s e n i b r u T Steam

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Being initiated in 1938, the production of turbines has been successfully continued by Ural Turbine Works CJSC which was established in 2004. Having inherited trademark TMW from its forerunner Turbomotor Works OJSC, the Ural Turbine Works enterprise has also adopted the authority of one of the leading Russian machine-building companies designing and producing power equipment. Being a part of the RENOVA Group, the enterprise is currently specialising in producing cogeneration steam turbines, gas turbines, and gas-compressor units for transporting natural gas. In the Ural region it has been produced more than a half (in terms of capacity) of cogeneration turbine plants operating in Russia and in 14 neighbouring countries, former Soviet republics. The turbines marked as TMW are installed in the Eastern

European countries, Italy, Egypt, Mongolia, China, Korea, India, and Japan. The Ural gas-compressor units are used in world-famous gas pipelines, including the Urengoy-Pomary-Uzhgorod pipeline supplying gas to the Western European countries. Having a wide range of machines and many years of experience in designing turbines, UTW CJSC meets the needs of different customers. In spite of the variety of produced models, the UTW specialists use only well-tried solutions, structurally unied units and parts, which ensures sufcient serial production, increases reliability and serviceability of turbines, and facilitates their repair. The enterprises quality management system is in compliance with ISO 9001:2000, which was approved by the British Standards Institute (BSI).

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Steam Turbines

DELIVERY OF EQUIPMENT
2

MODERNISATION AND SERVICE OF EQUIPMENT

MODERNISATION AND SERVICE OF STEAM TURBINES PRODUCED BY UTW AND OTHER MANUFACTURES
SERVICE MAINTENANCE OF GASTURBINE AS PART OF COMBINED-CYCLE PLANT LOCALISATION OF PRODUCTION OF UNITS AND PARTS ASPER TECHNOLOGIES OF WORLD MANUFACTURES

STEAM TURBINE FOR STEAM POWER UNITS

STEAM TURBINES FOR COMBINEDCYCLE PLANTS

CONDENSERS HEATERS FABRICATED METALS PETROCHEMICAL EQUIPMENT

SERVICES

SUPPLY OF SPARE PARTS

Business development strategies in UTW CJSC At the present time, one of the enterprises most important tasks is the development of new products and the change of technology policy. Jointly with the specialists of Sulzer, the Swiss company, and ROTEK CJSC the UTW specialists are modernising management and technological schemes for successful mastering and adaptation of foreign advanced technologies, which will considerably strengthen the enterprises position in the market. The company is still developing optimal design solutions as far as its principal turbine equipment is concerned. The UTW customers receive only modern solutions, including those based on long-term post-guarantee service of steam and gas turbines. Together with ROTEK CJSC we offer our Customers many effective service programs for steam and gas turbines. UTW CJSC is currently developing the following products and offering the following services: Steam turbines for steam power plants (SPP) from 30 to 300 MW; Steam turbines for combined-cycle power plants (CCPP) from 17 to 200 MW; Modernisation and service of steam turbines produced by UTW CJSC and by other manufactures with capacity of up to 250 MW;

Service maintenance of gas turbines as a part of the combinedcycle plant in Russia; Heaters, condensers, and metallic structures.

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Engineering The enterprises technical services include the special design bureau, technological, metallurgical, scientic, and research departments. The services develop and adopt new types of turbines modernising the scientic and technological heritage of the enterprise. The enterprises engineering services represent a number of research laboratories united into the department of experimental technology and control of materials. The staff of the technical services consists mainly of graduates of

the famous Ural turbine-building-school, department Turbines and Diesel Engines of the Ural Federal University. When designing steam turbines, the UTW specialists use a modular concept of design. This approach allows using well-tried and reliable units of steam turbines in various models as well as speeding up the process of designing. The enterprise is equipped with benches for testing steam turbines, which improves the quality of turbines, makes them more efcient and reliable.

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Steam Turbines

Production Ural Turbine Works CJSC is basically an enterprise with a 2 complete industrial cycle. Its production includes forging, thermal, welding, tool-making, and mechanical assembly production and consists of 4 divisions: Turbine production Blade production Test bench of balancing of rotors Blank production

Turbine production The product range of the steam turbine production (STP) includes parts of steam turbines, adjustment units, spare parts for power equipment. The steam turbine production is divided into the following parts: preliminary stator, nal stator, iron rings, and diaphragms, rotor and gear-cutting, inserts, auxiliary. The steam turbine production has assembly and test benches for steam turbines -90/120-130/10-1, -100/120-130, -140/165-130/15-2, -60/65-130-2, -185/210-130, -250/300-240, and adjustment units. The site is equipped with universal machines for carrying out adjusting activities in the process of assembly and with cranes which allow transporting units of up to 125 tons. The main equipment of the steam turbine production includes the following: turning machines (diameter of processed parts up to 2 m, length up to 10 m), turning and boring machines (diameter of processed parts up to 12.5 m, length up to 5 m), milling and boring machines Skoda with the height of processing of up to 5 m, rotor and milling machines, and gear treating machines. The steam turbine production produces adjustment units for steam and gas turbines: servomotors (HP, MP, and LP parts), pumping groups, valves of the disengaging clutch, different drives, and adjustment units.

Blade production Ural Turbine Works CJSC produces blades of various sizes: from 50 mm to 1000 mm, both for steam turbines of its own production and for steam turbines of other manufacturers. The principal technological equipment includes specialised machines of Swiss companies Lichty, Schaublin, Koher, Chiron having high processing level and being approved by a number of leading manufacturers of power equipment and turbine blades. The modernisation of the blade complex started in 2006. Over the years the site designed for high-speed processing of blades was created and expanded. The introduction of modern equipment in the blade production considerably speeds up the manufacture of new blades, decreases the duration and labour intensiveness of processing, the amount of adjusting and manual operations, and makes the products more qualitative.

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Test bench of balancing of rotors The test bench of balancing of rotors (TBBR) is used for activities on blading, assembly, and balancing of rotors of steam and gas turbines. The main processes include the following: Testing of moment weight scales of working blades; Blading of mounted disks and solid-forged parts of rotors of steam turbines as well as blading of iron rings, rotors of the compressor and rotors of gas turbines; Assembly of rotors (attachment of disks and bushings, installation of half-couplings, adjustment of the high pressure rotor to the pump rotor and adjustment of the disengaging clutch); Fitting and mechanical activities, including turning of bladed rotors; Static balancing of working wheels, dynamic vacuum balancing of rotors of steam and gas turbines at balancing bench -10 (max of a balanced part 5,000 mm, max length between supports 10,000 mm, max weight of a part 80 tons, max number of rotations 4,500 rpm, with a step-up reducer 9,000 rpm); Repair of rotors, including disassembly of a rotor, re-blading, fault detection, blading, assembly, and balancing.

