BHARAT HEAVY ELECTRICALS LIMITED RC PURAM :: HYDERABAD 502032 T&C Engineering Annexure I Technical Specification for Offloading of Performance

e Guarantee tests for Industrial TG Sets

! 1.1 In"r#$u%"i#n : As per contract requirement the guarantees to be proved / demonstrated for STG sets are 1.( Output at rated and at VWO va!ves "ide open # condition. $eat rate or Specific steam consumption . Au% &o"er consumption 'oise !eve! at turbine f!oor

The TG sets for "hich &G tests are to be carried out are !ocated throughout the countr). The TG sets are insta!!ed in cement* sugar* paper* sponge iron* and stee! industries apart from captive po"er p!ants up to +, -W capacit) . A !ist of informative pro.ects for "hich tests are !i/e!) to be carried out during the ne%t t"o to three )ears is given in anne%ure 00.

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The t)pe of turbines are most!) contro!!ed # 2%traction condensing turbines3 and condensing turbines "ith regenerative 4eed heating c)c!e. Operating &arameters5 0n!et steam parameters are 67 ata /,177 8 and be!o". The fo!!o"ing documents "i!! be furnished to the part) for preparations of &G Test* for each pro.ect after the contract is signed "ith 9idder. &G Test scheme &G Test procedure

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Test 8ode5 0n a!most a!! the pro.ects* the app!icab!e test code is :0' 16+1 / 028 6,1 ; part 00. Test code of &T8 ; < is to be fo!!o"ed in a fe" pro.ects. 4or better understanding b) the 9idder t"o* t)pica! &G test schemes are attached "hich are on!) informative* but ma) be used for estimation purpose. a#. 1-171-77-<(((1* &G Test scheme for =& >e"a "hich is "ith regenerative feed heating s)stem. b#. 1-171-77-<+7(1* &G Test scheme for 8entur) pu!p ? paper "hich is condensing turbine "ith one contro!!ed e%traction and one uncontro!!ed e%traction.

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0nstruments required for the test5 4or 4!o" measurement* p!ant f!o" e!ements designed as per 0SO - ,1<@# are norma!!) used. Separate test :& transmitters are to be insta!!ed across the second spare # pair of tap offs.

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&ressure transmitters ? >T:/ T8 are to be insta!!ed in the p!ace of p!ant guages &r. Gauge/ dia! t)pe thermometers.# The above test instruments are to be suitab!) "ired to the data !ogger* inc!uding the &o"er Ana!)ser for generator output measurement # The part) sha!! identif) the no .of instruments and its range* based on the test scheme ? test procedure :etai!s of instruments are given be!o". 1. &o"er ana!)ser * for Generator output measurement (. :& Transmitters ? &ressure Transmitters 1. Transmitters for vacuum measurement +. >T: >esistance therma! detectors * :0' accurac) # 7.7, A B 7.( C 8* tD 177C8 B 7.,AtE 177C8 ,. Thermocoup!es <. @. G. 6. 17 11. 1(. 8!amp on :igita! -u!ti meter for au% po"er measurement be!o" (77 FW :ata !ogger With &8 and &rinter $A>T 8ommunicator 9arometer Haser t)pe thermometer 0nstrument for sound !eve! measurement The fo!!o"ing are required for temporar) connection at site for &G Test 7.71A B1C8 * for t D 177C8 B7.,A* t E177C8 7.,A Accurac) c!ass* min 7.17A 7.17 A

8ab!es 1,- !ength each to be considered on average#* 8ompensating cab!es for Thermo 8oup!es* 1 Wire cab!e for >T: ? Transmitters 4!e%ib!e hoses for :& transmitters and pressure transmitters appo% !ength of 1., -eters for each point The above requirements are indicative on!). $o"ever 9idder has to ensure other necessar) inputs/materia! if required for successfu! comp!etion of &G Test +.< The part) sha!! ensure avai!abi!it) of ca!ibration certificates for a!! the above instruments and its va!idit) sha!! be ma% one )ear. 8a!ibration sha!! be carried out b) a reputed test institution !i/e 2T:8 having traceabi!it) to 'A9H accreditation.

