Halfen Cast-In Channels

B 10.
1-E HALFEN CAST-IN CHANNELS

CONCRETE
Please also note our
Technical Product
Information HTA- CE 11-E
for HTA- CE Channels with European
Technical Approval ETA- 09/0339
and the corresponding software.
2 2011 HALFEN B 10.1 - E www.halfen.com
1 HALFEN cast-in channels HTA and HZA 4
- General 5
- Application examples 6 - 7
- Materials / Corrosion protection 8 - 9
- Installation / Assembly 10 - 11
- Product range Overview of channels & bolts 12 - 13
- Available lengths and Anchor placement 14
- Anchor configurations 15
- Available types 16 - 17
- Preliminary note on dimensioning / Example 18 - 19
- Dimensioning:
- Load capacity HTA, HZA 20 - 21
- Dynamic loads 22
- Minimum spacing 23 - 25
- Shock resistance 26
2 HALFEN bolts HS, HSR and HZS 27
- Product range 28 - 29
- Bolt identification and lengths 30
- Dimensioning 31 - 32
3 HALFEN handrail connection HGB 33
- General 34
- Application examples 35
- Materials / Corrosion protection 36
- Installation / Assembly 37
- Product range 38
- Principles of dimensioning 39
- Dimensioning 40 - 46
4 HALFEN HTU channels for fastening of trapezoid metal plates 47
- General / Materials 48
- Installation / Assembly 49
- Type selection, Identification 50
- Dimensioning 51
HALFEN CAST- I N CHANNELS
Tabl e of Cont ent s
HALFEN cast-in channels HTA
5 For Roofs and walls 53
- HALFEN timber fixing strap 54
- HALFEN rafter shoe HSF 55
- Brick tie anchors 56
- Brick tie anchors, HALFEN anchor bolt systems 57 - 58
- Firewall mounts 59
- Restraint with turnbuckle SPV 60
- Restraint tie HKZ 61
- Restraint tie HKZ - GF/GU 62
- Precast connection HVL 63
- HALFEN corner guard HKW 64

6 Curtain wall HCW 65
- General 66
- Selecting the HALFEN cast-in channel based on load 68 - 69
- HALFEN high load channel HCW 52/34 for Curtain wall connections 70 - 71
- HALFEN channel with ribbed steel anchors HTA-R and HZA-R 72
- Brackets HCW-ED and HCW-EW for front mounting 73 - 75
- Brackets HCW-B1 and HCW-B2 for top face mounting 76 - 77
7 Accessories/ Framing channels 78
- Nuts, washers 78
- Threaded rods, Hexagonal head bolts, Coupler sleeves, Ring nuts 79
- Rail clips 80
- Framing channels HM/HL/HZL overview of models 81
- Framing channels HM/HL/HZL application examples 82
Appendix
- Index 83
- Adresses / Contacts 84
HALFEN cast-in channels HTA
HALFEN CAST- I N CHANNELS
Tabl e of Cont ent s
44
z
x y
z
x y
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

2011 HALFEN B 10.1 - E www.halfen.com
HZA cast-in channels Dynagrip
HOT-ROLLED, toothed
A
part from excellent adjustability,
HALFEN cast-in channels save
considerable installation time. The result:
Faster completion of the construction project,
reduced cost
HTA cast-in channels
HOT-ROLLED
Quick and economical
Adjustable anchoring
Bolts instead of welding
Extremely economical
for mountings in rows
Installation with basic tools,
saves money
Pre-engineered to reduce
construction time
Large selection for the
most varied requirements
Assembly with no health
hazard, no noise, no vibration
Safe and reliable
No damage to supporting
reinforcement
Approved for fire- resistant structural
elements
Can be installed in concrete pressure
and tensile- stress zones
Available in highly corrosion- resistant
steels
Suitable for dynamic loading
Building authority approval
HZA cast-in channels
COLD-FORMED, toothed
HTA cast-in channels
COLD-FORMED
HALFEN cast-in channels HTA and HZA
The Benef i t s at a Gl ance
HZA-PS cast-in channels Power Solution
HOT-ROLLED, toothed
N
E
W
!
55
Z-21.4-...
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN cast-in channels, consisting of
a C-profile with at least two anchors
on the back of the profile, hot-dip
galvanised or made from stainless
steel, have received building authority
approvals by the German Construction
HTA - Approval No. Z-21.4-34
HZA 41/22 - Approval No. Z-21.4-145
HZA Dynagrip - Approval No. Z-21.4-1691
HGB - Approval No. Z-21.4-1912
Fire Protection
Reinforced Concrete Standard per DIN 1045-1:2008-08
Approvals
Since January a design acc. DIN 1045-
1:2008-08 has been mandated for
all structural elements of concrete,
reinforced concrete or prestressed
concrete. The DIBt certification criteria
Quality is the outstanding feature
of our products. HALFEN materials
and products are subjected to most
stringent quality control procedures. A
quality inspection by the German Lloyd
HALFEN cast-in channels HTA and
HZA, in combination with HALFEN
bolts, have been certified for use in
fire-exposed structural elements. When
the anchoring channels are installed
in concrete components with a fire
Design rating per
DIN 1045-1:2008-08
F
Rd
= all. F x 1,4
F
Rd
= Material design resistance
perm. F = allowable load acc. anchor
channel approval
Quality
HALFEN CAST- I N CHANNELS HTA AND HZA
Gener al
Cert.-No. QS-281 HH
Certification GmbH has verified that
our quality management system meets
the requirements of the DIN EN ISO
9001:2008 standard.
A
p
p
.
N
o
Z
-
2
1
.
4
-
.
.
.

o
c
ia
lly
ap
p
r
o
v
e
d
resistance rating of F60 or F90 and the
conditions according to section 3.2.7
with appendices of the above-cited
approvals are met, the fire resistance
classification of the concrete
component remains unchanged.
Materials Supervisory Board (DIBt).
The channels are equipped with
hammerhead or toothed bolts with
associated nuts and washers, ready for
fixing any structural elements. The cast-
in channel is to be set flush in concrete.
have been adjusted accordingly.
The design resistance F
Rd
is calculated
as shown on the right. The new DIN
1045-1 standard does not change the
required edge distance.
For information on our HALFEN cast-
in channel type HZA-PS Power Solution
Our special design HZA-PS Power Solution
for safety relevant areas please refer to our
Technical Product Information HZA-PS.
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Faade mounting Curtain wall
Faade mounting Curtain wall Faade mounting Curtain wall
Before
After
Stadium seats: mounting in rows
Appl i cat i on Exampl es: Mount i ng wi t h HALFEN cast - i n channel s
Utility pipes: Curved channels Fastening of escape routes
77
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Bridge construction: Fixing of waste water pipes Tunnel construction: Fastening of overhead lines
Tunnel construction: Fastening of catenary tension jacks
Tunnel construction: Storage of curved anchor channels on site
Appl i cat i on Exampl es: Mount i ng wi t h HALFEN cast - i n channel s
Elevator shaft: Fastening of guide rails Special construction: Anchor channel with welding plate on face of concrete slab
88
HALFEN cast-in channels, steel, hot-dip galvanised
Steel
Material Standard Zinc coat
Channel profile
1.0038 DIN EN 10 025-2 C FV: 50 m
1.0044 DIN EN 10 025-2 C FV: 50 m
Bolt anchor B6 Steel
DIN EN 10263 or
DIN EN 10269
FV: 50 m
Weld-on anchor Steel DIN EN 10 025-2 FV: 50 m
HALFEN bolts, galvanised steel
Steel
Material Standard Zinc coat
Bolt Steel FK 4.6 or 8.8
DIN EN ISO 898-1 and
DIN EN ISO 4034
FV: 40 m
GVs: 12 m
Hexagonal nut Steel FK 5 or FK 8
DIN EN 20 898-2 and
DIN EN ISO 4032
FV: 40 m
GVs: 12 m
Washer Steel
DIN EN ISO 7089, 7093
or 7090
FV: 40 m
GVs: 12 m
HALFEN cast-in channels, stainless steel
Stainless steel
Material Standard
Corrosion resis-
tance class
Channel profile
1.4401, 1.4404 or 1.4571
DIN EN 10 088
III
1.4529 or 1.4547 IV
Bolt anchor B6
1.4401, 1.4404, 1.4571
or 1.4578
DIN EN 10 088
III
1.4529 or 1.4547 IV
Weld-on anchor
1.4401, 1.4404 or 1.4571 DIN EN 10 088 III
Steel DIN EN 10 025-2
HALFEN bolts, stainless steel
Stainless steel
Material Standard
Corrosion resis-
tance class
Bolt
1.4401, 1.4404, 1.4571
or 1.4578, A4-50 or A4-70
DIN EN 3506-1 and
DIN EN 10 088
III
1.4529, HCR-50 DIN EN 3506-1 IV
Hexagonal nut
1.4401, 1.4404 or 1.4571,
A4-50, A4-70
DIN EN 3506-2 and
DIN EN 10 088
III
1.4529, HCR-50 IV
Washer
1.4401, 1.4404, 1.4571
or 1.4578
DIN EN 10 088
III
1.4529 or 1.4547 IV
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Electrochemical process. HALFEN
bolts are available with special Cr
VI
-free
coating.
Zinc galvanised GVs:
Stainless steel A4:
Chromium is the most important alloying element in
stainless steel. A specific chromium concentration
ensures the generation of a passive layer on the
surface of the steel that protects the base material
against corrosion. This explains the high corrosion
resistance of stainless steel.
Mat er i al s / Cor r osi on Pr ot ect i on
C Steel acc. DIN EN 10 025-2 and HALFEN specification
Refer to building authority approval for stainless steels Z-30.3-6
Corrosion protection of mill finished anchor page 9
FV = Steel hot-dip galvanised
A4 = Steel, stainless 1.4571/1.4404/1.4401
HCR = Steel, stainless 1.4547/1.4529
Materials:
Dipped in a galvanizing bath at a temperature of
approx. 460C, a method used primarily for
open-profile channels.
Hot-dip galvanised FV:
99
Component corrosion protection
Areas of use
Channel Anchor Bolt, nut, washer
1
mill finish mill finish
no
corrosion protection
For use only if all components of the fixture are protected by a
minimum concrete cover as specified in DIN 1045-1:2008-08, Tab. 4,
depending on environmental conditions.
2
Hot-dip galvanised (zinc
plating 50 m)
Hot-dip galvanised (zinc
plating 50 m)
Galvanised
(Zinc plating 5 m)
Mechanically galvanised
(Zinc plating 10 m)
For interior use only, as in residential buildings, offices,
hotels, schools, hospitals, stores,
with the exception of wet rooms
3
Hot-dip galvanised
(Zinc plating 50 m)
Hot-dip galvanised
(Zinc plating 50 m)
Hot-dip galvanised
(Zinc plating 40 m)
Elec. Galv. Special coating
(Zinc plating 12 m)
Interior components as above, with higher corrosion
protection requirements according
DIN 1045-1:2008-08, Tab.3 XC1
4
Stainless steel
1.4401/1.4404
or 1.4571
mill finish C
Stainless steel
A4-50
A4-70
Structures of corrosion resistance class III according
Z-30.3-6, e.g. wet rooms or outdoors
Stainless steel
1.4401/1.4404
or 1.4571
5
Stainless steel
1.4529 or 1.4547
Stainless steel
1.4529 or 1.4547
Stainless steel
1.4529
HCR-50
Structures of corrosion resistance class IV according Z-30.3-6
highly exposed to corrosive action from chlorides and sulphur dioxide
(indoor swimming pools, ref. Tab. 10 of certification Z-30.3-6)
Channel 38/23-Q 52/34-Q 55/42
72/48
72/49
Concrete
cover
c [mm]
30 40 50 60

