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ROCKFALL PROTECTION AVALANCHE PROTECTION ROCK AND SLOPE STABILISATION

PRODUCT CATALOGUE
02/2009

01

Contact

02

General Information

03

Rockfall Protection Systems

04

Avalanche Protection Systems

05

Rock and Slope Stabilisation

06

Gabions

07

Individual Components

08

Text for Tenders

09

Brochures

TRUMER SCHUTZBAUTEN GMBH


Kuchl Office
Weissenbach 106 A-5431 Kuchl Tel.: Fax: +43 6244 20325

+43 6244 20325-11

E-Mail: office@trumerschutzbauten.com Web: www.trumerschutzbauten.com

Billing Address
Maria-Bhelstrasse 7 A-5110 Oberndorf

Production
Handelsstrasse 6 A-5162 Obertrum am See

TRUMER SCHUTZBAUTEN CANADA LTD.


720-999 West Broadway Vancouver, BC Canada V5Z 1K5 Tel.: +1 604 732 0325

E-Mail: canada@trumerschutzbauten.com

SAFETY BY COMPETENCE
Contakt 1

General Information
Development of the Company
Trumer Schutzbauten GmbH was founded in 1991. Since January 2004, the companys head office has been in Oberndorf, Austria, near Salzburg. Up to 1996, the company traded in well-known products used for avalanche and rockfall protection systems. In 1996, Trumer Schutzbauten GmbH began the development of the Omega-Net. The production of protection systems using this net started that same year and an application was made for its patent in Switzerland and shortly thereafter, in 1997, for a European-wide patent. Since 1997, the company has been commercially producing the Omega-Net in the village of Obertrum, Austria. Due to a constantly rising demand, an expansion of the production plant was necessary in 2001. In 2005, the Canadian subsidiary Trumer Schutzbauten Canada Ltd was founded in Vancouver and in 2006 the production plant was again further expanded.

Product Spectrum
Since the late 1990s, Trumer Schutzbauten GmbH has offered various protection systems in the sectors of avalanche and rockfall protection. Due to their modular configuration, these systems are easy to install and highly adaptable to topographical features. The great flexibility of the systems allows the absorption and reduction of large kinetic energies. The Omega-Net is also used as a preventative measure for slope and rock stabilisation and other special applications (e.g. afforestation nets). Furthermore, gabions and various wire netting add to the wide spectrum of products offered.

SAFETY BY COMPETENCE
General 1

Test Site Erzberg


Trumer Schutzbauten GmbH is always interested in the further development of our products. Rockfall protection systems are developed and tested at the Styrian Erzberg test site in Austria (left), in close co-operation with various institutes of the University of Leoben. At present, 1:1 scale, field tests can be conducted for energy impacts greater than 3000 kJ. In 2006, the test site was completely rebuilt and conforms to the new EU standards. The test site is also available for the testing of products of other companies.

SAFETY BY COMPETENCE
General 2

Omega-Net within a rockfall protection system

Feature Product: Omega-Net


The Omega-Net by Trumer Schutzbauten GmbH consists of single, wave-like, prebent wire ropes that are interwoven. The ropes are made of galvanised, thick-wired spiral ropes that touch each other at the cross points, but which are not connected (i.e. no clamps are used). This condition makes the Omega-Net very flexible yet, due to the stiffness of the ropes, also capable of absorbing high energy impacts. As experience has shown, systems using Omega-Nets are easy to install and maintain. The product is delivered in compact packages. Net installation can be carried out quickly, easily and without further aids. The flexibility of the net allows an ideal adaptation to the ground surface. Damaged nets/ropes can be replaced on the spot with the help of simple aids.

For rockfall nets, a spiral rope consisting of either 7 or 19 wires, which have a diameter of 4.5, 6.0, 7.5, 9.0 or 10.5 mm, is used by default. The curve diameter of the waves ranges from 80 to 300 mm, whereby the tightness of the mesh is adapted to the site specific characteristics of the installation.

SAFETY BY COMPETENCE
General 3

Rockfall protection system near Melhus/Norwegen

Rockfall Protection Systems


Overview
General Information Overview of certified systems Rockfall Protection Systems with Certification Rockfall Protection System TS-100-oA Rockfall Protection System TS-150 Rockfall Protection System TS-250 Rockfall Protection System TS-300-oA Rockfall Protection System TS-500 Rockfall Protection System TS-500-oA Rockfall Protection System TS-750 Rockfall Protection System TS-1000 Rockfall Protection System TS-1000-oA Rockfall Protection System TS-1500 Rockfall Protection System TS-2000 Rockfall Protection System TS-2000-oA Rockfall Protection System TS-3000 Rockfall Protection System TS-5000 Rockfall 2 Rockfall 5 Rockfall 6 Rockfall 7 Rockfall 11 Rockfall 16 Rockfall 21 Rockfall 26 Rockfall 31 Rockfall 35 Rockfall 39 Rockfall 44 Rockfall 49 Rockfall 54 Rockfall 59 Rockfall 64 Rockfall 69

Rockfall Protection Systems without Certification HPN-Fence Appendix (Pictures Rockfall Protection Systems)

Rockfall 74 Rockfall 75 Rockfall 78

SAFETY BY COMPETENCE
Rockfall 1

Area of Application
Rockfall protection systems or catchment fences serve as secondary protection from falling and sliding rock in potential deposition areas. They are used for the protection of inhabited areas and infrastructure.

Basis
Experience gained over decades of international work concerning rockfall protection and field tests form the basis for protective structures, such as those developed by Trumer Schutzbauten GmbH. Furthermore, national standards and international regulations are fulfilled by our systems.

Installation
Rockfall protection systems by Trumer Schutzbauten GmbH consist of an interception structure and a support or retaining structure. The interception structure is formed by the Omega-Net with its outstanding deformability, flexibility and energy absorption. The support or retaining structure consists of posts, bearing ropes, retaining ropes and brake elements. The Omega-Net is stretched across the fence line by the upper and lower bearing ropes. By way of the posts, both ropes are led to the brake elements (if so equipped) at the edge of the system and ultimately to anchors. Energy reduction is partly achieved by the plastic deformation of the Omega-Net as well as by the energy-absorbing brake elements. The remaining energy is led to the ground via anchors.

Characteristics
Rockfall protection systems by Trumer Schutzbauten GmbH are designed with a modular configuration. As such, they are easy to adapt to topographical features. The easy installation of the net packages, the optional floating position of the base of the posts (i.e. no foundation necessary) and the modular configuration mentioned above make the installation of our systems easier, shorten the time of installation and therefore reduce the installation costs up to 30 percent compared to other, similar systems.

SAFETY BY COMPETENCE
Rockfall 2

Method of Construction
The protection system consists of individual modules that are combined during construction. The length of one module is normally 8 to 12 metres. System rows can be of any length, but generally internal anchoring is installed in intervals of approximately 50 metres, if longer rows are used.

Post Base Characteristics


The base of the post can be rigid, hinged or hinged with a floating base plate. Rigid systems do not need upslope retaining ropes, but instead require a concrete foundation to bring the fixed-end moment from the post into the ground. Hinged systems require retaining ropes for the head of the post and normally a combination of micropile and tension anchor for the base plate. For the hinged systems with floating base plates, the slope-parallel forces of the base plate are led to the retaining rope anchor on the upslope side of the system through extra retaining ropes.
Omega-Net Lower bearing rope Omega-Net Hinge Lower bearing rope Lower bearing rope Omega-Net Hinge Upslope retaining rope

Tension anchor

45
Monobar anchor Concrete foundation Anchor Micropile tube

Installation anchor

Rigid base system

Hinged base system

Hinged, floating base system

Installation
The light elements of the rockfall protection systems by Trumer Schutzbauten GmbH and the easily installable construction elements make for a simple and therefore time and money sparing installation, even under difficult conditions.

SAFETY BY COMPETENCE
Rockfall 3

General Details
Length of system: unlimited, internal anchoring in intervals of approx. 50 metres. can be adapted to topographical features. through the extreme flexibility of the net, large elevation changes in ground surface level can be accommodated without the need for a supplementary net. posts and ground plates can be delivered in crude, galvanised or painted forms. Nets, ropes and additional material are galvanised or Zn-Al galvanised.

Height of system: Vertical deviation:

Corrosion prevention:

Tested Systems
Rockfall protection systems are tested at a test site located at Styrian Erzberg, Austria. The site is equipped with modern instrumentation for monitoring and measuring system performance. The tests are recorded with a high-speed camera (up to 240 pictures / second) and four digital cameras (50 pictures / second). Rope forces are measured at different positions with up to 16 instruments (100kN, 200kN and 400kN; 2400 readings per second). Certified testing of the systems is carried out by the Institute for Mining Engineering, University of Leoben.

SAFETY BY COMPETENCE
Rockfall 4

At present, testing has been completed for the following systems:

Systems with upslope retaining ropes


These systems have a hinged connection between the post and base plate. Rockfall Energy level Impact energy protection system [kJ] during test [kJ] TS-150 TS-250 TS-500 TS-750 TS-1000 TS-1500 TS-2000 TS-3000 TS-5000 150 250 500 750 1000 1500 2000 3000 5000 167 kJ 263 kJ 569 kJ 774 kJ 1186 kJ 1667 kJ 2098 kJ 3313 kJ 5315 kJ Test date 14-Jun-04 21-May-08 20-Sep-07 07-Jun-02 09-Nov-07 24-Nov-06 12-Sep-06 12-Jul-07 18-Sep-08

Systems without upslope retaining ropes


These systems have a rigid connection between the post and base plate. Rockfall Energy level Impact energy protection system [kJ] during test [kJ] TS-100-oA TS-300-oA TS-500-oA TS-1000-oA TS-2000-oA 100 300 500 1000 2000 123 kJ 348 kJ 606 kJ 1151 kJ 2290 kJ Test date 09-May-03 11-Nov-03 11-Jul-03 28-Sep-07 03-Jul-08

SAFETY BY COMPETENCE
Rockfall 5

Rockfall Protection Systems


with Certification

SAFETY BY COMPETENCE
Rockfall 6

Rockfall Protection System


TS-100-oA

SAFETY BY COMPETENCE
Rockfall 7

5/8" Shackle

Post head

Downslope
3. Upper bearing rope

Upslope

- Tested with 123 kJ


6. High Performance Netting 50/50/4.6 mm

- Rigid base plate - No upslope retaining ropes

1. Post (HEA)

- Upper and lower bearing ropes - No brake elements

- High Performance Netting


4. Lower bearing rope 5/8" Shackle Base plate

Concrete foundation

Anchor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 20

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

14.11.03 14.11.03

Name

Br. St.

Rockfall protection system TS-100-oA Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

006-00-100-U
Ers. d.:

Bl.

Row without internal anchoring


1 5

ca. 4 - 6 m

ca. 8 - 12 m

Row with internal anchoring

Legend
1. Post 2. Lateral anchor 3. Upper bearing rope (at post head) 4. Lower bearing rope (along ground) 5. Side stabilisation rope 6. High Performance Netting 7. Internal lateral anchor
Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 14.11.03 Gepr. 14.11.03 Ges. Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

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Rockfall Protection System


TS-150

SAFETY BY COMPETENCE
Rockfall 11

Post head 5. Upper bearing rope Pressed eyelet

8. Upslope retaining rope Anchor eyelet

1. Post (HEA)

Wire rope clips

3. Upslope anchor

- Tested with 167 kJ


Shear pin 10. High Performance Netting 50/50/4.6 mm 6. Lower bearing rope Anchor 2. Base plate

-6 ca. 5

- Hinged base plate - Upslope retaining ropes


- Upper and lower bearing ropes

- Brake elements on bearing ropes only - High Performance Netting


Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.: Zchng. Nr.: Name

45

Micropile tube Anchor

1 : 10

26.04.05 26.04.05

Br St

Rockfall protection system TS-150-ZD Side view 11-00-200-U


Ers. d.:

Projekt Nr: Format Blatt D von

5 Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 1 7 6 4

ca. 2 m

11

ca. 5 - 6 m

10

Row with internal anchoring

ca. 2 m

12

ca. 5 - 6 m

ca. 5 - 6 m

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/25-1.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

26.04.05 26.04.05

Name

Br St.

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Rockfall Protection System


TS-250

SAFETY BY COMPETENCE
Rockfall 16

5. Upper bearing rope

Post head Pressed eyelet

8. Upslope retaining rope

Anchor eyelet Wire rope clips 3. Upslope anchor

1. Post (HEA) 10. Omega-Net Shear pin 2. Base plate 6. Lower bearing rope Anchor

- Tested with 263 kJ - Hinged base plate


-6 5 . a c m

- Upslope retaining ropes - Upper and lower bearing ropes - Brake elements on bearing ropes only - Omega-Net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Name

Micropile tube Anchor

45

1 : 10

05.06.08 05.06.08

Br St

Rockfall protection system TS-250-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

011-00-100-U
Ers. d.:

2 Bl.

Row without internal anchoring


ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 1 7 6 4

ca. 2 m

11

ca. 5 - 6 m

10

Row with internal anchoring

ca. 2 m

ca. 5 - 6 m

ca. 5 - 6 m

12

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/30-1.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

05.06.08 05.06.08

Br St.

Rockfall protection system TS-250-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

011-00-100-U
Ers. d.:

2 Bl.

MONTANUNIVERSITAT
LEOBEN
ffitlNTRru
uNiltfrnsffiilT
WUUry.NILEOBEil"AG.AT

Deporlment MINERAL RESOURCES & PETROLEUM ENGINEERING Choir of Mining Engineering & Minerol Economics
Heod: Univ.-Prof. Dipl.-lng. Dr.mont. P. MOSER

Abstroct of test report no. 0l0B


Energy closs:
250kJ

System TS-250-7D
Test V0208

I Eisen ez I 2l .05.2008

Generol informotion
Monufocturer:
Trumer Schutzbouten GmbH Morio Bhel Strosse Z A-5.| 10 Oberndorf bei Solzbur
TS-250-7D

System nome:
Test

01 0B report number: Report creotion dote: 26.05.2009

Specificotion of rock-foll protection kit TS-250-ZD


The tested rock-foll protection kif TS-250-ZD of TRUMER SCHUTZBAUTEN GMBH wos o flexible rock-fqll protection system for energy impocfs up to 250kJ. The rock-foll protection kit TS-250-ZD wos chorocterised by ground plotes which were

fixed to the underground by two onchors per plote. The posts were connecled lo the ground ploles by tumbler beorings ond they were held in position by uphill retoining cqbles of their fop. The interception sfructure of the tested rock-foll protection kit comprised on OMEGA-net. An oddifionol loyer wos not implemented ot fhe lest. The upper ond lower longitudinol beoring ropes were orronged os single ropes ond connected to the side foundotions using energy dissipoting devices. Energy dissipoting elemenls were nol instolled in the uphill retoining cobles.

Moin components of rock-foll protection kit TS-250-7D


I

nterception slruclure
PRIMARY NET

Type:

pockoges: pockoge: Connection lo beoring ropes: Connection lo side posts:


Numberof net
Dimensions of single net

OMEGA/6.0mm/MW135
6

2,7Omx 5,00m

Connecfion between nef

pockoges:

rope: 8 6xl9 S -IWRC 1960 B sZ by 5/16 inch shockles (28 per foce)

threoded

{cp. DIN/EN 12385-4)

The system wos tested without odditionol loyer.

Supporl struclure
POSTS WITH WELDED TOPPLATE

Type: Moteriol: Surfoce conditioning: Length:


Moteriol:
Dimensions: Dimensions of shims:
Drill diometer of shims:

l-Profil DIN 1025 S235JRG2

IPBL 100

S235JRG2 (HE 100 A occording to EURONORM 53-62)

blqnk
2.485mm
GROUNDPLATE

S235JRG2

650mmx200mmxl Smm

Surfoce conditioning: Joint pin:

lO0mmxlO0mmxlOmm 42mm blonk


Rd 20 EN 10025-S355J2G3 The posts ore connected to the ground plotes by tumbler beorings.

RAW MATERIALS FOR OUR FUTURE

Choir of Mining Engineering & Minerol Economics of the University of Leoben


Connecting components
BEARING ROPES

Upper beoring rope: Lower beoring rope:


Side cobles:
Uphill retoining cobles:

6 6xl9 I 6 6x19
I

-IWRC 1770 B sZ S -IWRC 1770 B sZ


S

(cp. DIN/EN (cp. DIN/EN (cp. DIN/EN (cp. DIN/EN

12385-4) 12385-4) 12385-4) 12385-4)

12 6xl 9 12 6xl 9

-IWRC .|960 S -IWRC


S

.|960

RETAINING AND SIDE ROPES


B Sz B Sz

Energy dissipofing devices


ENERGY DISSIPATING DEVICES IN BEARING ROPES

rope: onchor: Number: Surfoce conditioning:


Connection to Connection to

Type: Moteriol: Diometer: Position:

AVT phx/FLA30x60/1.5W
St 37-2 {S235JR)

200 mm

ot the right ond leff foundotions

/9inch shockle (plus % inch shockle ot the rope) /8inch shockle I element per connection blonk
7

Summory of test results System TS-250-ZD The tested rock-foll proteclion kit TS-250-ZD of TRUMER SCHUTZBAUTEN GMBH wos hit by o block of reinforced
concrete with o moss of 757k9 ond o velocily of 26.35m/s. The impoct wos ploced in o height of l,4l6m. The ongle of block trojectory wos determined with 36,49". The impocl energy wos determined with 263kJ. The moximum horizontol syslem elongotion wos 4,437m. The block wos sfopped ond cought by the rock-foll protection kif ond did not touch lhe ground during lhe lest until the system reoched the moximum elongotion. The whole impoct energy wos obsorbed by the tested rock-foll profection kit. The energy impoct coused on ineversible deformotion of lhe interception structure in the ploce of the impoct. The surfoce of o few wires of the beoring ond supporting ropes were domoged ot the guiding devices of the inner posts. The energy dissipoting devices in the longitudinol beoring ropes were stretched but still hod oboul 50% of lheir deformotion copocify ofter fhe tesl. The stopping time wos 0,257s ond lhe stopping distonce wos 3,64m in horizonlol direction ond 2.84m in verficol direction. As o consequence ,l,654m, which meons o of the impoct the nominol height of the rock-fqll protection kil wos reduced from 2,578m to residuol height of the tesled system of 64,16% of its nominol heighl.