4or >T: ? thermocoup!es* the ca!ibration points sha!! be at an interva! / spacing of (,I8 covering the "or/ing / operating range. 4or e%amp!e* the ca!ibration range for an >T: "ith operating temperature of +,I8 * the ca!ibration range ma) be 7 to 177I8 4or other instruments* the ca!ibration sha!! be "ith respect to operating parameters range. ,.7. Scope 5 0n short * the part) "i!! conduct the test "ith its o"n instruments and furnish test data for each test in hard ? soft cop) to 9$2H engineer at site for verification* revie" and ca!cu!ations. :etai!ed scope of "or/ of &G test is given be!o". ,.1 &re test visit to site5 8hec/ avai!abi!it) of tap off points 8o!!ect set of readings from site at different operating conditions 8ompare them "ith specified / design va!ues and identif) "rong and inconsistent measurement and submission. Verif) consistenc) of f!o" measurement condensate f!o" * e%traction f!o" * 4W f!o" ? -S f!o" # Verif) feasibi!it) of iso!ating the unit from other units and identif) the difference bet"een the &G test scheme ? the corresponding !a)out avai!ab!e at site and suggest revision of &G test scheme if necessar). ,.(. ,.1 0dentif) s)stem !ea/ages and assess. -obi!ise instruments to site 0nsta!!ation of >T: / T8* pressure transmitters and cab!ing to :ata !ogger Test :& transmitters insta!!ation* connect impu!se piping f!e% hoses # through manifo!d and cab!ing to data !ogger 0nsta!!ation / connection of po"er ana!)ser 0nsta!!ation of po"er transducer for au%i!iar) po"er measurement for 94& and cab!ing to data !ogger. . Test activit) 5 "ith design va!ues and chec/ for measurement error and correct the same . ,.1.(. 8hec/ for s)stem !ea/ages and asses b) carr)ing out deaerator !eve! drop test* b) iso!ating the s)stem. 0n case test f!o" e!ements are insta!!ed before test* impu!se piping is to be !aid from f!o" e!ements to :& transmitter and further cab!ing is to be carried out . ,.1.1 Ta/e one set of readings through data !ogger for one hour duration* compare average va!ue After getting test schedu!e from customer :

,.1.1 After verif)ing a!! the instruments and measurements are in order* pre!iminar) test is to be organiJed* 9$2H engineer "i!! eva!uate the data and advise for further chec/s on instruments if necessar). The pre!iminar) test is to be repeated unti! consistent ? correct resu!ts are obtained. ,.1.+ The number of tests is indicated in the test procedure depending on contract / test code and a!! these tests are to be comp!eted as minimum requirement. 0f customer requests* one or t"o tests at part !oad* same are to be conducted. ,.1., ,.1.<. <.7 Simu!taneous measurement of au%i!iar) po"er for au%i!iaries !i/e 82&* 94&* AO& etc. at rated !oad . 0nstruments are to be removed on!) after successfu! comp!etion of the test and "ith customerKs concurrence. 2stimated number of 0nstruments for each &G Test are given be!o" Luantit) 1. :ata Hogger* "ith &8 and printer (. &o"er Ana!)ser for Generated Output* 1. &o"er Transducer for 94& po"er +. :& Transmitters ,. Thermocoup!es 1 1 1 , 1

<. >T: @. &ressure and Vacuum transmitter G. 8!amp on digita! -u!ti meter for Au% &o"er measurement. 6. 9arometer 17. Haser t)pe Thermometer
11. $A>T communicator 1(. Sound !eve! measuring instrument

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1 1

Vendor to ensure avai!abi!it) of standb) instruments in case of an) instrument become defective

@.7 VendorsK personne! sha!! have adequate Fno"!edge on &rincip!es of -easurement of &ressure* Temperature and 4!o"s etc 8omputer App!ication in -S Office. &u'(i)i%'"i#n: Team 0n charge5 9.Tech "ith , )ears e%perience in &o"er &!ant in TG c)c!e S)stems. 0nstrument engineer5 9.Tech.* "ith minimum 1 )ears e%perience or :ip!oma "ith , )ears e%perience. Technician 0T0 "ith minimum ( )ears e%perience re!ated to instrumentation. The parties sha!! submit the fo!!o"ing detai!s /documents a!ong "ith their technica! offer. &!ant / commissioning / testing e%perience of its engineers :etai!s of instruments* its range* accurac) c!ass* ma/e avai!ab!e "ith the bidder. 9roachers ? an) other re!evant documents. +

