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Installer
Assembly Instructions And Electrical Wiring Diagrams
Instalador
Instrucciones de Ensamble y Diagramas de Conexin Elctrica
Jonesboro, Arkansas
Variable Speed Drive: (Diagrama de conexin de motor trifsico de doble voltaje:) VS1 MD Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
(Unidad Motriz VS1 MX)
VS1 MX Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
(Unidad Motriz VS1 MD) 2
To Motor
(Al Motor)
1 2
The reversing drum switch is similar to the manual start switch, but has the added advantage of being able to reverse the motor. It is standard equipment on most HYTROL portable model conveyors, and is normally mounted near the conveyor drive. The reversing drum switch is considered as a single point control, but may be extended through the use of a remote control rod (optional item), allowing the operator to control the conveyor from either end. NOTE: This switch does not provide for motor overload protection. 1. Customer is to ground switch and motor at points shown on diagram. 2. Consult national electrical code for wire size to be used for connections between motor and switch. 3. This method provides no overload protection for motor. 4. Hytrol Part No. 032.103 5. Allen-Bradley Reversing Drum Switch
El interruptor reversible de tambor es similar al interruptor manual de encendido pero con la ventaja de que puede invertir la marcha del motor. Se proporciona como equipo estndar en la mayora de modelos de transportadores Hytrol porttiles y normalmente se instala cerca a la unidad motriz del transportador. El interruptor reversible de tambor es considerado como el punto de control del transportador pero puede ser extendido incorporando un barra para control remoto (artculo opcional) que permite que el operador controle el transportador desde cualquiera de sus extremos. NOTA: el interruptor no proporciona proteccin contra sobrecargas del motor. 1. El cliente debe conectar a tierra el interruptor y el motor en los puntos mostrados en el diagrama. 2. Consulte el cdigo nacional de electricidad para determinar el tamao adecuado de los cables que deben ser utilizados para conectar el motor y el interruptor. 3. Este mtodo no proporciona proteccin contra sobrecargas del motor. 4. Nmero de parte de Hytrol: 032.103 5. Interruptor reversible de tambor marca Allen-Bradley
3 4
(See wiring diagram Pg. 12) (T8) (T2 & T4) (T5) (T1 & T3) (GROUND)
(Tierra)
5 6
To Motor
(Al Motor)
3 4
Wire nut together T2,T3, and T8 (T1) (See wiring diagram Pg. 12) (T4) (T5) (GROUND)
(Tierra)
5 6
To Motor
(Al Motor)
1 2
(L1) (L3)
3 4
(L2) (GROUND)
(Tierra)
5 6
FWD
(Avance)
OFF
(Desconexin)
REV
(Retroceso)
1. 2. 3. 4. 5.
In NEMA 1 Enclosure Hytrol Part Number 032.1014 This Switch has no motor protection Max. 30 Amps, 600 Volts UL Listed 724F, CSA
(L2)
LINE
LOAD
(T2)
Input Power
(Alimentacin)
LINE (L1) LINE LOAD LOAD (T1)
To Motor
(Al Motor)
1. En gabinete NEMA 1 2. Nmero de Parte de Hytrol: 032.1014 3. Este interruptor no ofrece proteccin al motor 4. 30 Amperios, 600 Voltios Mximo 5. Listado en el UL 724F, CSA
(GROUND)
(GROUND)
(Tierra)
(Tierra)
1. 2. 3. 4. 5.
In NEMA 1 Enclosure Hytrol Part Number 032.1014 This Switch has no motor protection Max. 30 Amps, 600 Volts UL Listed 724F, CSA
(L3)
LINE
LOAD
(T3)
Input Power
(Alimentacin)
(L2) LINE (L1) LINE LOAD LOAD (T1) (T2)
To Motor
(Al Motor)
1. En gabinete NEMA 1 2. Nmero de Parte de Hytrol: 032.1014 3. Este interruptor no ofrece proteccin al motor 4. 30 Amperios, 600 Voltios Mximo 5. Listado en el UL 724F, CSA
(GROUND)
(GROUND)
(Tierra)
(Tierra)
Center Station is TYP. Wiring for Three or More Push-Button Stations La estacin del centro es TYP. Conexin para tres o ms estaciones de botones
Center Station is TYP. Wiring for Three or More Push-Button Stations La estacin del centro es TYP. Conexin para tres o ms estaciones de botones
43
33
Aux
NO
22 21 21 22
2 T1 4 T2 6 T3
H1
H3
H2
H4
(L3) (L1) (L2) ~Input Power, Motor Voltage~ ~3 Phase~ (A) (B) To Pushbutton Station (C) See Page 5 (D)
X2
FU3 1 AMP
X1
(T1)
NOTE: All the assemblies below include part # 033.4141 Enclosure and Reversing Contactor Assembly and # 033.1691 Aux Contact. Transformer #
033.1910 208 Volt Assembly Part # ER-20B10 ER-20B16 ER-20B25 ER-20B40 ER-20B63 ER-20C10 033.1911 230 Volt Assembly Part # ER-23B10 ER-23B16 ER-23B25 ER-23B40 ER-23B63 ER-23C10 033.1912 460 Volt Assembly Part # ER-46B10 ER-46B16 ER-46B25 ER-46B40 ER-46B63 ER-46C10 033.1913 575 Volt Assembly Part # ER-57B10 ER-57B16 ER-57B25 ER-57B40 ER-57B63 ER-57C10
Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.