C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

The HALFEN cast-in channels "entirely of stainless steel" are
not restricted to any concrete cover since no part of them can
corrode.
Bridge and tunnel construction (e.g. fastening of pipelines)
Construction of sewage treatment plants (fastening of
spillover weirs)
Chemical industry (mountings exposed to aggressive
substances)
Ventilated faades, e.g. masonry veneer
For all structural reinforced concrete elements requiring
larger concrete covers
Corrosion protection of the mill finished weld-on anchor is
based on the following concrete cover c:
The HALFEN cast-in channels consisting of a high corrosion
resistance (HCR) material are a must in cases of high
concentrations of chlorides, sulphur and nitrogen oxides.
The minimum concrete cover depends on local conditions and/
or bid specifications
Road tunnels
Maritime construction in saltwater
Indoor swimming pools
Areas not routinely cleaned
Poorly vented parking garages
As needed in narrow, heavily travelled city streets
HALFEN channels entirely of stainless steel (A4) C HALFEN channels with weld-on anchors mill finish
HALFEN cast-in channels of stainless steel - HCR
Corrosion protection requirements per technical approval for HALFEN cast-in channels HTA and HZA
Where used:
Range of applications:
Glazed faades at the Paris Renaissance Hotel, fastened with HALFEN cast-in channels
10 10
200 (250)
25 25 - 35
ANK-E
[mm]
35 e 175(225)
M
D
HTA 38/17
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

How delivered Cut to size on site
I nst al l at i on
2.1.3
Installation, attached to formwork 2.1
2.1.4 HALFEN bolt and nut
2.1.3
aluminium pop rivets
2.1.1 with nails
2.1.2
with staples
HALFEN can supply short pieces and
standard lengths ready to be installed.
1.1 1.2
HALFEN cast-in channels
can be cut to size at the
construction site
Installation on top face 2.2
2.2.1 2.2.2
2.2.2
2.2.3 fixing via auxiliary equipment:
directly on reinforcement:
with tying wire
directly on reinforcement:
with HALFEN ChanClip
HCP41, HCP54
ChanClip
HALFEN
cast-in channel
HALFEN
cast-in channel
Mounting using an auxiliary equipment
Steel formwork
Timbering
2 1 3
aluminium pop rive
Ste
2 1 1 h l
Tim
M
D
Standard cut lengths
2 anchors!
Desired length ready to be installed
Site-mountable HALFEN end anchor
Special cut lengths
Mounting with HALFEN ChanClip
Product identification:
C channel back,
inside.
on models with foam
filler, also on channel side.
C
also refer to p. 14
11 11
25 mm!
HTA, HZA
3mm
-VF
-KF
[Nm] Tinst
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Installing the HALFEN bolts 4.1
Dependable assembly with HALFEN cast-in channels
HALFEN bolts can be inserted anywhere in the channel
slot, then turned 90 and locked in place by tightening
the nut. Do not position bolts at the channel ends past
the last anchor ( 25 mm from the end of the channel).
On channels with bolt anchors, the anchor locations can
be seen through the channel slot.
Lock set
The bolt heads must sit flush on both flanks of the
anchoring channel and locked in place by tightening the
nut with the torque wrench. Observe the torque values
shown in the table on the bottom of page 31.
Test
Positional marking at the tip of the shank of the HALFEN
bolts: After the installation, verify the proper alignment of
the bolts via the marking slot at the tip of the shank. The
slot must be oriented at a right angle to the longitudinal
axis of the channel.
Adjustable
The toothing causes positive interlocking and ensures load
transfer in the lengthwise direction of the channel,
eliminating any risk of slippage.
Assembl y
Removing the filler 3.1
Haropor f ul l f oam f i l l er: Use a suitable tool (such as a
carpenters hammer).
Combination strip filler: Pull strips by hand, assist with tool if
necessary, for instance a screwdriver.
= Bolt HS,
without teeth
= Bolt HZS, HSR
toothed or nibbed
HZA profiles:
Strip the channel interior only
in the sections which must be
accessed for use.
12 12
C
o
l
d

-

f
o
r
m
e
d

Material: Weight:
9,73 [kg/m]
Material: Weight:
5,43 [kg/m]
5,25 [kg/m]
Material: Weight:
3,43 [kg/m]
3,31 [kg/m]
3,06 [kg/m]
H
o
t

-

r
o
l
l
e
d
Material: Weight:
10,59 [kg/m]
10,46 [kg/m]
Material: Weight:
8,48 [kg/m]
Material: Weight:
5,80 [kg/m]
5,62 [kg/m]
Material: Weight:
6,48 [kg/m]
6,28 [kg/m]
Material: Weight:
5,81 [kg/m]
5,65 [kg/m]
F
R
d
F
R
d
1
7
7
4
9
72
33
54
22
3
3
1
5
2
49
3
0
9
0
22
55
4
2
1
8
2
26,5
4
8
33
1
7
7
72
52
1
5
3
3
4
22
52
1
6
2
3
4
22
3
4
1
6
2
22.5
53
Dynagrip
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Pr oduct Range: Over vi ew of Channel s + Bol t s
Bolt:
HS 72/48
HSR 72/48
Bolt:
HS 50/30
HSR 50/30
Bolt:
HS 50/30
Bolt:
HZS 53/34
Bolt:
HS 72/48
Bolt:
HS 50/30
Bolt:
HS 50/30
HZA profiles, toothed suitable for dynamic loads
HTA 72/49 HTA 54/33 HTA 49/30
HTA 72/48-Q HTA 52/34-Q HZA 53/34 HTA 52/34 HTA 55/42-Q
C20/25 C30/37 C20/25 C30/37 diag.load transverse load
37,8 kN 44,8 kN 30,8 kN 35,0 kN 14,0 kN 16,8 kN
C20/25 C30/37 C20/25 C30/37
37,8 kN 44,8 kN 30,8 kN 35,0 kN
N
E
W
!
(only applies to
channel 52/34)
13 13
Material: Weight:
2,36 [kg/m]
2,27 [kg/m]
Material: Weight:
2,13 [kg/m]
2,04 [kg/m]
Material: Weight:
1,99 [kg/m]
1,90 [kg/m]
1,88 [kg/m]
Material: Weight:
1,22 [kg/m]
1,15 [kg/m]
1,01 [kg/m]
Material: Weight:
3,76 [kg/m]
3,57 [kg/m]
Material: Weight:
2,83 [kg/m]
2,71 [kg/m]
Material: Weight:
2,45 [kg/m]
2,30 [kg/m]
Material: Weight:
1,79 [kg/m]
2
0
,
5
7
2
41,3
22,3
38
18
6
9

(
7
8

H
C
R
)
1
7
28
12
4
8
1
5
7
6
2
5
40
18
3
0
9
0
50
22
2
3
9
6
18
38 40
18
2
2
7
4
8
0
2
0
29
14
Dynagrip Dynagrip
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Pr oduct Range: Over vi ew of Channel s + Bol t s
Bolt:
HS 50/30
HSR 50/30
Bolt:
HS 40/22
HSR 40/22
Bolt:
HZS 38/23
Bolt:
HZS 29/20
Bolt:
HS 40/22
Bolt:
HZS 41/22
Bolt:
HS 38/17
Bolt:
HS 28/15
HCR = stainless steel
1.4547/1.4529
A4 = stainless steel
1.4571/1.4404/1.4401
1.0038/1.0044
HTA 38/17 HTA 28/15 HZA 41/ 22 HTA 40/25
HTA 50/30
HZA 38/23 HTA 40/22 HZA 29/20
8,4 kN 14,0 kN 4,2 kN 4,9 kN 7,0 kN 6,3 kN 11,2 kN
diag.load transverse load diag.load transverse load all load directions diag.load transverse load
diag.load transverse load
16,8 kN 8,4 kN 14,0 kN 11,2 kN 14,0 kN 16,8 kN
diag.load transverse load all load directions all load directions
14 14
HALFEN cast-in channels - available lengths
Length
[mm]
Number of
anchors
[ea]
Anchor spacing
[mm]
Illustration
S
h
o
r
t

s
e
c
t
i
o
n
s
100 C 2 50

150 2 100

200 2 150

250 2 200

250/3 3 100
100 25 25 100

300 2 (3) 250 (125)

300/3 3 125

350 3 150
150 25 25 150

400 3 175
175 175 25 25

Fixed
standard
lengths
550 3 (4) 250 ( 200)
250 250 25 25

800 L < 6070 4 - 25 250
(200) (200) (200) (200)
n x (200)

850 < L < 6070 5 - 31 200
Stock lengths 6070 25 (31) 250 (200)
C 100 mm short section available only for HTA 28/15 and 38/17
for profiles 52/34 72/49 the channel projects by about 35 mm.
HALFEN cast-in channels HTA 38/17K and HZA 29/20 have 31 anchors due to 200 mm anchor spacing
HALFEN cast-in channels HTA 38/17K and HZA 29/20.
Fixed standard lengths - produced on order
HTA 28/15, 38/17, 40/22, 40/25, 49/30,
50/30, 52/34, 52/34-Q, 54/33, 72/48
HZA 38/23, 41/22
Length [mm] / Number of anchors
1050 / 5 1300 / 6 1550 / 7 1800/ 8
2050 / 9 2300/ 10 2550/ 11 2800/ 12
3050/ 13 3300/ 14 3550/ 15 3800/ 16
4050/ 17 4300/ 18 4550/ 19 4800/ 20
5050/ 21 5300/ 22 5550/ 23 5800/ 24
Fixed standard lengths - produced on order
HZA 29/20 HTA 38/17K
Length [mm] / Number of anchors
1250/ 7 1450/ 8 1650/ 9 1850/ 10
2050/ 11 2250/ 12 2450/ 13 2650/ 14
2850/ 15 3030/ 16 3250/ 17 3450/ 18
3650/ 19 3850/ 20 4050/ 21 4250/ 22
4450/ 23 4650/ 24 4850/ 25 5050/ 26
5250/ 27 5450/ 28 5650/ 29 5850/ 30
200
200 200 200 200
ca. 35 ca. 35
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Avai l abl e Lengt hs and Anchor Pl acement
15 15
End anchor selection
for profile
HTA- / HZA-
End anchor Thread Tightening Torque
M
D
[Nm]
28/15 - FV ANK - E1 - FV M 8 10
28/15 - A4 ANK - E1 - A4 M 8 10
38/17 - FV
ANK - E2 - FV M 10 20
40/22 - FV
40/25 - FV
41/22 - FV
38/17 - A4
ANK - E2 - A4 M 10 20
40/22 - A4
40/25 - A4
41/22 - A4
Short HZA 41/22 sections may be used with one end anchor
only. Not covered in the approval.
HALFEN
cast-in channel
HTA HTA HTA HTA HTA HTA (- V ) HTA
72/48 72/49 55/42 52/34, 54/33 50/30, 49/30 40/22, 40/25, 38/17 28/15
Anchor configuration A A A B6 A B6 A C B6 B6 A C B6
Length l [mm] 128 128 140 119 128 66 62 51 33 62 32
Dimension d
1
or t [mm] 6,0 6,0 5,7 11 6,0 10 5 8 8 5 6
Width b [mm] 50 50 40 40 18 12
Orientation Q L Q Q, *L Q, L Q, L
d
2
or a [mm] 17 17 40 24 17 20 18 16 16 18 12
HALFEN
cast-in channel
HZA
53/34
HZA (- V )
41/22
HZA
38/23
HZA
29/20
Anchor configuration A B6 B6 A C B6 A B6 A
Length l [mm] 128 51 33 62 73 128 60 62
Dimension d
1
or t [mm] 6 8 8 5 10 6,0 8 5
Width b [mm] 30 12 18 12
Orientation Q, L Q, L Q, L Q, L
d
2
or a [mm] 17 16 16 18 20 17 16 18
C weld-on anchor A only for custom channels reduced anchor length for thin structural elements, reduced strength not covered in certification
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