Affirmotion of test report no. 0108


The choir of Mining Engineering ond Minerol Economics ot the University of Leoben confirms thot tesf report no.0.l08 obout the tesling of rock-foll proteclion kit TS-250-ZD is conect in respecl of content ond motter of foct.

The rock-foll prolecfion kit TS-250-ZD of Trumer Schulzboulen GmbH wqs lested occording to the "Guideline For Europeon Technicol Approvol of Folling Rock Protection Kils" ond hos possed lhe Moxlmum Energy Level (MEL) fest.

According to the fest criterion "residuol height" the system nominolheight).


Leoben, the

is

clossified os Syslem of Cotegory A {residuol height > 50%

-lng. Christion

Heiss)

{Univ.-Prof. Dipl.

Dr.mont. Peter Moser)

Abstroct of test report no. 0l 0B

poge 2 of 2

Rockfall Protection System


TS-300-oA

SAFETY BY COMPETENCE
Rockfall 21

5. Upper bearing rope

Pin Post head

Downslope

Upslope

8. Omega-Net

- Tested with 348 kJ - Rigid base plate

3/4" Shackle 1. Post (HEB) 6. Middle rope

- No upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing and middle ropes

Base plate

- Omega-Net

Pin 4. Lower bearing rope


5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 20

Anchor Concrete foundation


28.11.03 28.11.03
Name

Br. St.

Rockfall protection system TS-300-oA Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

016-00-100-U
Ers. d.:

4 Bl.

Row without internal anchoring


6

5 7 9

11

ca. 5 - 6 m

ca. 8 - 12 m

4 10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing and lower middle ropes Lateral anchor for upper bearing, upper middle and side stabilisation ropes Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/20-4.5 10. Brake element AVT phx 60/25-2.5 11. Extension rope 12. Internal anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 28.11.03 Gepr. 28.11.03 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-300-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

016-00-100-U
Ers. d.:

2
Bl.

-CI

I a .l

oor -no

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Rockfall Protection System


TS-500

SAFETY BY COMPETENCE
Rockfall 26

5. Upper bearing rope

Post head Pressed eyelet

8. Upslope retaining rope

Anchor eyelet Wire rope clips 3. Upslope anchor

1. Post (HEA) 10. Omega-Net Shear pin 2. Base plate 6. Lower bearing rope Anchor

- Tested with 569 kJ - Hinged base plate


-6 5 . a c m

- Upslope retaining ropes - Upper and lower bearing ropes - Brake elements on bearing ropes only - Omega-Net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Name

Micropile tube Anchor

45

1 : 10

27.11.07 27.11.07

Br St

Rockfall protection system TS-500-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Zust. nd.-Nr. Datum Gewicht:

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

021-00-100-U
Ers. d.:

38

Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

2 Bl.

Row without internal anchoring


ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 1 7 6 4

ca. 2 m

11

ca. 5 - 6 m

10

Row with internal anchoring

ca. 2 m

ca. 5 - 6 m

ca. 5 - 6 m

12

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/25-2.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

27.11.07 27.11.07

Br St.

Rockfall protection system TS-500-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

021-00-100-U
Ers. d.:

2 Bl.

MONTANUNIVERSITAT
LEOBEN
MOIUTAN
UIIIIUERSITAT
wuuttu.
u tt
I

Deporlment MINERAI RESOURCES & PETROLEUM ENGINEERING Choir of Mining Engineering & Minerql Economics
Heod: A.o.Univ.-Prof. Dipl.-lng. Dr.mont.
P. MOSER

t E0

E EFl.

Ac.AT

Abstroct of test report no.0307


Energy closs:
500kJ

System TS-500-7D
Test VA7A7

/ Eisenerz /

20.09.2047

Generol informotion
Monufocturer:
Trumer Schutzbouten GmbH Morio Bhel Strosse Z A-51 1 0 Oberndorf bei Solzburg
TS-500-7D

System nCIme:
Test

0307 report number: Report creotion dote: O2.1O.2O07

Specificotion of rock-foll protection kit TS-500-ZD


The tested rock-foll protection kit TS-500-ZD of TRUMER SCHUTZBAUTEN GMBH wos o flexible rock-foll protection system for energy impocts up to 500kJ. The rock-foll protection kit TS-500-ZD wos chorocferised by ground ploles which were

fixed to the underground by two onchors per plote. The posfs were connected to the ground plotes by tumbler beorings ond they were held in posilion by uphill retoining cobles ql their top. The interception structure of the tested rock-foll protection kif comprised on OMEGA-net. An odditionol loyer wos not implemented ot the tesf. The upper ond lower longiludinol beoring ropes were ononged os single ropes ond connected to the side foundotions using
energy dissipoting devices.

Moin components of rock-foll protection kit TS-500-ZD


Infercepllon sfruclure
PRIMARY NET

Type: Numberofnelpockoges: Dimensions of single net pockoge: Connection 1o beoring ropes: Conneclion fo side posts:
Connection between net

OMEGA/7,5mm/MWI35
6

3,35m x 5.00m

pockoges:

threoded rope l0 vz 6x19 DIN 3060

FE sZ

.77O N/mm'? {RBL:

63,3kN)

(cp. DIN EN I 2385-4) without odditionol loyer.


Supporl slruclure

by 3/B inch shockles {28 per foce}


The system wos tested

POSTS WITH WELDED TOPPLATE

Type:

l-Profil DIN 1 A25


S235JRG2

- IPBL 120 - S235JRG2

(HE 120 A

occording to EURONORM 53-62)

Moteriol: Surfoce conditioning:


Length:

blonk
2.9&6mm
GROUNDPLATE

Moteriol:
Dimensions: Dimensions of shims:
Drill dicrmeter of shims: Surfoce conditioning: Joint pin:

S235JRG2

650mmx200mmxlSmm IOOmmxl00mmxlOmm 42mm blonk


Rd 20 EN10025-S355J2G3

The posts crre connected to the ground plotes by tumbler beorings.

Connecting componenfs
BEARING ROPES

Upper beoring rope: Lower beoring rope:


Side cobles: Uphill retoining cobles:

rope 2A vz 6xl9 DIN 3060 rope 2O vz 6xl9 DIN 3060 rope

SE sZ 1.77O
SE sZ

N/mm2 (RBL: 293kN)

1.770

N/mm'

(RBL: 293kN)

(cp.DlN EN 1238s-4]l (cp. DIN EN 12385-4)


RETAINING AND SIDE ROPES

rope

16 vz 6x19 DIN 3060 SE sZ 1 J7O Nlmm2 (RBL: I BBkN) 16v26x19 DIN 3060 SE s7. 1.77O N/mm2 (RBL: IBBkN)

(cp. DIN EN 12385-4) (cp. DIN EN 12385-4)

RAW MATERIALS FOR OUR FUTURE

Choir of Mining Engineering & Minerol Economics ot lhe UnrYers1lyg

leepe!
Energy dissipoling devices

ENERGY DISSIPATING DEVICES IN BEARING ROPES

Type:

AVT phx/FLA25x60/2,5W

Moteriol: Diometer:
Position:

st 37-2 (S2S5JR) 200 mm

of the right <rnd left foundotions


3/o

Connection to rope: Connection to onchor: N umber/S urfqce conditioning

inch shockle

% inch shockle
:

I element per connectionlblclnk

The tested rock-foll proteclion kit TS-500-ZD of TRUMER SCHUTZBAUTEN concrete with o moss of 1.5Z3kg ond o velocity of 26,9Om/s. The impoct wos ploced in o height of 1,32m. The ongle of block trojectory wos determined with 35.86". The impoct energy wos delermined with 569kJ. The moximum horizonlolsyslem elongotion wos 5,98m. The block wos slopped ond cought by the rock-foll profection kit ond did not touch the ground during the test until the system reoched the moximum elongotion. The whole impoct energy wos obsorbed by the tested rock-foll protecfion kit. The energy impoct did not couse visible domoges of moin components, bul o few wires of the longitudinol beoring ropes were shopworn of the guiding devices of the inner posts ond the joint pins of the inner posts were moderotely deformed. ln the ploce of impoct the primory nel wos deformed ineversibly. The energy dissipoting devices in fhe longitudinol beoring ropes were slretched but still hod obout 1O% of fheir deformolion copocity ofter the test. As o consequence of the impoct the nominol heighi of the rock-foll protection kif wos reduced from 3,03m to 1,53m, which meons o residuol heighf of the tesfed system of
5035% of its nominql height.

Summory of test results GMBH wos hil by o block of reinforced

Affirmotion of test report no. 0307


The choir of Mining Engineering ond Minerol Economics of the University of Leoben confirms thot test report no.0307 obout the testing of rock-foll protection kit TS-500-ZD is correct in respect of content ond mqtter of focf. The rock-fqll prolection kit TS-500-ZD of Trumer Schufzboulen GmbH wos tested occording to the future "Guideline For Europeon Technicol Approvol of Folling Rock Protection Kits" qnd hos possed lhe Moximum Energy Level (MEL) test.

According to the tesf criterion "residuol height" the system nominolheight).


Leoben,

is

clossified os Syslem of Cotegory A {residuol height > 50%

the fu';

,qtiJ#')L

in

(Dipl.-lng. Christion

Heiss)

{Ao.Univ.-Prof. Dipl.-lng. Dr.mont. Peter Moser)

Abstroct of test report no. 030/ poge 2 of 2

Rockfall Protection System


TS-500-oA

SAFETY BY COMPETENCE
Rockfall 31

5. Upper bearing rope

Pin Post head

Downslope

Upslope

8. Omega-Net

- Tested with 606 kJ - Rigid base plate

3/4" Shackle 1. Post (HEB) 6. Middle rope Base plate

- No upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing and middle ropes

- Omega-Net

Pin 4. Lower bearing rope


5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 20

Anchor Concrete foundation


28.11.03 28.11.03
Name

Br. St.

Rockfall protection system TS-500-oA Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

05-00-100-U
Ers. d.:

2 Bl.

Row without internal anchoring


6

5 7 9

11

ca. 4 - 6 m

ca. 8 - 12 m

4 10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing and lower middle ropes Lateral anchor for upper bearing, upper middle and side stabilisation ropes Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/20-4.5 10. Brake element AVT phx 60/25-2.5 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 28.11.03 Gepr. 28.11.03 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-500-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

05-00-100-U
Ers. d.:

2
Bl.

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o m a

Rockfall Protection System


TS-750

SAFETY BY COMPETENCE
Rockfall 35

5. Upper bearing rope

Post head Pressed eyelet

8. Upslope retaining rope Anchor eyelet

1. Post (HEA)

Wire rope clips

3. Upslope anchor

- Tested with 774 kJ - Hinged base plate


Shear pin 10. Omega-Net 6. Lower bearing rope 2. Base plate
-6 ca. 5 m

- Upslope retaining ropes - Upper and lower bearing ropes

Anchor

- Brake elements on bearing ropes only

- Omega-Net
45

Micropile tube Anchor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Name

26.04.03 26.04.03

Br St

Rockfall protection system TS-750-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

02-00-200-U
Ers. d.:

Bl.

Row without internal anchoring


ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 7 1 6

ca. 1,5 m

4 10
ca. 5 - 6 m

ca. 0,5 m

Row with internal anchoring

ca. 0,5 m

ca. 1,5 m

ca. 5 - 6 m

ca. 5 - 6 m

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/25-2.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

11
1 : 50

Allgemeintoleranzen:

Mastab: Benennung:

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

26.04.05 26.04.05

Name

Br St.

Rockfall protection system TS-750-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

02-00-200-U
Ers. d.:

3 Bl.

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##

o m a

Rockfall Protection System


TS-1000

SAFETY BY COMPETENCE
Rockfall 39

5. Upper bearing rope

Post head Pressed eyelet

9. Upslope retaining rope

Brake element AVT phx 60/25-1.5 Anchor eyelet Wire rope clips 8. Middle ropes 3. Upslope anchor

1. Post (HEA) Shear pin 2. Base plate 6. Lower bearing rope Anchor

- Tested with 1186 kJ - Hinged base plate


-6 m 5 ca.

10. Omega-Net

- Upslope retaining ropes - Bearing and middle ropes - Brake elements on bearing, middle and retaining ropes - Omega-Net

45

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Micropile tube Anchor


Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Datum Gez. Gepr. Ges. Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

05.08.04 05.08.04

Name

Br St

Rockfall protection system TS-1000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

031-00-100-U
Ers. d.:

2 Bl.

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope
14

ca. 5 - 6 m

6
1,5 m

15

11

0,5 m

ca. 5 - 6 m

10

13

12

Row with internal anchoring

0,5 m 1,5 m

16

ca. 5 - 6 m

ca. 5 - 6 m

Legend
1. 2. 3. 4. 5. 6. 7. 8. Post Base plate Upslope anchor Lateral anchor for upper bearing, upper middle and side stabilisation rope Upper bearing rope (at post head) Lower bearing rope (along ground) Side stabilisation rope Middle rope

Downslope
9. Upslope retaining rope 10. Omega-Net 11. Lateral anchor for lower bearing and lower middle ropes 12. Brake element AVT phx 60/30-2.5 13. Brake element AVT phx 60/25-5.5 14. Brake element AVT phx 60/25-1.5 15. Extension rope 16. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

05.08.04 05.08.04

Br St.

Rockfall protection system TS-1000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

031-00-100-U
Ers. d.:

2 Bl.

MONTANUNIVERSITAT
LEOBEN
MONTAN
ur{tuEn$lTT
WIIUW.
U

Deporlment MINERAI RESOURCES & PETROTEUM ENGINEERING Choir of Mining Engineering & Minerol Economics
Heod: Ao.Univ.-Prof. Dipl.-lng. Dr.mont. P. MOSER

}I

I L TO

BE}I.AG. AT

Generol informotion
Energy closs:

Monufocturer:

r.000kJ Trumer Schutzbouten GmbH Morio Bhel Strosse 7 A-51 l0 Oberndorf bei Solzburg
TS-I OOO-ZD

System nome:
Test

report number: 4607 Report creotion dote: 19.11 .2007

Specificotion of rock-foll protection kit TS-1000-ZD


The tested rock-foll prolection kit TS-1000-ZD of TRUMER SCHUTZBAUTEN GMBH wos o flexible rock-foll protection sysfem for energy impocts up fo l000kJ. The rock-foll protecfion kit TS-1000-ZD wos choroclerised by ground plotes which were fixed to the underground by two onchors per plote. The posts were connected to lhe ground ploles by lumbler beorings ond they were held in position by uphill retoining cobles of their top. The interception structure of the tested rock-foll protection kit comprised on OMEGA-net. An odditionol loyer wos nol implemented ot the test.

The upper ond lower longitudinol beoring ropes were ononged os single ropes ond connecled lo the side foundolions using energy dissipofing devices. The system wos supporfed by two integroted longitudinolropes, which were connecled to the side foundotions using one energy dissipoting device per conneclion. The uphill retoining cobles were olso connected to fheir foundotions by energy dissipoting devices.

Moin components of rock-foll protection kit TS-.|000-ZD


I

nferceplion slruclure
PRIMARY NET

Type: Numberofnelpockoges: Dimensions of single net pockoge: Conneclion to beoring ropes: Connecfion lo side posts:
Connection between net

OMEGA/9,0mm/MWI85
6

3,35m x 5,@m

pockoges:

lhreoded rope I 2 vz 6x19 DIN 3060


bV
7

FE sZ

.77Q

N/mm'

(RBL:

l06kN|

(cp. DIN EN

2385-41

ll6

inch shockles (28 per foce)


The system wos tested

without odditionol loyer.


Support slruclure

POSTS WITH WELDED TOPPLATE

Type:

Moteriol: Surfoce conditioning:


Length:

l-Profil DIN S235JRG2

.|025

- IPBL 160 - S235JRG2

(HE 160 A

occording to EURONORM

53-621

blonk
3..|40mm
GROUNDPLATE

Moteriol:
Dimensions: Dimensions of shims:
Drill diometer of shims: Surfoce conditioning: Joint pin:

S235JRG2

790mmx250mmxl5mm lOOmmxl00mmxlOmm
42mm

blonk
Rd 30 EN10025-S355J2G3

The posts ore connected to the ground plotes by tumbler beorings.