Transformer Notes: Single voltage transformer primary is marked H1 and H2. Wire shown connected at H1 on dual voltage primary is connected at H1 on single voltage primary. Wire shown connected on H4 on dual voltage primary is connected at H2 on single voltage primary.
Control Circuit Transformer Voltage 208 230 460 575 Primary Fuses 1.5 AMP 1.5 AMP .75 AMP .5 AMP Jumper locations single voltage A&C B single voltage
ATTENTION:
Current Range 0.63 - 1.0 AMPS 1.0 - 1.6 AMPS 1.6 - 2.5 AMPS 2.5 - 4.0 AMPS 4.0 - 6.3 AMPS 6.3 - 10 AMPS
Contactor 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 13 NO 43 33
Aux
H1
FU1 FU2 A B C
H3
H2
H4
34
X2
FU3 1 AMP
X1
2 T1 4 T2 6 T3
Transformer Notes: Single voltage transformer primary is marked H1 and H2. Wire shown connected at H1 on dual voltage primary is connected at H1 on single voltage primary. Wire shown connected on H4 on dual voltage primary is connected at H2 on single voltage primary.
ATTENTION:
Line input must be installed on the bottom side of the overload and disconnect to meet requirements for UL Compliance in this starter.
22 21 21 22
3 Aux
Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.
ATTENTION:
43
33
AUX
1 L1 3 L2 5 L3 13 NO F A2 44 A1 34
2 T1 4 6 14 T2 T3 NO
X2
2 T1 4 T2 6 T3
FU3 1 AMP
X1
(L2) ~Input Power, 230 VAC~ ~Single Phase~ (L1) (C) (B) (A) (D) To Pushbutton Station See Page 5 (T1) (T4) To Motor Wire Nut (T2 - T3 & T8) Togther See Page 12
Assembly Part # Overload # 033.4341 033.4361 033.4381 Current Range 4.0 - 6.3 AMPS 6.3 - 10 AMPS 10 - 16 AMPS
(T5)
NOTE: All the assemblies include part # 033.4181 Enclosure and Contactor Assembly, with part # 033.1911 Control Circuit Transformer and # 033.1691 Aux Contact.
Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.
ATTENTION:
2 T1 4 T2 6 T3
(L1)
(L2)
Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.
ATTENTION:
10
Contactor 1 L1 3 L2 5 L3 13 NO
1 L1 3 L2 5 L3
43
33
AUX
T1
4 A2
T2
T3
14 A1
NO 2 T1 4 T2 6 T3
X2
FU3 1 AMP
X1
(L1)
(L2)
NOTE:
All the assemblies listed include part # 033.4121 Enclosure and Contactor Assembly, with EN-2SC10 part # 033.1911 Control Circuit Transformer and Aux Contact # 033.1691
EN-2SC16
Line input must be installed on the bottom side of the overload and disconnect to meet requirments for UL Compliance in this starter.
ATTENTION:
11
Figure A
(T5)
Counter clockwise rotation Clockwise rotation Counter clockwise rotation Clockwise rotation
L1
L2
JOIN
T1
T4,T5
T2,T3 and T8
230 VOLT
T1
T4,T8
T2,T3 and T5
T1,T3,T8
T2,T4,T5
115 VOLT
T1,T3,T5
T2,T4,T8
12
(T1)
Figure C
THREE PHASE, DUAL VOLTAGE MOTORS (T2) 200-208/400-416 VOLT OR 230/460 VOLT (T3) (MOTOR TRIFSICO DE DOBLE VOLTAJE 200-208/400-416 VOLTIOS O 230/460 VOLTIOS)
(T1) (T4) (T1) (T7) (T5) (T2) (T8) (T6) (T3) (T9)
EA-079
(T2) (T3)
NOTES: 1. Y-CONNECTED 2. To reverse motor rotation interchange any two power leads
EA-080 & 081
NOTAS: 1. CONEXIN EN Y 2. Para invertir la rotacin del motor, intercambie dos conductores elctricos cualquiera.
