EQUIPMENT REQUIRED FOR BOILER LIGHT UP 1. I.D.

Fan (one for operation/one for stand by) with associated lube oil & working oil system. . F.D. Fan (one for operation/one for stand by) with associated lube oil. !. "oiler feed pump (one for operation/one for stand by) with associated lube oil & working oil system. #. $ir pre heater (one in operation/other one rotating) with associated guide & support bearing lube oil system% rotor stoppage alarm% fire sensing de&ice ('/() $)* soot blower% fire and water washing manifold% inspection light. +. *canner air fans (both $( & D() with instrumentation. ,. Following -' dri&es are to be made ready. 1) ID fan inlet/ outlet gates ) FD outlet damper !) $ir pre heater inlet/ outlet damper #) 0*) in let/ outlet gates +) )hosphate dosing pumps ,) 0*) collecting / emitting rapping motors 2) $ir pre heater soot boilers 1) Furnace temperature probes /) "oiler feed pump discharge &al&e 14) Feed control station low load isolating &al&e 11) 0conomiser inlet &al&e 1 ) *tartup &ent &al&e 1!) 0mergency drum drain &al&e 1#) Down comer blow off drain &al&e 1+) (ontinuos blow down drain &al&e 1,) 0conomiser re circulation &al&e 12) ID fan outlet gate blower 2. Following pneumatic dri&es are to be made ready. 1) 0mergency scanner air damper. ) ID fan inlet damper. nos. / fan 1 no. / fan / no. / air pre heater # no. / pass no. 1 no. / pass 1no. / $)3 no. 1 no. / pump 1 no. / pump 1 no. no. no. 1 no. no. 1 no. 1 no. / fan

!) ID fan hydraulic scoop. #) "F) scoop. +) "F) recalculation &al&e. ,) $ir pre heater air motor 2) -ow load feed control &al&e. 1) -ight oil trip &al&e. /) -ight oil flow control &al&e. 14) -ight oil corner no55le &al&e. 11) $ir atomising / sca&enging &al&e # no. 1 no.

SYSTEM TO BE MADE READY FOR BOILER LIGHT UP 1. "oiler pressure part system complete with insulation after completion of hydraulic test% furnace guides% e6pansion indicators. . 7ain steam piping with permanent supports and insulation up to main steam stop &al&e. !. (ontinuous blow down% emergency drum drain% down comer drain lines complete with &al&es and insulation up to I"D tank. 7* line drain before stop &al&e. #. I"D tank complete with e6haust pipe and syphon drain to open channel. +. $u6iliary steam header with lines for scaph atomisation and gun cleaning. ,. $u6iliary cooling water lines for ID fans% FD fans% $)3% elliptical manholes% oil carry o&er detector tube% sample coolers. 2. Instrument airlines for *$D( power cylinders% *$D( I/) con&erters% burner no55le &al&e% -8)(9% -8)(9 controller% -8'9% -8F(9% feed control low capacity regulating &al&e% ID fan scoop% ID fan inlet damper% FD fan blade pitch control power cylinder% "F) scoop% "F) re circulation &al&e% burner tilt power cylinder% scanner air emergency damper% 30$ ad&ance retract mech% scaph control &al&e. 1. *er&ice airlines for -F8 atomisation% gun cleaning% air pre heater air motor% hea purge air% air pre heater soot blower. /. "oiler feed system including deaerator% "F) suction% "F) discharge up to eco. Inlet% "F) pre circulation complete with insulation.

14. 'emporary system for alakline flushing of pre boiler system. 11. )hosphate dosing system with inlet D7 water connection from boiler fill pump & phosphate discharge to drum. 1 . (oal pipes permanent support from burner to toggle section. 1!. Following ducting to be made ready with insulation : 1) FD fan discharge to $)3 and to wind bo6. ) 0(8. outlet to $)3% $)3 to 0*) inlet% 0*) outlet to ID fan and ID fans to chimney. !) )rimary air ducting from $)3 to $)3 inlet% outlet damper. 1#. 0*) left pass complete in all respect. 1+. *$D( system complete in all respect. 1,. -ighting oil firing system piping up to operating floor% operating floor station% operating station% corner station% oil guns etc. 12. 30$ igniters system for $" ele&ation. 11. *canner air for $" ele&ation. 1/. *canner air gun cooling air system. 4. ;un cleaning arrangement with air and steam connection. 1. *ampling arrangement for boiler water with cooling water. . )ressure% temperature measurement points in flue gas% secondary air and scanner air system. !. Drum and tube metal temperature measurement points. #. 3and rails and platforms for e<uipment% dampers / gates actuaters% manholes coming in system re<uired for boiler light up. +. 8il carry o&er detector tube along with cooling water arrangement. ELECTRONICS / ELECTRICAL PANELS TO BE MADE READY 1. F*** panel and ma6 control station. . $((*) !. D((*) #. *$D( panel