A
Cut the HALFEN cast-in channel at the selected point. The
cut face must extend at a right angle to the longitudinal axis
of the channel. The end projection e must be not less than
35 mm and not more than 225 mm.
B
Select an ANK-E end anchor matching the HALFEN cast-in
channel profile per Table 1. Slide the clamping element all the
way over the back of the channel. If necessary, push in the
foam filler at the end of the channel.
C
Turn the bolt applying the necessary torque per Table 1.
ANK-E
bolt
Clamping
element
Installation Instructions for end anchor ANK- E
A = weld-on anchor -Q or -L,
grade 1.0038, mill finish or
stainless steel A4
(for profiles 28/15 to 50/30)
B6 = bolt anchor with
hexagonal head
Anchor orientation
weld-on anchor:
Anchor Conf i gur at i on
Anchors on HALFEN HTA and HZA channels configuration and dimensions
Type ANK-E end anchor for producing arbitrary lengths of HALFEN cast-in channels at the construction site
A
p
p
. N
o
Z
- 2
1
.4
-
p
.
N
o
Z
- 2
1
.4
. . . o
c
ially
app
ro rr
v
oo
e
v
d
o
c
ia
lly
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
Cut to size see p. 10
16 16
Smallest radius of curvature all materials C
Profiles
HTA-CS HTA-CS HTA-CS HZA-CS HTA-CS HTA-CS HTA-CS HTA-CS HTA-CS HZA-CS HZA-CS
29/20
38/23 C
HTA-CS HTA-CS
72/48 72/49 54/33 53/34 52/34 50/30 49/30 40/22 40/25 41/22 38/17 28/15
C
Inside slot:
min. R
i
1,0 m
on
request
on
request
on
request
0,5 m 0,5 m 0,5 m 0,5 m 0,5 m
on
request
0,5 m 0,5 m 0,5 m
Outside slot:
min. R
a

4,0 m
on
request
on
request
on
request
4,0 m 4,0 m 8,0 m 2,0 m 4,0 m
on
request
2,0 m 1,5 m 1,0 m
C For channel profiles 72/48, 38/23, 29/20 the minimum radiuses of curvature apply to carbon steel only (type WB, FV)
a
L
h
L
L
R
a
R
i
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Material/Type:
Channel (Design straight or curved):
FV = hot-dip galvanised
Pair of HALFEN channels HTA 38/17,
L = 350 mm, a = 200 mm,
hot-dip galvanised, with filler
Ordering example:
Standard model:
a/b = 125/250 mm
Other a & b leg dimensions
and different profiles
available on request
Material/Type:
Channel and anchor:
Figure: Corner piece HTA 38/17
R
i
= radius of inside channel slot
R
a
= radius of ouside channel slot
L = Length of bent profile
(max. 5400mm)
Ordering Example:
HALFEN cast-in channel, curved
HTA-CS 52/34-Q - A4, Ri = 4000 mm, L = 1050 mm
Where used:
Mounting HALFEN console anchors for supporting
masonry veneer
Other near-edge mounts
Avai l abl e Types
Where used:
Tunnel construction
Reinforced-concrete pipes for utility shafts
Curved walls
Paired HALFEN cast-in channels HALFEN cast-in channel - Corner pieces
HALFEN cast-in channels - Curved Solution
Spacer:
Reinforcing steel BSt 500S oder
BSt 500NR, 10 - 16mm
When ordered in stainless steel
we recommend spacer in
BSt 500NR.
Curved HALFEN cast-in channels in tubbing segments
Outside channel slot
Inside channel slot
Wall thickness
17 17
4
7
1
5
2
,
3
12
28
5
0
1
7
38
18
3
200
2
0
0

4
5

1
7
5
70
20
0,0 0,2 0,4 0,6 0,8 1,0
0,0 0 0 20044226448866 ,088
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Required per
DIN 1045-1, Section 12.10
Between bonded tendons and zinc-
galvanised components [] a minimum
of 20 mm concrete must be provided,
otherwise there is a risk of hydrogen-
induced stress corrosion cracking.
The solution:
Available length: 6.07 m;
Available profiles: HTA 50/30,
49/30, 40/25, 38/17
Example:
HTA - V 38/17 - FV (hot-dip galvanised)
h
red.
= 50 mm
Load capacity:
Short section: F
Rd
= 5,6 kN
Running length: F
Rd
= 3,3 kN
Note:
Available profiles:
28/15 - V, 38/17 - V, 40/25 - V,
40/22 - V; 41/22 - V
Hot-dip galvanised (FV) versions
available
Not covered in approval
Reduced load-bearing capacity
according to CC- method
Alternatively:
According to approval HTA type:
HTA 28/15
h = 47 mm
Load capacity:
Short section: F
Rd
= 4,9 kN
Running length: F
Rd
= 4,2 kN
When hot-dip galvanised channels with
stainless steel bolt anchors are used,
the prestressing wires may be in direct
contact with the stainless steel bolt
anchors.
Where used: Faade mounting
Type: Stainless steel (A4)
Additional reinforcement required
Component 1
Component 2
Avai l abl e Types
HALFEN anchor channels, hot-dip galvanised with stainless steel anchors
HALFEN anchor channels HTA- V with reduced-length anchors
Special HALFEN Solution for Corner Loads, Profile HTA 52/34
hot-dip galvanised Prestressing
strand
Existing
corner
rebar
W
a
l
l

t
h
i
c
k
n
e
s
s
Anchor A4
FV profile
Prestressing
strand
Stainless steel A4
o
c
ially
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
18 18
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Pr el i mi nar y not e on Di mensi oni ng
Safety
global
Material
Safety
M
Load
prev. F
(G+P)
charact.
effect
(Gk, Qk)
Load
Safety

F
L
o
a
d
i
n
g

c
a
p
a
c
i
t
y
Minimum brea-
king load F
Br
Characteristic
load capacity F
Rk
Design value
DIN 1045-1:2008- 08
(design level)
F
Ed
F
Rd
Rating level
DIN 1045:1988-07
act. F all. F
F
Rd
= allowable F 1.4
all. F = F
Rd
/ 1.4
E = effect
R = resistance
d = design
The tables following this chapter show the design resistances
F
Rd
.
The term "design value" represents the current standards
based on their new safety concepts and must be strictly
differentiated from the previous definition of "allowable
value".
Following the adoption of DIN 1045 -1 : 2008- 08, the
recent anchor channel approvals have also taken the new
safety concept into account.
As a result, the load capacity rating for channel and screw is
as follows:
To date, the verification process has not concurrently
become established in all industries. In the areas where the
"working load" is the basis, it is still the material on which the
admissible load per anchor channel certification is based. This
is the case for instance in machine and crane engineering,
which, inter alia, still go by global safety concepts. In these
cases the following conversion rule applies to the load
capacity values shown in the tables: (Exception: dynamic
loads page 22) :
According to the new standards (e.g. EC2, DIN 1045-1,
EC3, DIN 18800-1) the normal loads (working loads) are
multiplied by the partial safety factor
F
and the

normal load
capacity is divided by the partial safety factor
M
, yielding
the respective ratings identified by the index "d" (design).
Fig. 1: Comparison of design calculation between DIN 1045: 1988-07 and DIN 1045-1: 2008- 08
F
Rd
= Load capacity rating
all.F = allowable load according to
anchor channel approvals
19 19 2011 HALFEN B 10.1 - E www.halfen.com
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng Exampl e
HALFEN CAST-IN CHANNEL SELECTED:
HTA 50/30 - 350 - 3 anchors with 2 bolts spacing 150mm ( p. 20)
required a
r
= 150 mm ( p. 23) = act. a
r
= 150 mm
according to expert report:
F
Ed
= 2 9.96 kN F
Rd
= 2 14.0 kN >
HALFEN BOLT SELECTED:
2 each HS 50/30 M12x60 8.8 ( p. 31)
F
Ed
= 9.96 kN F
Rd
= 27.2 kN >
Factors:
Working loads on the curtain wall connector
- actual dead load (gravity) F
g
= 6.00 kN
- actual wind load F
w
= 12.00 kN
The calculation example is based on a design with partial safety
factors (on the load and material side).
On the load side, safety factors
F
are introduced.
For dead load:
F
= 1.35 (acc. DIN 1045-1)
For wind load:
F
= 1.50 (acc. DIN 1045-1)

- Design loads gravity F
gd
=
F
F
g
= 1.35 6.0 kN = 8.1 kN
- Design loads wind loads F
wd
=
F
F
w
= 1.5 12.0 kN = 18.00 kN
Design loads, bearing on the channel:
N
Ed
B
Vd
= (F
gd
70 + F
wd
30) / 130
= (8.1 70 + 18.0 30) / 130 = 8.51 kN
V
yEd
B
Hd
= F
wd
=

18.0 kN
= arctan (8.51 / 18.0) = 25.3 > 15 Zone 1, ref. p. 20
F
Ed
=
=
= 19.91 kN = 2 9.96 kN
. .
Dimensioning Example
20 20
Design resistance F
Rd
HTA
profiles
Running lengths Short sections
Single loads Paired loads Single loads Paired loads Paired loads (*)
b b 1 2
b 250
i
s 250
s
F F F
b1
b 250
i
p
i
100
p1 p2
s 250
s
F F F F
L=100
F
L=150,200,250
F
L > 250
F
L=200 u.250
p 100
F F
L = 300
p 100
F F
L= 250
p 100
F F
L = 300
p 125
F F
L = 350
p 150
F F
F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN]
72/48
72/49
55/42
37.8 (44.8) C 18.9 (22.4) C
37.8
(44.8) C
37.8
(44.8) C
18.9
(22.4) C
18.9
(22.4) C

37.8
(44.8) C
52/34
54/33
30.8 (35.0) C 15.4 (17.5) C
30.8
(35.0) C
30.8
(35.0) C
15.4
(17.5) C
15.4
(17.5) C

30.8
(35.0) C+
50/30
49/30
14.0 7.0 16.8 14.0 9.8 7.0 14.0 14.0
40/22
40/25
8.4 5.6 11.2 8.4 8.4 5.6 11.2 11.2 11.2
38/17 6.3 4.2 9.8 9.8 6.3 6.3 4.2 9.8 9.8 9.8
28/15 4.2 2.8 4.9 4.9 4.2 4.2 2.8 4.9 4.9 4.9
Design resistance F
Rd