The balancing of rotors of other manufactures weighing up to 80 tons and with maximum speed of rotation in the vacuum chamber of 18,000 rpm is possible.

Blank production The blank production includes welding, forging, and thermal activities. The welding production species metal cutting and welding of metallic structures for turbines (condensers, heaters, associated and accessory equipment). In most cases the production of welding constructions is a process completely connected with UTW CJSC. The process of production begins from preparation of metal and severing of ats and bars and ends in tests and separate operations. The forging and thermal activities include forged pieces for steam and gas turbines both at mechanical sites of UTW CJSC and for thirdparty customers as well as heat treatment of workpieces and parts after preliminary machining and welding.

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Steam Turbines
Power, MW Live steam parameters and ow rate, kgf/cm2, Starting of production

Basic characteristics of the steam turbine produced by UTW. Table 1

Type of turbine

Turbine trade mark

Nn 60 50 50 115 115 115 110 116 120 185 185 260 285 250 265 250 30 40 50 90 90 142 142 150 112 90 30 102 105 80 35 35 40,2 53 63 113 70 70 35 35 110 55 17 63 130

Nm 65 60 60 125 125 125 120 125 130 220 215 305 335 305 305 305 35 50 60 120 125 167 165 165 114 125 35 107 125 90 47,5 40 49,6 66,5 75,5 147,5 110 70 55 35 110 55 17 63 130

Nc 65 50 60 80 125 125 120 125 130 220 215 305 335 305 305 305 30 50 50 80 125 120 120 120 47,5 40 49,6 66,5 75,5 147,5 110 55 110 55 17 63 130

0 130 130 90 130 130 130 130 130 130 130 130 240 240 240 240 240 90 90 130 130 130 130 130 130 130 130 90 130 130 130 75,5 90 90 78,5 89,8 126 1,6 1,6 1,6 1,6 1,6 16,3 1,6 90 130

t0/t 555 555 555 555 555 555 555 555 555 555 540/540 560/560 540/540 540/540 540/540 535 535 555 555 555 555 555 555 555 555 535 555 555 555 498 500 550 488 502,8 358 285 118 500 540/540

Dn 280 245 246 490 490 490 470 495 515 785 785 980 1050 980 980 980 190 238 274 490 490 788 788 788 480 490 190 782 790 520 146 150 165 212,5 237 318 325 220 257

Dm 300 225 255 500 500 500 485 510 520 810 810 1000 1050 1000 1000 1000 240 240 300 500 500 810 810 810 485 500 240 810 810 550 146 325 220 265 390

-60/65-130-2 -50/60-130-6 -50/60-8,8* -115/125-130-1 -115/125-130-2 With heating extraction -115/125-130-3 -110/120-130-5 -116/125-130-7 -120/130-130-8 -185/220-130-2 -185/215-130-4 -255/305-240-5 -285/335-240 -250/305-240- -265/305-240- -250/305-240- With process and heating extraction -30/35-90/10-5 -40/50-90/13 -50/60-130/7-2 -90/120-130/10-1 -90/120-130/10-2 -140/165-130/15-2 -140/165-130/15-3 -150/165-130/9-4 -110-130 -90/100-130/10 -30/35-90/10/1,2 -102/107-130/15-2 -105/125-130/30/8 -80-130/8-3 -35/47-7,4* For CCPP -35/40-8,8* -40/50-8,8* -53/67-8,0* -63/76-8,8* -113/145-12,4* -70/110-1,6* -70-1,6* Bottom -35/55-1,6* -35-1,6* -110-1,6* -55-1,6* -17-1,6* Condensing -63-8,8 -130-12,8 * ** Pressure is at MPa At t/h

2004/2012 2008 1992/2010 1984/1991/1996/2011 1991/2004/2008 1999/2007 2000/1984/1989/1984/2012 2012 2008 2012 2010 2007 2009 2002 2009 -

With backpressure

With backpressure, process and heating extraction

*** Two-stage heating available

**** In denominator start of production with index *5 Its possible process steam extraction 45 t/h with pressure 0,78 P (8 kgf/sm2)

Steam Turbines
, t/h Thermal load Process steam extraction, t/h Gn 224 180 299 466 467 432 450 469 783 789 980 1050 980 980 980 119 202 188 299 477 446 453 453 146 130 158,6 232,5 307 325 220 265 390 83 64 118 200 200 335 335 365 200 83 670 450 455 *5 300 280 285 285 285 Gm 160 160 160 365 365 500 500 500 345 167 670 Heating steam extraction, GCal/h Qn 100 90 97 180 180 160 175 184 188 280 290 360 385 350 360 350 63** 115 40 80 80 115 120 80 185 92,5 39 93 150** 65,5 136 90 220 Qm 105 90 101 185 185 185 184 193 197 280 290 370 385 415 370 415 92** 130 60 120 120 140 140 115 200 130 55 220 Extraction pressure adjustment range, kgf/cm2 Process steam 8-13 11-15 5-10 8-13 8-13 12-21 12-21 12-21 8-13 8-13 12-21 8-13 6-13 Heating steam extraction upper 0,6-2,5 0,6-2,5 0,6-2,5 0,6-2,5 0,6-2,5 0,6-2,5 0,6-2,5 0,6-2,5 0,6-3,0 0,6-2,5 0,6-2,0 0,6-2,5 0,6-4,0 0,5-1,5 0,6-4,0 0,6-2,5 0,5-2,5 0,6-2,5 0,6-2,5 0,6-2,5 0,6-2,5 06-2,5 0,6-2,5 0,6-2,5 0,5-2,5 0,5-2,5 0,5-2,5 0,6-2,5 0,6-2,5 0,5-2,5*** 0,5-2,5*** 0,5-2,5 0,5-2,5***
***

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Cooling water Temperature of feed water,