Connecling componenfs
BEARING ROPES

Upper beoring rope: Lower beoring rope:

rope rope

2A vz 2A vz

6xl9 DIN 3060 6xl9 DIN 3060

SE sZ SE sZ

1.770 N/mm2 (RBL: 293kN) 1.770 N/mm' (RBL: 293kN)

(cp. DIN EN 12385-4) (cp. DIN EN 12385-41

RAW MATERIATS FOR OUR FUTURE

Choir of Mining Engineering & Minerql Economics of the University of Leoben


SUPPORTING ROPES

Supporting ropes (2times)


Side cobles:
Uphill retoining cobles:

rope l8 vz 6xl9 DIN 3060

SE sl

1.770

N/mm'

(RBL:

238kN)

(cp. DIN EN 123B5-4) (cp. DIN EN 1238s-4ll (cp. DIN EN 12385-4)

RETAINING AND SIDE ROPES

rope 16vz
rope

6x19 DIN 3060 SE sZ 16 vz 6x19 DIN 3060 SE sZ

.770 N/mm" (RBL: I BBkN) 1 .770 N/mm2 (RBL: I BBkN)


1

Energy dissipoting devices


ENERGY DISSIPATING DEVICES IN BEARING ROPES ENERGY DISSIPATING DEVICES IN SUPPORTING ROPES

Type: Moteriol: Diomefer: Position:

AVT phx/FLA30x60l2,5W St 37-2 (S235JR) 200 mm

of the right ond left foundotions 7/B inch shockle Connection to rope: Connection to onchor: 7 lB inch shockle I element per connection Number:

Type: Moteriol: Diometer: Position:


Connection to Connection to

AVT phx/Fln25x6ol5,5w
St 37-2 (S235JR) 2AA mm

Surfoce
Type:

conditioning:

blonk
AVT phx/FLA25x60ll,5W sr s7-2 (s235JR) 200 mm

I element Number: Surfoce conditioning: blonk

rope: onchor:

of the right ond left foundotions


% inch shockle
3/o

inch shockle per connection

ENERGY DISSIPATING DEVICES IN UPHILL RETAINING CABLES

Moteriol: Diometer:
Position:

of the uphill onchors


% inch shockle
3/o

Connection to rope: Connection to onchor:


Number: Surfoce conditioning:

inch shockle

I element per connection


blonk

The tested rock-foll profection kit TS-1000-ZD of TRUMER SCHUTZBAUTEN of 1,624m. The ongle concrete with o moss of 3.l64kg ond o velocity of 27,37m/s. The impoct wos ploced in o height ,|.186kJ. The moximum of block trojectory wos determined with 33,52". The impoct energy wqs determined with horizontol syslem elongotion wos 5,502m. The block wos stopped ond coughl by the rock-foll proteclion kil ond did not touch the ground during the lest until lhe system reoched the moximum elongotion. The whole impoct energy wos obsorbed by the tested rock-foll prolection kit. The energy impoct coused on ineversible deformotion of lhe inferception strucfure in fhe ploce of the impoct. A few wires of the beoring ond supporting ropes were shopworn ol the guiding devices of the inner posts. The energy dissipoting devices in lhe longitudinol beoring ropes ond supporting ropes were stretched but still hod obout 38% of lheir deformotion copocily ofter the fest. The energy dissipoting devices of the retoining cqbles in the middle module of the rock-foll protection were strelched up to 60%

Summory of test results GMBH wos hit by o block of reinforced

of their deformotion copocities. As o consequence of fhe impoct the nominol height of the rock-foll protection kil wos reduced from 3,033m to 2,029m, which meons o residuol height of the lested system of 66,90% of its nominql
height.

Affirmotion of test report no. 0602


The choir of Mining Engineering ond Minerol Economics of the Universily of Leoben confirms lhot lest report no. 0607 obout the testing of rock-foll proteclion kit TS-1000-ZD is correct in respect of conlent ond motter of foct.
The rock-foll prolection klt TS-1000-ZD of Trumer Schufzboulen GmbH wos lested occording lo the fufure "Guideline For Europeon Technicol Approvol of Folling Rock Protection Kifs" qnd hos possed lhe Mqximum Energy level (ME[)

test.

According to the lesf criferion "residuol heighl" fhe syslem


nominol height).

is

clossified os System ol Cotegory A (residuol height > 50%

Leoben,
.*

rheJ,4

il 4l

,{ ii Ili

;"$

&

d\"

;$ {1,"1 j', I

trr $'
I

i {l

t I

&,'*=\

'V
*'i

qb

\J

hi^'"Vt"

''il'\

m
Ao.Univ. Dr.mont. Peter

ipl.-lng. Christion

Heiss)

Abstroct of test report no. 0607 pCIge 2 of 2

Rockfall Protection System


TS-1000-oA

SAFETY BY COMPETENCE
Rockfall 44

5. Upper bearing rope

Post head

Downslope

Upslope

8. Omega-Net

- Tested with 1151 kJ


1. Post (HEB)

- Rigid base plate - No upslope retaining ropes

6. Middle rope Base plate

- Bearing and middle ropes - Brake elements on bearing and middle ropes

- Omega-Net
Pin
HEB 240

4. Lower bearing rope

5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.: Zchng. Nr.: Name

1 : 20

Anchor Concrete foundation


30.07.07 30.07.07 Br. St.

Rockfall protection system TS-1000-oA Side view 036-00-100-U


Ers. d.:

Projekt Nr: Format Blatt D von

2 Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


6

7 3 11

ca. 5 - 6 m

ca. 8 - 12 m

4 10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing, lower middle ropes and side stabilisation ropes Lateral anchor for upper bearing and upper middle Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/25-5.5 10. Brake element AVT phx 60/30-2.5 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 27.07.07 Gepr. 27.07.07 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-1000-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

036-00-100-U
Ers. d.:

2 Bl.

MONTANUNIVERSITAT
LEOBEN
M[INTRru
ur{luER$rrih
WUUWUT{ILEOBEN.G"AT

Deporlment MINERAI RESOURCES & PETROTEUM ENGINEERING Choir of Mining Engineering & Minerol Economics
Heod: A.o.Univ.-Prof. Dipl.-lng. Dr.mont. P. MOSER System TS-1000-oA
Test V0802

Abstroct of test report no.0407


Energy closs:

Eisen erz

28.09 .2007

Generol informotion
Monufocturer:
r.000kJ Trumer Schutzbouten GmbH Morio Bhel Strosse 7 A-51 I 0 Oberndorf bei Solzburg TS- I 000-oA

System ncrme:
Test

o4a7 report number: Report creotion dote: O8.10.2OO7

Specificotion of rock-fqll protection kit TS-1000-oA


The tested rock-foll prolection kit TS-1000-oA of TRUMER SCHUTZBAUTEN GMBH wos o flexible rock-foll profection syslem for energy impocts up to l.0O0kJ. The rock-foll protection kit TS-1000-oA wqs chorocterised by o supporting structure which wos fixed to the underground by fhree onchors per ground plote. The posts were connected to the ground plotes by welding. The system did nol comprise uphill reloining cobles. The inlerceplion structure of fhe fested rock-foll profecfion kit comprised on OMEGA-net. An oddifionol loyer wos nol implemented ot the lest. The upper ond lower longitudinol beoring ropes were ononged os single ropes ond connected to the side foundotions using energy dissipoting devices. The system wos supported by two inlegroted longitudinol ropes, which were connected to the side foundotions using one energy dissipoting device per connection.

Moin components of rock-foll protection kit TS-'lOO0-A


Inlerception slrucfure
PRIMARY NET

Type:

pockoges: pockoge: Conneclion to beoring ropes: Conneclion to side posls:


Numberof nel
Dimensions of single net

OMEGA/7,5mm/MW]35
6

3,15m x 5,00m

Connection between net

pockoges:

threoded rope l0 vz 6x19 DIN 3060 FE sZ 1 .770 N/mm2


by 3/B inch shockles {28 per foce)

(RBL:

63,3kN)

{cp. DIN

EN I 2385-4}

The system wos tested

without odditionol loyer.


Supporl slrucfure

POSTS WITH WELDED TOPPLATE

Type:

Moteriol: Surfoce conditioning: Length: Moteriol:


Dimensions: Dimensions of shims:
Drill diometer of shims: Surfoce conditioning:

l-Profil DIN 1025- IPB 240-S235JRG2 (HE24A B occording S235JRG2

to EURONORM

53-621

blonk
3.235mm, reinforced with steel elements
GROUNDPLATE S235JRG2
1

135mmx345mmx30mm

lOOmmxl00mmxlOmm 42mm blonk


The posts CIre connected to the

ground plotes by welding. Connecling componenfs


BEARING ROPES

Upper beoring rope: Lower beoring rope: Upper supporting rope: Lower supporting rope:
Side cobles:

rope rope rope rope

2A 2A

vz 6x19 DIN 3060 vz 6x19 DIN 3060 vz 6x19 DIN 3060


vz 6x19 DIN 3060

SE sZ

SE sZ

1.770 N/mm' (RBL: 293kN) 1.770 N/mm2 (RBL: 293kN)

(cp. DIN EN 12385-4) (cp.DlN EN 12385-41


SUPPORTING ROPES

18
IB

SE sZ SE

.77A N/mm2 (RBL: 23BkN) sZ 1 .77A N/mm" (RBL: 23BkN)


1

(cp. DIN EN 12385-4) (cp. DIN EN 1238s-4)


RETAINING AND SIDE ROPES ,l2385-4) (cp. DIN EN

rope l6 vz6x19 DIN 3060 SEs7177O N/mm'?(RBL: l88kN) RAW MATERIATS FOR OUR FUTURE

Choir of Mining Engineering & Minerol Economics of the University of Leoben


Energy dissipofing devices
ENERGY DISSIPATING DEVICES IN BEARING ROPES

Type:

AVT phx/FLA3Ox6A/2,5W

Moteriol: Diometer:
Position:

st s7-2 (s235JR) 2OO mm

of the right ond left foundotions


7 7
:

Connection to rope: Connection to onchor: N um ber/S urfoce conditioning


Type:

lB inch shockle lB inch shockle I element per connection/blonk


ENERGY DISSIPATING DEVICES IN SUPPORTING ROPES

Moteriol: Diometer:
Position:

AVT phx/FLA25x6O/5,5W sr s7-2 {s2ssJR}


2OO
3/o

mm

of the right ond left foundotions


inch shockle
% inch shockle
g
:

Connection to rope: Connection to onchor: N um ber/S urfoce conditionin

I element per connection/blonk

Summory of test results


The tested rock-foll profection kit TS-1000-oA of TRUMER SCHUTZBAUTEN GMBH wos hit by o block of reinforced concrefe with o moss of 3.l64kg ond o velocily of 26,97m1s. The impoct wos ploced in o height of 1,77m. The ongle of block trojectory wos determined with 30,96o. The impocl energy wos determined wifh LlSlkJ. The moximum horizontol system elongotion wqs 6,03m. The block wos stopped ond cought by fhe rock-foll protecfion kit ond did not louch the ground during lhe test until fhe system reoched fhe moximum elongolion. The whole impocl energy wos obsorbed by the tesfed rock-foll protection kit. The energy impoct did not couse visible domoges of moin components, but o few wires of the longitudinol beoring ropes were shopworn st the guiding devices of the inner posts ond the ground plotes of the inner posls were moderotely deformed. In the ploce of impocl the primory net wos deformed ineversibly. The energy dissipoting devices in the longiludinol beoring ond supporting ropes were stretched, but stillshowed some deformotion copocity remoining ofter the test. As o consequence of the impoct lhe nominol height of the rock-foll protection kit wos reduced from 3,080m to 1,592m, which meons o residuql height of the tested system of 51,68% of its nominol height.

Affirmotion of test report no.4407


The choir of Mining Engineering

ond Minerol Economics of the University of Leoben confirms thot test report no. obouf the testing of rock-foll prolection kif TS-1000-oA is correcl in respect of content ond motter of focl.

O4O7

The rock-foll profectlon kit TS-1000-oA of Trumer Schulzboulen GmbH wos tested occording to the future "Guideline For Europeon Technicql Approvol of Folling Rock Protection Kits" ond hqs possed lhe Moximum Energy tevel (MEl)

test.

According to the test criterion "residuql height" the system is clossified os System of Cotegory A {residuol height > 50% nominolheight).

Leoben,rhe

T*al- {*: } ,-i'*) ir{* i *** t

tot*tq

f *\Fi U N IV i:iR$ l1"A'X'


L[q]i]L.N
..d:i;:i',,:,..'.-

,
I .,:

,ii\1 ". i ," ', ir;i . .',.i'' i ifl, ,'"--'


;d-

"'"4;.'1

).

*t'#
k

, 1'', ,'",i,',! \":'j',r '", t;','{

'
I.'

#\'j;tf,*.*;
Heiss)

r,pl fi i: i:li t i-j,,\1_ili. { iii i l:


r,

I,ili

:;rl'j"l'ii | 1i,

Christion

{Ao.Univ.-Prof. Dipl.-lng. Dr.mont. Peter Moser)

Abstroct of test report no. 0447 poge 2 of 2

Rockfall Protection System


TS-1500

SAFETY BY COMPETENCE
Rockfall 49

Post head

Pressed eyelet

9. Upslope retaining rope 5. Upper bearing rope 14. Brake element AVT phx 60/25-1.5 Anchor eyelet Wire rope clips 3. Upslope anchor

8. Middle ropes

- Tested with 1667 kJ


1. Post (HEA) Shear pin 10. Omega-Net 6. Lower bearing rope Anchor Base plate

- Hinged base plate


c -7 a5 m

- Upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing, middle and retaining ropes

- Omega-Net
Allgemeintoleranzen: Mastab: Benennung:

1 : 10

45

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Micropile tube Anchor

04.04.07 04.04.07

Br St

Rockfall protection system TS-1500-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

041-00-100-U
Ers. d.:

2Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope
14

ca. 5 - 7 m

2 6

15 11

0,5 m

1,5 m

ca. 5 - 6 m

10

5 12

13

Row with internal anchoring

0,5 m 1,5 m

16

ca. 5 - 6 m

ca. 5 - 6 m

Legend
1. 2. 3. 4. 5. 6. 7. 8. Post Base plate Upslope anchor Lateral anchor for upper bearing, upper middle and side stabilisation rope Upper bearing rope (at post head) Lower bearing rope (along ground) Side stabilisation rope Middle rope

Downslope
9. Upslope retaining rope 10. Omega-Net 11. Lateral anchor for lower bearing and lower middle ropes 12. Brake element AVT phx 80/30-2.5 13. Brake element AVT phx 60/30-4.5 (2 per rope end) 14. Brake element AVT phx 60/25-1.5 15. Extension rope 16. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

04.04.07 04.04.07

Br St.

Rockfall protection system TS-1500-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

041-00-100-U
Ers. d.:

2 Bl.

Rockfall Protection System


TS-2000

SAFETY BY COMPETENCE
Rockfall 54

Post head 5. Upper bearing rope Pressed eyelet

9. Upslope retaining rope

14. Brake elementAVT phx 60/25-1.5 Anchor eyelet Wire rope clips 3. Upslope anchor

8. Middle ropes 1. Post (HEA)

- Tested with 2098 kJ - Hinged base plate


10. Omega-Net Shear pin 2. Base plate 6. Lower bearing rope Anchor
Allgemeintoleranzen: Mastab: Benennung:

-7 5 . a

- Upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing, middle and retaining ropes

- Omega-Net
1 : 10

45

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Micropile tube Anchor

04.10.06 04.10.06

Br St

Rockfall protection system TS-2000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

051-00-100-U
Ers. d.:

2Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope
14

ca. 5 - 7 m

2 6 15 11

0,5 m

1,5 m

ca. 5 - 6 m

10

7 12 13 4

Row with internal anchoring

0,5 m 1,5 m

16

ca. 5 - 6 m

ca. 5 - 6 m

Legend
1. 2. 3. 4. 5. 6. 7. 8. Post Base plate Upslope anchor Lateral anchor for upper bearing, upper middle and side stabilisation ropes Upper bearing rope (at post head) Lower bearing rope (along ground) Side stabilisation rope Middle rope

Downslope
9. Upslope retaining rope 10. Omega-Net 11. Lateral anchor for lower bearing and lower middle ropes 12. Brake element AVT phx 80/30-2.5 13. Brake element AVT phx 60/30-4.5 (2 per rope end) 14. Brake element AVT phx 60/25-1.5 15. Extension rope 16. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

04.04.07 04.04.07

Br St.

Rockfall protection system TS-2000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

051-00-100-U
Ers. d.:

2 Bl.

Rockfall Protection System


TS-2000-oA

SAFETY BY COMPETENCE
Rockfall 59

5. Upper bearing rope

Post head

Downslope

Upslope

8. Omega-Net

- Tested with 2290 kJ - Rigid base plate


1. Post (HEB)

- No upslope retaining ropes


- Bearing and middle ropes

6. Middle rope

- Brake elements on bearing and middle ropes


Base plate

- Omega-Net

HEB 280

4. Lower bearing rope

5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.: Zchng. Nr.: Name

1 : 20

Anchor Concrete foundation


12.11.08 12.11.08 Br. St.

Rockfall protection system TS-2000-oA Side view 055-00-100-U


Ers. d.:

Projekt Nr: Format Blatt D von

2 Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


6

7 9 11 3

ca. 5 - 6 m

ca. 8 - 12 m

10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing and lower middle ropes Lateral anchor for upper bearing, upper middle and side stabilisation ropes Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/30-4.5 (2 per rope end) 10. Brake element AVT phx 80/30-3.5 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 12.11.08 Gepr. 12.11.08 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-2000-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

055-00-100-U
Ers. d.:

2 Bl.

MONTANUNIVERSITAT
LEOBEN
mfrmiluTRN
r$Ntlfffin$mllT
ItrUtfw.tf HIL[0tElu.f,$.RT

Deporlmenf MINERAL RESOURCES & PETROLEUM ENGINEERING Choir of Mining Engineering & Minerol Economics
Heod: Univ.-Prof. Dipl.-lng. Dr.monl. P. MOSER

Abstroct of test report no.0208


Energy closs:
2.000kJ

System TS-2000-oA
Test V0408

/ Eisen erz / 03.07 .2008

Generol informotion
Monufocturer:
Trumer Schutzbouten GmbH Morio Bhel Strosse Z A-51 I 0 Oberndorf bei Solzbur
0208

System nome:
Test

report number:

Reoort creofion

dote:

17.07.2008

Specificotion of rock-foll protection kit TS-2000-oA


The lested rock-foll protection kit TS-2000-oA of TRUMER SCHUTZBAUTEN GMBH wos o flexible rock-foll protection sysiem for energy impocts up to 2.000kJ. The rock-foll protection kit TS-2000-oA wos choroclerised by o supporting slructure which wos fixed to lhe underground by three onchors per ground plote. The posts were connected fo the ground plotes by welding. The system did not comprise uphill retoining cobles. The interception struclure of lhe lested rock-foll protection kil comprised on OMEGA-net. An odditionol loyer wos nol implemented of the lest. The upper ond lower longitudinol beoring ropes were ononged os single ropes ond connected lo the side foundolions using energy dissipoting devices. The system wos supported by lwo integroted longitudinol ropes, which were connected to the side foundqfions using two energy dissipoting device per connection.

