Beruflich Dokumente
Kultur Dokumente
Keil
[541 ANTIFOAM PREPARATION FOR 3,076,768 2/1963
[15]
3,666,681
AQUEOUS SYSTEMS
I _ Primary Examiner-John D. Welsh
[72] Inventor; Joseph w- Ken, Mldlandv Mlch{73] Assignee: Dow Corning Corporation, Midland, Mich.
[22] Filed: Mar. 16, 1970
[21] Appl. Nos 20,040
[ 52] U S Cl 252/358 252/32] [51] 1". .cl ............................................. .. 86 17/00
[ 58]
,7
Attorney-Robert F. Fleming, Jr., Laurence R. Hobey, Harry 0' Dmgman and Joseph R' Radz'us
[57] ABSTRACT
The present invention relates to an antifoaming preparation
for aqueous systems consisting essentially of a water insoluble
organic liquid, e.g., mineral oil; a ?ller; a hydroxyl endblocked organopolysiloxane or a benzene soluble organopolysnoxane
resin; and an ingredient, e.g., KOH, a hydrocarbon amine. am
monia, or hexamethyldisilazane which would lend compati
meld
V
'''
V
I358 321
V
[56]
References Cited
bility between the ?ller and the silicone ?uid or silicone resin
component. The preparations in question would be particu larly useful in the pulp and Paper industry
4Clalrns, No Drawing
3,666,681
2
such as potassium, sodium, lithium, cesium, magnesium, calci
um or strontium.
positions which are particularly useful for preventing or abat~ illustrative examples of the water insoluble organic liquid ing foams in aqueous systems. (A) are mineral oil, and preferably a mineral oil that is high in Foaming and frothing, which are principally due to entrapa 5 paraffin content and which is in the viscosity range of from
ment of various vapors, are encountered at the surface of
many liquids. Applications in which undesirable foams exist are extremely diverse, with problems ranging from unesthetic
foams to foams hazardous to life. Foam problems and their
resolutions have been frequently reported in polymerization, paint processing, fermentation, sugar re?ning, oil well pump ing, food preparation, steam generation, sewage disposal, tex
tile dyeing, adhesive processing, and conversion of ores
cohol, decyl alcohol, dodecyl alcohol, pentadecyl alcohol, and octadecyl alcohol; polyoxypropylene and polyoxybutylene
glycols; triorgano phosphates such as tributyl phosphate and tributoxyethyl phosphate; and vegetable oils such as peanut oil, coconut oil, olive oil, cottonseed oil, and linseed oil,
re?ned by ?otation.
Typically, foaming problems are a constant source of
among numerous other; and sperm oil. processes generally consist of the soda and kraft or sulfate If any of the above materials (A) are initially in a solid state, processes and are alkaline in nature because sodium hydrox it is necessary that the materials be dispersed in a suitable mu ide or caustic are normally employed in the former and sodi tual solvent for (A) and (B), and said mutual solvent may um sulfate or salt cake and sodium hydroxide are used in the 20 function solely as a dispersing medium to facilitate the latter. These processes currently represent the most utilized production of the defoaming agent.
tor inherent in their continued acceptance and growth is that the spent chemicals can be readily reclaimed, thus providing
The organopolysiloxane components designated as (B) are well known and are readily available commercial materials. For example, the benzene soluble organopolysiloxane resin an economic advantage over other conceivable methods. In 25 can be prepared by merely reacting a silica hydrosol having a spite of the above, an important disadvantage exists in that ex pH of less than 5 with an organosilicon composition composed tensive foam occurs during the pulp washing, screening, and of groups of the formula
phases of production.