2

Dc

Flow rate, t/h 8000 8000 8000 8000 13500 13500 16000 16000 16000 27000 27000 28500 28500 28500 28500 28500 5000 5000 7000 8000 13500 13500 13500 13500 8000 8000 8000 8000 13500 27000 20 13500 27000

t 20 20 18 27 27 20 20 20 20 20 27 20 20 20 20 20 20 20 20 27 27 20 20 27 20 15 11 20 20 12 27 20 27 20 20 27

lower 0,5-2,0 0,5-2,0 0,7-2,5 0,5-2,0 0,5-2,0 0,5-2,0 0,5-2,0 0,5-2,0 0,5-2,0 0,5-2,0 0,5-2,0 0,5-1,5 0,5-2,0 0,5-3,5 0,5-1,0 0,5-3,5 0,7-2,5 0,7-2,5 0,5-2,0 0,5-2,0 0,5-2,0 0,4-1,2 0,4-1,2 0,4-1,2 0,5-2,0 0,5-2,0 0,5-2,5 0,5-2,0 0,5-2,5 0,5-2,5 0,5-2,0 0,5-2,0 0,5-2,0 225 232 218 228 228 228 234 234 236 232 232 234 273 234 235 232 206 219 230 228 228 232 232 232 232 228 206 234 234 228 105 -

0,5-2,5*** 0,5-2,5*** -

13500 8000 8000 13500

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Steam Turbines
THE FAMILY OF TURBINES -250/300-240 FOR SUPERCRITICAL STEAM PARAMETERS

The family includes the base turbine -255/305-240-5 and four its modications: -285/335-240*, -265/305-240-, -250/305-240- and -250/305-240-. These turbines are intended for use at power plants which supply heat and hot water to metropolises and cities. They are highly efcient under heat-extraction conditions and, at the same time, rather economically operate at purely condensing (summer) conditions. The turbine type -265/305-240- is designed for power plants with a reduced (0.3) extraction factor ( ) (cf. 0.5-0.6 of the base model), that is appropriate for power plants located within city boundaries. For this purpose, the ow rate of the heating-system water through the heating system heaters (HSHs) is increased and the extraction pressure is slightly lowered. The maximum heating of the heating-system water is limited to 106 C. The turbines type -250/305-240- and -250/305-240- are designed for remote power plants located 30-35 km away from a town. The heating-system water is heated in three stages to temperature of 150 (in case of the base model, in two stages to 117 ). The turbine with index is installed in circuits with a deaerator of 7 kgf/cm2, while the turbine indexed is intended for deaeratorfree circuits where the direct-contact low-pressure heater (LPH) No. 2 acts as the deaerator. All turbines of the family are designed as single-shaft four-cylinder units. They vary in the design of the second intermediate pressure

cylinder (IPC-2). In the case of one- and two-stage heating of the heating-system water, the pressure of the steam delivered to the user is adjusted with regulating diaphragms installed in each ow of the LPC. If three-stage heating is used, the adjustment is realized with a regulating valve mounted in the third heating stage of the extraction pipeline. For basic characteristics of the turbines comprising the family -250/300-240 see Table 2.

* Design temperature of live steam and intermediate superheating steam for the base turbine and three of its modications is 540 , whereas for turbine type -285/335-240 this temperature is 560 .

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Turbine longitudinal section view T-255/305-240-5

Table 2: Basic characteristics of turbines of the family -250/300-240

Parameter -255/305-240-5 Power, MW: nominal maximum at condensing conditions Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load, GCal/h: nominal maximum Extraction pressure adjustment range, kgf/cm2 rst (lower) heating extraction second (upper) heating extraction third extraction Last stage blade length, mm Number of stages: HPC IPC-1 IPC-2 LPC Cooling water: design temperature, design ow rate, m3/h Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water, Maximum ow rate of heatingsystem water, m3/h 0.5-1.5 0.6-2.0 940 12 10 62 32 20 28,500 14,000 3HPH+D+5LPH 265 8,000 0.5 0.6-2.5 940 11 10 62 32 20 28,500 14,000 3HPH+D+5LPH 273 8,000 0.5-3.5 0.6-4.0 3.0-8.5 940 12 10 52 32 20 28,500 14,000 3HPH+D+4LPH 265 8,000 0.5-1.0 0.5-1.5 940 12 10 62 32 20 28,500 14,000 3HPH+D+5LPH 265 16,000 0.5-3.5 0.6-4.0 3.0-8.5 940 12 10 52 32 20 28,500 14,000 2HPH+5LPH 265 8,000 260 305 980 1,000 240 (23.5) 540/540 360 370 -285/335-240 250 335 Modication -250/305-240- 250 305 980 1,000 240 (23.5) 540/540 350 415 -265/305-240- 265 305 980 1,000 240 (23.5) 540/540 360 370 -250/305-240- 250 305 980 1,000 240 (23.5) 540/540 350 415

1,050 240 (23.5) 560/560

385

Note: The equipment at the power plant includes two modernized turbines -250/300-240, which, after modernization, correspond, in terms of their parameters, to turbines -265/305-240-

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Steam Turbines
THE FAMILY OF TURBINES -185/220-130

The family includes the base turbine -185/220-130-2* and its 2 modied version -185/215-130-4. The turbines of this family are designed for power plants of large cities. These turbines offer limited process steam extraction at pressure of 25-35, 12-18 and 8-12 kgf/cm2. On customers choice, either or any two of these extractions can be used as well as non-extraction operation. The pressure of steam supplied to the user from these extractions is maintained with regulating valves in the extraction pipelines. Both turbines of this family have two-stage heating of the heatingsystem water. The extraction steam pressure is controlled with regulating diaphragms mounted in each ow of the LPC. The turbines are single-shaft three-cylinder units with a unied ow passage. The turbines indexed 2 and 4 are equipped with exhaust rotor blades 830 mm and 660 mm long and their design temperature of cooling water is 20 C and 27 C respectively.

For the basic characteristics T-185/220-130 see Table 3.

of

the

turbines

type

Turbine longitudinal section view -185/220-130-2

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Table 3: Basic characteristics of the turbines type -185/220-130
Parameter -185/220-130-2 Power, MW: nominal maximum at condensing conditions with HPH turned off Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load: Process steam extraction, t/h: downstream from 7th stage of HPC downstream from 11th stage of HPC downstream from 13th stage of HPC Heating steam extraction, GCal/h: nominal maximum with HPH turned off Extraction pressure adjustment range, kgf/cm2: process steam extraction: downstream from 7th stage of HPC downstream from 11th stage of HPC downstream from 13th stage of HPC upper heating steam extraction lower heating steam extraction Last stage blade length, mm Number of stages: HPC IPC LPC Cooling water: design temperature, design ow rate, m3/h Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water, 20 27,000 12,000 3HPH+D+4LPH 232 27 27,000 12,000 3HPH+D+4LPH 232 13 9 32 13 9 22 25-35 12-18 8-12 0.6-3.0 0.5-2.0 830 25-35 12-18 8-12 0.6-2.5 0.5-2.0 660 280 290 325 280 290 325 90** 100** 100** 90** 100** 100** 130 (12.8) 555 130 (12.8) 555 785 810 785 810 185 220 220 195 185 215 215 195 Modication -185/220-130-2

