Beruflich Dokumente
Kultur Dokumente
grown films
deposited films
Fundamentals of Micromachining Dr. Bruce K. Gale BIOEN 6421 EL EN 5221 and 6221 ME EN 5960 and 6960
Thin-Film Deposition
Spin-on Films
Polyimide (PI), photoresist (PR) Spin-on glass (SOG)
Gas Phase
Gas Phase
Transport
Evaporation
Evaporation Sputtering
Uses:
Formation:
grown / native
deposited:
bridging oxygen non-bridging oxygen silicon network modifier network former hydroxyl group
Dept. of ECE, Univ. of Texas at Austin R. B. Darling / EE-527
C V D, evaporate, sputter
Formation of the oxide of silicon on the silicon surface is known as oxidation . Thermal Oxidation is characterized by high temperatures (900 - 1200 C) . Two main processes :
1 atm , 1000 C
Dry Oxidation
F. C. Frank and J. H. Van der Merwe, Proc. R. Soc. London, Ser. A 198, p. 205 (1949).
Wet Oxidation
Dry oxidation produces a better (more dense) oxide as compared to wet oxidation.
R. B. Darling / EE-527
supply of oxidizer is limited by diffusion through oxide to growth interface N Ficks First Law: flux j = D oxidizer
x
concentration
SiO2 = 2.25 gm/cm3 , GMW = 60 Si = 2.3 gm/cm3 , GMW = 28 oxide d thick consumes a layer 0.44d thick of Si
SiO2 0.44d
gas x
N N1 N = 0 x x
5 Dept. of ECE, Univ. of Texas at Austin
oxide
simplest approximation:
bare silicon in air is always covered with about 15-20 of oxide, upper limit of ~ 40
it is possible to prepare a hydrogen terminated Si surface to retard this native oxide formation
Dean P. Neikirk 2001, last update February 2, 2001 3 Dept. of ECE, Univ. of Texas at Austin
Wet oxidation of Si
overall reaction is
Si + 2 H2O SiO2 + H2
N0
concentration
gas oxide x
N1
proposed process
H2O + Si-O-Si Si-OH + Si-OH diffusion of hydroxyl complex to SiO2 -Si interface Si - OH Si - O - Si
N0 is limited by the solid solubility limit of the oxidizer in the oxide! N0O2 ~ 5 x 1016 cm-3 @ 1000 & N0H2O ~ 3 x 1019 cm-3 @ 1000 & flux of oxidizer j at SiO2 / Si interface consumed to form new oxide
+ Si - Si
Si - O H Si - O - Si
+ H2
j = k N1
k is the chemical reaction rate constant in steady state, flux in must equal flux consumed
steady state
this results in a more open oxide, with lower density, weaker structure, than dry oxide
N N1 k N1 = D 0 x
6
j =
D N0 x + Dk
Dept. of ECE, Univ. of Texas at Austin
wet JP FP3
short times
x (t ) A t+ B 1 = 1 + 1 (t + ) 2 2 2 A A 4B
t +
<<
x (t ) =
A t+ 1+ 2 2 A 4B
rate of change of interface position: dx / dt (interface velocity) n: # of oxidizer molecules per unit volume of oxide:
B A =
2 DN n
2 D k
N 0 k n
n=
# cm-3
SiO2 NA 2 for H2O 2 for H2O = 2.25 10 22 cm3 1 for O GMW 1 for O2 2 SiO2
reaction rate between oxidizer and silicon (k) AND solid solubility of oxidizer in oxide (N0) temperature dependence mainly from reaction rate
9 Dept. of ECE, Univ. of Texas at Austin Dean P. Neikirk 2001, last update February 2, 2001
D N0 n x + Dk
long times
x (t ) A t+ = 2 2 A 4B B (t + )
t +
>>
x (t ) =
A t+ 1+ 2 2 A 4B
function of whats diffusing, what its diffusing in, and what it reacts with
2DN0/n = B
function of whats diffusing and what its diffusing in
initial condition x (t = 0) = xi
integration gives
x (t ) = A t+ 1+ 2 2 A 4B 1
B =
diffusivity of oxidizer in oxide (D) AND solid solubility of oxidizer in oxide (N0) temperature dependence mainly from diffusivity
(xi )2
+ A xi B
Dept. of ECE, Univ. of Texas at Austin Dept. of ECE, Univ. of Texas at Austin Dean P. Neikirk 2001, last update February 2, 2001 8
little effect on linear rate constant B/A ( = Nok / n) can increase parabolic rate constant B ( = 2DNo / n ) really only significant for Nboron > ~1020 cm-3