HTA
Profile
Running lengths Short sections
Single loads Paired loads Single loads Paired loads
b 250
i

2 1 b b
s
F F F
b 250 p
i

i
100
p b p
1 1 2
s
F F F F
L = 100
F
L 150
F
p
L 200
100
p
F F
F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN] F
Rd
[kN]
72/48
72/49
55/42
37.8 (44.8) C 18.9 (22.4) C 37.8 (44.8) C 18.9 (22.4) C
52/34
54/33
30.8 (35.0) C 15.4 (17.5) C 30.8 (35.0) C 15.4 (17.5) C
50/30
49/30
16.8 9.8 16.8 9.8
40/22
40/25
14.0 8.4 14.0 8.4
38/17 11.2 6.3 11.2 11.2 6.3
28/15 4.9 4.2 4.9 4.9 4.2
HTA Design resistance F
Rd
N
Ed
2
+ V
yEd
2
< F
Rd
F
Ed
=
150

y
x
z
N
Ed
2
+ V
yEd
2
< F
Rd
F
Ed
=
y
z
< 15
x
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
F
Rd
under inclined load and centric load 150
C to explained on next page
Zone 1
Concrete C20/25
Concrete C30/37 C
F
Rd
under inclined load and transverse load < 15 Zone 2
Dimensions in [mm]
Dimensions in [mm]
C to explained on next page
Concrete C20/25
Concrete C30/37 C
(*) acc. expert report
o
c
ially
appro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
o
c
ially
appro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
21 21
Design resistance F
Rd
s = anchor spacing see page 14
Paired loads
F
Rd
[kN]
b
i
450, p
i
50
HZA profile 41/22 7,0
Design resistance F
Rd
Single loads Paired loads
F
Rd
[kN] F
Rd
[kN]
b
i
250 p
i
= 50 p
i
= 100 p
i
= 150
HZA DYNAGRIP profile
53/34
30.8
26.6 (A4 profiles)
- 19.25 22.0
38/23 16.8 9.4 10.5 12.0
29/20 11.2 6.3 7.5 9.0
Design resistance F
Rd
Single loads Paired loads
F
Rd
[kN] F
Rd
[kN]
b
i
250 b
i
250, p
i
100
HZA profile 41/22 7.0 4.9
HZA DYNAGRIP Design resistance F
Rd
HZA Design resistance F
Rd
x
y
z
< 15
b1
b 450
i
p
i
50
p
1
p
2
s
F F F F
b b 1 2
b 250
i
s
F F F
s
b1
b 250
i
p
i
100
p p 2 1
F F F F
b b 1 2
b 250
i
s
F F F
s
b1
b 250
i
p p2 1
F F F F
z
x
y
z
x
y
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
F
Rd
with simultaneous loading in all directions
Explanations to pages 20 - 21
C Load capacity when concrete C30/37 - values in
brackets - admissible only when strain of the concrete in
the transverse direction relative to the longitudinal
channel axis is prevented by reinforcement (each one rod
BSt 500 S, d
s
8 mm in the area around the HTA anchor)
or by cross pressure.
When anchored in concrete of strength class C12/15, the
admissible loads for C20/25 must be reduced by a factor
N
Ed
2

+ V
xEd
2
+ V
yEd
2
< F
Rd
F
Ed
=
Concrete C20/25
of 0,7; when in lightweight concrete with a closed structure
LC 25/28 (expanded clay, expanded shale or pumice), by
a factor of 0,67. Does not apply to HZA 41/22.
Profile 38/17 K with a shorter anchor spacing of 200 mm;
F
Rd
design rating = 9,8 kN.
Intermediate values may be linearly interpolated.
Value applies to welded anchors only,
Ordering example HTA 52/34 - Q
N
Ed
2

+ V
xEd
2
+ V
yEd
2
< F
Rd
F
Ed
=
Concrete C20/25
Concrete C20/25
F
Rd
with simultaneous loading in all directions
F
Rd
with transverse load
N
Ed
2

+ V
xEd
2
+ V
yEd
2
< F
Rd
F
Ed
=

o
c
ia
lly
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 1
6
9
1

o
c
ia
lly
appro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 1
4
5

o
c
ia
lly
appro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 1
4
5
Test criteria:
= arccos
V
xEd
< 15
N
Ed
+ V
xEd
+ V
yEd
2 2 2
Paired loads
22 22
Load amplitude for load cycles of N = 2 10
6
Profile
anchor configuration
C
Material
Load amplitude
F = F
o
- F
u
[kN]
under tensile stress
Permissible
bolts
29/20-B6, 29/20-Q 1.0044 2,0 M12
38/23-B6, 38/23-Q
1.0044 3,0
M16
1.4401/1.4404/
1.4571
2,4
40/22-B6, 40/22-Q
1.0038
2,0 M16
50/30-B6, 50/30-Q 2,4 M16, 20
52/34-Q 7,0 M20
53/34-B6, 53/34-Q
1.0044 6,0
M16, 20
1.4401/1.4404/
1.4571
4,0
55/42-Q
1.0038
8,0 M24
72/48-Q 7,0 M24, 27, 30
12,0 kN
9 kN
F
o
=
F
u
=
72/48
55/42 8,0
7,0
6,0
4,0
[kN]
F
29/20
29/20
38/23
38/23
40/22
50/30
2,0
1,8
3,0
2,4
52/34
53/34
53/34
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Dynamic loads for hot-rolled HALFEN cast-in channels
Load Amplitude Chart
as a function of the number of load cycles N. Material as shown
Example:
HZA profile 38/23 -FV (standard, hot-dip galvanised),
channel length = 250 mm
max. load:
12 kN (adm. F =
Including dynamic load:
3 kN (load amplitude F)
C Anchor configurations:
- B6 = with bolt anchor
- Q = with welded anchors, anchor position Q
(crosswise). Also refer to approvals Z-21.4-34 and
Z-21.4-1691.
Available on request
Ordering example in case of dynamic loads:
HZA 38/23-FV-350
(automatically comes with B6 bolt anchors)
or:
HTA 52/34 - Q - FV - 550
The load amplitudes shown below apply only to the anchor
channels of the respective material and anchor configurations
indicated.
Only the associated screws, shown in the table on the right,
may be used.
If load cycles are less than N = 2 10
6
, the amplitude for
the HTA 40/22 and HTA 50/30 profiles can be looked up in the
bottom-right diagram.
F = F
o
- F
u

Di mensi oni ng
16,8 kN page 21
1,4 page 18
)
Material:
Steel
Material:
A4
top load
bottom load
1 load cycle
Number of load cycles N Number of load cycles N
L
o
a
d

a
m
p
l
i
t
u
d
e

k
N
Load amplitude HTA 55/42-Q
Load amplitude HTA 38/23
L
o
a
d
a
m
p
litu
d
e
H
TA
5
0
/3
0 Lo
ad
am
p
litud
e H
TA
40/22
A
p
p
. N
o
Z
- 2
1
.4
-
A
p
p
. N
o
Z
- 2
1
. . . o
c
ially
app
ro rr
v
oo
e
v
dd
23 23
Zone 1
F
Rd
[kN] inclined and centric tensile load
4,9 5,6 7,0 8,4 9,8 11,2 12,6 14,0 15,4 16,8 18,2 19,6 21,0 24,5 28,0 30,8 35,0 37,8
HTA 72/48, 72/49, 55/42 175 185 190 200 230 250
HTA 52/34, 54/33 75 100 110 125 140 150 155 165 175 185 190 200
HTA 50/30, 49/30 75 100 110 125 140 150
HTA 40/22, 40/25 50 55 60 65 75 100
HTA 38/17 50 55 60 65 75
HTA 28/15 50
Zone 2
F
Rd
[kN] transverse and inclined tensile load
4,9 5,6 7,0 8,4 9,8 11,2 12,6 14,0 15,4 16,8 18,2 19,6 21,0 24,5 28,0 30,8 35,0 37,8
HTA 72/48, 72/49, 55/42 165 175 190 200 230 250
HTA 52/34, 54/33 75 90 100 125 150 155 160 165 175 190 200
HTA 50/30, 49/30 75 90 100 125 150
HTA 40/22, 40/25 50 55 60 65 70 75 90 100
HTA 38/17 50 55 60 65 70 75
HTA 28/15 50
Reduced edge distance a
r
in mm
Required interaxial spacing a
a
= 2 a
r

r
in mm
Required interaxial spacing a
a
= 2 a
r
Single channels
Paired channels
Minimum member
dimensions
a
r
a
a
a
e
a
f
a
r1
a
1
a
e
b h
HTA 72/48, 72/49 250 500 225 450 225 500 180 + c
HTA 55/42 250 500 225 450 225 500 185 + c
HTA 52/34, 54/33, HZA 53/34 200 400 175 350 175 400 165 + c
HTA 50/30, 49/30 150 300 130 (100) C 250 225 150 130 (100) C 300 90 + c
HTA 40/22, 40/25 100 200 80 (70) C 200 140 125 80 (70) C 200 70 (80) + c
HTA 38/17 75 150 50 100 100 100 50 150 80 + c
HTA 28/15 50 100 40 80 50 100 40 100 50 + c
HZA 41/22 100 150 80 200 100 100 80 200 85 + c
HZA 29/20 DYNAGRIP 100 200 80 200 140 125 80 200 80 + c
HZA 38/23 DYNAGRIP 150 300 130 250 225 150 130 300 96 (151) + c
a
e
a
r
a
a
a
r
b
d
150

y
x
z
y
z
< 15
x
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

paired channels
Reduced edge di st ance a
r
i n cases of reduced l oad capaci t y F
Rd
f or shor t HTA el ement s
Di mensi oni ng
C The parenthesized dimensions apply if act. a
r
2 x adm. a
r
.
Minimum component width b = 2 x a
r
applies in single channel conf.
Determined by channel height, length of anchor and necessary
concrete cover c per DIN 1045 -1.
Parenthesized anchor lengths for HTA 38/17 and HZA 38/23 apply
only to non-standard profiles with weld-on anchors.
Admissible only for centric tensile stress, and for HZA 41/22 also if
exposed to stress in the longitudinal direction of the channel.
In cases of transverse and inclined tensile load the distance from the
edge of the unstressed component may be reduced to a
r red.
= 0,5 x a
r
or
50 mm if, analogous to the figure on see page 24, an anchor
reinforcement is provided.
In cases of inclined tensile load 45 and transverse tensile stress per
pendicular to the edge spacings of 75 to 100 mm an anchor
reinforcement is required see page 24.
The minimum spacing specified in the table applies to reinforced normal weight concrete of all strength classes C20/25.
If increasing the spacing by 30% there will be no requirements to the reinforcement.
Mi ni mum spaci ng a
r
, a
e
, a
a
, a
f
and h
These data do not take into account the effect of the
various anchoring depths h
v
. For an exact calculation of
the necessary minimum spacings, refer to the
publication by Prof. Eligehausen in 1997 Concrete
Calendar, part 2, p. 609 &f.
a
f
a
e
a
r
a
a
a
r
a
e
a
r1
a
r1
a
1
h
All dimensions in [mm]
Zone 1 Zone 2
.
A
p
p
. N
o
Z
- 2
1
.4
-
A
p
p
. N
o
Z
- 2
1
. . . o
c
ially
app
ro rr
v
oo
e
v
dd
24 24
Required U-bar dimensions
Profiles
U-bar dimensions [mm]
L ds d
br
HTA 28/15, 38/17,
40/22, 40/25
HZA 29/20, 41/22
250 6 24
HTA 49/30, 50/30
HZA 38/23
250 8 32
L
ds
d
br
a
e
a
r