30
2:9 2
substitution of said composition being from 2.1 to 3 R groups per silicon atom and at least 50 percent of the R groups being
alkyl, in amount such that there is at least one mol of or
ganosilyl groups per mol of SiO2 in the silica hydrosol. The reaction proceeds rapidly at 30 C. or above to produce copolymeric siloxanes. During the reaction the mixture is
which is a member selected from the group consisting of 45 standing. The layers are then separated and the resin'noted above is washed free of acid and dried. mineral oil, esters of carboxylic acids and monohydric al The essential characteristics of the aforesaid or cohols, alcohols containing from 5 to 18 carbon atoms inclu ganopolysiloxane resin as de?ned above are the siloxane units sive, polyoxypropylene and polyoxybutylene glycols, trior present, the ratio of these siloxane units, the fact that the or ganophosphates, vegetable oils, and sperm oil, _B. from 0.5 to 10.0 parts by weight of an organopolysilox 50 ganopolysiloxane is a benzene soluble resin. The silica designated (C) above is a ?nely divided silica, ane compound which-is a member selected from the group
systems consisting essentially of a mixture of A. 100 parts by weight of a water insoluble organic liquid
aerogel employed in the composition of this invention can be ?uid having a viscosity of at least 35 centistokes at 25 C. and prepared by displacing water from a hydrogel in such a a benzene soluble organopolysiloxane resin consisting essen tially of 1 SiO2 units and 2 RSSiOW units in which R is a 55 manner as to avoid excessive shrinking or crushing of the cel lular structure of the material. A method of preparing the sil monovalent hydrocarbon radical containing from 1 to 6 car ica, which method consists essentially in displacing water from bon atoms inclusive, and in which the ratio of 1 units to 2 units silica gel with a low boiling organic liquid such as ethyl al is within the range of from 1.2/1 to 0.6/1, cohol, or diethyl ether, heating the treated gel in an autoclave C. from 0.5 to 10.0 parts by weight of a filler which is a member selected from the group consisting of a ?nely divided 60 to approximately the critical temperature of the organic
silica and a methylsilsesquioxane gel, and D. from 0.002 to 5.0 parts by weight of a compound which is a member selected from the group consisting of a hydrocar bon amine, ammonia, a disilazane of the formula
liquid, releasing vapors of the latter from the autoclave and ?nally evacuating the autoclave while hot and charged with the residual gel, is described by S. S. Kistler in J Phys. Chem. 36, 52-64 (1932). Finely divided silica which is quite
e.g., precipitated silicas, fumed silicas, and the like. The silica
65 suitable for use in this invention is commercially available. The methylsilsesquioxane gel (C) is also well known and is
As noted above, R can be any monovalent hydrocarbon radical containing from I to 6 carbon atoms such as the
the performance of the ?nished preparation. As noted above, (D) may be ammonia, hexamethyldis
others, whereas R can be an alkali or alkaline earth metal 75 ilazane, or a hydrocarbon amine such as brucine, sec-bu
3,666,681
4
ture (about 100 C.) to assure that the ?ller particles are
completed wetted. , _ . . . . .
tylamine, cocaine, diethylbenzylamine, diethylamine, diisoamylamine, diisobutylamine, dimethylamine, dimethylaminomethylphenol, dimethylbenzylamine, dipropylamine, ethylamine, ethylenediamine, hydrazine, isoamylamine, isobutylamine, isopropylamine,
menthanediamine, methylamine, methyldiethylamine, t-oc
tylamine,
t-nonylamine,
piperidine,
N,N-methox
ybenzylamine, o-methylbenzylamine, m-methylbenzylamine, p-methylbenzylamine, N,N,-methylbenzylamine, morphine, nicotine, novocain base, epsilon-phenylamine, delta-phenyl
butylamine, beta-phenylethylamine, beta-phenylethyl methylamine, gamma-phenylpropylamine, N,N-isopropyl benzylamine, physostigimine, piperazine, quinidine, solamine,
sparetine, tetramethylquanidine, thebaine, t-butyl-2,4,
agent employed is dictated by the amount of foam present and how rapidly one wishes to rid the medium of the foam, how ever, for purposes of the present invention it has been found
dinitrophenylamine, t-butyl-2-hydroxyl-5-nitrobenzylamine,
n-propylamine, t-octadecylamine, quinine, tetramethylenediamine, triethylamine, triisobutylamine,
trimethylamine, trimethylenediamine, tripropylamine, L-ar ginine, L-lysine, aconitine, benzylamine, cinchonidine,
codeine, coniine, emetine, o-methoxybenzylamine, m
ment, the addition of the defoaming agent during the prepara tion of the ?uid medium will retard the anticipated foaming
aniline, phenylhydrazine, pyridine, quinoline, p-bromophenyl hydrazine, n-nitro-o-toluidine, beta-ethoxyethylarnine, tetrahydrofurfurylamine, m-arninoacetophenone,
iminodiacetonitrile, putrescine, spermin, gamma-N,N dimethylaminopropylpentamethyldisiloxane, p-toluidine, and
veratrine. , . .
ployed need only be sufficient to effect the desired defoaming bottle, and then shaking the capped bottle back and forth and can vary depending upon the particular water insoluble through an arc of 90 for 12 shakes. The time required for liquid (A) which is selected. Although a range of from 0.5 to 10.0 parts by weight has been found to be suitable, a range of 35 clear liquid to appear through the foam on the top liquid sur face was noted as the defoaming time. from about 2.0 to about 5.0 parts by weight has been found to Efficiency of the defoaming agents to simulate conditions in be preferable. More than 10.0 parts by weight can be feasibly the pulp industry were evaluated by testing their ability to used; however, it is not recommended in view of economic defoam concentrated black liquor obtained from a paper mill considerations and the like.
employed, and a range of about 2.0 to about 5.0 parts by weight is preferred. Too little or too much of the ?ller (C) lends an improper inconsistency to the mixture which has an
having approximately 16 percent by weight solids. The ap From 0.5 to 10.0 parts by weight of the ?ller (E?) .Ha'y'ii 40 paratus used in evaluating the foaming composition can be
described as follows. A beaker of 2,000 cc. capacity is used. A curved outlet fused onto the base of the beaker is connected with a rubber hose to a centrifugal pump. The pump is used to
utility.