Moin components of rock-foll protection kit TS-2000-oA


Infercepfion strucfure
PRIMARY NET

Type: Numberofnefpockoges: Dimensions of single net pockoge: Connection to beoring ropes: Connection to side posls: Connection between net pockoges:

OMEGA/9,0mm/Mw185
6

4,15m x 5,00m

threqded rope: 12 6xl g S - IWRC I 770

sZ

(cp. DIN/EN 12385-4)


The system wos tested

by 7ll6inch shockles (26 per foce)

without odditionol loyer.


Support slructure AND GROUNDPLATE

Type:

l-Profil DIN
S235JRG2

.|025-

POSTS WITH WELDED TOP-

IPB

280-S235JRG2

(HE

280 B noch EURONORM 53-62)

Moteriol: Surfoce conditioning:


Length:

blonk
4.235, reinforced with steel elements
GROUNDPLATE

Moteriol:
Dimensions: Dimensions of shims:
Drill diometer of shims:

S235JRG2 I l55mmx345mmx40mm

Surfoce conditioning: Connection to ground:

l00mmxl00mmxlOmm 42mm blonk by three onchors


The posts ore

connected to the ground plotes by welding.

RAW MATERIALS FOR OUR FUTIJRE

Choir of Mining Engineering & Minerol Economics of the University of Leoben


Connecling components
BEARING ROPES

Upper beoring rope: Lower beoring rope:

24 6x36 24 6x36

- IWRC 1770 B sZ WS - IWRC 1770 B sZ


WS

(cp. DIN EN 12385-4) (cp. DIN EN l23Bs-4)


SUPPORTING ROPES

Upper supporting rope: Lower supporting rope:

24 6x36 WS 24 6x36 WS

- IWRC 1774 - IWRC 1770 B sZ


B sZ

(cp. DIN EN 12385-4) (cp. DIN EN l23Bs-4)


SIDE CABLES

Energy dissipoting devices


ENERGY DISSIPATING DEVICES IN BEARING ROPES

Type: Motericrl:

AVT phx/FLA30xB0/3,5W
St 37-2 (S235JR),

blonk

Diometer:
Position:

200 mm

of the right ond left foundotions


inch shockle inch shockle element per connection/blonk
ENERGY DISSIPATING DEVICES IN SUPPORTING ROPES

Connection to rope: Connection to <rnchor:


N

umber/Surfoce conditioning

Type: Mcrteriol:

AVT phx/FLA30x60/4,5W
St 3Z-2 (S235JR),

zinc cooted

Diometer:
Position:

200 mm

of the right ond left foundotions


7
7

Connection to rope: Connection to onchor:


Num

lB inch shockle

lB inch shockle

ber/Surfoce conditionin

2 elements per connection/blonk

The tested rock-foll

concrete with o moss of 7.136kg ond o velocity of 25,34m/s. The impoct wos ploced in o height of I,369m. The ongle of block trojectory wos determined with 29,52". The impoct energy wos determined with 2.29OkJ' The moximum horizontol syslem elongotion wos 7,lO4m. The block wos stopped within 0,38s ond cought by the rock-foll prolection kit qnd did not louch the ground during the tesl until the system reoched the moximum elongotion. The whole impocl energy wos obsorbed by the tested rock-foll proteclion kit. At the guiding devices of the inner posts fhe energy impoct coused domoge fo the longitudinol beoring ond supporting ropes. but the ropes were not broken. In the ploce of impoct the primory net wos deformed irreversibly. The energy dissipoting devices in fhe upper longitudinol beoring ond supporting ropes were stretched, but still showed obout 30-40% of lheir deformotion copocity remoining ofter the tesf. The energy dissipoting devices in the lower longitudinol beoring ond supporting ropes were strefched olmost to their deformotion limits. As o consequence of the impoct the left inner post wos slightly buckled ond lhe nominol height of the rock-foll protection kit wos reduced from 4,030m to 2'439m, which meons o residuol height of the tested system of 60,51% of ils nominol height.

Summory of test results System TS-2000-oA protection kit TS-2000-oA of TRUMER SCHUTZBAUTEN GMBH wos hit by o block of reinforced

Affirmotion of test report no. 0208


The chqir of Mining Engineering ond Minerol Economics ol the Universify of Leoben confirms thot test report no. 0208 obout fhe lesting of rock-foll protection kit TS-2000-oA is correct in respecf of content ond motter of foct.
The rock-foll
For

prolecllon kit TS-2000-oA of Trumer Schulzboulen GmbH wos tested occording to the future "Guideline Europeon Technicol Approvol of Folling Rock Protection Kits" ond hos possed lhe Moxlmum Energy tevel (MEt)
heig

test

According to the test criterion "residuol


nominol height).

system

clossified os System of Cofegory A (residuol height > 50%

Leoben, the

/a li {i, {l ti
il

i,\!* ?i r
(U

ii
l

niv.

Dr.mont.

Moser)

Abstroct of test report no. 0208

poge 2 of 2

Rockfall Protection System


TS-3000

SAFETY BY COMPETENCE
Rockfall 64

Post head

Pressed eyelet

5. Upper bearing rope 9. Upslope bearing rope Brake element AVT phx 80/30-2.5 Anchor eyelet Wire rope clips 3. Anchor

8. Middle ropes

1. Post (HEA) Shear pin 2. Base plate


m 7 5 ca.

- Tested with 3313 kJ - Hinged base plate - Upslope retaining ropes - Bearing and middle ropes Anchor
45

12. Omega-Net 6. Lower bearing rope

- Brake elements on bearing, middle and retaining ropes - Omega-Net


1 : 10

Micropile tube Anchor

Allgemeintoleranzen:

Mastab: Benennung:

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

16.03.07 16.03.07

Name

St Br

Rockfall protection system TS-3000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

061-00-100-U
Ers. d.:

3 Bl.

Row without internal anchoring


3
4-6 m 4-6 m 8-12 m

Upslope

9 2 1

5 -7 m

14

15

13

17

12 4 7
6-7 m

16

14

Row with internal anchoring

Legend
1 - Post 2 - Base plate 3 - Upslope anchors (2 per post) 4 - Lateral anchor for upper bearing and middle ropes 5 - Upper bearing rope (at post head) 6 - Lower bearing rope (along ground) 7 - Side stabilisation rope 8 - Middle rope 9 - Upslope retaining rope with brake element AVT phx 80/30-2.5 12 - Omega-Net

6-7 m

6-7 m

Downslope
13 - Lateral anchor for lower bearing and lowermost middle rope 14 - Brake element AVT phx 80/30-2.5 (with rope extension) 15 - Brake element AVT phx 60/30-4.5 (2 per rope end) 16 - Brake element AVT phx 60/30-4.5 (2 per rope end) (with rope extension) 17 - Lateral anchor for uppermost middle and side stabilisation rope
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

16.03.07 16.03.07

Br St.

Rockfall protection system TS-3000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

061-00-100-U
Ers. d.:

4 Bl.

mwm
Abstroct of test report no.0207
Energy closs:
3.000kJ

{.IlTIVETT.STTAT
Deporlment MINERAL RESOURCES & PETROTEUM ENGINEERING Choir of Mining Engineering & Minerol Economics
Heod: O.Univ.Prof. Dipl.-lng. Dr.monf. H. WAGNER System TS-3000-ZD
Test V0302

/ Eisenerz /

12.07.2007

Generol informotion
Monufocturer:
Trumer Schutzbouten GmbH Morio Bhel Strosse Z A-51 10 Oberndorf bei Solzbur
TS-3OOO-ZD

System nome:
Test

reporl number: Report creotion dote:

0207 02.08.20C7

Specificotion of rock-foll protection kit TS-3000-ZD


The tested rock-foll prolection kit TS-3000-ZD of TRUMER SCHUTZBAUTEN GMBH is o flexible rock-foll protecfion sysfem for energy impocts up to 3.000kJ. The rock-foll protection kit TS-3000-ZD is chorocterised by ground plotes which ore

fixed to lhe underground by lwo onchors per plole. The posts ore connected to the ground plotes by tumbler beorings ond they ore held in posilion by uphill reloining cobles ot their top. The interception struclure of the tested rock-foll protection kit comprises on OMEGA-net. An odditionol loyer wqs not implemenfed of the test. The upper ond lower longitudinol beoring ropes ore orronged os single ropes ond connected to lhe side foundotions using energy dissipoting devices. The system is supported by four integroled longitudinol ropes, which ore connecfed to the side foundotions using fwo energy dissipoting devices per connecfion. The uphill retoining cobles qre olso connected to their foundotions by energy dissipoting devices.

Moin components of rock-foll protection kit TS-3000-ZD


Inlercepllon slruclure
PRIMARY NET

Type: Numberofnetpockoges: Dimensions of single net pockoge: Conneclion lo beoring ropes: Connection to side posls:
Connection between net

OMEGA/9,0mm/MWI80
6

5,35m x 5,00m

pockoges:

threoded rope 12 vz
bV

6x19 DIN

7ll6 inch

(cp. DIN EN 12385-4) 3060 SE sZ I.770 N/mm' (RBt: shockles (32 per foce) The system wos tested without odditionol loyer. Supporl sfruclure
POSTS WITH WELDED TOPPLATE

l06kN)

Type:

Moteriol: Surfoce conditioning:


Length:

l-Profil DIN I 025 S235JRG2

- lPBl 300 - S235JRG2

(HE 300 A

occording to EURONORM 53-62)

blonk 5.l40mm
GROUNDPLATE

Moteriol:
Dimensions: Dimensions of shims:
Drill diometer:

S235JRG2

B00mmx250mmx20mm

l00mmxl00mmxlOmm
46mm

Surfoce conditioning: Joint pin:

blonk
Rd 35 EN10025-S355J2G3 The posts ore

connected to the ground plotes by tumbler beorings. Connecling componenls


BEARING ROPES

Upper beoring rope: Lower beoring rope: Supporting ropes (4times)


Side cobles:
Uphill retoining cobles:
:

rope 24 vz 6x36 DIN 3064 rope 24 vz 6x36 DIN 3064


rope 22vz 6x36DIN 3064

SE sZ 1.77O SE sZ 1.77A

N/mm2 (RBL: 464kN)

N/mm'

(RBL: 464kN)

(cp. DIN EN l23Bs-4) (cp. DIN EN l23Bs-4)


SUPPORTING ROPES

SE

sz |.770 N/mm2 (RBL:

390kN)

{cp. DIN EN 12385-4} {cp. DIN EN 1238s-4) (cp. DIN EN 12385-4)

RETAINING AND SIDE ROPES

rope 2O vz 6xl9 DIN 3060 rope 24 vz 6x36 DIN 3064

SE sZ SE

1.770 N/mm2 (RBL: 293kN) sZ 1 J70 N/mm2 (RBL: 464kN)

RAW MATERIAI"S FOR OUR FUTURE

Choir of Mining Engineering & Minerol Economics of the University of Leoben


Energy dissipoting devices
ENERGY DISSIPATING DEVICES IN BEARING ROPES

Type:

Moteriol: Diometer:
Position:

AVT phx/FLA30xB0/2,5W st 3z-2 (s235JR) 254 mm

of the right ond left foundotions


inch shockle inch shcrckle element per connection/blonk
ENERGY DISSIPATING DEVICES IN SUPPORTING ROPES

Connection to rope: Connection to onchor: N u m ber/S urfoce conditioning


Type:

Moteriol: Diometer:
Position:

AVT phx/FLA30x60/4,5W sr s7-2 (s2s5JR)


2AO
7 7
:

mm

of the right ond left foundotions


lB inch shcrckle
18

Connection to rope: Connection to onchor: N um ber/S urfoce conditioning


Type:

inch shockle

2 elements per

connection/blonk
ENERGY DISSIPATING DEVICES IN UPHILL RETAINING CABLES

Moteriol: Diometer:
Position:

AVT phx1FLA30xB0/2,5W st s7-2 (s2s5JR) 250 mm

of the uphill onchors


inch shockle inch shockle element per connectionlblqnk

Connection to rope: Connection to onchor: N um ber/S urfoce conditioning

The tesred rock-roil protecrion k Ts-3ooo-zD or TRUMER SCHUTZBAUTEN GMBH concrefe with o moss of Ll00kg ond o velocily of 28,60m/s. The impocl wos ploced in o height of 2,60m. The ongle of block trojectory wos defermined with 26,61". The impoct energy wos determined with 3.313kJ. The moximum horizonfol sysfem elongotion wos 7,93m. The block wos stopped qnd coughl by the rock-foll proteclion kit ond did not touch the ground during the lest unfil the system reoched the moximum elongotion. The whole impoct energy wos qbsorbed by the tested rock-foll protection kit. The energy impoct did not cquse visible domoges of moin componenfs, but o few wires of lhe longiludinol beoring ropes ond supporting ropes were ruptured ot the guiding devices of the inner posls ond the connection elemenfs of the outer posts to the ground plotes were moderotely deformed. In lhe ploce of impocl the primory net wos deformed ireversibly. The energy dissipoting devices in the longitudinolbeoring ond supporting ropes were slretched, bul slillshowed plenty of deformotion copocity remoining ofter the lest. The deformotion copocities of energy dissipoting devices in the uphill retoining cobles of the middle funclionol module were olmosl exhousted. As o consequence of the impoct lhe nominol height of the rock-foll protection kif wqs reduced from 5,00m to 3.46m, which meons o residuol height of the tested system of 69.1% of its

-iTiilXTliJ:it'ffi:J::

nominolheighl.

Affirmotion of test report no.02A7


The choir of Mining Engineering ond Minerol Economics

oboul fhe lesting of rock-foll proteclion kil TS-3000-ZD

ot the University of Leoben confirms thof test report no.0207 is conecl in respect of conlent ond motler of foct.

The rock-foll proleclion kit TS-3000-ZD of Trumer Schulzbqulen GmbH wos tested occording to the future "Guideline For Europeon Technicol Approvol of Folling Rock Proleclion Kits" ond hos possed lhe Moxlmum Energy tevel(MEL)

lesl.

According to lhe test criterion "residuol height" fhe system nominolheight).


t\

is

clossified os Syslem ol Cotegory A (residuol height > 50%

Leoben, the

.AU-

(Dipl.-lng. Christion

Heiss)

(Ao."[Jniv. -Prof. Dipl. /

Dr.mont. Peter Moser)

ltllmlm

Abstroct of test report no , Q2Q7 poge 2 of 2

Rockfall protection system


TS-5000

SAFETY BY COMPETENCE
Rockfall 69

Post head Pressed eye

5. Upper bearing ropes 9. Upslope retaining rope 14. Brake element AVT phx 80/30-2.5 Anchor eyelet Wire rope clips 3. Upslope anchor

8. Middle ropes

1. Post (HEB) Shear pin 2. Base plate


-7 6 . a c m

- Tested with 5315 kJ - Hinged base plate - Upslope retaining ropes - Bearing and middle ropes

12. Omega-Net 6. Lower bearing ropes

- Brake elements on bearing, middle and retaining ropes Anchor


45
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

- Omega-Net

Micropile tube Anchor


Name

1 : 10

13.07.08 13.07.08

Name

St Br

Rockfall protection system TS-5000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Werkstoff: Rohteil: Halbzeug: Ers. f.:

081-00-100-U
Ers. d.:

3 Bl.

Row without internal anchoring


3

Upslope

ca. 6 -7 m

9 2 1

17

15

14

13 18 19 4 5
ca 6 -7 m

12 15 16

ca. 8 -12 m

Row with internal anchoring

Downslope
Legend
1 - Post 2 - Base plate 3 - Upslope anchors (4 per post) 4 - Lateral anchor for upper bearing and penultimate upper middle ropes 5 - Upper bearing ropes (at post head) 6 - Lower bearing ropes (along ground) 7 - Side stabilisation rope 8 - Middle rope 9 - Upslope retaining rope with brake element AVT phx 80/30-2.5 12 - Omega-Net
ca. 6 -7 m ca. 6 -7 m

13 - Lateral anchor for lower bearing ropes 14 - Brake element AVT phx 80/30-3.5 15 - Brake element AVT phx 80/30-3.5 (with extension rope) 16 - Brake element AVT phx 80/30-4.5 (2 per rope end) 17 - Brake element AVT phx 80/30-4.5 (2 per rope end) (with extension rope) 18 - Lateral anchor for lower middle ropes 19 - Lateral anchor for uppermost middle and side stabilisation ropes
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

14.07.08 14.07.08

Br St.

