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Electrical networks (RS 485) - PROFIBUS bus cables

Electrical networks (RS 485) - PROFIBUS bus cables

Overview

Different versions for different fields of application (e.g. underground cables, trailing cables) High interference immunity thanks to double shielding Flame-retardant bus cable (halogen-free) Easy length measurement thanks to printed meter markings UL approvals

Benefits

Flexible application possibilities thanks to special bus cables Network is immune to interference thanks to double shielded cables and a uniform grounding concept Time saving due to simple and fast connector assembly with FastConnect cables Silicon-free, therefore particularly suitable for use in the automotive industry (e.g. on paint shop conveyors)

Application
For the construction of PROFIBUS networks, different cable types are offered to suit the different types of application. The listed bus cables should always be used. For further information on network configuration, see PROFIBUS network manual. UL approvals UL listing (safety standard) for network cables is especially necessary for the American and

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Electrical networks (RS 485) - PROFIBUS bus cables

Canadian markets. The requirements for the appropriate approvals depend on where the cable is routed within the building. This applies to all cables which have to be routed from a machine to a remote control cabinet and are positioned on cable racks secured on the building. Cables with UL approval have "GP" (General Purpose) added to their name.

Design
Shielded, twisted-pair cable with circular cross-section The following applies for all PROFIBUS bus cables:

The double shield makes it especially suitable for routing through industrial areas with strong electro-magnetic fields System-wide grounding concept can be implemented using the external shield of the bus cable and the grounding terminals on the bus terminal Printed meter marks

Cable types The shape of the FastConnect (FC) bus cables is radially symmetric and allows an insulation stripping tool to be used. This means that bus connectors can be assembled quickly and easily.

PROFIBUS FC Standard Cable GP: Standard bus cable specially designed for fast installation PROFIBUS FC Robust Cable: Special cable for use in corrosive atmospheres and under severe mechanical loading PROFIBUS FC Food Cable: The PE casing of the cable makes this cable suitable for use in the food, beverage and tobacco industries PROFIBUS FC Ground Cable: Special cable for laying underground. It differs from the PROFIBUS bus cable in that it has an additional sheath PROFIBUS FC Flexible Cable Flexible (stranded conductors), halogen-free bus cable with PUR sheath for occasional moving PROFIBUS FC Trailing Cable: Bus cable specially designed for forced motion control in a trailing cable, e.g. with continuously moving machine parts (stranded core) PROFIBUS FC FRNC Cable GP: Two-core, shielded, flame-retardant, halogen-free bus cable with Copolymer outer sheath FRNC (Flame Retardant Non Corrosive) PROFIBUS Festoon Cable GP: Flexible bus cable (stranded cores) specially designed for festoon suspension. For round cables, cable-carrying trolleys are recommended PROFIBUS Torsion Cable Bus cable for highly flexible applications: Special cable (stranded cores) for use on moving parts of machines (5 million torsion movements on 1 m length of cable, 180) PROFIBUS Hybrid Cable GP: Rugged hybrid cable suitable for trailing with two copper conductors for data transmission and two copper conductors for the power supply of ET 200pro SIENOPYR FR marine cable Halogen-free, non-crush, flame-retardant, marine-approved cable for permanent installation on ships and offshore platforms indoors and on open deck. Sold by the meter.

Bus cables without FastConnect technology (due to type of construction)

Technical specifications

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Electrical networks (RS 485) - PROFIBUS bus cables

Cable type 1)

PROFIBUS FC Standard Cable GP Universally implementable

PROFIBUS FC Robust Cable In corrosive atmospheres and under severe mechanical stress

PROFIBUS FC Food Cable Food, beverages and tobacco industries

Applications

Damping

at 16 MHz at 4 MHz at 9.6 kHz

42 dB/km 22 dB/km 2.5 dB/km

42 dB/km 22 dB/km 2.5 dB/km

42 dB/km 22 dB/km 2.5 dB/km

Characteristic impedance

at 9.6 kHz at 38.4 kHz at 3 to 20 MHz

270 27 185 18.5 150 15 150 110 /km 9.5 /km approx. 28.5 nF/km

270 27 185 18.5 150 15 150 110 /km 9.5 /km approx. 28.5 nF/km 100 V 02YSY (ST) CY 12 0.64/2.55-150 KF 40 FR VI