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* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130, -140/165-130/15 and -100-130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common conceptual and design solutions ** When process steam extractions are used, the heating thermal load and electrical power of the turbine decrease

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Steam Turbines
THE FAMILY OF TURBINES -140/165-130/15

The family consists of the base turbine -140/165-130/15-2* and 2 three its modied versions: -140/165-130/15-3, -150/165-130/9-4 and -140/165-130/15-5. The turbines of this family are installed at big industrial heating power stations working under large process steam extraction load. The base turbine is outtted with exhaust blades 830 mm long and is designed for the cooling water temperature of 20 . The turbines indexed 3, 4 and 5 have exhaust rotor blades 660 mm long and their design cooling water temperature is 27 . The turbine indexed 4 differs from the other two turbines in the nominal pressure of the process steam extraction, which equals 9 kgf/cm2 instead of 15 kgf/cm2. Therefore this turbine has a different number of HPC and LPC stages. All the turbines are provided with two heating steam extractions. A regulating diaphragm is installed downstream of each extraction, except for the turbine indexed 5. The turbine indexed 5 is tted with a single regulating diagram, which is installed downstream of the lower heating steam extraction. In the case of one- or two-stage heating of the heating-system water the extraction pressure is adjusted using one regulating diaphragm of the lower extraction. If extraction serves other auxiliary power, the extraction pressures can be separately controlled by both regulating diaphragms. The pressure of the main process steam extraction from the HPC exhaust is maintained with

regulating valves installed at the LPC inlet. An additional process steam extraction with the pressure of 25-35 kgf/cm2 is provided. The pressure is maintained downstream of the regulating valve in the extraction line. The turbines are made as single-shaft two-cylinder units. Basic characteristics of the turbines type -140/165-130/15 are summarized in Table 4

Turbine longitudinal section view -140/165-130/15

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Table 4: Basic characteristics of the turbines type -140/165-130/15
Parameter
-140/165-130/15-2* Power, MW: nominal maximum at condensing conditions Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load: - Process steam extraction, t/h: nominal maximum - Heating steam extraction, GCal/h: nominal maximum Extraction pressure adjustment range, kgf/cm2: process steam extraction: upper heating steam extraction lower heating steam extraction Last stage blade length, mm Number of stages: HPC LPC Cooling water: design temperature, design ow rate, m3/h Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water, 20 13,500 6,000 3HPH+D+4LPH 232 27 13,500 6,000 3HPH+D+4LPH 232 27 13,500 6,000 3HPH+D+4LPH 232 27 13,500 6,000 13 12 13 11 14 10 13 11 12-21 0.6-2.5** 0.4-1.2 830 12-21 0.6-2.5** 0.4-1.2 660 9-15 0.6-2.5** 0.4-1.2 660 12-21 0.6-2.5** 0.5-2.0 660 115 140 120 140 80 115 120 140 335 500 335 500 385 500 335 500 130 (12.8) 555 130 (12.8) 555 130 (12.8) 555 130 (12.8) 555 788 810 788 810 788 810 788 810 142 167 120 142 165 120 150 165 120 142 165 120

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Modication
-140/165-130/15-3 -150/165-130/9-4 -140/165-130/15-5

3HPH+D+4LPH 232

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130, -140/165-130/15 and -100-130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common conceptual and design solutions ** In conditions of independent pressure adjustment in both heating steam extraction circuits, pressure in the upper heating steam extraction may vary within the limits of 0.9 to 2.5 kgf/cm2

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Steam Turbines
THE FAMILY OF BACK-PRESSURE TURBINES -100-130/15

The family includes the base turbine -102/107-130/15-2* and 2 its two modied versions: -105/125-130/30/8 and -80-130/8-3. The turbines of this family are installed at big industrial heating power stations, which serve users of large amounts of process steam. Turbine -105 provides considerable extraction of process steam with the pressure higher than in back-pressure line. The second and the third turbine models offer analogous steam extraction on a limited scale. The pressure of steam supplied to the user is maintained with a valve installed in the extraction line. For the basic characteristics of the turbines type -100-130/15 refer to Table 5.

Turbine longitudinal section view P-102/107-130/15-2

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Table 5: Basic characteristics of the turbines type -100-130/15

Parameter -102/107-130/15-2 Power, MW: nominal maximum Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load of process steam extraction, t/h: nominal maximum Back-pressure steam ow rate, nominal, t/h Pressure adjustment range, kgf/cm2 Process steam extraction Back-pressure Regenerative system structural formula Design temperature of feed water, C 12-21 3HPH 234 25-35 8-13 3HPH 234 6-13 3HPH 228 90 670 200 270 450/670** 60 455 130 (12.8) 555 130 (12.8) 555 130 (12.8) 555 782 810 790 810 520 550 102 107 105 125 80 90 Modication -105/125-130/30/8 -80-130/8-3

* This turbine was designed as part of a group of turbines with live steam ow rate of approximately 800 ton per hour. The group includes turbines -185/220-130, -140/165-130/15 and -100/130/15; these turbines have identical HPCs, each of the turbines has two shut-off valves, and there are several other common conceptual and design solutions ** At zero process steam extraction

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Steam Turbines
THE FAMILY OF TURBINES -110/120-130

The family consists of the base turbine -110/120-130-5* and 2 its four modied versions: -116/125-130-7, -120/130-130-8, -120/130-130-12,8 and -110-130 (back-pressure). The turbines of this family are intended for newly constructed or extended power stations serving large or medium-size cities. Considering that the thermal load of these power stations is often uncertain or is not provided during initial years of operation, the T-100 turbine has been designed as a partially universal one: it operates rather efciently both under various thermal loads and at straight-condensing conditions. The turbine can run at thermal schedule regimes (with back-pressure) when the built-in condenser banks are cooled with makeup or heating system water. It has a rather developed low-potential section, a condenser group with an optimal ow rate of cooling water, and a developed regenerative system. Many advanced approaches worked out for extraction turbines have been realized in the turbine. It has been constantly improved and has passed ve modernizations (index 5). Thanks to the above merits, the turbines of T-110/120-130 family have been produced on the largest scale ever known: today these turbines run to over two hundreds in number. The modied versions differ from the base turbine in the ow rate of live steam and, correspondingly, in nominal power and thermal load. Besides, the turbine TP-110-130 has neither LPC nor condenser group. In the currently produced turbines of the family, the double-row regulating stage has been replaced by the single-row stage. Design of the HP cylinder has been changed as well. Turbines with the single-row regulating stage bear the index O at the end of their designation. The single-row regulating stage enhances efciency of the turbines in operating conditions, which are close to design ones, i.e. when the turbines operate in base-load conditions. The same solution can be applicable to turbines -115. All the four turbines of the family offer two-stage heating of the heating-system water. The

extraction steam pressure of the rst three turbines is maintained with regulating diaphragms installed in each ow of the LPC, while in the fourth turbine the pressure is controlled by moving regulating valves of the high-pressure section. The turbines are made as single-shaft three-cylinder units, except for -110-130 that is made as a single-shaft two-cylinder unit. Basic characteristics of the turbines type-110/120-130 are listed in Table 6.