Rockfall protection system TS-5000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

081-00-100-U
Ers. d.:

4 Bl.

MONTANUNIVERSITAT
LEOBEN
IfIIIHTAN
UilIUER$ffIiT
WWIro.NIIEBBEN.AG.AT

Deporlmenl MINERAL RESOURCES & PETROLEUM ENGINEERING Choir of Mining Engineering & Minerol Economics
Heod: Univ.-Prof. Dipl.-lng. Dr.monl.
Test V0B0B

P. MOSER

Abstroct of test report no. 0308


Energy closs:
5.000kJ

System TS-5000-ZD / Eisen erz / 18.09.2008

Monufocturer:

Trumer Schutzbouten Gmb H Morio Bhel Strosse Z A-51 l0 Oberndorf bei Solzburg
TS-5OOO-ZD

System nome:
Test

report

number:

0308
10/07 /2008

Report creotion

dote:

The tested rock-foll protection kit TS-5000-ZD of TRUMER SCHUTZBAUTEN GMBH wos

o flexible rock-foll protecfion

system for energy impocts up to 5.000kJ. The rock-foll protection kit TS-5000-ZD wos chorocterised by ground plofes which were fixed to the underground by two onchors per plote. The posts were connected to the ground plotes by tumbler beorings ond they were held in position by four uphill retoining cobles ol their tops. The inlerception structure of lhe tested rock-foll prolection kit comprised on OMEGA-nel. An odditionol loyer wos not implemented of the test. The upper ond lower longitudinol beoring ropes were orronged os double ropes ond connected to lhe side foundotions using one energy dissipoling device per rope. Energy dissipoling elements were olso instolled in the uphill reloining cobles. The system wos supported by four integroted longiludinol ropes, which were connected to the side foundotions using two energy dissipofing device per connection.

nterceplion struclure
PRIMARY N ET

pockoges: pockoge: Connection to beoring ropes: Connection to side posts: Connection befween net pockoges:
Numberof net
Dimensions of single nel

Type:

OMEGA/l0.5mm/MWl80
6

6,35m x 5,00m

threqded rope: I 6 6xl9 S *IWRC 1770 B sZ by l l2inch shockles (38 per foce)

(cp. DIN/EN

12385-41

The system wCIs tested without

odditionol loyer.

Supporl slructure

Type: Moteriol: Surfoce conditioning: Length:


Moteriol:
Dimensions: Dimensions of shims:
Drill diomefer of shims:

POSTS WITH WELDED TOPPLATE l-Profil DIN 1025-lPB400-S235JRG2(HE4OO BoccordingtoEURONORM53-62) S235JRG2

blonk

6.l40mm
GROUNDPLATE
S235JRG2

Z90mmx350mmx25mm

Surfoce conditioning: Joint pin:

l00mmxlOOmmxlOmm 42mm blonk


Rd 40

ENl0025-S355J2G3 (Length: 150mm) The posts ore connected to the ground plotes by tumbler beorings.

Connecling componenls
BEARING ROPES Upper beoring ropes: Lower beoring ropes: 24 6x36 WS -IWRC 1770 24 6x36 WS -IWRC 1770
B sZ B sZ

(cp. DIN/EN (cp. DIN/EN

12385-4') 1238s-41

(x2)

(x2l

RAW MATERIALS FOR OUR FUTURE

Choir of Mining Engineering & Minerol Economics of the University of Leoben


SUPPORTING ROPES

Supporting ropes:
Side cobles:
Uphill retoining cobles:

24 6x36 WS -IWRC 1770 24 6x36 WS -IWRC 1770 24 6x36 WS -IWRC 1770

B sZ

(cp. DIN/EN

12385-4)

(x4)

RETAINING AND SIDE ROPES


B sZ B sZ

(cp. DIN/EN 12385-4) (cp. DIN/EN 12385-4)

(4 cobles per post)

Energy dissipoting devices


ENERGY DISSIPATING DEVICES IN BEARING ROPES Type:
AVT phx/FLA30xB0/3,5W st 37-2 (S235JR) 250 mm

Moteriol: Diometer:
Position:

of the right ond left foundotions


inch shockle inch shockle element per end of rope blonk
ENERGY DISSIPATING DEVICES IN RETAINING ROPES AVT phx/FLA30xB0/2,5W st s7-2 (s235JR) Moteriol: 250 mm Diometer: of the retoining foundotions Position:

Connection to rope: Connection to onchor:


Number: Surfoce conditioning:

Type: Moteriol: Diometer: Position:

ENERGY DISSIPATING DEVICES IN SUPPORTING ROPES AVT phx/FLA30xB0/4,5W SI 37-2 (S235JR) 250 mm

Type:

of the right ond left foundotions I inch shockle Connection to rope: Connection to onchor: I inch shockle Number: 2 elements per end of rope

Connection to rope: Connection to onchor:


Number: Surfoce conditioning:

Surfoce

conditioning:

blonk

inch shockle inch shockle element per end of rope blonk

The lested rock-foll protection kit TS-5000-ZD of TRUMER SCHUTZBAUTEN GMBH wos hit by o block of reinforced concrete wifh o moss of 13.531k9 ond o velocity of 28,03m/s. The impoct wos ploced in o height of 3,518m. The ongle of block trojectory wos determined wilh 22,99". The impoct energy wos determined with 5.31SkJ. The moximum horizontol system elongotion wos 9.954m. The stopping time wos 0.495s ond the stopping dislonce wos 7,70m in horizontol direction ond 4.09m in verticol direction. The block wos sfopped ond cought by the rock-foll protection kit qnd did not fouch the ground during the test untilthe syslem reoched lhe moximum elongotion. The whole impocl energy wos obsorbed by the tesled rock-foll protection kil.
The energy impoct coused on irreversible deformqtion of the interception structure in the ploce of the impocl. The surfoce of o few wires of lhe beoring ond supporting ropes were domoged of the guiding devices of the inner posls. The joint pins of lhe tumbler beorings ond the top-ploles of the posls were slighlly deformed ofter the lest The energy dissipoting devices in the longitudinol beoring ropes ond supporting ropes were stretched but still hod obout 50% ot

their deformotion copocity ofter energy impoct. The energy dissipoting devices of the retoining cobles were stretched fo their limits just in the centre module of the system. As o consequence of the impoct the nominol height of the rock-foll proteclion kif wos reduced from 6,128m Io 3,992m, which meons o residuol heighf of the lested
system of 65,15% of its nominol height.

The choir of Mining Engineering ond Minerol Economics ot lhe University of Leoben confirms thot test report no. 0308 obout the testing of rock-foll protection kit TS-5000-ZD is correct in respecf of contenl ond motler of foct.

The rock-foll prolection kil TS-5000-ZD of Trumer Schulzboulen GmbH wos tested occording to the "Guideline For Europeon Technicol Approvol of Folling Rock Protection Kifs" ond hos possed lhe Moximum Energy level (MEL) lesl.

According lo the test crilerion "residuol height" the system nominolheight).


Leoben, 2008 /10/23
MFIT,,\hT
I"i

is

clossified os Syslem of Cotegory A (residuol height > 50%

N IV

:J{SI'I'AT

i-,Irl*EN
','!1

,{!il$it"r'. il.i ",,.-ir:i

-lng. Christion

Heiss)

i(Univ.-Prof. Dipl.

Dr.mont. Peter Moser)

Abstroct of test report no. 0308

poge2of2

Rockfall Protection Systems


without Certification

SAFETY BY COMPETENCE
Rockfall 74

HPN Fence (High Performance Netting)


Area of Application
The HPN Fence (Photo 1) offers a practical and cost-effective protection from rockfall, for impact energies less than 100 kJ, at sites where old wood beam structures are retrofitted (Photo 2). Although there are no guidelines for such structures in this energy category, the High Performance Netting 50/50/4.6 is utilized, which has been successfully tested at the Styrian Erzberg test site for impacts up to 123 kJ (i.e. a projectile with mass 413 kg and a velocity of 88 km/h).

Photo 1: HPN-Fence on a block wall.

Product Description & Installation


For HPN fences the wood beams are replaced with High Performance Netting. The existing posts that are in good condition can be used for the new fence. On the upper and lower edges of the posts an eyelet ( 20 mm, photo 4) is attached (either welded on or drilled and bolted). The eyelets function as the guides for the bearing ropes. The High Performance Netting is connected to the bearing ropes using a sewing rope (Photo 7) whereas the individual netting panels are connected to adjacent panels using an original, single wire strand that is unscrewed from one panel and re-screwed SAFETYBY COMPETENCE
Rockfall 75

into place (photo 6). This yields a seamless connection and allows for an endless row.

Photo 2: Wood beam structure before retrofitting.

Photo 3: Impact on a HPN Fence.

Photo 4: Welded on eyelets for bearing rope guides (both top and bottom of post)

Photo 5: Internal anchoring of bearing ropes on a long fence line.

Photo 6: Connection of adjacent mesh panels with original wire strand

Photo 7: Connection of bearing rope to mesh panels using a sewing rope.

SAFETYBY COMPETENCE
Rockfall 76

At the edges of the fence, bearing ropes can either be attached to side anchors (Photo 9) or to the last post of the fence line (Photo 8). In the latter case, a secondary rope should be used to secure the end post by attaching it to the post head and connecting it to the post base of the second to last post.

Advantages
The HPN Fence offers an efficient and cost-effective rockfall protection in low-energy environments by using pre-existing structures. In contrast to rigid wood beam structures, the HPN Fence is flexible that uses stateof-the-art technology.

SAFETYBY COMPETENCE
Rockfall 77

Appendix
Photos Rockfall Protection Systems

SAFETY BY COMPETENCE
Rockfall 78

Photos Foundation Work

Prior to the installation of the fence, the anchor positions are determined, drilled and set.

Depending on the terrain, various drill rigs are used.

In the most extreme conditions, the anchors can be bored with handheld equipment.

For systems with rigid base plates, the foundations must be poured and set prior to installation.

SAFETY BY COMPETENCE
Rockfall 79

Photos Delivery and Pre-installation

The various components of the rockfall protection system are delivered to a preparation/construction site or to the construction company.

Here, components can be easily sorted and made ready for installation.

Net and post packages are prepared prior to installation to minimize the amount of manpower and time required for mounting.

Each of the packages can be laid out to allow for easy transport with helicopter or crane. Alternatively, the fence can be installed on-site by hand.

SAFETY BY COMPETENCE
Rockfall 80

Photos Installation 1

Because of the preinstallation preparations, flight times are drastically reduced during installation.

In general, a team of four ground personnel can easily install the net packages.

Pre-installation preparations also benefit mounting systems with a crane.

Once a post is temporarily mounted, the next package can be retrieved.

SAFETY BY COMPETENCE
Rockfall 81

Photos Installation 2

The net packages are temporarily mounted using mounting chains, except for systems having foundations, which can be directly secured.

The final position of the posts can be altered once all posts have been mounted and the retaining ropes can be attached to the anchors.

Bearing ropes are strung through the net packages, eliminating the need to hoist the nets up into position as well as the need for securing the nets with shackles.

After connecting the bearing ropes to the anchors (and brake elements if used), the ropes are put under tension using a hand come-along.

SAFETY BY COMPETENCE
Rockfall 82

Photos Installation 3

Once the bearing ropes have been installed, the nets can be opened.

The nets open similar to a curtain and can be opened by hand by one person.

Nets on both sides of the fence panel are opened.

Adjacent nets are spliced together with either shackles or a sewing rope, depending on the preference of the client.

SAFETY BY COMPETENCE
Rockfall 83

Photos Installed Systems

Rockfall protection system TS-100-oA with a concrete foundation for the base plate and High Performance Netting 50/50/4.6 mm.

The rockfall systems with the OmegaNet are very flexible and can be easily adapted to rough topography.

An example of several different systems mounted in near vertical terrain.

An approx. 1500 kg block that impacted a 500 kJ system. The impact energy was estimated at approx. 400 kJ.

SAFETY BY COMPETENCE
Rockfall 84

Photos Rockfall protection systems without certification

SAFETY BY COMPETENCE
Rockfall 85

Photos Testing and Certification

Tests and certification of rockfall protection systems can be carried out for fences up to 5000 kJ at the Styrian Erzberg test site.

A compilation photo made from images taken by a high speed camera.

Certification is done through an independent body, currently through the University of Leoben in Austria.

SAFETY BY COMPETENCE
Rockfall 86

Avalanche protection system using the Omega-Net

Avalanche Protection Systems with the Omega-Net


Area of Application
The avalanche protection systems by Trumer Schutzbauten GmbH utilize the flexible nature and high strength of the Omega-Net to prevent avalanches in their first stage of occurrence. Additionally, in scenically sensitive areas, the nets are practically transparent and so are an aesthetic alternative to traditional snow bridge or snow rack systems.

Basis
Since April 2004, static calculations for the avalanche protection systems have been carried out internally, in accordance with the Swiss guidelines of the BUWAL and the WSL (Richtlinien fr den Lawinenverbau im Anbruchgebiet).

Installation
For these systems, the Omega-Net is used in rectangular and triangular form, whereby the net is stretched by the upper and lower bearing ropes. The lower bearing rope is led to the edge of the system via anchors while the upper bearing rope is stretched individually from post to post. Through clamping the rope at the head of posts, additional stability of the system is achieved.

SAFETY BY COMPETENCE
Avalanche 1

Construction of the base plate


The coupling between the base plate and the post is through a ball and socket joint. In this regards, there are three different types of base plates: 1) A base plate that is secured by a mono bar anchor. The base plate can be secured to either unconsolidated material or weather bedrock in this manner. 2) A floating base plate whereby the position is fixed using a retaining rope connected from the base plate to an upslope anchor. Such a solution is desirable when geotechnical conditions are poor below the posts. It is important to note that a much higher force must be accommodated by the upslope anchor. 3) A ball and socket joint mounted directly on a micropile. In this situation, very competent rock is required where the posts are installed. If this is not the case, then there is the risk that the micropile will move and possibly fail.
Upslope retaining rope

Base plate

Base plate Ball socket

Anchor Installation anchor Micropile

Base plate with monobar anchor

Floating base system

Micropile

Characteristics
Avalanche protection systems by Trumer Schutzbauten GmbH are designed with a modular configuration. As such, they are easy to adapt to topographical features. The easy installation of the net packages, the optional floating position of the base of the posts (i.e. no foundation necessary) and modular configuration mentioned above make the installation of our systems easier, shorten the time of installation and therefore reduce the installation costs up to 30 percent compared to other, similar systems.

SAFETY BY COMPETENCE
Avalanche 2

Advantages
Due to the flexible choice of the anchor points, a low-cost installation is possible, even under the most difficult conditions. Slight topographical irregularities can also be managed easily as the net functions as a strong spring between the bearing ropes at the head and base of the posts. The optimal mesh size makes an additional mesh layer redundant. For avalanche protection systems, a 7 wired spiral rope is used that has a diameter of 6.0 or 7.5 mm and which is pre-bent with a curve diameter of approximately 125 to 150 mm. The compact net package and the functional support system, including the retaining ropes, allow for work to be easily carried out during the flight preparations and installation. The high flexibility of the Omega-Net ensures an additional rockfall protection which is minimal for conventional triangular nets and almost completely absent with steel snow bridges.

SAFETY BY COMPETENCE
Avalanche 3

Avalanche Protection System


TS-LV

SAFETY BY COMPETENCE
Avalanche 4

11. Upper bearing rope for triangular net

7. Omega-Net

9. Lower bearing rope 3. Upslope anchor for lower bearing rope

1. Post 7. Downslope retaining rope of head

- Base plate fixed by mono bar anchor


2. Base plate

- Easy adaptation to difficult topography


Anchor

- No additional fine mesh layer required


8. Upper bearing rope

- Compact packages make an easy transport and a quick installation possible


- Additional rockfall protection

5. Side anchor for upper bearing rope

Allgemeintoleranzen:

Mastab: Benennung:

1 : 20

4. Downslope anchor
Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Datum

19.03.04 19.03.04

Name

Br St

Avalanche protection system TS-LV Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

1
Bl.

Downslope

approx. 2.75 - 4.00 m

approx. 2.75 - 4.00 m

6
B1 B1

9
B1 B2 B3

B3

B2

11 7
St1 S1
approx. 1.375 - 2.00 m

St1

St1

St2 S1

St2

T 3 1.375 - 2.00 m

T2
1.375 - 2.00 m
approx. 2.75 - 4.00 m

T1

10
T1 T2 T3

Note: plan view

Legend 1. Post 2. Base plate 3. Upeslope anchor for lower bearing rope 4. Downslope anchor 5. Side anchor for upper bearing rope 6. Omega-Net 7. Triangular panel Omega-Net

8. Upper bearing rope 9. Lower bearing rope 10. Downslope retaining rope of head 11. Upper bearing rope of triangular net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 50

26.05.05 26.05.05

Name

Br. St.

Avalanche protection system TS-LV Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

22-00-100-U
Ers. d.:

2
Bl.

Avalanche Protection System


TS-LV-SL
(Floating Base System)

SAFETY BY COMPETENCE
Avalanche 7

11. Upper bearing rope for triangular net

7. Omega-Net

9. Lower bearing rope 3. Upslope anchor for lower bearing rope

12. Upslope retaining rope of base

1. Post 7. Downslope retaining rope of head

- Floating installation of the base plate


2. Base plate Installation anchor

- Easy adaptation to difficult topography - No additional fine mesh layer required - Compact packages make an easy transport and a quick installation possible
- Additional rockfall protection
5. Side anchor for upper bearing rope
Allgemeintoleranzen: Mastab: Benennung:

8. Upper bearing rope

1 : 20

4. Downslope anchor
Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Datum

19.03.04 19.03.04

Name

Br St

Avalanche protection system TS-LV-SL Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

1
Bl.

Downslope

approx. 2.75 - 4.00 m

approx. 2.75 - 4.00 m

6
B1 B1

9
B1 B2 B3

B3

B2

12

11

7
St1 S1
approx. 1.375 - 2.00 m

St1

St1

St2 S1

St2

T 3 1.375 - 2.00 m

T2
1.375 - 2.00 m
approx. 2.75 - 4.00 m

T1

10
T1 T2 T3

Note: plan view

Legend 1. Post 2. Base plate 3. Upeslope anchor for lower bearing rope 4. Downslope anchor 5. Side anchor for upper bearing rope 6. Omega-Net 7. Triangular panel Omega-Net

8. Upper bearing rope 9. Lower bearing rope 10. Downslope retaining rope of head 11. Upper bearing rope of triangular net 12. Upslope retaining rope of base
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 50

26.05.05 26.05.05

Name

Br. St.