270 27 185 18.5 150 15 150 110 /km 9.5 /km approx. 28.5 nF/km 100 V 02YSY (ST) CY 12 0.64/2.55-150 KF 40 FR VI

Rated value Loop resistance Shield resistance Effective capacitance at 1 kHz Operating voltage (rms value) Cable type (standard designation) Jacket

100 V 02YSY (ST) CY 1 2 0.64/2.55150 KF 40 FR VI

Material Diameter Color

PVC 8.0 0.4 mm Violet

PUR 8.0 0.4 mm Violet

PE 8.0 0.4 mm Black

Permissible ambient conditions

Operating temperature Transport/storage temperature Installation temperature

40 C +75 C 40 C +75 C 40 C +75 C

40 C +60 C 40 C +60 C 40 C +60 C

40 C +60 C 40 C +60 C 40 C +60 C

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Electrical networks (RS 485) - PROFIBUS bus cables

Bending radii

Single bend Multiple bends

75 mm 150 mm 100 N 76 kg/km No Flame-retardant to VDE 0482-266-2-4, IEC 60332-3-24 Yes / CM/CMG/PLTC/Sun Res Yes Limited resistance

75 mm 150 mm 100 N 73 kg/km No Flame-retardant to VDE 0482265-2-1, IEC 60332-1 Yes / CMX

75 mm 150 mm 100 N 67 kg/km No Inflammable

Permissible tensile force Weight Halogen-free Behavior in fire

UL listing / 300 V rating UL style / 600 V rating Resistance to mineral oils and grease UV-resistant Silicone-free FastConnect cable installation

No

No Highly resistant

No Limited resistance Yes Yes Yes

Yes Yes Yes

Yes Yes Yes

1) Electrical characteristics at 20 C, tests according to DIN 47 250 Part 4 or DIN VDE 0472

Cable type 1)

PROFIBUS FC Ground Cable Underground laying

PROFIBUS FC Flexible Cable 2) Occasionally moved machine parts

PROFIBUS FC Trailing Cable 2) 3) Trailing cables

PROFIBUS FC FRNC Cable GP Halogenfree and flameretardant applications

Applications

Damping

at 16 MHz at 4 MHz at 38.4 kHz at 9.6 kHz

42 dB/km 22 dB/km 4 dB/km 2.5 dB/km

49 dB/km 25 dB/km 4 dB/km 3 dB/km

49 dB/km 25 dB/km 4 dB/km 3 dB/km

42 dB/km 22 dB/km 4 dB/km 2.5 dB/km

Characteristic impedance

at 9.6 kHz

270 27

270 27

270 27

270 27

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at 38.4 kHz at 3 to 20 MHz

185 18.5 150 15 150 110 /km 9.5 /km approx. 28.5 nF/km 100 V 02YSY (ST) CY2Y 1x2x 0.64/2.55150 KF 40 SW

185 18.5 150 15 150 133 /km 14 /km approx. 28 nF/km 100 V 02Y (ST) C 11Y 1x2x 0.65/2.56150 LI KF40 FRNC FC VI

185 18.5 150 15 150 133 /km 14 /km approx. 28.5 nF/km 100 V 02YY (ST) C11Y 1x2x 0.64/2.55150 LI KF 40 FR petrol

185 18.5 150 15 150 110 /km 9.5 /km approx. 28.5 nF/km 100 V 02YSH (ST) CH 1x2x 0.64/2.55150 VI KF 25 FRNC

Rated value Loop resistance Shield resistance Effective capacitance at 1 kHz Operating voltage (rms value) Cable type (standard designation)

Jacket

Material Diameter Color

PE/PVC 10.8 0.5 mm 4) Black

PUR 8.0 0.4 mm Violet

PUR 8.0 0.4 mm Petrol

FRNC 8.0 0.4 mm Light violet

Permissible ambient conditions

Operating temperature Transport/storage temperature Installation temperature

40 C +60 C 40 C +60 C 40 C +60 C

20 C +60 C 40 C +60 C 40 C +60 C

40 C +60 C 40 C +60 C 40 C +60 C

25 C +80 C 25 C +80 C 25 C +80 C

Bending radii

Single bend Multiple bends

80 mm 160 mm 100 N 117 kg/km No Inflammable

40 mm 120 mm 100 N 70 kg/km Yes Flameretardant acc. to IEC 60332-

40 mm 120 mm 3.000.000 100 N 70 kg/km No Flameretardant to VDE 0482-265-2-

60 mm 80 mm 100 N 72 kg/km Yes Flameretardant to VDE 0482-266-2-

Bending cycles Permissible tensile force Weight Halogen-free Behavior in fire

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1-2 UL listing / 300 V rating UL style / 600 V rating Resistance to mineral oils and grease UV-resistant Silicone-free FastConnect cable installation No Yes / CMX