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. List of Projects Off loading of PG Tests

A : Ye'r 200* + 0,
S(!-#! 1 ( 1 + , < @ G 6 17 1( 11 1+ 1, 1< 1@ 1G 16 (7 (1 (( (1 (+ (, (< (@ (G (6 17 M./ -#! T - 7,6@ T - 7<7+ T - 7<7@ T - 7<76 T - 7<1+ T - 7<1, T ; 7<1G T ; 7<16 T - 7<(7 T - 7<(( T - 7<(+ T - 7<(, T - 7<(< T ; 7<17 T ; 7<11 T - 7<1( T - 7<11 T - 7<1+ T - 7<1, T - 7<1< T - 7<1@ T - 7<1G T - 7<16 T - 7<+7 T - 7<+1 T - 7<++ T - 7<+@ T - 7<+G T - 7<,+ De/%ri0"i#n 9hushan stee!s 11 -W =anda! stee!s Htd 11 -W 'F +7 / ,< ; 1 SAH A!!o)s +7 -W GS28H * :huvarn 00 GA8H 17 -W -aihar 8ements 1, -W SA0H 9hi!ai 1, -W SFS ; 0spat &vt. Htd. (, -W GA8H 17 -W unit =& >e"a 00 * 1G ., -W Arsmeta +1 -W -onnet 0spat 1, -W Therma% ; Tata Sponge 0ron 20: ; &arr) 0ndia Htd. * ((.< -W A88 ; F)more (, -W A88 ; Ha/heria (, -W >egenc) &o"er * 1G.@, -W A&0 0spat 1, -W Orissa Sponge 0ron * (+ -W >athi Stee! ? &o"er * (7 -W Aarti Stee! +7 -W -onnet 0spat ( % +, -W -onnet 0spat ( % +, -W 8entur) &u!p ? &aper * 1< -W Veera. stee! (7 -W Sitapuram &o"er +1 -W T'&H * Fagithapuram (7 -W Therma% We!spun * +1 -W Therma% Sreemeta!!ies * (7 -W

C : Ye'r 200, 01 11 1( 11 1+ 1, 1< 1@ 1G 16 +7 T - 7<<1 T - 7<<1 T - 7<<+ T ; 7<<, T - 7<<< T- 7<<G T- 7<<6 T- 7<@+ T- 7<@, T- 7<G7 -anga!am 8ements * 1@., -W >a.asthan Spinning * ( % (1 -W Nnit 0 >a.asthan Spinning * ( % (1 -W Nnit 0 0 $oog!) -et 8o/e* ( % +, -W Nnit 0 $oog!) -et 8o/e* ( % +, -W Nnit 00 4ino!e% industries +1 -W AS29 Ha/"a * 1G -W Visa stee!s* 1 % (, -W Nnit 0 Visa stee!s* 1 % (, -W Nnit 00 'a!co :aman.odi ,

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T- 7<G1 T- 7<G( T- 7<G1 T- 7<G+ T- 7 <G< T - 7<G@ T - 7<GG T- 7<G6 T - 7<6( T - 7<61 T - 7<6+ T - 7<6G T- 7<66 T - 7@7(

Visa Stee! 1%(, -W * unit 000 A88 9argah ( % 1, -W * Nnit 0 A88 9argah ( % 1, -W * Nnit 00 A88 Wadi ( % (, -W * Nnit 0 'uma!igarh 1% 1( -W Top"orth stee! 1% (7 -W Therma% 8resent &o"er 1% +7 -W A88 Wadi (, -W * Nnit 00 GA8H 9atapara 1, -W GA8H -aratha * 1, -W GA8H >abri)a"as 1G.@ -W GA8H Ambu.a 'agar 17 -W A82H 9atapara 11 -W Seshasai &aper 9oard 1< -W

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