Avalanche protection system TS-LV-SL Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

22-00-100-U
Ers. d.:

2
Bl.

Avalanche Protection System


TS-LV-MP
(Micropile Under the Base Plate)

SAFETY BY COMPETENCE
Avalanche 10

11. Upper bearing rope for triangular net

7. Omega-Net

9. Lower bearing rope 3. Upslope anchor for lower bearing rope

1. Post 7. Downslope retaining rope of head

- Base of the post designed as micro pile with spherical head


2. Micropile with ball socket

- Easy adaptation to difficult topography - No additional fine mesh layer required


8. Upper bearing rope

- Compact packages make an easy transport and a quick installation possible


- Additional rockfall protection

Anchor 5. Side anchor for upper bearing rope

Allgemeintoleranzen:

Mastab: Benennung:

1 : 20

4. Downslope anchor
Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Datum

19.03.04 19.03.04

Name

Br St

Avalanche protection system TS-LV-MP Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

1
Bl.

Downslope

approx. 2.75 - 4.00 m

approx. 2.75 - 4.00 m

6
B1 B1

9
B1 B2 B3

B3

B2

11 7
St1 S1
approx. 1.375 - 2.00 m

St1

St1

St2 S1

St2

T 3 1.375 - 2.00 m

T2
1.375 - 2.00 m
approx. 2.75 - 4.00 m

T1

10
T1 T2 T3

Note: plan view

Legend 1. Post 2. Micropile with ball socket 3. Upeslope anchor for lower bearing rope 4. Downslope anchor 5. Side anchor for upper bearing rope 6. Omega-Net 7. Triangular panel Omega-Net

8. Upper bearing rope 9. Lower bearing rope 10. Downslope retaining rope of head 11. Upper bearing rope of triangular net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 50

26.05.05 26.05.05

Name

Br. St.

Avalanche protection system TS-LV-MP Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

22-00-100-U
Ers. d.:

2
Bl.

Appendix
Photos Avalanche Protection Systems

SAFETY BY COMPETENCE
Avalanche 13

Photos Avalanche Protection Systems 1


Net packages can be prepared prior to installation or on-site.

Avalanche systems can be quickly installed with minimal manpower and helicopter or crane support.

The posts are secured on the upslope side by side anchors and the lower bearing rope and on the downslope

The lower bearing ropes are mounted on the upslope side of the posts and secured with anchors.

SAFETY BY COMPETENCE
Avalanche14

Photos Avalanche Protection Systems 2

The highly flexible nature of the Omega-Net and the use of both triangular and rectangular nets allow the systems to adapt to the topography perfectly.

An additional rockfall protection is incorporated in the avalanche systems due to the use of the same Omega-Net as in rockfall protection systems.

Due to the small mesh size of the Omega-Net, no additional mesh is required.

The avalanche systems are light weight compared to other conventional structures and so are ideal for installation in remote terrain.

SAFETY BY COMPETENCE
Avalanche15

Photos Avalanche Protection Systems 3

The avalanche systems are very transparent during the summer, as well as the winter, blending in with the landscape.

The design parameters, such as post spacing and fence height, are calculated on a site-to-site basis.

Avalanche protection systems of this type are meant to retain snow masses in the accumulation zone and are an alternative to snow bridges or snow racks.

SAFETY BY COMPETENCE
Avalanche16

Slope stabilisation using High Performance Netting.

Rock and Slope Stabilisation


Area of Application
For various reasons, such as the close proximity of a hazardous slope to the element at risk, it is desirable to eliminate the possibility of mass movements such as rockfalls and shallow slumps. Trumer Schutzbauten GmbH offers various solutions to this problem through the use of the following net and wire mesh products: Omega-Net: Rope diameter: 4.5, 6, 7.5, 9 and 10.5 mm Mesh size: approx. 90 to 250 mm High Performance Netting 50/50/4.6: Wire diameter: 4.6 mm Mesh size: 50 x 50 mm Rectangular mesh, e.g. 50/50/2.5; 60/60/3.,1: Wire diameter: approx. 2.0 to 3.8 mm Mesh size: approx. 30 x 30 to 70 x 70 mm Hexagonal mesh, e.g. 50/70/2..5; 60/80/2.7: Wire diameter: approx. 2.2 to 3.0 mm Mesh size: approx. 50 x 70 to 80 x 100 mm

High
containment potential

Low

Other wire diameters and mesh sizes are available upon request.

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 1

Installation
The rock and slope retention systems by Trumer Schutzbauten consist of the net or wire netting component, which constrains the blocks of rock or unstable material, and the anchors that channel the forces into the ground. The coupling of the netting to the anchors is achieved through either spike or clamp plates. As an option, support ropes can be attached to the netting and anchors in various configurations, distributing forces both vertically and horizontally.

Spike Plates
Spike plates are a rock and slope safety solution that are quick and easy to assemble. Anchors can be drilled and set through nets or wire nettings that have already been mounted. Corner spikes and welded-on pins ensure optimum interlocking with nets or wire netting.

Top: Spike plates without rope connections

Bottom: Spike plates with rope connections

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 2

Spike plates with one and two non-positive connections to bearing ropes (respectively).

Spike Plates with Non-Positive Rope Connections


For rock and slope stabilisation involving large forces, supplementary horizontal and vertical bearing ropes are often employed. These can be attached to spike plates with one or two rope guides, which may have non-positive connections.

Clamp Plates
Clamp plates offer a durable and non-positive connection to both the net/netting, bearing ropes and anchors. The net/netting is sandwiched between two plates that are bolted together.

Top: Clamp plate without rope guide Middle: Clamp plate with a single non-positive connection Bottom: Clamp plate with two non-positive rope connections

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 3

Anchorage
The spike or clamp plates are attached to monobar or injection bore anchors of various dimensions. At the edges of the system, flexible Wire Pack Anchors or conventional anchors with eyelets are used.

Tested Systems
The strength of the different net and netting products from Trumer Schutzbauten are tested. Puncture tests demonstrate the capability of the mesh material to withstand a spike plate being pulled through it. Furthermore, tensile strength tests are conducted both lengthwise and widthwise to identify the mesh characteristics.

Puncture test with continuous force and displacement recordings

Tensile strength test with continuous force and displacement recordings

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 4

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Slope stabilisation without any ropes


Projekt Nr: Zchng. Nr.:

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

Format Blatt C von

4 Bl.

Wire Pack Anchor

Y
Detail X

Detail Y

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Rock stabilisation with border rope


Projekt Nr: Zchng. Nr.:

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

Format Blatt C von

4 Bl.

Wire Pack Anchor

Y
Detail X

Detail Y

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Rock stabilisation using spike plates with non-positive rope connection of upper and lower border ropes
Zchng. Nr.:

Projekt Nr: Format Blatt C von

KSW
Ers. d.:

4 Bl.

Wire Pack Anchor

Y
Detail X

Detail Y

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Rock stabilisation using spike plates with non-positive rope connection of the border ropes
Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

4 Bl.

Wire Pack Anchor

Detail X

Detail Y

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Rock stabilisation using spike plates with non-positive rope connection of crosswise laid ropes
Zchng. Nr.:

Projekt Nr: Format Blatt C von

KSW
Ers. d.:

4 Bl.

Appendix
Photos Rock and Slope Stabilisation

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 10

Photos Installation 1

Rock and slope stabilisation solutions are offered using various nets and netting, including the Omega-Net and High Performance

Anchors can be installed before or after the initial mounting of the netting.

Netting and nets are delivered in manageable sized rolls that can be mounted by hand.

Alternatively, installation can be carried out using cranes.

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 11

Photos Installation 2
Continuous rolls of mesh can be created for long slopes by connecting panels through the use of an original wire strand.

Draped mesh system using hexagonal mesh.

Installation of a slope retention system along a rail track.

High Performance Netting not only has a high strength, but also forms well to underlying topography.

SAFETY BY COMPETENCE
Rock and Slope Stabilsation 12

Photos Completed Rock/Slope Stabilisation 1

In order to mitigate large forces and to accommodate great flexibility, the Omega-Net is the perfect solution.

Slope stabilisation using High Performance Netting and simple spike plates.

The use of nets and mesh for stabilisation allows re-vegetation of the slopes.

Low-energy stabilisation using hexagonal mesh that is suspended along the top border to capture small debris.

SAFETY BY COMPETENCE
Rock and Slope Stabilisation 13

Photos Completed Rock/Slope Stabilisation 2

A special application of slope stabilisation, whereby an old retaining wall has been reinforced.

Netting can be mounted horizontally or vertically, depending in which direction the maximum flexibility is required.

Large areas can be covered whereby individual panels are sewn together along their edges. Note the rockfall catchment fence above the stabilised

Another example of the flexibility of the High Performance Netting and the use of spike plates to secure the mesh.

SAFETY BY COMPETENCE
Rock and Slope Stailisation 14

River embankment protection with gabions

Gabions
Area of Application
Trumer Schutzbauten GmbH sells various types of gabions. These gabion boxes (wire baskets filled with local stone), which are made of spot-welded mats, are commonly used in hydraulic engineering and civil engineering projects. They are installed as river embankment protection systems to stabilize the banks of the river and prevent erosion. These systems are also used in coastal areas to preserve and protect against natural hazards. In civil engineering, gabions are used as mass gravity retaining walls for slope stabilization or to form terraces. In addition, gabions are increasingly used for the purpose of noise reduction and/or simply as design elements.

Basis
The utilization of gabions has a long history. Since the middle ages, wicker-baskets filled with stones were used for rockfall protection in the Alps. These baskets serve as the base for the modern gabion systems. Previous models of todays gabions have been used in vineyard areas for many decades.

Installation
Gabions consist of single, electrically spot-welded wire mats. These wire mats are made of aluminium-galvanized steel wire with a zinc coating of at least 350 g/m. In addition to the standardized wire with a diameter of 4.5 mm, wires with 3.55 mm or 5.0 mm are also available. SAFETY BY COMPETENCE
Gabions 1

Though other mesh sizes of up to 100 x 200 mm are available on request, the standard mesh size is by default 100 x 100 mm, 50 x 50 mm or 50 x 100 mm. The single mats are connected with joint spirals and provide a minimum tensile strength of 600 700 N/mm. The assembled gabions are available in different sizes from 0.5 x 0.5 x 0.5 m to 3.0 x 1.0 x 1.0 m. Alternatively, gabions made of a double-torsion hexagonal wire netting, with mesh sizes from 6 x 8 cm up to 10 x 12 cm, are also available on request. These gabions have sizes ranging from 1.0 x 0.5 x 0.5 m up to 4.0 x 1.0 x 1.0 m.

Characteristics
As Trumer Schutzbauten GmbH offers various gabion sizes, the gabions can be arranged for most topographic conditions. The heights of gabion systems as mass gravity retaining walls can be more than 10 m and, in the field of slope stabilization, natural and artificial slopes of up to 60 can be protected.

Advantages
Under most weather conditions, the gabions can be easily and quickly installed, thereby considerably reducing costs. Furthermore, corrosion protection is assured by a high-quality zinc coating that increases the life and durability of the gabions. The durability of the zinc coating is tested in a salt spray test according to the DIN 50021. Additional advantages are: There is no deep foundation necessary due to the high permanent weight; Gabion boxes are extremely stable, even when they are empty; Gabion systems satisfy the expectation for an ecologically sound construction.

SAFETY BY COMPETENCE
Gabions 2

Appendix
Photos Gabions

SAFETY BY COMPETENCE
Gabions 3

Photos Gabions 1

Gabions are delivered in wire mats that are constructed on-site, which means transportation costs are cut considerably.

The edges of the gabion compartments are easily connected using either a spiral wire or a pin-type connection.

After constructing the gabion frame, the compartments can be filled. Walls between compartments are shared, reducing material costs.

Due to the rigidity of the gabion, heavy machinery can also be used to reduce the time required for installation.

SAFETY BY COMPETENCE
Gabions 4

Photos Gabions 2

Gabions are often desired as they blend in to natural settings better than concrete structures.

In general, walls more than 10 m high can be built for purposes of slope stabilisation for slopes up to 60 degrees.

As in this example, gabions are often used in hydraulic engineering projects.

Gabions are also used for slope stabilization and noise reduction and design elements.

SAFETY BY COMPETENCE
Gabions 5

Individual Components

SAFETY BY COMPETENCE
Components 1

Omega-Net
General
The Omega-Net consists of individual, pre-formed wave and interwoven strands of rope. The strands are made of thick galvanised spiral ropes that although meet at intersecting points are not connected to each other, since no clamps are used. This highly flexible, yet strong net is delivered in compact packages that can be pulled apart like a curtain during mounting. The Omega-Net is a versatile product used in the protection from natural hazards, such as falling rocks and snow avalanches.

Parameters
4.5/100 Strand diameter [mm] Sheet diameter [mm] Mesh size [mm] Tensile strength of one strand [N/mm] Material mass [kg/m] 4.5 105 ~90 1750 ~2.7 6/135 6 135 ~120 1590 ~3.6 7.5/135 7.5 135 ~120 1600 ~5.6 9/185 9 185 ~170 1530 ~6.0 10.5/185 10.5 185 ~170 1480 ~8.1

Corrosion prevention
Thick galvanisation: Class A according to EN 10244-2

Sizes
The Omega-Net is usually custom made for individual projects. This enables clients to specify lengths and widths as required, at the time of placing an order. Additionally, Omega-Nets can be manufactured in other rope diameters and mesh sizes on request.

SAFETY BY COMPETENCE
Components 2

High Performance Netting 50/50/4.6


Parameters
Tensile strength: Mesh number: Mesh form: Wire quality: Zinc coating: Weight: Geometry: lengthwise: min.150 KN/m crosswise: min. 150 KN/m horizontal: 13 m-1 vertical: 13 m-1 Type: rectangular Mesh size: 50 x 50 mm Diameter: 4.6 mm Tensile strength: 550-650 N/mm Class A according to EN 10244-2: ZnAl-coating: min. 280 g/m approx. 5.6 kg/m Reel width: 1.75m / 2.25m / 2.75m / 3.0 m, other width upon request Reel lenght: 6 m

SAFETY BY COMPETENCE
Components 3

Rectangular Netting
Parameters
Mesh size Wire thickness Tensile strength Length Width 50/50/2.5 50 x 50 mm 2.5 mm 400 550 N/mm 25.0 m 2.0 m 60/60/2.5 60 x 60 mm 2.5 mm 400 550 N/mm 25.0 m 2.0 m 60/60/3.1 60 x 60 mm 3.1 mm 400 550 N/mm 25.0 m 2.0 m

Corrosion prevention
Normal galvanisation: Thick galvanisation: Zn-Al galvanisation: approx. 60 80 g/m (Class C or D according to EN 10244-2) approx. 250 g/m (Class A according to EN 10244-2) approx. 250 g/m (Class A according to EN 10244-2)

Special sizes
On request, all mesh layers can also be delivered with different widths, lengths, mesh sizes or wire thicknesses.

SAFETY BY COMPETENCE
Components 4

Hexagonal Netting
Parameters
60/80 60 x 80 mm Mesh size Wire thickness 2.7 3.0mm Tensile strength 400 550 N/mm 25 50 m Length 2.0 3.0 m Width 80/100 80 x 100 mm 2.7 3.0mm 400 550 N/mm 25 50 m 2.0 3.0 m

Corrosion Prevention
Thick galvanisation: Zn-Al galvanisation: approx. 250 g/m (Class A according to EN 10244-2) approx. 250 g/m (Class A according to EN 10244-2)

Special sizes
On request, all mesh layers can also be delivered with different widths, lengths, mesh sizes or wire thicknesses.

SAFETY BY COMPETENCE
Components 5

Game Protection Wire Netting


Light Game Protection Wire Netting

Node nets can be used in many different ways. Various mesh sizes and fence heights are available. Due to the special wound nodes and the wave-form of the lengthwise wires, the netting can be easily installed and stretched.

Heavy Game Protection Wire Netting

The heavy game protection wire netting is a nearly indestructible node net that is mainly used when extremely strong and durable fences are needed.

SAFETY BY COMPETENCE
Components 6

Brake Element AVT-phx


The brake elements used in the rockfall protection systems by Trumer Schutzbauten are coil-type brakes constructed from a single piece of rectangular steel. During an impact, the brake absorbs progressively more energy with an increase of deformation. The brakes are integrated along the periphery of the rockfall protection systems to allow for easy maintenance. Various types of brakes are used, depending on the braking forces required. Both the number of coils and the thickness of the steel used are adjusted accordingly.

SAFETY BY COMPETENCE
Components 7

Threaded Eyelet Loop


The connection of bearing and retaining ropes (with or without brake elements) to rock bolt anchors is made via a threaded eyelet loop. This provides the necessary strength and room for the various elements that are attached.