1, IEC 60332-1 Yes / CMX

4, IEC 60332-3-24 Yes/ CM / PLTC / Sun Res No Limited resistance Yes Yes Yes

No Limited resistance Yes Yes Yes

No Limited resistance Yes Yes Yes

No Highly resistant Yes Yes Yes

1) Electrical characteristics at 20 C, tests according to DIN 47 250 Part 4 or DIN VDE 0472 2) Limited segment length (see manual for PROFIBUS networks) 3) Trailing cables for the following requirements: Min. 3 million bending cycles for the specified bending radius and an acceleration of max. 4 m/s2 4) Outer diameter >8 mm; bus connectors can only be connected after the outer sheath has been stripped

Cable type 1)

PROFIBUS Festoon Cable GP

2)

PROFIBUS Torsion Cable 2) 3) Moving machine parts

SIENOPYR FR shipboard cable 4) Shipbuilding

Applications Damping

Festoon suspension

at 16 MHz at 4 MHz 38.4 kHz at 9.6 kHz

49 dB/km 25 dB/km 4 dB/km 3 dB/km

82 dB/km 28 dB/km 3 dB/km 2.5 dB/km

45 dB/km 22 dB/km 5 dB/km 3 dB/km

Characteristic impedance

at 9.6 kHz at 38.4 kHz at 3 to 20 MHz

270 27 185 18.5 150 15 150 133 /km 19 /km approx. 28 nF/km

270 27 185 18.5 150 15 150 98 /km 14 /km approx. 29 nF/km

250 25 185 18.5 150 15 150 110 /km approx. 30 nF/km at 800 Hz

Rated value Loop resistance Shield resistance Effective capacitance at 1 kHz

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Operating voltage (rms value) Cable type (standard designation)

100 V 02Y (ST) CY 1 x 2 x 0.65/2.56150 LI petrol FR

100 V 02Y (ST) C 11Y 1x2x 0.65/2.56-150 LI FR VI

100 V M-02Y (ST) CH X 1 x 2 x 0.35 100 V

Jacket

Material Diameter Color

PVC 8.0 0.3 mm Petrol

PUR 8.0 0.4 mm Violet

Polymer 6) 10.3 0.5 mm Black

Permissible ambient conditions

Operating temperature Transport/storage temperature Installation temperature

40 C +80 C 40 C +80 C 40 C +80 C

40 C +60 C 40 C +60 C 40 C +60 C

40 C +80 C 40 C +80 C 10 C +50 C

Bending radii

Single bend Multiple bends

30 mm 70 mm 5) 80 N 64 kg/km No Flame-retardant acc. to IEC 60332-1

60 mm 120 mm 100 N 65 kg/km No Flame-retardant to VDE 0482265-2-1, IEC 60332-1

108 mm 216 mm 100 N Approx. 109 kg/km Yes Flame-retardant to VDE 0482266-2-4, IEC 60332-3-24 No

Permissible tensile force Weight Halogen-free Behavior in fire

UL listing / 300 V rating UL style / 600 V rating Resistance to mineral oils and grease UV-resistant Silicone-free FastConnect cable installation

Yes/ CM/CMG/PLCT/Sun Res/Oil Res Yes Limited resistance

Yes / CMX

No Highly resistant

No Extremely highly resistant Yes Yes No

Yes Yes No

Yes Yes No

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1) Electrical characteristics at 20 C, tests according to DIN 47 250 Part 4 or DIN VDE 0472 2) Limited segment length (see manual for PROFIBUS networks) 3) Torsion-resistant cables for the following requirements: Min. 5 million torsional movements along 1 m length of cable 180 4) Marine approvals: Lloyds Register of Shipping, Germanischer Lloyd 5) Festooned cables for the following requirements: Min. 5 million bending cycles for the specified bending radius and an acceleration of 4 m/s2 6) Outer diameter >8 mm; bus connectors can only be connected after the outer sheath has been stripped