Turbine longitudinal section view T-110/120-130-5

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Table 6: Basic characteristics of the turbines type-110/120-130

Parameter -110/120-130-5 Power, MW: nominal maximum at condensing conditions Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load: Heating steam extraction, GCal/h: nominal maximum Extraction pressure adjustment range, kgf/cm :
2

Modication -116/125-130-7 116 125 120 495 510 130(12.8) 555 -120/130-130-8 120 130 130 515 520 130(12.8) 555 -110-130 112 114 480 485 130(12.8) 555

110 120 120 480 485 130(12.8) 555

175 184 0.6-2.5 0.5-2.0 550 9 14 22 20 16,000 6,200 3HPH+D+4LPH 234

184 193 0.6-2.5 0.5-2.0 550 9 14 22 20 16,000 6,200 3HPH+D+4LPH 234

188 197 0.6-2.5 0.5-2.0 550 9 14 22 20 16,000 6,200 3HPH+D+4LPH 236

185 200 0.6-2.5 0.5-2.0 375 9 14 3HPH+D+3LPH 232

upper heating steam extraction lower heating steam extraction Last stage blade length, mm Number of stages: HPC IPC LPC Cooling water: design temperature, design ow rate, m3/h Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water,

* This turbine was designed as part of a group of turbines with similar live steam ow rates and several other common conceptual and design solutions. The group includes turbines -100-130, -50-130, -50-130/7, -40-130/31 and -50-130-6 (rotational speed of 3600 RPM) Note: Non-controlled steam extraction of up to 50 ton per hour in addition to regeneration from the steam extraction pipeline to LPH No.3 is possible in all the turbines

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Steam Turbines
THE FAMILY OF TURBINES -115/125-130

This family is2 intended for technical re-equipment of power stations through their extension or replacement of obsolete turbines rated at 25, 50 and 100 MW. The turbines can be installed at newly constructed power stations as well. The family of turbines -115/125-130* has been developed on the basis of the turbine -110/120-130-5. However, taking into account that the turbines of this family are installed in turbine hall of existing power stations, they are framed in two cylinders and have a simplified regenerative system (one HPH and one LPH are removed), one condenser instead of two condensers, and lower flow rate of cooling water. Since boiler equipment is usually replaced later than turbines, the turbines of this family can continuously operate (if so stated in the order) on live steam with p0= 90 kgf/cm2 (8.8 MPa) and t0= 535 C with subsequent change-over to live steam with p0= 130 kgf/cm2 (12.8 MPa) and t0= 555 C when required. The family comprises three models: -115/125-130-1, -115/125-130-2, and -115/125-130-3. In addition to the main heating steam extractions, all the three turbines provide limited auxiliary steam extraction (indexed with small Russian letter ). If the turbines type -115/120-130 are installed at operating power stations, thermal loads of the turbine are generally well known and therefore the most suitable modification (model) of the turbine can be selected for particular power station conditions.

Table 7: Basic characteristics of the turbines type -115/125-130

Parameter -115/125-130-1 Power, MW: nominal maximum at condensing conditions Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load: process steam extraction, t/h: nominal maximum Heating steam extraction, GCal/h: nominal maximum ditto, with HPHs turned off Extraction pressure adjustment range, kgf/cm2: process steam extraction upper heating steam extraction lower heating steam extraction Last stage blade length, mm Number of stages: HPC LPC Cooling water: design temperature, design ow rate, m3/h Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water, 115* 125 115 490 500 130 (12.8) 555 Modication -115/125-130-2 115* 125 125 490 500 130 (12.8) 555 -115/125-130-3 115* 125 125 490 500 130 (12.8) 555

70 70 180 185** 210 12-18 0.6-2.5 0.5-2.0 550 9 16 27 8,000 3,100 2HPH+D+3LPH 228

70 70 180 185** 210 12-18 0.6-2.5 0.5-2.0 660 9 16 27 13,500 6,000 2HPH+D+3LPH 228

70 70 160 185** 210 12-18 0.6-2.5 0.5-2.0 940 9 17 20 13,500 6,000 2HPH+D+4LPH 228

* The turbine was designed as a part of turbine group which includes the family -90/120-130/10

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Steam Turbines
For example, the turbine indexed 1 having the last stage blades 550 mm long is appropriate in the case of large thermal loads (small steam flow rates in the condenser), which are preserved, to a certain extent, in summer period. Such usage is appropriate because this turbine is most efficient under large thermal loads (low losses at the blades of the low-pressure section): it requires only 8000 m3/h cooling water and can operate under the thermal regime with the built-in condenser bank being cooled either with make-up or heating-system water. However, at low thermal load and, all the more so, under straight-condensing conditions, this turbine is inferior to the other turbines in efficiency. Note also that the condensing power of the turbine is limited to 115 MW. The turbine indexed 2 has the last stage blades 660 mm long. It is less efficient than the turbine indexed 1 under full thermal load but is more profitable under small thermal loads and under straight-condensing conditions. The condensing power of the turbine 2 is 125 MW. The cooling water flow rate is 13,500 m 3/h. When working under the thermal regime, only make-up water can be passed through the built-in bank (system water is excluded). The design temperature of cooling water of the turbines 1 and 2 is 27 C. The turbine indexed 3 is equipped with last stage blades 940 mm long. The turbine is fit for continuous operation under straight condensing conditions. Here its efficiency approximates

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efficiency of turbines of T-110-130 family. The design temperature of cooling water is 20 C. Basic characteristics of the turbines -115/125-130 group are given in Table 7 and Table 8 for the steam pressure p0= 130 kgf/cm2 (12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa) respectively. See also the note for the turbine -120/130-12,8.