45
From 0.002 to 5.0 parts by weight of the compound (D), e.g., the amine, ammonia, the hexamethyldisilazane, KOH, or
the like, has been found to be satisfactory for purposes of the
present invention; however, a range of from about 0.02 to about 1.0 parts by weight is particularly suitable. The amount of the compound (D) employed has a critical effect upon
compatibility of the mixture and if the amount used falls
detrimentally altered.
It is to be noted that one can include a surfactant in the defoamers of this invention to allow the water insoluble or
tained about 16 percent by weight of solids was placed in the beaker of the apparatus. This liquid, when quiescent and at a
temperature of 180 F ., filled the beaker to a level of about 3
ganic liquid to spread at the air-water interface. Anionic, ca tionic, or non-ionic spreading agents will effectively function in this manner and the type to be selected generally is depen dent upon the particular system in which it is to be employed.
It should be added, of course, that other additives, e. g., rust in hibitors, emulsi?ers, or the like may also be included if desired
V4 inches from the top. Sixty parts per million of the defoaming
composition was added to the beaker containing 1,000 cc. of the aforesaid concentrated black liquor. The concentrated
, black liquor was warmed to maintain the temperature at ap
proximately 180 F. and was at this temperature during the operation of the test. In operation, the pump and stop watch The best means for preparing the mixture of the present in 65 were started simultaneously. The time in seconds for the foam to rise and over?ow the beaker was recorded. This time is an vention involves adding an admixture of the organopolysilox indication of the defoaming ability of the defoarner which is ane compound (B), e.g., the hydroxyl endblocked dimethyl being tested. The longer for the foam to overflow the beaker, polysiloxane and the compound (D), e.g., the better is the defoaming action of the defoarner. triethylenetetramine to the water insoluble organic liquid (A), e.g., mineral oil. The above is stirred or otherwise physically 70 EXAMPLE 1 mixed to insure that a homogeneous dispersion exists and then the tiller (C) is appropriately added. The entire mixture is Using the defoaming agents listed below in accordance with then sheared by any acceptable means, e.g., a colloid mill and the hand shaking modi?ed test described above, the followin
results wereolztainedt
75
3,666,681
5
Snmplc liquid (A)
Filler (C)
silicn. _
Compound (D)
0.2 pnrt triothvlene
totrnminoi
nbnto
gm
(l) ______ _. 100 parts mineral oil..." 2.0 parts hydroxyl endblocked dimethylpolysiloxane ?uid, 5.0 parts
15 secs.
2 S095
(2) ........... . .do ................. .. 1.0 part oi a benzene soluble organopolysiloxane resin consist- _ _ _ _ _d0_,__ , _ _ _ _ 1.0 purl; hpxalnp?lyl
(iisilnznno.
\
5 secs
ing of (CH;)3Si01/z units and S102 units in which the ratio 0i (CH3) 3810112 units to the S102 units is within the range from 0.6/1 to 1.2/1.
ing of (CH3)3S10i/Q units and 810: units in which the ratio oi (CH3)3SiO|/g units to the 810: units is within the range
disiluzano.
24 secs.
(4) ______ _. 100 parts sperm oil .... __ 1.0 part of a benzene soluble organopolyslloxanc rosin consist- . . . . .do...... . .. 1.0 port hoxnniothyl-
disilnznnu.
0.02 pnrt K011 ._ 2 sons
mothylsil
sosquioxnnn
gel.
20 secs.
.. .disilnzanc.
(6) ______ .. 100 parts polyoxypropyl- 1.0 part of a benzene soluble organopolysiloxano rosin con- 5.0 parts silica. 1.0 port hoxmnoihyl-
10.0 parts
6 secs.
phate.
sisting of (CHzOaSiOr/e units and S102 units in which the ratio of (OHmSiOi/z units to the S102 units is within the range from 0.6/1 to 1.2/1.
3H0 centistokes. I
I _ _
silica.
disilazane.
30 secs.
(8) ...... _. 100 parts coconut oil... 6.0 parts hydroxyl endblocked dimethylpolysiloxane ?uid, 5.0 parts silica. 4.0 parts hexamethyl- '
. disilazane.
8.0 parts hydroxyl endblockcd dlmethylpolysiloxane fluid, 5.0 parts silica. 2.0 parts hexamethyl35-40 centistokes. _ _ disilazane.