SAFETY BY COMPETENCE
Components 8

Wire Pack Anchor


Wire pack anchors are used for anchoring bearing and retaining ropes in rockfall and avalanche protection systems in which the direction of the anchor for drilling and/or systems reasons does not correspond with cable forces. In the event of loading, this causes the anchoring loop to bend where it exits the borehole.
Anchor before loading Anchor after loading

Wire pack anchor design


Wire pack anchors consist of a bundle of parallel leading, contoured wires (diameter 6 mm) that are spread apart from one another at a distance of 1.0 to 1.5 m from the head of the anchor and, at the same time, are spaced from the bore hole wall by means of a spacer (outside diameter 65 mm). This results in optimum adhesion to the cement mortar. The wire bundle is characterized by rod-like rigidity during insertion into the borehole. The wire bundle loop, covered with a corrosion-proof steel tube, may be angled up to 45 around a rock edge without reducing the wire bundle anchors breaking force.

SAFETY BY COMPETENCE
Components 9

Wire pack anchor loop WPA 500, 30

Spacing of wires

Spread of wires

Corrosion prevention
The cement-filled, corrosion proofed steel tube ensures the wire bundles optimum protection against corrosion in the loop area. Inside the borehole, the wire bundle is protected against corrosion by the cement mortar. To increase corrosion proofing, the wire bundle may be placed inside a corrugated PE jacket tube (outside diameter 65 mm), which has been pre-injected with cement mortar at the plant or is directly filled inside the borehole. To keep the distance from the wall of the borehole, wall cleat band spacers (outside diameter 85 mm) are mounted at a distance of 1.0 to 1.5 m from the head of the anchor, which together with the exterior injection duct measuring 16 x 12 mm, results in a maximum anchor diameter of 95 mm.

Wire pack anchor WPA 500 with PE jacket tube and cleat band spacers

SAFETY BY COMPETENCE
Components 10

Tested performance
The bearing capacity and suitability of the wire pack anchors was demonstrated in several tests supervised by the Swiss Federal Laboratory for Materials Testing and Research, EMPA (EMPA confirmation no. 434.797 dated July 9, 2004). The breaking load of the loop at deflection and point of force is greater than the breaking strength of the wire bundle itself.

Wire pack anchor WPA 500 with 45 deflection. This anchor has a breaking point for the wire bundle at a tensile load of 500 kN. There is no reduction of breaking strength at deflection point or attachment location of loop

Shipment
Standard production of wire bundle anchors are available with breaking strengths measuring between 300 to 800 kN (in 100 kN intervals), installation lengths of 3 to 8 m and an integrated injection duct measuring 16 x 12 mm. Loop casing measurements: Wire pack anchor WPA 300 and WPA 400: tube 26.9 x 2.6 mm, outside diameter of loop 110 mm Wire pack anchor WPA 500 to WPA 800: tube 33.7 x 3.2 mm, outside diameter of loop 135 mm The loop can be shipped straight or pre-bent at 45.

Installation
The mounting depth is marked red on the loop (loop projection 250 mm). At the loop end, wire bundle anchors for mounting and connecting technology are marked in colour for each unit of force:

SAFETY BY COMPETENCE
Components 11

DBA 300 white DBA 400 blue DBA 500 yellow DBA 600 green DBA 700 black DBA 800 orange

Table of forces
Number of wires 6mm DBA 300 DBA 400 DBA 500 DBA 600 DBA 700 DBA 800 6 8 10 12 14 16 Cross Section As [mm] 170 226 283 340 396 453 Yield Load Fsk [kN] 258 344 430 517 602 689 Working Load 2 Fpk/2 [kN] 150 200 250 300 350 400

Type

Mass G [kg/m] 1,35 1,80 2,20 2,75 3,10 3,55

Bearing Capacity 1 Rd = Fsk/1.35 [kN] 191 254 319 383 446 510

Break Load Fpk [kN] 300 400 500 600 700 800

1) Measurement of the bearing capacity for an un-tensioned anchor as according to SIA 267 2003 Geotechnik 2) Working load = half of the braking load as per the Richtlinien fr den Lawinenverbau BUWAL/WSL (1990)

Mass table
Mass [kg] DBA 300 DBA 400 DBA 500 DBA 600 DBA 700 DBA 800 Length 2m 8.0 9.0 10.0 11.0 12.0 13.0 3m 9.5 11.0 12.5 14.0 15.5 17.0 4m 11.0 13.0 15.0 17.0 19.0 21.0 5m 12.5 15.0 17.5 20.0 22.5 25.0 6m 14.0 17.0 20.0 23.0 26.0 29.0 7m 15.5 19.0 22.5 26.0 29.5 33.0 8m 17.0 21.0 25.0 29.0 33.0 37.0

SAFETY BY COMPETENCE
Components 12

Advantages
Flexibility comparable to cable bolt with bends up to 45 Can also be shipped pre-bent up to 45 Rigidity comparable to bar anchor during insertion into borehole Short anchor length due to optimum adhesion of profiled wires Graduated strengths in 100 kN levels from 300 to 800 kN breaking load

SAFETY BY COMPETENCE
Components 13

Text for Invitation of Tender

SAFETY BY COMPETENCE

Text for Invitation of Tender Rockfall Protection Systems

SAFETY BY COMPETENCE

Text for Invitation of Tender Rockfall protection system TS-100-oA


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 100 e.g. 2.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 100 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing rope, seam ropes or other system specific ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: High Performance netting 50/50/4.6 Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 50 mm Connection to bearing ropes: sewed

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: fixed rotation at the base plate Corrosion prevention: hot dip galvanised Connection to underground: anchored

2.3 Connection components Bearing ropes: Type: according to EN 12385-4 Corrosion prevention: galvanised

TS-100-oA

Page 1 of 4

2.4 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-100-oA

Page 2 of 4

5/8" Shackle

Post head

Downslope
3. Upper bearing rope

Upslope

- Tested with 123 kJ


6. High Performance Netting 50/50/4.6 mm

- Rigid base plate - No upslope retaining ropes

1. Post (HEA)

- Upper and lower bearing ropes - No brake elements

- High Performance Netting


4. Lower bearing rope 5/8" Shackle Base plate

Concrete foundation

Anchor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 20

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

14.11.03 14.11.03

Name

Br. St.

Rockfall protection system TS-100-oA Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

006-00-100-U
Ers. d.:

Bl.

Row without internal anchoring


1 5

ca. 4 - 6 m

ca. 8 - 12 m

Row with internal anchoring

Legend
1. Post 2. Lateral anchor 3. Upper bearing rope (at post head) 4. Lower bearing rope (along ground) 5. Side stabilisation rope 6. High Performance Netting 7. Internal lateral anchor
Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 14.11.03 Gepr. 14.11.03 Ges. Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-100-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

006-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-150


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 150 e.g. 2.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 150 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: High Performance netting 50/50/4.6 Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 50 mm Connection to bearing ropes: sewed

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

2.3 Connection components Bearing ropes: Type: according to EN 12385-4 Corrosion prevention: galvanised Retaining ropes: Type: according to EN 12385-4 Corrosion prevention: galvanised TS-150 Page 1 of 4

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-150

Page 2 of 4

Post head 5. Upper bearing rope Pressed eyelet

8. Upslope retaining rope Anchor eyelet

1. Post (HEA)

Wire rope clips

3. Upslope anchor

- Tested with 167 kJ


Shear pin 10. High Performance Netting 50/50/4.6 mm 6. Lower bearing rope Anchor 2. Base plate

-6 ca. 5

- Hinged base plate - Upslope retaining ropes


- Upper and lower bearing ropes

- Brake elements on bearing ropes only - High Performance Netting


Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.: Zchng. Nr.: Name

45

Micropile tube Anchor

1 : 10

26.04.05 26.04.05

Br St

Rockfall protection system TS-150-ZD Side view 11-00-200-U


Ers. d.:

Projekt Nr: Format Blatt D von

5 Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 1 7 6 4

ca. 2 m

11

ca. 5 - 6 m

10

Row with internal anchoring

ca. 2 m

12

ca. 5 - 6 m

ca. 5 - 6 m

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/25-1.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

26.04.05 26.04.05

Name

Br St.

Rockfall protection system TS-150-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

11-00-200-U
Ers. d.:

3 Bl.

Text for Invitation of Tender Rockfall protection system TS-250


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 250 e.g. 2.5 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 250 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-250

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-250

Page 2 of 4

5. Upper bearing rope

Post head Pressed eyelet

8. Upslope retaining rope

Anchor eyelet Wire rope clips 3. Upslope anchor

1. Post (HEA) 10. Omega-Net Shear pin 2. Base plate 6. Lower bearing rope Anchor

- Tested with 263 kJ - Hinged base plate


-6 5 . a c m

- Upslope retaining ropes - Upper and lower bearing ropes - Brake elements on bearing ropes only - Omega-Net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Name

Micropile tube Anchor

45

1 : 10

05.06.08 05.06.08

Br St

Rockfall protection system TS-250-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

011-00-100-U
Ers. d.:

2 Bl.

Row without internal anchoring


ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 1 7 6 4

ca. 2 m

11

ca. 5 - 6 m

10

Row with internal anchoring

ca. 2 m

ca. 5 - 6 m

ca. 5 - 6 m

12

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/30-1.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

05.06.08 05.06.08

Br St.

Rockfall protection system TS-250-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

011-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-300-oA


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 300 e.g. 3.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 300 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: fixed rotation at the base plate Corrosion prevention: hot dip galvanised Connection to underground: anchored

TS-300-oA

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-300-oA

Page 2 of 4

5. Upper bearing rope

Pin Post head

Downslope

Upslope

8. Omega-Net

- Tested with 348 kJ - Rigid base plate

3/4" Shackle 1. Post (HEB) 6. Middle rope

- No upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing and middle ropes

Base plate

- Omega-Net

Pin 4. Lower bearing rope


5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 20

Anchor Concrete foundation


28.11.03 28.11.03
Name

Br. St.

Rockfall protection system TS-300-oA Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

016-00-100-U
Ers. d.:

4 Bl.

Row without internal anchoring


6

5 7 9

11

ca. 5 - 6 m

ca. 8 - 12 m

4 10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing and lower middle ropes Lateral anchor for upper bearing, upper middle and side stabilisation ropes Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/20-4.5 10. Brake element AVT phx 60/25-2.5 11. Extension rope 12. Internal anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 28.11.03 Gepr. 28.11.03 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-300-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

016-00-100-U
Ers. d.:

2
Bl.

Text for Invitation of Tender Rockfall protection system TS-500


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 500 e.g. 3.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 500 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-500

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-500

Page 2 of 4

5. Upper bearing rope

Post head Pressed eyelet

8. Upslope retaining rope

Anchor eyelet Wire rope clips 3. Upslope anchor

1. Post (HEA) 10. Omega-Net Shear pin 2. Base plate 6. Lower bearing rope Anchor

- Tested with 569 kJ - Hinged base plate


-6 5 . a c m

- Upslope retaining ropes - Upper and lower bearing ropes - Brake elements on bearing ropes only - Omega-Net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Name

Micropile tube Anchor

45

1 : 10

27.11.07 27.11.07

Br St

Rockfall protection system TS-500-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Zust. nd.-Nr. Datum Gewicht:

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

021-00-100-U
Ers. d.:

38

Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

2 Bl.

Row without internal anchoring


ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 1 7 6 4

ca. 2 m

11

ca. 5 - 6 m

10

Row with internal anchoring

ca. 2 m

ca. 5 - 6 m

ca. 5 - 6 m

12

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/25-2.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

27.11.07 27.11.07

Br St.

Rockfall protection system TS-500-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

021-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-500-oA


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 500 e.g. 3.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 500 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: fixed rotation at the base plate Corrosion prevention: hot dip galvanised Connection to underground: anchored

TS-500-oA

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-500-oA

Page 2 of 4

5. Upper bearing rope

Pin Post head

Downslope

Upslope

8. Omega-Net

- Tested with 606 kJ - Rigid base plate

3/4" Shackle 1. Post (HEB) 6. Middle rope Base plate

- No upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing and middle ropes

- Omega-Net

Pin 4. Lower bearing rope


5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 20

Anchor Concrete foundation


28.11.03 28.11.03
Name

Br. St.

Rockfall protection system TS-500-oA Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

05-00-100-U
Ers. d.:

2 Bl.

Row without internal anchoring


6

5 7 9

11

ca. 4 - 6 m

ca. 8 - 12 m

4 10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing and lower middle ropes Lateral anchor for upper bearing, upper middle and side stabilisation ropes Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/20-4.5 10. Brake element AVT phx 60/25-2.5 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 28.11.03 Gepr. 28.11.03 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-500-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

05-00-100-U
Ers. d.:

2
Bl.

Text for Invitation of Tender Rockfall protection system TS-750


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 750 e.g. 4.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 750 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-750

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-750

Page 2 of 4

5. Upper bearing rope

Post head Pressed eyelet

8. Upslope retaining rope Anchor eyelet

1. Post (HEA)

Wire rope clips

3. Upslope anchor

- Tested with 774 kJ - Hinged base plate


Shear pin 10. Omega-Net 6. Lower bearing rope 2. Base plate
-6 ca. 5 m

- Upslope retaining ropes - Upper and lower bearing ropes

Anchor

- Brake elements on bearing ropes only

- Omega-Net
45

Micropile tube Anchor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Name

26.04.03 26.04.03

Br St

Rockfall protection system TS-750-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

02-00-200-U
Ers. d.:

Bl.

Row without internal anchoring


ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope

ca. 5 - 6 m

8 2 7 1 6

ca. 1,5 m

4 10
ca. 5 - 6 m

ca. 0,5 m

Row with internal anchoring

ca. 0,5 m

ca. 1,5 m

ca. 5 - 6 m

ca. 5 - 6 m

Downslope
Legend
1. 2. 3. 4. 5. 6. Post Base plate Upslope anchor Lateral anchor Upper bearing rope (at post head) Lower bearing rope (along ground) 7. Side stabilisation rope 8. Upslope retaining rope 9. Brake element AVT phx 60/25-2.5 10. Omega-Net 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

11
1 : 50

Allgemeintoleranzen:

Mastab: Benennung:

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

26.04.05 26.04.05

Name

Br St.

Rockfall protection system TS-750-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

02-00-200-U
Ers. d.:

3 Bl.

Text for Invitation of Tender Rockfall protection system TS-1000


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 1000 e.g. 3.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 1000 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 185 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-1000

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-1000

Page 2 of 4

5. Upper bearing rope

Post head Pressed eyelet

9. Upslope retaining rope

Brake element AVT phx 60/25-1.5 Anchor eyelet Wire rope clips 8. Middle ropes 3. Upslope anchor

1. Post (HEA) Shear pin 2. Base plate 6. Lower bearing rope Anchor

- Tested with 1186 kJ - Hinged base plate


-6 m 5 ca.

10. Omega-Net

- Upslope retaining ropes - Bearing and middle ropes - Brake elements on bearing, middle and retaining ropes - Omega-Net

45

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Micropile tube Anchor


Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Datum Gez. Gepr. Ges. Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

05.08.04 05.08.04

Name

Br St

Rockfall protection system TS-1000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

031-00-100-U
Ers. d.:

2 Bl.

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope
14

ca. 5 - 6 m

6
1,5 m

15

11

0,5 m

ca. 5 - 6 m

10

13

12

Row with internal anchoring

0,5 m 1,5 m

16

ca. 5 - 6 m

ca. 5 - 6 m

Legend
1. 2. 3. 4. 5. 6. 7. 8. Post Base plate Upslope anchor Lateral anchor for upper bearing, upper middle and side stabilisation rope Upper bearing rope (at post head) Lower bearing rope (along ground) Side stabilisation rope Middle rope

Downslope
9. Upslope retaining rope 10. Omega-Net 11. Lateral anchor for lower bearing and lower middle ropes 12. Brake element AVT phx 60/30-2.5 13. Brake element AVT phx 60/25-5.5 14. Brake element AVT phx 60/25-1.5 15. Extension rope 16. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

05.08.04 05.08.04

Br St.

Rockfall protection system TS-1000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

031-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-1000-oA


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 1000 e.g. 3.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 1000 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: fixed rotation at the base plate Corrosion prevention: hot dip galvanised Connection to underground: anchored

TS-1000-oA

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-1000-oA

Page 2 of 4

5. Upper bearing rope

Post head

Downslope

Upslope

8. Omega-Net

- Tested with 1151 kJ


1. Post (HEB)

- Rigid base plate - No upslope retaining ropes

6. Middle rope Base plate

- Bearing and middle ropes - Brake elements on bearing and middle ropes

- Omega-Net
Pin
HEB 240

4. Lower bearing rope

5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.: Zchng. Nr.: Name

1 : 20

Anchor Concrete foundation


30.07.07 30.07.07 Br. St.

Rockfall protection system TS-1000-oA Side view 036-00-100-U


Ers. d.:

Projekt Nr: Format Blatt D von

2 Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


6

7 3 11

ca. 5 - 6 m

ca. 8 - 12 m

4 10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing, lower middle ropes and side stabilisation ropes Lateral anchor for upper bearing and upper middle Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/25-5.5 10. Brake element AVT phx 60/30-2.5 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 27.07.07 Gepr. 27.07.07 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-1000-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

036-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-1500


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 1500 e.g. 3.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 1500 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 185 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-1500

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-1500

Page 2 of 4

Post head

Pressed eyelet

9. Upslope retaining rope 5. Upper bearing rope 14. Brake element AVT phx 60/25-1.5 Anchor eyelet Wire rope clips 3. Upslope anchor

8. Middle ropes

- Tested with 1667 kJ


1. Post (HEA) Shear pin 10. Omega-Net 6. Lower bearing rope Anchor Base plate

- Hinged base plate


c -7 a5 m

- Upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing, middle and retaining ropes

- Omega-Net
Allgemeintoleranzen: Mastab: Benennung:

1 : 10

45

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Micropile tube Anchor

04.04.07 04.04.07

Br St

Rockfall protection system TS-1500-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

041-00-100-U
Ers. d.:

2Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope
14

ca. 5 - 7 m

2 6

15 11

0,5 m

1,5 m

ca. 5 - 6 m

10

5 12

13

Row with internal anchoring

0,5 m 1,5 m

16

ca. 5 - 6 m

ca. 5 - 6 m

Legend
1. 2. 3. 4. 5. 6. 7. 8. Post Base plate Upslope anchor Lateral anchor for upper bearing, upper middle and side stabilisation rope Upper bearing rope (at post head) Lower bearing rope (along ground) Side stabilisation rope Middle rope

Downslope
9. Upslope retaining rope 10. Omega-Net 11. Lateral anchor for lower bearing and lower middle ropes 12. Brake element AVT phx 80/30-2.5 13. Brake element AVT phx 60/30-4.5 (2 per rope end) 14. Brake element AVT phx 60/25-1.5 15. Extension rope 16. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

04.04.07 04.04.07

Br St.