Table 8: Basic characteristics of the turbines type -115/125-130 operating on live steam with 0= 90 kgf/cm2 (8.8 MPa), t0= 535 C
Modication -90/100-90-1 90** 100 75 400 405 90 (8.8) 535 -90/105-90-2 90** 105 105 400 405 90 (8.8) 535 -90/109-90-3 90** 109 109 400 405 90 (8.8) 535 -100/110-88* 100 115 115 440 460 90 (8.8) 535

70 70 155 160** 185 12-18 0.6-2.5 0.5-2.0 550 9 16 27 8,000 3,100 2HPH+D+3LPH 228

70 70 155 160** 185 12-18 0.6-2.5 0.5-2.0 660 9 16 27 13,500 6,000 2HPH+D+3LPH 228

70 70 130 160** 185 12-18 0.6-2.5 0.5-2.0 940 9 17 20 13,500 6,000 2HPH+D+4LPH 228

70 70 165 172 12-18 0.6-2.5 0.5-2.0 550 9 16 27 8,000 3,100 2HPH+D+3LPH 228

* The pressure in MPa ** The nominal power is provided under the nominal thermal (heating) load and when process steam extraction is zero *** When the heat of the condenser steam is used

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Steam Turbines

Turbine longitudinal section view T-115/125-130

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Steam Turbines
THE FAMILY OF TURBINES -90/120-130/10
The family includes three turbines: -90/120-130/10-1*, -90/125-130/10-2 and -90/100-130/10. Like other turbines of the group, the turbines of this family are based on the turbine -110/120-130-5. They can be used for technical re-equipment of existing power stations or can be installed at newly constructed plants. The turbines have a simplied regenerative system. The turbines -90/120-130/10-1 and -90/125-130/10-2 offer a low ow rate of cooling water and can run, if so stated in the order, on live steam with p0= 90 kgf/cm2 (8.8 MPa) and t0= 535 C. The turbines indexed 1 and 2 are equipped with last stage blades 550 mm and 660 mm long respectively. Therefore, when deciding which model to order, consider the information presented in Section 6 for the turbines T-115/125-130 indexed 1 and 2. The turbine -90/100-130/10 has no condensing plant (condenser, circulating and condensate pumps) and does not require circulating water supply. As a result, the thermal circuit of the power plant is simplied, the cost is reduced, and the labor input to the manufacture and installation of the turbine plant is lowered. However, the turbine can operate continuously only if an all-year-round thermal (heating) load is provided.

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Basic characteristics of the turbines -90/120-130/10 family are summarized in Table 9 and Table 10 for operation on steam with p0= 130 kgf/cm2 (12.8 MPa) and p0= 90 kgf/cm2 (8.8 MPa) respectively. See also the note for the turbine -120/130-12,8.

* The turbine was designed as a part of turbine group which includes the family -115/125-130

Turbine longitudinal section view -90/120-130/10

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Steam Turbines
Table 10. Basic characteristics of the turbines type -90/120-130/10* operating on live steam with 0= 90 kgf/cm2 (8.8 MPa), t0= 535 C
Modication -90/100-130/10 -65/95-90/10-1 -65/95-90/10-2

Table 9: Basic characteristics of the turbines type -90/120-130/10

2

Parameter -90/120-130/10-1 Power, MW: nominal maximum at condensing conditions Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load: process steam extraction, t/h: nominal maximum Heating steam extraction, GCal/h: nominal maximum ditto, with HPHs turned off Extraction pressure adjustment range, kgf/cm2: process steam extraction upper heating steam extraction lower heating steam extraction Last stage blade length, mm Number of stages: HPC LPC Cooling water: design temperature, design ow rate, m /h
3

Modication -90/125-130/10-2

90 120 80

90 125 125

90 100 -

65 95 75

65 100 100

490 500

490 500

490 500

400 405

400 405

130(12.8) 555

130(12.8) 555

130(12.8) 555

90 (8.8) 535

90 (8.8) 535

200

200

200

170*

170*

80 120 145

80 120 145

92.5 130 159

65 120 145

65 120 145

8-13 0.6-2.5 0.5-2.0 550

8-13 0.6-2.5 0.5-2.0 660

8-13 0.6-2.5 0.5-2.0 375

8-13 0.6-2.5 0.5-2.0 550

8-13 0.6-2.5 0.5-2.0 660

9 16

9 16

9 14

9 16

9 16

27 8,000 3,100 2HPH+D+3LPH 228

27 13,500 6,000 2HPH+D+3LPH 228

2HPH+D+3LPH 228

27 8,000 3,100 2HPH+D+3LPH 228

27 13,500 6,000 2HPH+D+3LPH 228

Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water,

Note: Similar to the turbines -115/125-130, the turbines -90/120-130/10-1 and -90/125-130/10-2 allow process steam extraction up to the 70 t/h at the pressure of 12-18 kgf/cm2

* Similar to the turbines -115/125-130, the turbines allow process steam extraction up to the 70 t/h at the pressure of 12-18 kgf/cm2

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TURBINES RATED AT 30-60 MW
The turbines rated at 30-60 MW are installed at power plants of medium- and small-size cities and towns. The turbines type -60/65-130, -50/60-130/7, -50-130-6 (rotational speed of 3600 RPM) and -40-130/31 form, together with the turbine T-100-130, a single group united by common principal and design approaches. The turbines type T and have the two-stage heating of heatingsystem water. The pressure at the heating and process steam extractions is maintained with the help of regulating revolving diaphragms installed in the LPC. The turbines types T and are housed in two cylinders. The turbine type P is a single-cylinder unit. The turbine type P-40-130/31 has the following parameters of the live steam: p0= 130 kgf/cm2 (12.8 MPa) and t0= 555 . The maximum steam ow rate is 470 t/h, the nominal power is 40 MW, and the nominal back-pressure equals 31 kgf/cm2. The turbines type -30/35-90/10 and its modication -30/35-90/10/1,2 have been designed. They have single-cylinder design and the single-stage heating of heating-system water. The pressure at the heating and process steam extractions is maintained with regulating revolving diaphragms

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The turbine -30/35-90/10 can be installed instead of -25-4 and -25-3 turbines, after expiry of their service life, on the existing foundation. Basic characteristics of the turbines types , and are given in Table 11.