Cable type 1)

PROFIBUS cable for ET 200X ET 200X

PROFIBUS Hybrid Standard Cable GP ET 200pro

PROFIBUS Hybrid Robust Cable 2) 3) ET 200pro

Applications Damping

at 16 MHz at 4 MHz at 9.6 kHz

4.9 dB/100 m 2.5 dB/100 m 0.3 dB/100 m

4.9 dB/100 m 2.5 dB/100 m 0.3 dB/100 m

Characteristic impedance

at 9.6 kHz at 38.4 kHz at 3 to 20 MHz

135 165 30 nF/m 35 V

270 27 185 18.5 150 15 150 138 /km 10 /km 30 nF/m 300 V

270 27 185 18.5 150 15 150 138 /km 10 /km 30 nF/m 300 V

Rated value Loop resistance Shield resistance Effective capacitance at 1 kHz Operating voltage (rms value) Power cores (stranded wires)

Diameter Current carrying capacity Sheath color

0.75 mm2 02Y (ST)C 1x2x0.65/2.56150 LI LIY-J Y 3 x 1 x 0.75 VI KF30

1.5 mm2 7.5 A (at 25 C) Black 02Y(ST)C 1x2x0.65/2.56150LI LIY-Z Y 2x1x1.5 VI

1.5 mm2 7.5 A (at 25 C) Black 02Y(ST)C 1x2x0.65/2.56150LI LIH-Z 11Y 2x1x1.5 VI FRNC

Cable type (standard designation)

Jacket

Material

PUR

PVC

PUR

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Diameter Color

Approx. 9.5 mm Petrol

11.00.5 mm Violet

11.00.5 mm Violet

Permissible ambient conditions

Operating temperature Transport/storage temperature Installation temperature

30 C +60 C 40 C +60 C 40 C +60 C

40 C +75 C 40 C +75 C 40 C +75 C

40 C +75 C 40 C +75 C 40 C +75 C

Bending radii

Single bend Multiple bends

35 mm 75 mm 300 N Approx. 105 kg/km No Flame-retardant acc. to IEC 60332-2-1 Yes No Limited resistance No Yes No

44 mm 75 mm 450 N 140 kg/km No Flame-retardant acc. to IEC 60332-1-2 Yes / CMG No Limited resistance No Yes No

44 mm 75 mm 450 N 135 kg/km Yes Flame-retardant acc. to IEC 60332-1-2 Yes / CMX No Highly resistant No Yes No

Permissible tensile force Weight Halogen-free Behavior in fire

UL listing / 300 V rating UL style / 600 V rating Resistance to mineral oils and grease UV-resistant Silicone-free FastConnect cable installation

1) Electrical characteristics at 20 C, tests according to DIN 47 250 Part 4 or DIN VDE 0472 2) Trailing cables for the following requirements: Min. 1 million bending cycles for the specified bending radius and an acceleration of max. 2.5 m/s2 3) Cable resistance to weld spatter according to HD22.2 S3 / 5

More information
Installation instructions The bus cables are supplied by the meter. If a bus segment must be assembled using two sections (e.g. > 1000 m segment length), bushings can be used for this purpose (lowimpedance connection between cores with clamps, connect shields over a wide area). FastConnect The FastConnect stripping tool can be used to strip the outer sheath and shield of the new

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FastConnect bus cables to the right length in one step. In this way, the bus connectors (except 6ES7 972-0BA30-0XA0) can be connected easily and quickly to the bus cable. Cable routing: During storage, transport and cable laying, keep both ends sealed with a shrink-on cap. Comply with the permissible bending radii and tensile load! An underground cable must be used if cables are laid outside buildings e.g. directly in the ground, in sand or in concrete building blocks or when routed through protective pipes made of steel or plastic above or below ground. Overvoltage protection guidelines for underground laying must be complied with. Note: Additional components of the SIMATIC NET wiring range can be ordered from your local contact person. For technical advice contact: J. Hertlein, A&D SE PS Tel.: +49 (0)911/750 44 65 Fax.: +49 (0)911/750 99 91 E-mail: juergen.hertlein@siemens.com

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