SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Verification of Non-Material Requirements for Vessels and Trays
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2022
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A

ACCEPTANCE CRITERIA Non-material Requirements for Pressure Vessels (NMR-7919-1) Non-material requirements per NMR-7919-1 were available on site for equipment verification : a. Certified drawings, literature, photographs, etc. b. Maintenance Manuals, Installation Instructions, c. Test Certs (for details see below) Pressure vessel is designed to ASME Sec VIII Div. 1 or Div. 2 Vessel manufacturer has prepared drawings which indicate the ultrasonic thickness of the vessel shell section, heads and nozzles. (NOTE: An adequate number of readings were taken to represent the actual thickness of the components .) Nominal thickness of shells and heads shall not be less than the following: (Put check mark on the applicable vessel material) a) 6 mm -for carbon steel materials b) 5 mm - for low chrome alloy steel materials All materials must be clearly identified and provided with legible original or certified true copies of Mill Test Certificates. Lack of adequate identification and certification shall be cause for rejection. (NOTE: Verification of Inspection records is required ) Alloy materials were alloy-verified by the Vessel Manufacturer and test reports verified to comply with SAES-A-206. (NOTE: Use applicable checklist items on SAIC-L-2010 for verification of compliance. ) Heat-treatment of formed components. (Put check mark on the applicable condition) Heads and other double-curvature components with nominal thickness exceeding 50 mm. Heads and other double-curvature components made of P-No. 3, 4, 5, 9A or 9B materials. Any hot-formed component Heat treatment Reports/Certificate of vessel per Table UHT-56 of ASME Sec VIII, Div 1(attached), and for vessels in the following service conditions: (Put check mark on the applicable condition) a) All caustic soda (NaOH) solutions, including conditions where caustic carryover may occur. b) All monoethanolamine (MEA) solutions (all temperatures). c) All diglycol amine (DGA) solutions above 138C design temperature. d) All rich amino diisopropanol (ADIP) solutions above 90C design temperature. e) All lean ADIP solutions above 60C design temperature. f) Boiler deaerator service (i.e., ambient temperature vacuum deaerators are exempt). g) Hydrogen service for P-No. 3, 4, and 5A/B/C base materials.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A1

32-SAMSS-004, Section 20

A2

32-SAMSS-004, Par. 7.1.1 32-SAMSS-004, Par. 20.3

A3

A4

32-SAMSS-004, Par. 7.9.2

A5

32-SAMSS-004, Par. 12.1.4

A6

32-SAMSS-004, Par. 12.1.6

A7

04-SAMSS-004, Par.13.2.14.1

A8

SAES-W-010 Par. 13.1 & 13.3

Page 1 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Verification of Non-Mat'l Reqmts for Vessels and Trays
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2022
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Hardness testing reports on production welds for the following applications: (Put check mark on the applicable condition) a) For all materials in sour service. b) For vessels PWHTed for service. c) Vessels of P-No. 4 or 5 material.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A9

SAES-W-010 Par. 14.1

A10

All required NDE for final acceptance of vessel, prior to pressure testing, shall be performed after completion of all welding & repairs. In 32-SAMSS-004, vessels requiring PWHT, all NDE for final acceptance shall be performed Par. 14.1.3 after the final PWHT. Magnetic Particle Examination MT & PT A) Permanent magnetic yokes are not permitted. B) Prods are not permitted for use on air-hardenable materials, materials 32-SAMSS-004, that require impact testing, and on the fluid side of pressured Par.14.4 components for vessels in wet sour service. Magnetic particle examination or liquid penetrant examination per the applicable Code shall be performed on the surfaces of hot formed and reheat treated parts. MT& PT 32-SAMSS-004, Par.14.1.5