Turbine longitudinal section view -30/35-90/10-5

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Steam Turbines
Modication -50-130-6 -60/65-130-2 -50/60-130/7-2 -50/60-8,8 -30/35-90/10-5 -30/35-90/10/1,2 -40/50-90/13

Table 11: Basic characteristics of turbines rated at 30-60 MW

Parameter
2

Power, MW: nominal maximum at condensing conditions Rotor speed, RPM Live steam ow rate, t/h: nominal maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load: process steam extraction, t/h: nominal maximum Heating steam extraction, GCal/h: nominal maximum Extraction pressure adjustment range, kgf/cm2: process steam extraction upper heating steam extraction lower heating steam extraction Last stage blade length, mm Number of stages: HPC (HPS) LPC (LPS) Cooling water: design temperature, design ow rate, m /h
3

50 60 50 3600

60 65 65 3000

50 60 50 3000

50 60 60 3000

30 35 30 3000

30 35 3000

40 50 50 3000

245 255

280 300

274 300

246 255

190 240

190 240

238

130 (12.8) 555

130 (12.8) 555

130 (12.8) 555

90 (8.8) 535

90(8.8) 535

90 (8.8) 535

90 (8.8) 535

118 160

97 101

83 160

83 160

64 160

90 90

100 105

40 60

97 101

63* 92*

72* 100*

115 130*

0.6-2.5 0.5-2.0 650

0.6-2.5 0.5-2.0 550

5-10 0.6-2.5 0.5-2.0 550

0.7-2.5 550

8-13 0.7-2.5 432

8-13 0.5-2.5 152

10-15 0.7-2.5 432

9 13

9 16

9 15

16 2

10 8

16 7

10 4/3

20 8,000 3,300 3HPH+D+4LPH 225

20 8,000 3,000 3HPH+D+4LPH 232

20 7,000 3,000 3HPH+D+4LPH 230

18 8,000 3,090 2HPH+D+3LPH 218

20 5,000 1,700 2HPH+D+3LPH 206

2HPH+D+3LPH 206

20 5,000 1,700 2HPH+D+3LPH 219

Condenser cooling surface area, m2 Regenerative system structural formula Design temperature of feed water, * At t/h

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STEAM TURBINES FOR COMBINED-CYCLE POWER PLANT
Currently, issues concerning development of modern equipment operating as part of combined-cycle power plants (CCPPs) are becoming more and more vital. Providing succession of UTW steam turbine manufacture design decisions, the company has worked over CCPP variants with capacity 95 450 MW. A classic CCPP includes one or two gas turbines, one or two waste-heat boilers and one steam turbine with the appropriate number of generators. For a CCPP with capacity of 90 100 MW, UTW offers the single-shaft steam extraction turbine -35/47-7,4 (see the Table below). For a CCCP with capacity of 115 MW, steam turbine -40/50-8,8 is offered. For two-circuit CCPPs with capacity of 170...230 MW, we offer steam extraction turbines -53/67-8,0 and -63/76-8,8 (see the Table below). On the basis of this turbine, the plant can also manufacture condensing turbines with capacity of 6070 MW. For three-circuit CCPPs with resuperheating function and capacity of 400450 MW, UTW offers steam extraction turbine -113/145-2,4 (see the Table below), which, with its design preserved, but depending on different steam parameters, may also bear designations from -100/130-12,0 to -125/150-12,6. On the basis of this turbine, the

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plant can also manufacture condensing turbines with capacity of 130150 MW.

Basic characteristics of the turbines for CCPPs are provided in Table 12.

Turbine longitudinal section view -56/70-6,8

Developed projects of steam turbines for CCPPs

Steam turbine model -40/50-8,8 -35/40-8,8 CCPP model CCPP-115 Supply from the manifold of the built-up CCPP CCPP-230 Example of implementation of the steam turbine project Novobereznikovskaya TEC (Power Company TGK-9) Novokuibyshevskaya TEC (The turbine has been shipped) Izhevskaya TEC-1; Kirovskaya TEC-3 (Power Company TGK-5); Vladimirskaya TEC-2 (Power Company TGK 6) (the turbines have been shipped); Novobogoslovskaya TEC Nizhneturinskaya GRES, Akademicheskaya TEC (Power Company TGK-9) Krasnodarskaya TEC (already in operation) Minskaya TEC (Belarus) (already in operation)

-63/76-8,8

-63-7,7 -113/145-12,4 -53/67-8,0

CCPP-230 CCPP-410 CCPP-230

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basic ow diagram of turbine plant with turbine T-113/145-12,4

2

PH SCVU HP SCVU

PH SCVU process heating stop-control valves unit HP SCVU high pressure stop-control valves unit GH gland heater GE gland ejector ME main ejector CC condensate cooling DWH district-heating water heaters CGH condensate gas heater PH process heating

HP SCVU

to GH

to GE

to GH

to GH

to GE

to GE

Condensers steam from deaerator reserve steam input

PH

HP

IP

LP

direct district water

DWH-2 DWH-1

recovery boiler CC GH

GE

ME

return district water

Condenser dilator

to atmospheric drenage collector

Table 12: Basic characteristics of turbines for combine cycle power plants
Parameter -35/47-7,4 Power MW: nominal / maximum condensing conditions HP steam ow rate, t/h: nominal / maximum HP steam parameters: pressure, kgf/cm2 (MPa) temperature, LP steam ow rate, t/h: nominal / maximum LP steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load, GCal/h: nominal / maximum Extraction pressure adjustment range**, kgf/cm2 rst (lower) second (upper) Last stage blade length, mm Cooling water: Design temperature, nominal conditions condensing regime design ow rate, m3/h Condenser cooling surface area, m2 Number of stages: HPC/LPC (HPS/LPS) 20 20 8,000 3,100 21/2 15 28.5 8,000 3,100 15/2 11 20 8,000 3,100 20/2 20 20 8,000 3,100 10/15 20 20 13,500 6,000 19/2 27,000 12,020 11/13/32 12 0.5-2.0 0.6-2.5 550 0.5-2.5 550 0.5-2.5 550 0.5-2.0 0.6-2.5 550 0.5-2.0 0.6-2.5 660 0.5-2.0 0.6-2.5 940 5.8(0.57) 229 93 6.12 (0.6) 210 80 7.2 (0.71) 208.2 65.5 7.14(0.7) 208 136 14.25 (1.4) 296 90 4.8(0.475) 247.7 220 75.5 (7.4) 498 36 90 (8.8) 500 51 90 (8.8) 550 15.6 78.5(7.7) 488 57.2 89.8 (8.8) 502.8 35 126(12.35) 557.6 50.2 35.6/47.5 47.5 146 -35/40-8,8 35/40 40 150 Modication -40/50-8,8 40.2/49.6 49.6 165 -53/67-8,0 53/66.5 66.5 212.5 -63/76-8,8** 63/75.5 75.5 237 -113/145-12,4* 113/145.7 145.7 316.7

* The turbine has 3 circuits and process heating that is overlapping with IP circuit with parameters: ip= 30.7 (3.0) kgf/cm2 (MPa); tip= 554 ; ow rate = 63.7 t/h ** Upon the customers request, provisions for process steam extraction from the turbine may be introduced (with the amount of steam = up to 50 ton per hour and with a pressure = approximately 13 kgf/cm2)

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EXTRACTION STEAM TURBINES OPERATING ON LIVE STEAM WITH 0= 90 KGF/CM2 (8.8 MPA), t0= 535

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The extraction steam turbines designed to work on live steam with pressure of 130 kgf/cm2 (12.8 MPa) and temperature of 555 are capable of operating continuously on live steam with p0= 90 kgf/cm2 (8.8 MPa) and t0= 535 without any modications made in the turbine design. This is important for power plants where the turbine hall is reequipped without replacement of the boiler equipment. In this case the turbine parameters (live steam ow rate, electric power, process steam ow rate, and heating load) lower correspondingly.