50 mm
N
Ed
N
Ed
a
r
a
r
20
20
20
20
50
40
30
50 50
N
Ed
N
Ed
F
Ed
F
Ed
HZA 41/22 HZA 41/22
A
s
A
s
75 mm
100 mm
F
Ed
F
Ed
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

r
under pure centric tensile stress
In cases where HTA 28/15 to 50/30,
HZA 41/22, 29/20 and 38/23
HALFEN channels are installed for in-
stance on the front face of thin faade
panels and for structural considerations
minimum spacing cannot be
HALFEN
cast-in
channel
U-shaped
reinforce-
ment bar
Smallest
admissible
diameter of
mandrel acc.
DIN 1045-1
Additional reinforcement for HZA 41/22 when the edge distance 75 and < 100mm
Fig. 2: Arrangement of anchor reinforcement
Cross section A - A
Additional reinforcement when the
edge distance of the HZA 41/22
HALFEN cast-in channels is
maintained, the edge distance a
r
may
be reduced to 50mm, provided the
anchoring loads and splitting tensile
forces are taken up by an anchor
reinforcement, as shown in Fig.1.
Di mensi oni ng
Rd

see above.
Steel stress
Rd
= (1,4
S
)

= 11,2 kN/cm
with
S =
8 kN/cm per approval.
Approval No. Z-21.4-34 (HTA),
Z-21.4-145 (HZA), Z-21.4-1691
(HZA DYNAGRIP) for this application.
A
p
p
. N
o
Z
- 2
1
.4
- . . . o
c
ially
app
ro rr
v
oo
e
v
d
Required reinforcement cross section A
S
[cm] of the leg of a U-bar:
Dimensions
in mm
Fig. 1
adm. A
s
=
F
Rd
[kN]
4 x
Rd
[kN/cm]
= cm
F
Rd
44.8
U-bar
75 mm a
r
< 100 mm and the load vec-
tor is perpendicular to the edge (Fig. 2).
= cm,
F
Rd
11.2
adm. A
s
=
F
Rd
[kN]
Rd
[kN/cm]
25 25
Dimensioning F
Rd
and load spacings 'p' for HALFEN cast-in channels in slim columns
S
t
r
e
s
s

z
o
n
e

Support width [mm] and channel length [mm]

p p p p p
Load spacing p [mm]
max 100 150 200 250 300
min 100 100 100 125 150
Profile F
Rd
[kN]
HTA 28/15
1 4.5 3.5 3.1 (4.3 C) 4.6 C 4.6 C
2 4.2 3.2 2.8 (4.2 C) 4.2 4.2
HTA 38/17
1 5.7 4.7 5.0 (6.3 C) 7.0 C 7.6 C
2 4.5 3.4 3.1 (4.6 C) 4.5 4.5
HTA 40/22
HTA 40/25
1 5.7 4.9 5.3 (6.7 C) 7.4 8.1 C
2 4.5 3.4 3.1 (4.5 C) 4.5 4.5
C Values apply to short elements with 3 anchors.
Stress zones 1 and 2.
HTA
F = N + V
Ed y
2 2
Ed Ed
< F
Rd
y
y
a
e
z
F
Ed
y
z
< 15
x
150

y
x
z
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
e
with reduced load capacity F
Rd
When using HALFEN cast-in channels HTA 28/15, 38/17,
40/22 and 40/25 for installation in slim reinforced concrete
columns, it is permissible for the end distance a
e
to remain
Fig. 3: Placement of the back-up reinforcement (mm)
Additional clip 6
Additional clip 6
Centric
and diagonal
tensile stress
Transverse
and inclined
tensile stress
Zone 1 Zone 2
below that per table page 23, provided two stirrups (Fig.3)
are installed directly above and below the short HTA element.
F
Ed
F
Ed
F
Ed
F
Ed
F
Ed
F
Ed
F
Ed
F
Ed
F
Ed
F
Ed
Values are based on the new design
method for anchor channels
CEN/TC250 of the Comit
Europen de Normalisation
F
Ed
Concrete C30/37
Incase of very high loads please contact our Engineering Support.
Halfen now offers a new high performance system for the transfer of loads/
stresses into concrete structures with the HALFEN HUC Universal Connection for
joints in Steel construction. HALFEN Engineering Support
Phone: +49 (0) 2173 - 970 9031

E-Mail: ict.res@halfen.com
www.halfen.com
26 26
Shock resistance Strength per bolt linear, diagonal and transverse tensile stress
HALFEN cast-in channel HTA HZA (toothed)
Strength class 4.6
for HALFEN bolts type HS
(hammerhead & hooked bolts)
Strength class 8.8
for HALFEN bolts
type HZS
HALFEN bolt M8 M10 M12 M16 M20 M12 M16
Shock resistance under linear,
diagonal and transverse stress for
HALFEN bolts type Typ HS and HZS
F
Rd,shock
[kN] C 5,6 9 13 24 40
20
(13)
30
(20)
Tensioning torque [Nm] 8 15 25 60 120 80 (80) 120 (80)
Values in brackets for stainless
steel A4-50, A4-70
Shock resistance Strength in longitudinal channel direction
HALFEN cast-in channel HTA 28/15 HTA 38/17 HTA 40/22 HTA 50/30, HTA 52/34
HZA 41/22
HZA 38/23
HZA 29/20
Hammerhead HS Hooked head HS HZS
HALFEN bolt M8 M10 M10 M12 M16 M10 M12 M16 M10 M12 M16 M20 M12 M16
Shock resistance per bolt connection in
longitudinal channel direction
F
Rd,shock
[kN]
at RK
0,63 / 6,3
2,5 5 5 7 7 5 7 7 5 7 7 9
20
(13)
30
(20)
Increased equivalent resistance F
Rd,E
per bolt connection in longitudinal
channel direction
F
Rd,E
[kN]
at RK
1,0 / 10
4 8 8 12 12 8 12 12 8 12 12 15
20
(13)
30
(20)
F
Rd,E
[kN]
at RK
1,6 / 16
3 6 6 9 9 6 9 9 6 9 9 12
20
(13)
30
(20)
Values in brackets - see above
Standard shock classification RK
Velocity Acceleration Excursion Acceleration build-up
v
max.
[m/s] a
max.
[m/s
2
] s
max.
[cm] r
max.
[g/ms]
0.63/6.3 0.63 6.3 10 1.6
1.0/10 1.0 10.0 16 2.5
1.6/16 1.6 16.0 25 4.0
Shock resistance Channel longitudinal and transverse resistance to linear, diagonal and transverse tensile stress
Shock resistance of the HALFEN
cast-in channels per 250 mm anchor
region,profile longitudinal and trans-
verse resistance to linear, diagonal
and transverse tensile stress
HALFEN cast-in channel HTA 28/15 HTA 38/17 HTA 40/22 HTA 50/30
HTA 52/34
HTA 54/33
HZA 41/22
HZA 29/20
HZA 38/23
F
Rd,shock
[kN] C 9 17 20 40 55 20 30
C In case of a difference in the load-bearing capacity between the bolt and the HALFEN cast-in channel, use the smaller value.
applies to profile 50/30 HTA anchoring version with weld-on I-anchors.
For short elements, L = 100 - 250mm, and paired load combinations, assume three times the design resistance values specified in the
DIBt certifications (ref. tables page 20,21)
y
z
x
Querzug
Schrgzug
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
When used for instance in shelter construction, HALFEN
cast-in channels provide added protection for the
shock-resistant mounting of built-in components.
The following conditions must be met:
Minimum component dimensions, axial spacing and edge
distance per official approval ( page 23) must be observed.
For practical applications (normal operating and working
loads, static loads) the load values specified in the DIBt
certifications apply. Accordingly, static load components in
the longitudinal channel axis of HTA profiles are not
admissible. Instead, HZA channels must be selected.
Load in longitudinal
profile direction
Shock resistance with partial safety factor = 1,0
Transverse
stress
Diag.stress
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Model HS
Model HS
Model HSR
Model HSR
Model HZS
Model HZS
Nip
Teeth
Smooth HALFEN bolts
for all type HTA profiles
Load bearing in 2 directions
Identified at shank tip by
1 marking notch
HALFEN bolt with nib
For hot-rolled profiles only:
HTA 40/22, 50/30, 52/34, 72/48
For regular steel only: WB and FV
Load bearing in all directions
Load bearing in longitudinal
channel direction per expert report
2 marking notches
Toothed HALFEN bolts
Toothing ensures positive load
bearing even in the longitudinal
direction. Any risk of slippage is
eliminated.
2 marking notches
H
alfen bolts with a patented,
S-shaped head for even more
reliable attachment:
The new shape of the head ensures
enhanced protection against screw
slippage in the channel
HALFEN bolts
The Advant ages at a Gl ance
o
c
ially
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
A
p
p
. N
o
Z
- 2
1
.4
- . . . o
c
ially
app
ro rr
v
oo
e
v
d
28
HALFEN bolts
Fits
profile
HTA
72/48, 72/49
HTA
72/48
HTA
55/42
HTA
55/42, 52/34, 54/33, 50/30, 49/30
HTA
52/34, 50/30
HTA
40/22, 40/25
Bolt HS 72/48 HSR 72/48 HS 50/30 HS 50/30 HSR 50/30 HS 40/22
Bolt
size
l [mm]
M 20 M 24 M 27 M 30 M20 M 24 M10 M 12 M 16 M 20 M16 M20 M 10 M 12 M 16
15
20
GVs4.6 GVs4.6
25
30
FV4.6
GVs4.6
A4-50
GVs4.6
A4-50
GVs4.6
A4-70
GVs4.6
A4-50
FV4.6
GVs4.6
A4-50
GVs4.6
35
GVs4.6
40
GVs4.6
A4-50
FV4.6
GVs4.6
A4-50
FV4.6
GVs4.6
GVs8.8
FV8.8
A4-70
GVs4.6
A4-50
GVs4.6
GVs8.8
A4-50
GVs4.6
45
GVs8.8
A4-50
GVs4.6
GVs8.8 GVs8.8 GVs8.8
50
FV4.6

A4-50

FV4.6
FV8.8
GVs4.6
A4-50
GVs4.6
HCR-50
A4-50
FV4.6
GVs4.6
A4-70
GVs4.6
A4-50
FV4.6
GVs4.6
A4-50
A4-50L
FV4.6
GVs4.6
55
A4-50
FV4.6
GVs4.6
60
GVs4.6
GVs8.8
A4-50
FV8.8
GVs4.6
GVs8.8 GVs8.8 GVs8.8 GVs8.8
GVs4.6 GVs4.6
GVs8.8
A4-50
GVs4.6
GVs8.8
65
GVs4.6
70
72
75
FV4.6
GVs8.8
FV4.6
FV8.8
FV4.6