+. *oot blower control panel. ,. *oot blower 7((. 2. Fan &ibration moniter panel. 1. 0=-I remote panel. /. 0*) electronic control panels for left pass. 14. 0*) au6iliary control panels for left pass. 11. 0*) supply switchboard. 1 . Fuel oil )&3 7(( units. 1!. Fireman $**-0 panel. 1#. *canner air fan D( starter bo6. 1+.Furnace temperature probe starter bo6. 1,. $ir pre heater thermocouples / compensation bo6. 12. 7a6 control station / operater station. LOCAL JBS & CONSOLE INERTS TO BE INSTALLED Local JBS for 1. ID fan bearing temperature. . FD fan bearing temperature. !. $ir pre heater flow switch% temperature switch% air motor solenoid & pressure switch. #. "F) bearing temperature measurement. +. 7'7 the.rmocouple. ,. - F 8 operating station & corner no55le &al&e >"*. 2. 0mergency scanner damper D) across scanner air filter. 1. Furnace pressure switch. /. * $ D ( systems. 14. ;un maintenance switch for $" ele&ation. 11. -ocal push buttons for air pre heater soot blowers. 1 . -ocal push buttons for 0*) rapping motors. 1!. *haft and support heater.

CONSOLE INSERTS FOR BHEL SCOPE! 1. F*** oil station . *$D( INDICATING & MEASURING INSTRUMENTS REQUIRED FOR BOILER LIGHT UP BHEL SCOPE! 1. - F 8 pumping unit pressure gauges. . - F 8 operating station pressure gauges. !. (orner no55le oil / atomising air pressure gauges. #. $tomising air header pressure. +. Drum & super heater pressure gauges mounted on F$). ,. =indbo6 - / ? pressure gauges. 2. $)3 soot blower pressure gauges. 1. *canner air filter differential pressure indicator. /. *canner air to furnace differential pressure indicator. 14. )ressure & temperature indicator in bowlines of ID fan% FD fan% air pre heater. 11. )ressure & temperature gauges for ID fan% FD fan% air pre heater -@" oil system. 1 . )ressure & temperature gauges for boiler feed pump. 1!. ID fan motor% FD fan motor% "F) motor bearing temperature indicators. 1#. ID fan bearing temperature indicators. 1+. Furnace to wind bo6 differential pressure transmitter. 1,. Furnace to wind bo6 differential pressure switch. 12. )ressure switch in -F8 / atimising air system. 11. Furnace pressure high switch (alarm A trip). 1/. Furnace pressure high low switch (alarm A trip). 4. D) across scanner air filter 3I switch. 1. =ater le&el gauges for drum and DI $" raior. . "earing temperature ?'DBs for ID fan% FD fan. !. Flame intensity indicators on control task.

CABLING TO BE DONE BHEL SCOPE! 1. 0*) right total cabling including power cable from -' switchboard to $()% -' switchboard to $()% -' switch to 0 ( panel% power rapping motors% power and control cable from 0() to transformer. . 'otal *$D( system cabling including field e<uipments like pressure switch% I/) con&erters% D) switch% D) transmitters to local >"*% prefab cable from control panel to console insert. !. 'otal F.*.*.* cabling for $" ele&ation -F8 firing including field e<uipments like 30$ e6citer% 30$ ad&ance retract% corner no55le &al&e% solenoids% gun maintenance switch% burner tilt hori5ontal to local >"*% prefab cables from control panel to consol insert% scanners to control panel and scanner to remote flame intensity meters. #. (abling from furnance pressure high/low switch to local >"*. +. (abling from scanner emergency damper to local >". ,. (abling from air pre heater soot boiler field e<uipment like pneumatic &al&es solenoids% limit switches to local >"*. 2. Furnance temperature probe cabling from field e<uipment like limit switches% thermocouples% positioners to local >"*. 1. (abling for ID fan% FD fan% air pre heater and "F) field e<uipment like pressure switches% flow switches% temperature switches% bearing temperature ?'D* to local >"*. BOP SYSTEM READINESS FOR BOILER LIGHT UP 1. D7 plant% at least one stream with (*' and boiler fill pump. . D7*= system for *;&';. !. $ir compressor% instrument & ser&ice air. #. $(= system. +. $*3 handling system : bottom $*3 hopper with water scaling% 0*)&0(8 hopper scaling. ,. *tation (&I for remote operation of e<uipments re<uired for boiler light up annunciation system & plant @)* system.

2. )$ system. 1. (himney readiness. /. $ir conditioning for main control room & 0*) control room. 14. 3'/-' 7(( readinesses for e<uipments re<uired for "-@. 11. ?eadiness of fire protection system. 1 . ?eadiness of fuel handling system. 1!. ?eadiness of 49 D( battery & battery charger system. 1#. *tation lighting. 1+. "oiler drainage system.