6 secs.
30 secs.
(10) ...... .. 100 parts mineral oil____ 10.0 parts hydroxyl endblocked dimethylpolysiloxaue fluid, 5 0 parts silica. 2.0 parts hexamethyl' ' 2,000 centistokes. disilazane.
(1i) ..... .. 100 parts mineral oil.-." 2.02 gggts hydtroliyl endbloeked dimethylpolysiloxane ?uid, 5.0 parts silica. 2.0 parts ammonia-__..- 90 secs.
, centis 0 es.
(i2) _____ ._ 100 parts mineral oil_.._. 10.0 parts oi a benzene soluble organopolysiloxane resin con- 5.0 parts silica. 0.05 part KOH ________ _. 2 secs.
sisting of (CHzDaSiOm units and 5102 units in which the ratio of (CH3)3Sl.O1/2 units to the SiOz units is within the range irom 0.6/1 to 1.2/1.
(13) ..... ._ 100 parts decyl alcohol. . 5.0 parts of a benzene soluble organopolysiloxane resin con- 5.0 parts silica. 2.0 parts hexamethyl15 secs.
sisting of (CHmSiOm units and S102 units in which the silazane. ratio oi (CH3):4SiO1/z units to the S102 units is within the range from 0.6/1 to 1.2/1. (14) ..... .. 100 parts mineral 011..... 0.5 part of a benzene soluble organopolysiloxane resin con- 0.5 part silica_. 0.5 part hexamethylsisting of (CHahSiOi/z units and S102 units in which the disilazane. ratio oi (CH3)3SlOi/2 units to the S102 units is within the range from 0.6/1 to 1.2/1.
35 secs.
when a commercially available black liquor deioamer was used'as_a control, it took greater than 480 seconds for the foam to abate. EXAMPLE 2 Control (commercially available 30 seconds for foam
_ _ defoamer) to over?ow
When the following benzene soluble organopolysiloxane Sample ( i ), Example i resins were substituted for the corresponding benzene soluble 40 S l 5 E l organopolysiloxane resin of Example 1 within the indicated amp H )' xamp e
]
"510m units and 5&0 mm
in.
(B)
CH3 |
COMPOUND (D)
Cocaine
5
Diethyl succinate
(0)
CH3
Methyl caproate Dodecyl laurate Ethyl stearate 55 Pentadecyl alcohol Polyoxybutylene glycol
Peanut oil Olive oil
Cottonseed oil
Ethylamine Hydrazine
Methylamine
Tributoxyethyl phosphate
p-Toluidine
Veratrine NaOH
UOH
n-Propylamine Ernetine
CH: l
S 101/: Units '
43H:
60 Linseed oil
Mg(OH),
and SiO, units in which the ratio of the respective units are 0.5
. _
EXAMPLE 3
. . .
EXAMPLE 4
When using the test described above to determine ef?ciency of the defoaming agents in the Kraft process, the following 75
results were obtained
B. from 0.5 to 10.0 parts by weight of an organopolysilox ane compound which is a member selected from the group consisting of a hydmxyl endblocked dimeghyl. polysiloxane ?uid having a viscosity of at least 35
centistokes at 25 C. and a benzene soluble or
3,666,681
8
in which the ratio of (CHQaSiOm units to the SiO, units is
within the range from 0.6/1 to 1.2/1,
within the range offrom 1.2/1 to 0.6/1, and C. from 0.5 to 10.0 parts by weight of a ?ller which is a
vided silica and a methylsilsesquioxane gel, and D. from 0.002 to 5.0 parts by weight of a compound which
is a member selected from the group consisting of am monia, a disilazane of the formula
A 100 parts by weight mineral oil, B 2.0 parts by weight of a benzene soluble organopolysilox ane resin consisting of (CHa),SiO,,- units and SiO, units
in which the ratio of (CH3)aSiOl,-, units to the SiO, units is
within the range from 0.6/1 to 1.2/1, v
C 5.0 pans by weight methylsilsesquioxane gel, and D 0.02 part by weight KOH.
4. The antifoaming agent as recited in claim 1 which con
sists essentially of a mixture of
and a compound of the formula ROH in which R is an alkali
or 2. alkaline The antifoaming earth metal.agent as recited in claim 1 which con
A. lOO parts by weight dioctyl phthalate, B. 5.0 parts by weight hydroxyl endblocked dimethyl
polysiloxane ?uid having a viscosity of 35 - 40 centistokes at 25 C.,
20
B. 1.0 part by weight of a benzene soluble organopolysilox ane resin consisting of (CH_-,)_-,Si0,,2 units and SiO, units
25
30
35
40
45
55
60
65
75