FV4.6
FV8.8
FV4.6 A4-50
GVs4.6
GVs8.8
80
GVs4.6
GVs8.8
HCR-50
A4-50
A4-50L
GVs4.6
GVs8.8 GVs8.8
GVs4.6
A4-50
A4-50L
GVs4.6
GVs8.8
A4-50
A4-50L
GVs4.6
GVs8.8
87 A4-70T A4-70T
100
FV4.6
GVs8.8
A4-50
FV4.6
GVs8.8
FV4.6
FV8.8
FV4.6
A4-50
GVs4.6
A4-50T
FV4.6
GVs4.6
GVs8.8
A4-50
FV4.6
GVs4.6
GVs8.8
GVs4.6
A4-50
GVs4.6
GVs8.8
A4-50
FV4.6
GVs4.6
125 GVs4.6 GVs4.6
A4-50
150 FV4.6 FV4.6
GVs8.8
FV4.6
GVs4.6
A4-50
FV4.6
GVs4.6
A4-50
GVs4.6
GVs8.8
A4-50
GVs4.6
A4-50
GVs4.6
200 FV4.6 FV4.6 FV4.6
GVs4.6 GVs4.6 GVs4.6 GVs4.6
A4-50
GVs4.6
250 FV4.6 GVs4.6
300 GVs4.6 GVs4.6 GVs4.6
Notes C - next page L = left-hand thread; T = partial thread
5
8
l
5
8
l
4
1
l
4
1
l
4
1
l
3
2
,5
l
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN BOLTS
Pr oduct Range
29
Notes C - next page L = left-hand thread; T = partial thread
HTA
40/22
HTA 38/17, 38/17-K
HZA 38/23 C
HTA 28/15
HZA 29/20
HZA
29/20
HZA
38/23
HZA
29/20
HZA
38/23
HZA
41/22
HZA
53/34
HSR
40/22
HS 38/17 HS 28/15
HZS
29/20
HZS 38/23
HS
29/20
HS
38/23
HZS 41/22 HZS 53/34
M16 M 10 M 12 M 16 M 6 M 8 M 10 M12 M 12 M12 M16 M12 M16 M12 M16 M16 M20
GVs4.6 GVs4.6 GVs4.6 GVs4.6 GVs4.6
A4-70
GVs4.6
A4-70

A4-50
GVs4.6 GVs4.6
A4-70
GVs4.6
A4-70
FV4.6
GVs4.6
A4-70
FV4.6
GVs4.6
A4-50
FV4.6
GVs4.6 GVs4.6
A4-70
GVs4.6
HCR-50
A4-70
FV4.6
GVs4.6 GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6
A4-50
FV8.8
A4-50
GVs8.8
A4-70
GVs4.6
HCR-50
A4-70
GVs4.6
A4-50
FV4.6
A4-70
FV8.8
GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6
A4-70
GVs4.6
A4-70
A4-50L
FV4.6
GVs4.6
A4-50
A4-50L
FV4.6
HCR-50
A4-70
A4-50L
FV4.6
GVs4.6 GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6
A4-50
FV8.8
A4-50
FV8.8
GVs8.8
A4-70
GVs4.6
HCR-50
A4-70
GVs4.6
GVs8.8
A4-50
FV8.8
GVs4.6
GVs8.8
GVs4.6 GVs4.6
A4-70
GVs4.6
A4-70
FV8.8
GVs8.8
GVs4.6 GVs4.6
A4-70

GVs8.8
A4-70
GVs8.8
FV8.8
A4-70T
GVs4.6
A4-70
A4-50L
GVs4.6
A4-70
A4-50
A4-50L
GVs4.6 GVs4.6
A4-70
GVs4.6 GVs4.6
GVs8.8 GVs8.8
A4-70
GVs8.8
GVs4.6 GVs4.6
A4-50
GVs4.6
A4-50

GVs4.6
A4-50
FV4.6
GVs4.6 GVs4.6
A4-50

GVs4.6 GVs8.8 GVs8.8 GVs8.8 GVs4.6 GVs4.6
FV8.8
A4-70

GVs8.8
A4-70

GVs8.8
GVs4.6 GVs4.6
A4-50
GVs4.6
GVs4.6 GVs4.6
GVs4.6
A4-50
GVs4.6
A4-50
GVs4.6 GVs4.6
A4-50
GVs4.6
GVs4.6 GVs4.6
A4-50
GVs4.6
A4-50
GVs4.6
A4-50
GVs8.8
GVs8.8 GVs8.8
2
9
3
4
,5
l
2
9
l
2
1
l
3
2
,5
l
2
9
l
2
0
l
4
1
.6
l
4
1
,6
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN BOLTS
Pr oduct Range
30
Dimensions V
min
Bolt diameter v
min
= m + [mm]
M6 11,0
M8 12,5
M10 14,5
M12 17,0
M16 20,5
M20 26,0
M24 29,0
M27 31,5
M30 33,5
Dimensions, profile lip i
Channel profile 28/15 29/20 38/17 38/23 40/22 40/25 41/22 49/30 50/30 52/34 53/34 54/33 55/42 72/48 72/49
i [mm] 2,25 5,0 3,0 5,5 6,0 5,6 5,4 7,2 7,39 7,85 10,5 7,5 7,9 12,9 15,5 9,9
HTA, HS HZA, HZS HZA, HZS DYNAGRIP
Z-21.4-34
DIBt
Z-21.4-145
DIBt
Z-21.4-1691
DIBt
H 4.6
HALFEN
8.8
H 4.6
HALFEN
4.6
H 4.6
HALFEN
A4-50
H 4.6
HALFEN
A4-70
H 4.6
4.6
H 4.6
8.8
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN BOLTS
Bol t I dent i f i cat i on and Lengt hs
Notes re pages 28-29
Determining the bolt length l
erf
for HALFEN bolts
l
erf
= required bolt length
t
fix
= clamping thickness of
attached part
i = height of profile lip
s = washer thickness page 78
v
min
= m +
m = height of nut DIN EN ISO 4032
= projection approx. 5 (7
as from M20
) mm
l
erf
= t
fix
+ i + s + v
min
HSR all types
HZS 53/34,
38/23, 29/20
HS all types
HZS 41/22
Z - 21.4 - 34: HALFEN cast-in channels HTA and associated HALFEN bolts HS
Z - 21.4 - 145: HALFEN cast-in channels HZA 41/22 and associated HALFEN bolts HZS
Z - 21.4 - 1691: HALFEN cast-in channels HZA DYNAGRIP and associated HALFEN bolts HZS
Official approvals
Strength grade 4.6
galvanised or hot-
dip galvanised
Strength grade 8.8
galvanised or hot-dip
galvanised
Material grade A4 - 50
stainless steel
stainless steel
O O
marking notches at shank tip:
Nomenclature on bolt head
HALFEN
8.8
HALFEN
4.6
HALFEN
A4-50
HALFEN
A4-70
4.6
8.8
HSR all types
HZS 53/34,
38/23, 29/20
HS all types
HZS 41/22
Official approvals
Strength grade 4.6
galvanised or hot-
dip galvanised
Strength grade 8.8
galvanised or hot-dip
galvanised
stainless steel
stainless steel
O O
marking notches at shank tip:
Nomenclature on bolt head
Identifying the HALFEN bolts
C M10, M12 matching profile 38/23
Can only be used when no load
component acts on channel in its
longitudinal direction.
M6, M8, M10 matching profile 29/20.
Length ending
H 4.6
H 4.6
HALFEN
4.6
Manufacturer
strength grade or material grade
(for individual dimensions)
x
t
l
v
s
i
erf
HALFEN
bolt
31
Bolt type HS - Design ratings F
Rd
and M
Rd
C
Grade 4.6 Grade 8.8 Stainless steel A4-50. HCR-50 Stainless steel A4-70
Bending moment
per bolt
Bending moment
per bolt
Bending moment
per bolt
Bending mo-
ment per bolt
Thread F
Rd
[kN] M
Rd
[Nm] F
Rd
[kN] M
Rd
[Nm] F
Rd
[kN] M
Rd
[Nm] F
Rd
[kN] M
Rd
[Nm]
M6 3.1 2.8
M8 5.6 7.0 5.6 6.2 7.7 13.2
M10 9.0 14.0 18.6 34.9 9.0 12.2 12.2 26.2
M12 13.0 24.5 27.2 61.2 13.0 21.4 17.6 45.9
M16 24.2 62.2 50.5 155.4 24.2 54.3 33.0 116.6
M20 37.8 121.1 79.0 37.8 106.0
M24 54.3 209.6 113.7 54.3 183.3
M27 70.7 310.7 148.4
M30 86.4 419.9
Available thread sizes for the various profiles page 28- 29
Bolt Type HZS - Design ratings F
Rd
and M
Rd
C
Grade 8.8 Stainless steel A4-50, HCR-50
Bending moment
per Bolt
Bending moment
per Bolt
Bolt Type F
Rd
[kN] M
Rd
[Nm] F
Rd
[kN] M
Rd
[Nm]
29/20 - M12 27.2 61.2
38/23 - M12 27.2 61.2
38/23 - M16 50.5 155.4 33.0 * 116.6 *
41/22 - M12 27.2 61.2 13.0 21.4
41/22 - M16 50.5 155.4 24.2 54.3
53/34 - M16 50,5 155,4 33,0 * 116,6 *
53/34 - M20 79,0 303,0 51,5 * 227,2 *
* Material stainless steel A4-70
Tightening Torque [Nm]
Bolt type
Material / Grade
HS
4.6
HS
8.8
HS A4-50
HS A4-70
HS HCR- 50
HSR
8.8
HZS 53/34
8.8
HZS 53/34
A4--70
HZS 41/22
8.8
HZS 41/22
A4-50
HZS 38/23
8.8
HZS 38/23
A4-70
HZS 29/20
8.8
Thread
M6 3
M8 8 8
M10 15 48 15
M12 25 70 25 50 50 80 80
M16 60 200 60 200 200 200 120 80 120 120
M20 120 400 120 400 350 350
M24 200 680 200
M27 300 1000
M30 400
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
HALFEN BOLTS
C Observe load-bearing capacity of the
profile! In case of a difference in the load-
bearing capacity between the bolt and the
HALFEN cast-in channel, use the smaller
value
For profile HTA 28/15 with a channel Length
L > 250 mm the bending moment of the bolt
must be reduced to M
Rd
= 42 Nm.
Changing bending stress:
For facade veneers subjected to va-
riable flexural stress conditions (e.g.
due to temperature change), the
alternating stress amplitude must
not exceed a value of
A
= 50 N/
mm
2
(=1,0) by the mean value
M
,
relative to the stressed cross section
of the bolt.
For profile HTA 38/17 with a channel length L
> 250 mm the bending moment of the bolt
must be reduced to M
Rd
= 101 Nm
Bending moment relative to the upper edge
of the profile or concrete. In case of flexure
and additional centric or diagonal tensile
stress the strain values must be added up:
N
Ed
F
Rd
(1 - M
Ed
/ M
Rd
)
F
Rd
= Load capacity design rating of the
bolt
M
Rd
= Design rating of the absorbable
bending moment
N
Ed
= Design rating of the existing tensile
load component
M
Ed
= Design rating of the existing
bending moment
A
p
p
. N
o
Z
- 2
1
.4
- . . . o
c
ially
app
ro rr
v
oo
e
v
d
Load capacity design ratings F
Rd
and M
Rd
Tightening Torque for HALFEN bolts
32
for steel profiles for stainless steel profiles
Bolt type HS with strength class
Thread 4.6 8.8 A4- 50 A4- 70
M 6 0.14 0.56
M 8 0.28 0.98 0.28
M 10 0.42 1.54 0.42
M 12 0.70 2.24 0.70
M 16 1.26 4.20 1.26
M 20 1.96 6.58 1.96
M 24 2.80 9.52 2.80
M 27 3.64 12.46
M 30 4.48 15.26
Channel nut GWP C F
Rd
[kN]

