Technical Comparative Sheet of Wagon Tippler

S.no. Specifications
Contact Details 1 2 3 Railway Gauge Angle of Rotation Time of Operation a)Weighment of full wagon b) Tipping / Forward Rotation c) Pause d) Reverse Rotation e) Weighment of empty wagon f) Changing of Wagon g) Avg. time per cycle. Model Tips / Hr. ( Rated/design ) Unloading TPH Overall dimension of tippler Type of Wagons that can be unloaded Capacity of Wagons that can be unloaded at a time (Rated/design) Total weight of Tippler Counter weight for wagon loaded & Tippler Wagon top / side stop arrangement MT MT Concrete balast type (55 MT) Wagon Top: Hydraulic top clamping arrangement,6 clamps YES (Inhaul) LXB mm 17300 X 3470 14800X6600x5800 1 X 180 KW Poclain/Huggland Poclain/Huggland/Rexroth/Eat on 75 KW , 1500 RPM Hydraulic , 6 no. cylinders mm deg. sec sec sec sec sec sec sec sec no. TPH mm 1676 160 73 5 40 3 30 5 1676 160 120 47 6 47 Gross & Tare weighing 20 sec 1676 155 120 60 5 55 During Detail Engg.

UOM

Metso Minerals

Elecon Engineering

L&T

4 5 6 7 8 9 10 11

77 During Detail Engg. 150 180 Rotaside XL-HI-LIFT side discharge type side discharge HI-Lift XL 20/22 20/22 20/22 1200 1200 1200 21000x9000x9000 GA Drawing enclosed During Detail Engg. BOX/BOX II, BOX MODIFIED, BOX/BOXC, BOXN MARK II , BOX/BOX II, BOX MODIFIED, BOX NEW BOX BOX NEW 100/110 100/110 During Detail Engg. Concrete balast type Wagon Top: Hydraulic top clamping arrangement,6 clamps YES (Inhaul) During Detail Engg. During Detail Engg. 2 X 55 Eaton Taggart scott/Vickers/Rexroth Eaton Taggart scott 30 KW , 1500 RPM Hydraulic , 6 no. cylinders 100/110 92 Concrete balast type (50 MT) Wagon Top: Hydraulic top clamping arrangement Wagon Side: will be rest on side beam YES ( Both the side ) 17.3 M long During Detail Engg. 132/1500 L&T Poclain / Huggland L&T / Bosch Rexorth 45 KW , 1500 RPM Hydraulic , 6 no. cylinders

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13 14 15 16 17 18 19

Back Roll Stopper (Inhaul & Outhaul) Platform Size Hopper size(LxWxH

Tippler Hydraulic main motor (Rating) KW/RPM Hydraulic system make Hydraulic Power pack Motor Rating for clamping Type of Clamping & no. of clamps provided

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Hydraulic system for clamping Hydraulic Power pack for clamping Materials of Cons. Various parts a) Tippler structure b) Tippler main pivot c) Bull Gear d) Drive pinion e) Side beam liners

Poclain/Huggland Poclain/Huggland/Rexroth/Eat on MS Fabricated En 24 forged BS 3100 Gr. A3/ Eqv. Cast Steel En 24 forged / Rolled SAIL HARD / Eqvt. And 60 deg. Shore rubber

Eaton Taggart scott/Vickers/Rexroth Eaton Taggart scott

L&T / Bosch Rexorth L&T / Bosch Rexorth IS:2062 Gr.B EN-24T (shaft)

During Detail Engg.

IS:2707 Gr.1 EN-24T IS:2062 Gr.B

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24

25

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Drive Gear and Pinion (Wagon Tippler) GEAR a) No. of Teeths b) Material of construction c) Hardness PINION a) No. of Teeths b) Material of construction c) Hardness Brake (Wagon Tippler) a) Type b) Breaking Torque Wagons Dimensions BOX ( L X W X H ) BOX II ( L X W X H ) BOX modify ( L X W X H ) BOX - N ( L X W X H ) Type of lubrication arrangement provided Power Supply Dust containment system (Dry Fog Dust Suppression) for wagon tippler and apron feeder outlet Integral Weigh Bridge First fill of lubricants GA & Load data to design of structural & civil

200 BS3100

During Detail Engg.

During Detail Engg. IS:2707 Gr.1 During Detail Engg. During Detail Engg. EN-24T During Detail Engg.

14 En 24 248-302 Integral Hydraulic disc brake 13729 x 3136 x 3161 10715 x 3200 x 3225 10715 x 3250 x 3735 10600 x 3250 x 3273

Brake is integral with Brake is integral with hydraulic hydraulic motor.There will be motor.There will be no 13729 x 3136 x 3161 10715 x 3200 x 3225 10715 x 3136 x 3135 Group lubrication Manual group lubrication at periodic intervals 415 V, 3 phase AC, 50 Hz. No Integral electronic load cell type Saratorius make weigh bridge integral with tippler Yes Only GA & Load data of Wagon Tippler complex shall be submitted

10715 x 3200 x 3735 length 14082)

(Max

415 V, 3 phase AC, 50 Hz. Yes/No Yes

415 V, 3 phase AC, 50 Hz. Yes

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Integral electronic load cell type weigh bridge integral with tippler Yes Yes Only GA & Load data of Only GA & Load data of Wagon Tippler complex shall Wagon Tippler complex shall be submitted be submitted strain gauge 75T X4

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E&I Scope and Make of equipment

As per enclosed sheet agreed As per enclosed sheet agreed As per enclosed sheet agreed

T1 - M/s L&T. In view of the proven hydraulic system, Design of Apron feeder, quality of product and better feedback for the Performance from various group units with better after sales services. T2 - M/s Metso. Performance feedback from HCW was not satisfactory , Poor after sales service & Hydraulic system outsourced from L&T and others T2 - M/s Elecon. Outsourced various parts of hydraulic and assembly system provided by other source therefore couldnot able to provide the technical details for Hydraulic system