er Dispersed Drilling Fluid % . lbs . ; 9. lbs .9 '. lbs 8. lbs 89 . lbs 1. bbl .3 .8 . ; &
"entonite =,re&mi-ed 1: C%O> C+rome ?ignosulfonate Caustic Soda .otassium C+loride .olyinosinic Cellulose !odified Starc+ .otassium Cydro-ide "arite 4otal Cost =1 bbl>
:Cl , l("er Drilling Fluid 9. lbs . ; 1. lbs .3 lbs %8. lbs 3. lbs 9. lbs .3 lbs 8 . lbs .9 .8 .% 3. 1. .( . ;
Drilling C ndi$i ns
Drilling Fluids
19
Cig+ Angle Cole =N3 > 2ery )eactive S+ales Stic7ing .roblems ?ost Circulation !ud @eig+ts =N1',,g> 4em,eratures =N3%9F> Aas Cydrates )ecommended !ud 4y,e Oil&"ased ?ignosulfonate .olymer .otassium ?ime
1 1 % % 1 1 1 1 1 % 3
1 % 3
1 % 3
% 1
1 %
1 3 %
4o use t+is c+art6 <f t+e 1ell 1as a +ig+ angle 1ell 1it+ ,ossible reactive s+ales and t+e ,ossibility of differential stic7ing5 drilling fluid c+oices =in order of ,reference> are6 =1> oil&base5 =%> ,olymer and =3> ,otassium lime
Drilling Fluids