For example, when the base turbine type -140/165-130/15 works on live steam with pressure of 90 kgf/cm2 (8.8 MPa), it turns into the turbine -100/130-90/13 after a slight modication. To improve characteristics of the turbine operating on low-parameter steam, certain design changes can be made. If necessary, the turbine can be switched back to operation on live steam with pressure of 130 kgf/cm2 (12.8 MPa). This option is realized in the family of turbines Tn-115/125-130 and -90/120-130/10.

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Steam Turbines
CONDENSING STEAM TURBINES

If minor changes are introduced in the design of the turbines manufac2 tured at Ural Turbine Works, they can serve as a basis for development of condensing steam turbines with the following parameters: 1) live steam at 90 kgf/cm2 (8.8 MPa) and 535 C: - rotational speed of 3,000 rpm and power equal to 50-150 MW; - rotational speed of 3,600 rpm and power equal to 50-60 MW. 2) live steam at 130 kgf/cm2 (12.8 MPa) and 555 C: - rotational speed of 3,000 rpm and power equal to 50-220 MW; - rotational speed of 3,600 rpm and power equal to 50-60 MW. 3) for CCPP (see Table 12) 4) exhaust steam (see Table 14)

Table 13: Condensing steam turbines

Parameter -63-8,8 Power, MW: nominal/ maximum Live steam ow rate, t/h: Nominal/maximum Live steam parameters: pressure, kgf/cm2 (MPa) temperature, Last stage blade length, mm Number of stages: HPC/LPC Cooling water: Design temperature, / design ow rate, m3/h Condenser cooling surface area, m
2

Modication -130-12,8 130/130

63/63

257/265

390/390

90(8.8) 500 550 18/-

130(12.8) 540/540 660 10/17

20/8,000 3,090 2HPH+D+3LPH 220

27/13,500 6,000 3HPH+D+4LPH -

Regenerative system structural formula Design temperature of feed water,

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EXHAUST STEAM TURBINES
Ural Turbine Works offers, to its customers, exhaust steam turbines. They work from heating collectors and process steam extraction of turbines , , , , and T when they are not loaded to its purpose. Process steam extraction for heating can be organized from the turbines worked from the collector. Incomplete loading of heating extraction can exist in spring-autumn period; during summer, the loading can be zero. Absence of steam consumption from exhaust of the turbine type P leads to full stop. Decrease of process steam extraction from turbine types , and P reduces turbo-generator set power. In these cases exhaust-steam turbines installation allows a complete loading of the turbines and provides their work at an efcient design condition. Besides, electric power of power plants increases due to new turbines at comparatively low capital inputs, because installation of new power-generating boilers is not necessary. Main technical data of exhaust steam turbines are summarized in Table 14.

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Turbine longitudinal section view K-110-16

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Steam Turbines
basic ow diagram of turbine plant with turbine K-110-1,6

to GE

to GE

to D

to GE to GE

H4

H3

H2

H1

GE

ME

to HPH P-100

valves

recirculation

Table 14: Basic characteristics of exhaust steam turbines

Parameter
-70/110-1,6 Power, MW: nominal maximum at condensing conditions Exhaust steam ow rate: nominal, t/h Exhaust steam parameters: pressure, kgf/cm2 (MPa) temperature, Thermal load, GCal/h: nominal Extraction pressure adjustment range, kgf/cm2:* Last stage blade length, mm Number of stages Cooling water: design temperature, design ow rate, m3/h * Two-stage heating is possible 27 27,000 27 13,500 20 27,000 27 13,500 20 8,000 280 0.5-2.5 660 9+4 300 0.5-2.5 375 7 140 0.5-2.5 660 11 150 0.5-2.5 305 9 660 11+2 660 11 660 3 16.3 (1.6) 285 16.3 (1.6) 285 16.3 (1.6) 285 16.3 (1.6) 285 16.3 (1.6) 285 16.3 (1.6) 285 1.6 (0.16) 112,7 650 650 325 325 650 325 222 70 110 110 70 70 35 55 55 35 35 110 110 110 55 55 55 17 17 17 -70-1,6 -35/55-1,6

Modication
-35-1,6 -110-1,6 -55-1,6 -17-1,6

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SERVICING AND REPAIRS
1 Consultations concerning problems that may arise during operation or repairs 2 Description of service maintenance schedule 3 Working out special technical solutions: For repairs; In connection with changes in operating conditions. 4 Engineering assistance in repairs carried out by local repair companies: Taking part in identication of defects and preparation of the technical solution; Supervision over repairs.

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5 Formation of the scope of repair activities in excess of the normal level 6 Carrying out non-typical maintenance at UTW working area or with help of service division at customer area 7 Spare parts supply on the following basis: In-advance preparation of the typical set of the required spare parts for each repair; Prompt manufacturing of spare parts for emergency cases; or Supplying spare parts from the companys reserve stock. 8 Operational examination of the equipment (pre-repair, post-repair (post-modernization) or in connection with any identied problems).

UTW offers conclusion of long-term service agreements for service maintenance of steam turbines
Modernization of the installed steam turbines UTW has developed modernization packages for the entire model range of the turbines (among them such models as -185, -100, -50, -135, -50, -25-3(4), and -100). The modernization packages allow extending the turbines service lives by 200 thousand hours. The company offers a modernization package including the following: Substantiation of the need to carry out modernizations and reequipment Project development Carrying out modernizations and reconstructions Delivery of units and parts for modernizations and reconstructions Supervision over the activities, including start-up tests

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Steam Turbines

538 1 2 1 2 1 4 3 3 4 3 3 4 6 4 10 10 20 14 14 45 45 65

434

10 10

41

53 14 1 2 5

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 l Turbine Works CJSC The Ura 17, Brigad st., 6200 h yk ov nt ro F , 18 sia lovsk region, Rus rd ve S , rg bu rin Ekate 333-56-75 -25 fax: +7 343 49 632 8, -4 48 tel.: +7 343 326z.ru www.utz.ru e-mail: mail@ut

2013