2
8
/
1
5

-

M
6
2
8
/
1
5

-

M
8
2
8
/
1
5

-

M
1
0
3
8
/
1
7

-

M
6
3
8
/
1
7

-

M
8
3
8
/
1
7

-

M
1
0
3
8
/
1
7

-

M
1
2
4
0
/
2
2

-

M
6
4
0
/
2
2

-

M
8
4
0
/
2
2

-

M
1
0
4
0
/
2
2

-

M
1
2
5
0
/
3
0

-

M
8
5
0
/
3
0

-

M
1
0
5
0
/
3
0

-

M
1
2
5
0
/
3
0

-

M
1
6
7
2
/
4
8

-

M
1
2
7
2
/
4
8

-

M
1
6
7
2
/
4
8

-

M
2
0
galvanised
(GV)
2.7 3.9 4.2 3.1 5.6 5.7 8.0 3.1 5.6 9.0 13.0 5.6 9.0 13.0 13.0 13.0 24.2 30.8
Stainless
steel
A4
2.7 3.9 4.2 3.1 5.6 5.7 8.0 5.6 9.0 13.0 5.6 9.0 13.0 13.0 13.0 24.2 30.8
Bolt type HSR
Bolt HSR
Grade 8.8
F
Rd
in longitudinal
channel direction
according to expert report
F
Rd
[kN]
40/22 - M16 7.0
50/30 - M16 7.0
50/30 - M20 10.5
72/48 - M20 10.5
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Surface-flush
installation
Non-flush installation
Shim
see Note
Note (non-flush installation)
If the front edge of the channel is set
back from the concrete surface, the
attached structure must be shimmed
using the washer VUS, provided for
spaced attachment ( page 78 ).
HALFEN BOLTS
Di mensi oni ng
For supporting structures exposed
to stress in the longitudinal channel
direction, use hot-rolled HALFEN
cast-in channels in conjunction with
toothed HALFEN bolts type HSR, or
toothed HALFEN cast-in channels HZA
in conjunction with toothed HALFEN
bolts type HZS.
In cases of load support involving fric-
tion, the maximum design ratings are
shown in the table on the left (tigthe-
ning torque see page 31)
Spaced attachment
HALFEN cast-in channel: HTA 49/30
HALFEN bolt: HS 50/30 - M16
Washer: VUS 49/30 - M16
Bending moment M
Rd
: page 31
Square -
washer
For spaced attachment always install a
square washer
D
i
s
t
a
n
c
e
Example:
In the case of transverse stress, add
the bolt flexure to the tensile force.
see footnote page 31
Direct attachment
Rec. max.Design load-carrying capacity per HALFEN bolt HS in the longitudinal channel direction F
Rd

[kN]
Design load-carrying capacity F
Rd
[kN]
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

C
onstruction specialists
consider the HALFEN
handrail connections type HGB
to be particularly well suited for
fastening banisters on the front
faces of thin deck and balcony
slabs.
Fast and cost-effective
adjustable anchoring
can be used even on thin front
faces of d 100 mm
bolts instead of welds or dowels
pre-engineered to reduce
construction time
permits later adjustment and even
simple replacement of all attached
structures
Safe and dependable
statically verified mounting
no damage to the concrete on the
visible front faces of the slab
while construction is in progress, it
can also serve to secure safety rails
(note DIN EN 795 Fall protection)
The associated high-strength HALFEN
bolts ensure secure and statically
solid attachment of the banister
structure
HALFEN handrail connections HGB
Prole HGB E- 54/33- A4
Handrail Connections HGB
The Advant ages at a gl ance
N
E
W
!
A
p
p
. N
o
Z
- 2
1
.4
- 1
9
1
2

o
c
ia
lly
ap
p
ro
v
e
d
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN HANDRAI L CONNECTI ONS HGB
Gener al
Balconies are a part of the structural
system. "They must be designed,
constructed, modified and maintained
in such fashion that public safety or
order and especially life, health or the
natural fundamentals of life are not
jeopardized". (MBO 07 and implementa-
tion directives)
In this context, the technical rules
established by public announcement
as regulatory building codes must be
observed.
Technical rules specify load parame-
ters, the calculation, dimensioning of
structural products, construction types,
structural layouts etc..
The individual federal states have established different building codes and regulati-
ons. In all cases the technical regulations require verification of structural safety and
functional fitness. The dimensioning of the banister mount must be backed up by a
static calculation or a regulatory certification.
4.2 (1) The contractor is required to perform the installation, at his own responsibi-
lity, in accordance with the contract. He has to abide by the accepted standards of
the art as well as the provisions of the law and regulatory directives. VOB Part B,
4.3, requires the contractor to report to the customer, in writing, any obvious design
flaws, which he, as the expert, must be able to recognize. He alone is responsible
for any resulting defect and consequential expenses. If he has satisfied his reporting
obligation, the responsibility for the defect (such as a frontal banister attachment
into too thin a concrete slab) passes to the customer.
Accident Prevention Regulation General Provisions (VGB 1)
Industrial Safety Regulations
ETB Directive Fall Prevention Components, version 1985
Stainless Steels, certification No. Z-30.3-6, of April 20th, 2009
DIN 1045-1: Support structures of concrete, reinforced concrete and prestressed
concrete; design and construction
DIN 1055-3: Action on support structures - part 3; intrinsic load and
superimposed loads for above-ground structures
DIN 1055-4: Action on support structures - part 4; wind loads
DIN 18800-1: Steel structures; design and construction
DIN 18800-7: Steel structures; verification of weldability
A regulatory requirement as part
of regional building codes refers to
structural stability: "Every structure as a
whole and in its individual components
must be stably self-supporting". This
stability must be statically verifiable on
the basis of technical standards (here
DIN 1055 Part 3+4).
Another regulatory requirement
addresses traffic safety, for example:
Balconies and loggias must have
fall-preventing safety banisters when
they border on an area that lies more
than 1 meter below. Up to a drop
height of 12m the minimum banister
height is 0.90m from the top surface of
Regulations, standards and directives to be observed when constructing banisters:
the finished floor or accessible ledge.
For drop heights greater than 12m
(except as per German LBOs) the
banister must be 1.10m heigh.
Other regulations, not covered here,
address the design, dimensioning,
banister spacing, fire protection,
thermal/sound insulation, and
rainwater drainage.
Regulatory requirements
Directive on metal banisters / balustrades, version 2008, publisher: BVM
Regional Building Codes
VOB Part B,
4, execution:
BVM Directive
Other applicable regu-
lations and Standards
(excerpted):
35
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Appl i cat i on Exampl es
HALFEN handrail connections combine cost-effectiveness with aesthetic appearance
Fall protection during the construction phase Finished, HGB cast-in channel, residential construction
Mounting of grandstand banister, O
2
World Berlin (under construction)
C
o
p
y
r
i
g
h
t

A
n
s
c
h
u
t
z
-
E
n
t
e
r
t
a
i
n
m
e
n
t
-
G
r
o
u
p
Fixing of stadium seats, RheinEnergieStadion Cologne
36
HALFEN cast-in channels, stainless steel
Designation Stainless steel
Materials Standard
Corrosion resis-
tance class per
Z-30.3-6
Channel profile 1.4401, 1.4404 or 1.4571 DIN EN 10 088 III
Ribbed-head
anchor
Reinforcing steel BSt 500S DIN 488
HALFEN bolts, stainless steel
Designation Stainless steel
Materials Standard
Corrosion resis-
tance class per
Z-30.3-6
Bolt
1.4401, 1.4404, 1.4571
or 1.4578, A4-70
DIN EN 3506-1 and
DIN EN 10 088
III
Hexagonal nut
1.4401, 1.4404 or 1.4571,
A4-70
DIN EN 3506-2 and
DIN EN 10 088
III
Washer
1.4401, 1.4404, 1.4571
or 1.4578
DIN EN 10 088 III
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

A4 = Stainless steel 1.4571/1.4404/1.4401
Identifying the HALFEN HGB cast-in channels
Galvanised:
Dipped in a galvanizing bath at a temperature of
approx. 460C, a method used primarily for open-
profile channels.
Stainless Steel A4:
Chromium is the most important alloying element in
stainless steel. A specific chromium concentration
ensures the generation of a passive layer on the
surface of the steel that protects the base material
against corrosion. This explains the high corrosion
resistance of stainless steel.
Product identification
on channel side
additionally inside the profile
Anchor channels of stainless steel may be employed
outdoors even in an industrial environment and near the
ocean but may not be exposed to saltwater".
refer to BVM directive Metal banisters and balustrades.
Galvanised material for closed, dry rooms, for instance when
mounting staircase banisters in residential buildings, schools or
retail stores.
37
O
O
O
Banister bolts
Stainless steel
Material grade A4-70
Torque
[Nm]
HGB - M 50/30 M 16 60
for profiles 49/30 M 12 25
and 54/33
HGB - M 40/22 M 16 45
HGB - M 38/17 M 16 40
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

I nst al l at i on / Assembl y
After the formwork is
removed, extract the foam
filler from the HALFEN cast-
in channels.
Where possible, use stainless
steel nails to avoid
extraneous corrosion.
Use torque wrench for
tightening the nuts.
Apply torque as shown in
the table on the right.
Turn HGB-M banister bolts
90 (up to the stop in the
HALFEN cast-in channel). Remember to
also order the
washers
Installation and adjustment of the balusters
Nail the HALFEN cast-in channel to the formwork
Tighten the nut - done
Nail the HALFEN cast-in channel to the formwork
38
HALFEN HGB cast-in channels and bolts
Nomenclature Dimensions HGB-E [mm] Dimensions HGB-EE [mm] HALFEN HGB bolts
Weight
kg / ea
Weight
kg / ea
l d
A
h
A
G l
1
/ l
2
d
A
h
A
G Type / FK Size
HGB E - 54/33-A4
100
14 200
1.071
170/170 14 250 2.262
HGB M-50/30
A4-70
M12x40
M16x50
150 1.307
200 1.543
HGB E - 49/30-A4
100
12 110
0.704
170/170 14 150 1.501
HGB M-50/30
A4-70
M12x40
M16x50
150 0.855
200 1.007
HGB E - 40/25-A4
100
10 90
0.611
170/170 14 90 1.042
HGB M-40/22
A4-70
M12x40
M16x40
150 0.717
200 0.822
HGB E - 38/17-A4
100
10 201
0.824
170/170 12 201 1.214
HGB M-38/17

A4-70
M12x40
M16x40
150 0.911
200 0.999
25
5
2
45
4
5
100
1
0
0
l
1
l
2
0
3
30
25 25
I
NR
h
A
dA
h
A
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Pr oduct Range
Ordering example HGB channel:
HGB-E-49/30 - 200 - A4
Material
Length [mm]
Nomenclature
Ordering example banister bolt:
HGB-M-50/30- M12x40- A4- 70
Material
Thread- x Length
Nomenclature
Bolt placement:
Dimensions [mm]:
l
1
= 170, l
2
= 170, = 90
A4 = Stainless steel
1.4571/1.4404/1.4401
1.0038/1.0044 (for interiors)
Short element Corner piece
Materials:
39
V
Ed
N
Ed
e
e
(
e
-
0
,
4
1
x