(111) (100)
1 atm
concentration
oxide
silicon
phosphorus
k = Cox / CSi ~ 0.1 dopants pile-up at silicon surface
0.1
adapted from Sze, 2nd, p. 122
grow thick oxides at reduced time / temperature product use elevated pressures to increase concentration of oxidizer in oxide for steam, both B and B/A ~ linear with pressure rule of thumb: constant growth rate, if for each increase of 1 atm pressure, temperature is reduced ~ 30 C. pressures up to 25 atm have been used (commercial systems: HiPOx, FOX)
0.2 Time (hour) 1 10
little effect on parabolic rate constant B increases linear rate constant B/A again, really only significant for Nphosphorus > ~1020 cm-3
concentration
oxide
silicon
11
Types of CVD
Oxidation thicknesses
wet oxidation dry oxidation
100
(100) silicon dry
640 Torr partial pressure is typical (vapor pressure over liquid water @ 95&
101
(100) silicon steam 1100C
Atmospheric Pressure CVD (APCVD) Low Pressure CVD (LPCVD) Plasma Enhanced CVD (PECVD)
1200C
1100C
100
1050C
1150C
10-1
1000C 900C
10-1
C 00 10 C 0 95 C 0 90
101
10-2 10-1
Dean P. Neikirk 2001, last update February 2, 2001 12
C 0 80
100
Time (hours)
101
Dept. of ECE, Univ. of Texas at Austin
CVD = formation of non-volatile solid film on substrate by reaction of vapor phase chemicals Steps in CVD
Gases are introduced into a reaction chamber Gas species move to the substrate Reactants are adsorbed on the substrate Film-forming chemical reactions Desorption and removal of gaseous by-products
CVD reactions
reactions driven by
thermal: temperatures 100 - 1000 & higher temperature processes increase surface migration/mobility plasma optical
example materials
polycrystalline silicon (poly) silicon dioxide phosphosilicate, borosilicate, borophosphosilicate glasses
PSG, BSG, BPSG
Undesirable Form gas phase clusters of material Consume reactants Reduce deposition rate
silicon nitride
25
ADVANTAGES Low temperatures Fast Deposition rates especially APCVD . Good Step Coverage especially PECVD.
Surface reaction rate increases with increasing temperature at very high temperature
Reaction rate > reactant arrival rate Mass-transport limited
DISADVANTAGES Contamination especially PECVD. Inferior electrical properties of PECVD films as compared with thermally grown ones. Less dense films are obtained .
At low temperatures
Reaction rate < reactant arrival rate Reaction rate limited
PECVD
2 2
load lock
atmospheric: high deposition rates low pressure (LPCVD): lower rates, good uniformity
furnace heater load lock gas flow
pump
SiH + 2N O:SiO + 2N + 2H (200- 400 C) , RF, 0.1 - 5 torr . Low ratio of N O /SiH will increase n leading to formation of silicon rich films . Lower deposition temperatures and higher ratios of N O/SiO will lead to less dense films and faster etch rates HF etch rate is a measure of the films density Densification of films
rf in graphite rf electrode
Dept. of ECE, Univ. of Texas at Austin
Basic configurations
parallel plate plasma reactor heat substrate only using
plasma rf electrodes
rf excitation coil
gas flow
gas flow gas flow
pump
resistive heating (pass current through susceptor) inductive heating (external rf fields create eddy currents in conductive susceptor) optical heating(lamps generate IR, absorbed by susceptor)
wafers
gas inlet wafers pump gas inlet
graphite susceptor
advantages
reduces contamination from hot furnace walls reduces deposition on chamber walls
from: http://www.appliedmaterials.com/prod ucts/pdd.html Dept. of ECE, Univ. of Texas at Austin Dept. of ECE, Univ. of Texas at Austin 27
CVD Chemistries