EA-082
NOTES: 1. Y-CONNECTED, DUAL VOLTAGE MOTOR (T1) 2. To reverse motor rotation interchange (T2) any two power leads (T3) (T4) 3. Wiring reference (T8) 4. Motors with leads T10, T11, T12; these three leads are to be connected together.
(T5) NOTAS: T10 T9 1. Motor De Doble 3 2 Montaje, Conexin En Y 2. Para invertir la rotacin RED del motor, 4 1 intercambie dos conductores elctricos cualquiera. 3. Los motores con conductores T10, T11, T12: estos tres conductores se deben conectar juntos
(CONECTAR)
T10 3 4
(T5)
T9 2 1
RED
L1 L2 L3 230 VOLT OR T1,T7 T2,T8 T3,T9 200-208 VOLT 460 VOLT OR T1 T2 T3 400-416 VOLT
13
Engineering Data
B A
A A1 B1 B1 B1
A1
B1 Output HP
0.5 1.0 2.0 3.0 5.0 7.5 10.0 0.5 1.0 2.0 3.0 5.0 7.5 10.0
Drive Dimensions
A
5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 8.66 (220) 8.66 (220) 5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 5.0 (128) 8.66 (220) 8.66 (220)
Catalog No.
VS1MD20P5 VS1MD21 VS1MD22 VS1MD23 VS1MD25 VS1MD27 VS1MD210 VS1MD40P5 VS1MD41 VS1MD42 VS1MD43 VS1MD45 VS1MD47 VS1MD410
A1
4.68 (119) 4.68 (119) 4.68 (119) 4.75 (120.5) 4.75 (120.5) 8.27 (210) 8.27 (210) 4.68 (119) 4.68 (119) 4.68 (119) 4.75 (120.5) 4.75 (120.5) 8.27 (210) 8.27 (210)
B
2.75 (70) 2.75 (70) 3.93 (100) 5.51 (140) 5.51 (140) 7.08 (180) 7.08 (180) 2.75 (70) 2.75 (70) 3.93 (100) 5.51 (140) 5.51 (140) 7.08 (180) 7.08 (180)
B1
2.38 (60.5) 2.38 (60.5) 3.56 (90.5) 2.56 (65) 2.56 (65) 6.69 (170) 6.69 (170) 2.38 (60.5) 2.38 (60.5) 3.56 (90.5) 2.56 (65) 2.56 (65) 6.69 (170) 6.69 (170)
Quick Start
Size A, B VS1MD20P5/21/40P5/41 (shown as an example) Connect Lower Row of wires first. (GND and Motor Wires for this example) Size A, B VS1MD20P5/21/40P5/41
Size C VS1MD23/25/43/45
Size D VS1MD23/25/43/45
14
Engineering Data
START
ENT PROG
B1
STOP RESET
START
ENT PROG
STOP RESET
A A1 A1
I J
A2
7.87 200 7.87 200 1.30 33 5.51 140 5.04 128 0.17 4.2 0.33 8.4 6.54 166 5.07 2.3 12.20 310 12.20 310 1.30 33 6.46 164 6.02 153 0.17 4.2 0.33 8.4 7.09 180 9.92 4.5
Control Terminal Torque Settings of 4.5 lb-in (0.5 Nm) Power Terminal Torque Settings of 9 lb-in (1 Nm)
kW Model Number
------VS1MX8K0P4 VS1MX8K0P8 VS1MX8K1P5 VS1MX8K1P5 VS1MX8K2P2
Current (Amps) Hp
0.5 1 1.5 0.5 1 2 2 3
kW
------0.37 0.75 1.5 1.5 2.2
Input
6.7 12.5 16.8 6.7 12.5 19.3 19.3 28.8
Output
2.3 4.3 5.8 2.3 4.3 7 7 10.5
Frame
A A B A A A B B
Watts Loss
Quick Start
Power & Motor Terminal Locations
Size A, B, C Size A, B, C
(VS1MX10P5 shown as an example) (VS1MX22 shown as an example)
15
HYTROL CONVEYOR COMPANY, INC. 2020 Hytrol Street Jonesboro, Arkansas 72401 Phone: (870) 935-3700
EFFECTIVE February 2009
Printed in the USA by Toof Printing