Rockfall protection system TS-1500-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

041-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-2000


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 2000 e.g. 4.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 2000 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 185 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-2000

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-2000

Page 2 of 4

Post head 5. Upper bearing rope Pressed eyelet

9. Upslope retaining rope

14. Brake elementAVT phx 60/25-1.5 Anchor eyelet Wire rope clips 3. Upslope anchor

8. Middle ropes 1. Post (HEA)

- Tested with 2098 kJ - Hinged base plate


10. Omega-Net Shear pin 2. Base plate 6. Lower bearing rope Anchor
Allgemeintoleranzen: Mastab: Benennung:

-7 5 . a

- Upslope retaining ropes


- Bearing and middle ropes - Brake elements on bearing, middle and retaining ropes

- Omega-Net
1 : 10

45

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Micropile tube Anchor

04.10.06 04.10.06

Br St

Rockfall protection system TS-2000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

051-00-100-U
Ers. d.:

2Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


3
ca. 4 - 6 m ca. 4 - 6 m ca. 8 - 12 m

Upslope
14

ca. 5 - 7 m

2 6 15 11

0,5 m

1,5 m

ca. 5 - 6 m

10

7 12 13 4

Row with internal anchoring

0,5 m 1,5 m

16

ca. 5 - 6 m

ca. 5 - 6 m

Legend
1. 2. 3. 4. 5. 6. 7. 8. Post Base plate Upslope anchor Lateral anchor for upper bearing, upper middle and side stabilisation ropes Upper bearing rope (at post head) Lower bearing rope (along ground) Side stabilisation rope Middle rope

Downslope
9. Upslope retaining rope 10. Omega-Net 11. Lateral anchor for lower bearing and lower middle ropes 12. Brake element AVT phx 80/30-2.5 13. Brake element AVT phx 60/30-4.5 (2 per rope end) 14. Brake element AVT phx 60/25-1.5 15. Extension rope 16. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

04.04.07 04.04.07

Br St.

Rockfall protection system TS-2000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

051-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-2000-oA


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 2000 e.g. 4.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 2000 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 150 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: fixed rotation at the base plate Corrosion prevention: hot dip galvanised Connection to underground: anchored

TS-2000-oA

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-2000-oA

Page 2 of 4

5. Upper bearing rope

Post head

Downslope

Upslope

8. Omega-Net

- Tested with 2290 kJ - Rigid base plate


1. Post (HEB)

- No upslope retaining ropes


- Bearing and middle ropes

6. Middle rope

- Brake elements on bearing and middle ropes


Base plate

- Omega-Net

HEB 280

4. Lower bearing rope

5
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.: Zchng. Nr.: Name

1 : 20

Anchor Concrete foundation


12.11.08 12.11.08 Br. St.

Rockfall protection system TS-2000-oA Side view 055-00-100-U


Ers. d.:

Projekt Nr: Format Blatt D von

2 Bl.

Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Row without internal anchoring


6

7 9 11 3

ca. 5 - 6 m

ca. 8 - 12 m

10

Row with internal anchoring

12

Legend
1. 2. 3. 4. 5. 6. Post Lateral anchor for lower bearing and lower middle ropes Lateral anchor for upper bearing, upper middle and side stabilisation ropes Lower bearing rope (along ground) Upper bearing rope (at post head) Middle rope 7. Side stabilisation rope 8. Omega-Net 9. Brake element AVT phx 60/30-4.5 (2 per rope end) 10. Brake element AVT phx 80/30-3.5 11. Extension rope 12. Internal lateral anchor
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. 12.11.08 Gepr. 12.11.08 Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

Br St.

Rockfall protection system TS-2000-oA Frontal view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

055-00-100-U
Ers. d.:

2 Bl.

Text for Invitation of Tender Rockfall protection system TS-3000


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 3000 e.g. 5.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 3000 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 185 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-3000

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-3000

Page 2 of 4

Post head

Pressed eyelet

5. Upper bearing rope 9. Upslope bearing rope Brake element AVT phx 80/30-2.5 Anchor eyelet Wire rope clips 3. Anchor

8. Middle ropes

1. Post (HEA) Shear pin 2. Base plate


m 7 5 ca.

- Tested with 3313 kJ - Hinged base plate - Upslope retaining ropes - Bearing and middle ropes Anchor
45

12. Omega-Net 6. Lower bearing rope

- Brake elements on bearing, middle and retaining ropes - Omega-Net


1 : 10

Micropile tube Anchor

Allgemeintoleranzen:

Mastab: Benennung:

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

16.03.07 16.03.07

Name

St Br

Rockfall protection system TS-3000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

061-00-100-U
Ers. d.:

3 Bl.

Row without internal anchoring


3
4-6 m 4-6 m 8-12 m

Upslope

9 2 1

5 -7 m

14

15

13

17

12 4 7
6-7 m

16

14

Row with internal anchoring

Legend
1 - Post 2 - Base plate 3 - Upslope anchors (2 per post) 4 - Lateral anchor for upper bearing and middle ropes 5 - Upper bearing rope (at post head) 6 - Lower bearing rope (along ground) 7 - Side stabilisation rope 8 - Middle rope 9 - Upslope retaining rope with brake element AVT phx 80/30-2.5 12 - Omega-Net

6-7 m

6-7 m

Downslope
13 - Lateral anchor for lower bearing and lowermost middle rope 14 - Brake element AVT phx 80/30-2.5 (with rope extension) 15 - Brake element AVT phx 60/30-4.5 (2 per rope end) 16 - Brake element AVT phx 60/30-4.5 (2 per rope end) (with rope extension) 17 - Lateral anchor for uppermost middle and side stabilisation rope
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

16.03.07 16.03.07

Br St.

Rockfall protection system TS-3000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

061-00-100-U
Ers. d.:

4 Bl.

Text for Invitation of Tender Rockfall protection system TS-5000


1. General Information Energy level [kJ]: Nominal height [m]: Total length [m]: Number of rows: Average distance between posts [m]: 5000 e.g. 6.0 e.g. 250 e.g. 5 e.g. 10

The fitness for use of the offered rockfall protection system must be tested successfully in a 1:1 field test for a minimum energy impact of 5000 kJ, supervised by an independent authorized technical institute. As part of the certification, no breakage may occur in key structures (e.g. break in wire/rope of primary net, in the bearing or retaining ropes, seam ropes or other vital system ropes; no fracture of posts, etc.) Test report, as well as test summary and the list of monitored anchor forces must be added to the tender. 2. Design of the Main Structure and Individual Components The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Interception structure Principal net:

Type: Omega-Net Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 185 mm Connection to bearing ropes: threaded Type: rectangular netting Corrosion prevention: galvanisation class A (EN 10244-2) Maximum mesh size: 60 mm Minimum wire diameter: 3.1 mm

Additional layer:

2.2 Support structure Post: Base plate:

Corrosion prevention: hot dip galvanised Design: Pendulum support (hinge base plate) Corrosion prevention: hot dip galvanised Connection to underground: anchored installation

TS-5000

Page 1 of 4

2.3 Connection components Type: according to EN 12385-4 Bearing ropes: Corrosion prevention: galvanised Type: according to EN 12385-4 Retaining ropes: Corrosion prevention: galvanised

2.4 Energy absorbing elements Operating mode: Energy dissipation: plastic deformation close to anchors, so that can be carried out without dismantling Position: the fence; Corrosion prevention: hot dip galvanised 2.5 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-5000

Page 2 of 4

Post head Pressed eye

5. Upper bearing ropes 9. Upslope retaining rope 14. Brake element AVT phx 80/30-2.5 Anchor eyelet Wire rope clips 3. Upslope anchor

8. Middle ropes

1. Post (HEB) Shear pin 2. Base plate


-7 6 . a c m

- Tested with 5315 kJ - Hinged base plate - Upslope retaining ropes - Bearing and middle ropes

12. Omega-Net 6. Lower bearing ropes

- Brake elements on bearing, middle and retaining ropes Anchor


45
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

- Omega-Net

Micropile tube Anchor


Name

1 : 10

13.07.08 13.07.08

Name

St Br

Rockfall protection system TS-5000-ZD Side view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Werkstoff: Rohteil: Halbzeug: Ers. f.:

081-00-100-U
Ers. d.:

3 Bl.

Row without internal anchoring


3

Upslope

ca. 6 -7 m

9 2 1

17

15

14

13 18 19 4 5
ca 6 -7 m

12 15 16

ca. 8 -12 m

Row with internal anchoring

Downslope
Legend
1 - Post 2 - Base plate 3 - Upslope anchors (4 per post) 4 - Lateral anchor for upper bearing and penultimate upper middle ropes 5 - Upper bearing ropes (at post head) 6 - Lower bearing ropes (along ground) 7 - Side stabilisation rope 8 - Middle rope 9 - Upslope retaining rope with brake element AVT phx 80/30-2.5 12 - Omega-Net
ca. 6 -7 m ca. 6 -7 m

13 - Lateral anchor for lower bearing ropes 14 - Brake element AVT phx 80/30-3.5 15 - Brake element AVT phx 80/30-3.5 (with extension rope) 16 - Brake element AVT phx 80/30-4.5 (2 per rope end) 17 - Brake element AVT phx 80/30-4.5 (2 per rope end) (with extension rope) 18 - Lateral anchor for lower middle ropes 19 - Lateral anchor for uppermost middle and side stabilisation ropes
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Allgemeintoleranzen:

Mastab: Benennung:

1 : 50

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm: Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Name

14.07.08 14.07.08

Br St.

Rockfall protection system TS-5000-ZD Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

081-00-100-U
Ers. d.:

4 Bl.

Text for Invitation of Tender Avalanche Protection Systems

SAFETY BY COMPETENCE

Text for Invitation of Tender Avalanche Protection System TS-LV


1. General Information Slope Inclination []: Sliding coefficient N [ ]: Coefficient of sea level fc [ ]: Nominal height Dk [m]: Total length [m]: Number of rows: e.g. 35 e.g. 1.8 e.g. 1.1 e.g. 3.5 e.g. 250 e.g. 5

The offered avalanche protection system must be designed according to the Swiss guideline Richtlinie fr den Lawinenverbau im Anbruchgebiet (Guideline for Avalanche Protection Systems in Crack Areas).

2. Technical System Parameters The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Net Type: Corrosion prevention: Maximum mesh size: Connection to bearing ropes: 2.2 Posts Corrosion prevention: Design: 2.3 Base plate Corrosion prevention Connection to underground: 2.4 Ropes Bearing ropes: Retaining ropes: Omega-Net galvanisation class A (EN 10244-2) 150 mm threaded

galvanised pendulum support

hot dip galvanised anchored or floating installation

Type: according to DIN EN 12 385 T4 Corrosion prevention: galvanised Type: according to DIN EN 12 385 T4 Corrosion prevention: galvanised
Page 1 of 4

TS-LV

2.4 Anchoring ropes: posts:

Wire Pack Anchor or mono bar anchor Mono bar anchor

TS-LV

Page 2 of 4

11. Upper bearing rope for triangular net

7. Omega-Net

9. Lower bearing rope 3. Upslope anchor for lower bearing rope

1. Post 7. Downslope retaining rope of head

- Base plate fixed by mono bar anchor


2. Base plate

- Easy adaptation to difficult topography


Anchor

- No additional fine mesh layer required


8. Upper bearing rope

- Compact packages make an easy transport and a quick installation possible


- Additional rockfall protection

5. Side anchor for upper bearing rope

Allgemeintoleranzen:

Mastab: Benennung:

1 : 20

4. Downslope anchor
Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

Datum

19.03.04 19.03.04

Name

Br St

Avalanche protection system TS-LV Side view


Zchng. Nr.:

Projekt Nr: Format Blatt D von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

1
Bl.

Downslope

approx. 2.75 - 4.00 m

approx. 2.75 - 4.00 m

6
B1 B1

9
B1 B2 B3

B3

B2

11 7
St1 S1
approx. 1.375 - 2.00 m

St1

St1

St2 S1

St2

T 3 1.375 - 2.00 m

T2
1.375 - 2.00 m
approx. 2.75 - 4.00 m

T1

10
T1 T2 T3

Note: plan view

Legend 1. Post 2. Base plate 3. Upeslope anchor for lower bearing rope 4. Downslope anchor 5. Side anchor for upper bearing rope 6. Omega-Net 7. Triangular panel Omega-Net

8. Upper bearing rope 9. Lower bearing rope 10. Downslope retaining rope of head 11. Upper bearing rope of triangular net
Allgemeintoleranzen: Mastab: Benennung: Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:
Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

1 : 50

26.05.05 26.05.05

Name

Br. St.

Avalanche protection system TS-LV Plan view


Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

22-00-100-U
Ers. d.:

2
Bl.

Text for Invitation of Tender Rock and Slope Stabilisation

SAFETY BY COMPETENCE

Text for Invitation of Tender Rock and slope stabilisation using Omega-Net
Rock and slope stabilisation using Omega-Net consists essentially of Omega-Net, ropes and a combination of mono bar anchor and spike plates with or without rope connection. The anchoring method and the rectangular grid for the anchors (not offset) are dependent on geotechnical conditions on site and have to be defined together with the client at the beginning of the project. The transmission of the appearing forces into the ground has to be provided. During anchoring a detailed report has to be written.

1. General Information Area to cover [m]: e.g. 1.000

Ultimate load state and serviceability has to be verified for the chosen anchor grid. The nonpositive connection of the bearing ropes with the spike plates prevents the global collaps of the system after a disruption of the rope due to local overloading.

2. Technical System Parameters The design of main structures and of single components has to be such as described below (or equal / better) and correspond to DIN technical standards. 2.1 Net: Type: Omega- Net Corrosion prevention: Galvanisation class A Maximum mesh size: 100 mm Connection to bearing ropes: threaded or sewed

2.2 Ropes:

Type: according to EN 12385-4 Corrosion prevention: galvanised Connection to spike plates: fixed by clamps Types: - without non-positive rope connection - with non-positive rope connection for 1 rope - with non-positive rope connection for 2 ropes Corrosion prevention: galvanised Ropes: Wire Pack Anchor (WPA) or mono bar anchor Spike plates: Mono bar anchor Page 1 of 2

2.3 Spike plates:

2.4 Anchoring:

Rock and slope stabilisation using Omega-Net

Wire Pack Anchor

Detail X

Detail Y

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

Rock stabilisation using spike plates with non-positive rope connection of crosswise laid ropes
Zchng. Nr.:

Projekt Nr: Format Blatt C von

KSW
Ers. d.:

4 Bl.

Text for Invitation of Tender Rock and slope stabilisation using High Performance Netting 50/50/4.6
Rock and slope stabilisation using High Performance Netting consists essentially of High Performance Netting, ropes and a combination of mono bar anchor and spike plates with or without rope connection. The anchoring method and the rectangular grid for the anchors (offset) are dependent on geotechnical conditions on-site and must be defined together with the client at the beginning of the project. The transmission of the resulting forces into the ground must be provided. A detailed report must be written on the design of the anchoring. 1. General Information Area to cover [m]: e.g. 1000

Ultimate load state and serviceability must be verified for the chosen anchor grid. The bearing ropes within the spectrum of the anchor raster shall have a non-positive connection with the spike plates in order to prevent the global collapse of the system after failure of a rope due to local overloading. 2. Technical System Parameters The design of main structures and of single components must be such as described below (or equal / better). Individual components not cited herein must correspond to the appropriate technical standards (e.g. DIN). 2.1 Net: Type: High Performance Netting 50/50/4.6mm Corrosion prevention: coating class A according to EN 10244-2 Maximum mesh size: 50 mm Connection to bearing ropes: sewed using sewing rope (4mm) Type: according to EN 12385-4 Corrosion prevention: galvanised Connection to spike plates: fixed by clamps Types: - without non-positive rope connection - with non-positive rope connection for 1 rope Corrosion prevention: galvanised Ropes: Wire Pack Anchor (WPA) or mono bar anchor Spike plates: Mono bar anchor

2.2 Ropes:

2.3 Spike plates:

2.4 Anchoring:

Slope stabilisation using High Performance Netting 50/50/4.6

Page 1 of 2

Wire Pack Anchor

Y
Detail X

Detail Y

Allgemeintoleranzen:

Mastab: Benennung:

1 : 10

Datum Gez. Gepr. Ges. Zust. nd.-Nr. Datum Gewicht: Norm:


Fr diese Zeichnung behalten wir uns alle Rechte nach DIN 34 vor

13.09.05 13.09.05

Name

Br. St.

Rock stabilisation using spike plates with non-positive rope connection of the border ropes
Zchng. Nr.:

Projekt Nr: Format Blatt C von

Name Werkstoff: Rohteil: Halbzeug: Ers. f.:

KSW
Ers. d.:

4 Bl.

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