Silicon Oxide
x substrate
Dry Oxidation: Si + O2 SiO2 Wet Oxidation: Si + 2H2O SiO2 + 2H2 SiH4 + O2 SiO2 + 2H2 SiH4 + N2O SiO2 + by-products SiCl2H2 + N2O SiO2 + by-products Si(OC2H5)4 SiO2 + byproducts
d =
x v
v: velocity; : density; : viscosity reactant supply limited by diffusion across boundary layer geometry of wafers relative to gas flow critical for film thickness uniformity to improve boundary layer uniformity can tilt wafer wrt gas flow
CVD Chemistries
uses
deposition
atmospheric, cold wall, 5% silane in hydrogen, ~1/2 m/min LPCVD (~1 Torr), hot wall, 20-100% silane, ~hundreds nm/min
950 & SKRVSKRUXV GLIIXVLRQ PLQ a P JUDLQ VL]H 1050 & R[LGDWLRQ a-3 m grain size
3SiH4 + 4NH3 Si3N4 + 12H2 SiCl2H2 + NH3 Si3N4+ by-products SiH4 + 4N2O Si3N4 + by products SiH4 + N2 Si3N4 + by products
in-situ doping
Metal CVD
CVD Chemistries
tungsten
WF6 + 3H2 D W + 6HF cold wall systems ~300& can be selective adherence to SiO2 problematic
TiN often used to improve adhesion causes long initiation time before W deposition begins
Polysilicon: SiH4 Si + 2H2 Silicon Carbide Polycrystalline Diamond Parylene (polymerized p-xylylene) Refractory Metals:
2WF6 + 3SiH4 2W + 3SiF4 +6H2
aluminum
copper
mid-temperature: ~ 500&
LTO (low-temp. oxide) T < ~500&
most gases used are toxic, pyrophoric, flammable, explosive, or some combination of these
silane, SiH4
SiH4 + O2 SiO2 + H2 cold-wall, atmospheric, ~0.1 m/min hot-wall, LPCVD, ~0.01 m/min
phosphine
low temperature: ~250&
ammonia
toxic, corrosive
low k dielectrics
monitor! limit maximum flow rate from gas sources new materials
high k dielectrics: k > ~25-100s
interlevel insulation with lower dielectric constants (k < ~3) fluorinated oxides, spin-on glasses, organics gate insulators, de-coupling caps
32
deposition methods
deposition
stoichiometric formulation is Si3N4
in practice Si/N ratio varies from 0.7 (N rich) to 1.1 (Si rich)
general requirements
good electrical characteristics free from pin-holes, cracks low stress good adhesion chemical compatibility
with both layer below and above at room temperature and under deposition conditions
aSiH4 + bNH3 SixNyHz + cH2 aSiH4 + bN2 SixNyHz + cH2 Si/N ratio 0.8-1.2, ~20% H ~ 2.4-2.8 g/cm3 ; n ~ 1.8-2.5; k ~ 6-9 stress: ~2C - 5T Gdyne/cm2
34
pressure influences
pressure (Torr)
760 5 cm 50 m 50 km 50,000 km 29 days 100 % 42 min 98 % 2.5 sec 2x10-7 % 2.5 msec
d
2.7 x 1019
rough vacuum
10-3
3.5 x 1013
high vacuum
10-6
3.5 x 1010
10-9
3.5 x 107
10-12
3.5 x 104
pressure at room temp ~ 0.7 cm / P (in pascals) ~ 5.3 x 10-3 cm / P (in Torr) at room temp and one atmosphere ~ 0.07 m
15
Velocity distribution
for ideal gas, velocity distribution is Maxwellian
c = kT 2m
material arrival angular distribution depends on mean free path compared to both size of system and size of wafer steps Case I: atmospheric pressure: 760 Torr = 0.07 m
270 LQFLGHQFH
rate of surface bombardment (flux) unit volume velocity j gas (# / unit area time ) = n gas
= P kT 1 2 3 c =
ideal gas law P V { = nkT unit vol
P 2 m kT
180
randomizing collisions
randomizing collisions
source
isotropic arrival on ALL surfaces flat surfaces: 180 inside corners: 90 thinner outside corners: 270 thicker
thermal
temperature
~200C
composition
SiO1.9 (H)
nonconformal
thermal stability
loses H
density (g/cm )
2.3 3T
2.1 1C 10
2.2
180 LQFLGHQFH
stress (Mdyne/cm2)
3-6
no randomizing collisions
randomizing collisions
1.47
no randomizing collisions
anisotropic deposition line-of-sight deposition very thin on side walls very dependent on source configuration relative to sample surface
source substrate