A11

A12

A13

Except for non-Ferro magnetic materials, wet fluorescent magnetic particle examination using an AC yoke is required for the following: a) All internal welds and areas where temporary welds have been removed for vessels in wet sour, caustic, amine, de-aeration and MT & PT hydrogen services. 32-SAMSS-004, b) All internal and external welds and areas where temporary welds have Par. 14.4.3 been removed when the nominal thickness of pressured components is 25 mm and thicker. c) Vessel support attachment fillet welds. In thick Wall Vessel (MPT) A) All edges prepared for welding and all openings shall be MPT examined in accordance with the applicable Code. B) Forgings shall be examined on all surfaces, utilizing wet fluorescent magnetic particle method after final machining. All defects shall be removed & repaired by welding per SAES-W-010. Exception: For welding edges, liquid penetrant exam is acceptable C) All welds, including areas where temporary welds have been removed, are to be wet fluorescent magnetic particle examined. Magnetic particle examination is required for the weld-up of skirt to vessel joints (Para. 10.2.10) after each 6 mm depth weld deposit. For non-Ferro magnetic mat'ls, liquid penetrant exam shall be used. Radiographic Exams follows Table 4 (Attachment 1) and: Butt welds in forged skirt-to-head junction ring, conforming to ASME SEC VIII D2, Figure AD-912-1 (k), shall be 100% Radiograped See Attachment 1 for Table 4 Notes & UT interface with RT Where it is not possible to meet the 20 mm (toe to toe) spacing rule for butt weld encroachment (nozzle, repad, structural attachment): A) If the nozzle is installed onto or encroaching on a butt weld in the vessel wall: 1) RT the butt weld in the vessel wall for a length equal to 3 x diam. of the opening with the center of the opening at mid-length. 2) Where a repad is required, the butt weld shall be ground flush and RT'd, prior to the installation of the reinforcing pad. B) Where attachment weld (repad or structural component) will either intersect or encroach on a butt-weld in vessel: 1) Butt weld is RT'd for a length equal to projection of intersecting or encroaching segment of attachment weld plus 50 mm on either side 2) Perform magnetic particle examination on the vessel side of the joint attaching the reinforcing pad or structural component.

A13

MT & PT 32-SAMSS-004, Par. 14.4.4

A14

MT & PT 32-SAMSS-004, Par. 14.4.5 RT EXAMS 04-SAMSS-004, Par.14.2.3 & Table 4 Notes

A15

A16

RT EXAMS 04-SAMSS-004, Par. 14.2.4

Page 2 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Verification of Non-Mat'l Reqmts for Vessels and Trays
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2022
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Ultrasonic Examination follows Table 5 (Attachment 1) and: Ultrasonic examination is required for thick wall vessels as follows: Plates and Welds a) All plates, including plate-like forgings, such as shell rings shall be ultrasonically examined by the Vessel Manufacturer in accordance with ASME SA-435. b) All pressure retaining welds and vessel support attachment fullpenetration welds shall be 100% UT examined after final PWHT. Pressure Test Reports Paints and Coating Reports and Quality Control Records The following Test/Inspection Reports were available and verified for Cladded/overlayed Vessels: a) Chemical Composition of final Weld overlay Surface (Par.6.3) b) Ferrite measurement (between 3 & 10FN) for austenitic SS c) Liquid Penetrant testing of final layer-100% of overlay weld. Non-material Requirements for Column Trays (NMR-7919-2) Data or information on Vessel design data sheets for trays (SA-9524-2ENG) was verified for validity, consistency & completeness. Certified drawings of shop details, installation drawings and installation instructions are included in the shipment. Alloy materials were alloy-verified by Vessel Manufacturer and test reports verified to comply with SAES-A-206. Use SAIC-L-2010

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A14

UT EXAMS 04-SAMSS-004, Par. 14.3

A15 A16

04-SAMSS-004, Par. 16.3 SAES-H-100, Par. 9.2

A17

SAES-W-014, Sec. 6

B B1 B2 B3

SAES-C-001, Par. 5.1 32-SAMSS-020, Par. 14.2.7 32-SAMSS-004, Par. 12.1.6

REMARKS: ATTACHMENTS: 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT Requirements for Vessels REFERENCE DOCUMENTS: 1. SAES-A-005, Safety Instruction Sheet (28 February 2005) 2. SAES-A-206, Positive Material Identification, (29 December, 2004) 3. SAES-D-001, Design Criteria for Pressure Vessels (30 March 2005) 4. SAES-W-010 (30 June, 2002), Welding Requirements for Pressure Vessels 5. SAES-W-014 (30 June, 2002) Weld Overlays and Welding of Clad Materials 6. 32-SAMSS-004 (30 March, 2005), Manufacture of Pressure Vessels 7. 32-SAMSS-020 (30 March, 2005), Manufacture of Trays and Packing 8. SAIC-L-2010, (Saudi Aramco Inspection Checklist)-Positive Material Identification (PMI) of Alloy Components, Rev. 2

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 3 of 5

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 2 (Standards Cutoff - December 2005)

REV 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Verification of Non-Mat'l Reqmts for Vessels and Trays

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2022

1-Dec-06

MECH-

ATTACHMENT 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT of Vessels

ATTACHMENT 1 - 32-SAMSS-004 Tables 4 & 5 for RT & UT of Vessels