X
)
M
Ed
(e- 0,41

x)
C
h
b
N
Ed
=
M
Ed

+ H
Ed
(e - 0,41 x)
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng Fundament al s
The minimum height h
b
of a banister is 0.90 m from the top edge of the
finished floor or accessible ledge to the upper edge of the banister/balust-
rade. In the case of drop heights of more than 12.0 m (except as specified
in the applicable regional building code (LBO)), the banister must be 1.10
m high.
It would be desirable to have one uniform minimum height of 1.00m as
has already been mandated in the commercial sector and in some other
European countries..
An attachment with anchor channels or dowel systems requires
concrete at least of grade C 20/25. If the concrete is of less than a
grade C 20/25 or it is unknown, a case-by-case decision must be
made.
The thickness of the balcony slab must be at least h = 100 - 150 mm
(depending on channel profile according to german HGB approval) when
the HGB is mounted on the front face. Other mounting types and systems
require a thicker slab. All concrete-embedded mounts installed outdoors (e.g.
on balconies) must consist of stainless steel.
The structural design of the banister must take all fundamental requirements
into account. As a general rule, all banisters must be built in a way that a
person cannot fall through them, for instance between rods, lattice bars or
solid infill.
They should also be designed so as not to entice but instead to discourage
anyone from climbing over them.
The specific requirements for a banister are determined by the intended use
(private, public, commercial) and the drop height involved.
Also to be observed are the building codes of the individual federal states,
the ETB Directive Fall Protection Components and DIN 18065 (Stairs in
Buildings definition, rules, key measurements).
The forces bearing on the banister must be conducted into the
structural base. It will be necessary to verify that the forces
a) are absorbed by the banister itself and
b) can be transferred by the mounting elements into the deck slab.
Banister height
Balcony slab
Clearances
Dimensions
b = clear distance between back of the veneer and
the front face of the balcony slab or gutter /
kick plate
C clear distance between bottom edge of hand rail
and top edge of facing / lower structure
clear distance between the top edge of the
finished floor and the bottom edge of the facing /
lower structure
distance between posts (inter-axis)
clear distance between horizontal facings
clear distance between vertical facings
R
a
i
l

h
e
i
g
h
t

h
b
N
Ed
= tensile force on the anchor
e = distance between axis of channel and outer edge of the banister base plate
x = maximum height of concrete pressure zone acc. appendix 8, table 8a and 8b
40
Drop height Rec. min. height of banister Notes
Less than 12 m 100 cm
Relevant local building regulations LBO and if necessa-
ry other provisions e.g., ZTV-ING for civil constructions
should be observed.
Greater than 12 m 110 cm
v
1
v
2
60
180
V
Ed
H
Ed
M
Ed
e
F
w
e
v2
e
v1
e
v3
e
h
1
F
w
v
3
h
h
p
=
1
5
0
c
1
e
e c
1
b
p
p
a
e
h
p
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
1. Rail load h according to DIN 1055-3, Table 7
The actual horizontal loads per table 7 are to be as-
sessed at full height in the drop height and at 50% in the
opposite direction (but not less than 0.5 kN/m).
2. Vertical loads v according to BVM directive
For mounting, the following assumptions as per the BVM
directive: 2008 for metal banisters / balustrades
are made.
3. Wind loads Fw according to DIN 1055-4
7.1 (3) Wind and actual horizontal loads need not be
added together.
Except balcony parapets and pergolas, which serve as
escape routes. As per ETB Directive Fall Prevention
Components, wind and horizontal loads are to be added
together.
Banister heights
Load assumptions
Size determination
Residential buildings and common
rooms with little traffic
h= 0,5 kN/m
General h= 1,0 kN/m
Areas with considerable gatherings,
factories, workshops
h= 2,0 kN/m
Dead weight of structure including
lining
V
1
= 0,40 KN/m
From window planter V
2
=0,35 KN/m
From support capacity V
3
= 0,15 KN/m
Velocity pressure q in kN/m
2

and total wind power F
W
are calculated as per DIN 1055-4
(not applicable to interior banisters).
Finished floor level (FFL)
P
i
l
l
a
r

h
e
i
g
h
t
41
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
Action per pillar:
Wind load F
w,Ed
= -0,94 1,5 = -1,41 kN (Suction)
with
F
= 1,5
Rail load H
Ed
= 0,5 1,5 1,5 = 1,13 kN
with
F
= 1,5
DL banister V
1Ed
= 0,40 1,5 1,35 = 0,81 kN
with
F
= 1,35
DL flower box V
2Ed
= 0,35 1,5 1,35 = 0,71 kN
with
F
= 1,35
Vertical load on rail V
3Ed
= 0,15 1,5 1,5 = 0,34 kN
with
F
= 1,5
Determination of bearing reactions H
Ed
, V
Ed
and M
Ed
Loads
Assumptions for calculation
Pillar spacing 1,50 m
Pillar height from FFL 1,00 m
Structure height 9,0 m < 25,0 m
Rail load 0,5 kN/m (residential building)
Concrete slab thickness h = 180 mm
Distance channel axis to edge of component c
1
= 90 mm
Width of banister base plate b
p
= 150 mm
Height of banister base plate h
p
= 150 mm
Bolt distance p = 80 mm
Concrete strength C30/37
Vertical loads:
Dead load banister incl. siding v
1
= 0,40 kN/m
Dead load flower box v
2
= 0,35 kN/m
Vertical load from leaning on the rail v
3
= 0,15 kN/m
Horizontal loads:
Rail load h = 0,50 kN/m
Wind action q = 0,50 kN/m (acc. tab.2 DIN 1055-4)
(assumption: building height 9,0 m < 25 m, not susceptible
to vibrations, wind zone 1, midland)
As its not an emergency balcony a combination with wind
load not necessary.
Load case: V + rail load
Lever arms:
Wind action suction:
F
w
= c
pe
q A = -1,02 0,50 1,84 = -0,94 kN
External pressure coefficient (acc. table 3 DIN 1055-4):
h/d = 1, area B
c
pe,1
= - 1,1 (suction)
c
pe,10
= - 0,8 (suction)
acc. equation (18) DIN 1055-4 chapter 12.1.1 the following
is valid:
1 m < A 10 m
c
pe
= c
pe,1
+ (c
pe,10
- c
pe,1
) lg A =
-1,1 + (-0,8 + 1,1) lg 1,84 = - 1,02
e
h1
= 1,0 + 0,06 +
0,18
= 1,15 m
2
e
Fw
=
(1,15 + 0,075)
- 0,075 = 0,53 m
2
A = (1,00 + 0,06 +
0,18
+
0,15
) 1,5 = 1,84 m
2 2
e
v1
= 0,10 m
e
v2
= 0,20 m
e
v3
= 0,10 m
M
Ed
= 0,81 0,10 + 0,71 0,20 + 0,34 0,10 + 1,13 1,15
= 1,56 kNm
V
Ed
= 0,81 + 0,71 + 0,34 = 1,86 kN
H
Ed
= 1,13 kN
Load bearing area for wind:
Load case: V + wind
Selected:
HGB-E 49/30, l = 200 mm, stainless steel A4
Bolt distance p = 80 mm
2 bolts HGB-M 50/30 M12, A4-70,
Required minimum reinforcement:
Binder 3 10, l
b
= 300 mm (s. approval app. 6, table 7),
Straight edge rebar 2 10
M
Ed
= 0,81 0,10 + 0,71 0,20 + 1,41 0,53 = 0,97 kNm
V
Ed
= 0,81 + 0,71 = 1,52 kN
H
Ed
= 1,41 kN
Splitting of the moment into a load pair
N
Ed
=
M
Ed

+ H
Ed
(e - 0,41 x)
(see approval appendix 7)
e =
h
p

= 75 mm
2
x = 0,30 e = 0,30 75 = 22,5 mm (approval app.8, tab. 8b)
e - 0,41 x = 75 - 0,41 22,5 = 65,8 mm
42
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
Load case: V + wind
Verifications
Channel, centric pull load
Bolt, centric pull load
Bolt, shear load
Bolt, interaction
Verification of concrete capacity
Design resistance concrete
Concrete edge failure
Channel, shear load
Channel, interaction
Design resistance (steel) bolt M12, A4-70
N
Rd,s,s
= 31,6 kN
V
Rd,s,s
= 22,7 kN
V
Rd,c
= 11,7 kN (see approval app. 8, table 8b)
Verification of steel capacity
Geometrical basic conditions according to approval Z-21.4-
1912 appendix 6, table 6 are fulfilled.
Design resistance (steel) channel HGB 49/30 using 2 bolt
fixing
N
Rd,s
= 25,8 kN
V
Rd,s
= 25,8 kN
(
N
Ed
)
2
+ (
V
Ed
)
2
= (
24,84
)
2
+ (
1,86
)
2

N
Rd,s
V
Rd,s
25,8 25,8
(
0,5

N
Ed
)
2
+ (
0,5

V
Ed
)
2
= 0,39
2
+ 0,04
2
= 0,15 < 1
N
Rd,s,s
V
Rd,s,s
V
Ed
= 1,86 kN decisive
V
Ed
= 1,52 kN
N
Ed
=
1,56 kNm
+ 1,13 kN = 24,84 kN decisive
0,0658 m
N
Ed
=
0,98 kNm
+ 1,41 kN = 16,30 kN
0,0658 m
N
Ed
=
24,84
= 0,96 < 1
V
Ed
=
1,86
= 0,07 < 1
N
Rd,s
V
Rd,s
= 0,93 + 0,01 = 0,94 < 1
N
Rd,s,s
31,6
0,5

N
Ed
=
0,5

24,84
= 0,39 < 1
V
Rd,s,s
22,7
0,5

V
Ed
=
0,5

1,86
= 0,04 < 1
= 3,60 kNm
V
Ed
=
1,86
= 0,16 < 1
V
Rd,c
11,7
V
Ed
= 0,16 < 0,333
V
Rd,c
M
Ed
=
1,56
= 0,43 < 1
M
Rd,c
3,60
Verification of interaction acc.
to approval p. 7 not necessary
Checking of ratio between horizontal action and bending
moment
Design model applicable (see approval page 6)
H
Ed
=
1,13 kN
= 0,72 < 1,5
1,56 kNm M
Ed
Load case: V + rail load
(see approval. app. 8, table 8b)
25,8
25,8
M
Rd,c
=

0,81 x b
f
ck
(e - 0,41 x)
Mc
M
Rd,c
=

0,81 22,5 150
30
65,8

= 3597615 Nmm
1,5
(see approval. app. 8, tab.9)
43
Table 3.1 Required verifications for tensile loads
Steel failure
N
Ed N
Rd,s
N
Rd,s,s
(in case of one-bolt fixing)
2 N
Rd,s,s
(in case of two-bolt fixing)
Pull out
Rearward concrete failure
Splitting
Table 3.2 Required verifications for shear loads
Steel failure
V
Ed V
Rd,s
V
Rd,s,s
(in case of 1 bolt fixing)
2 V
Rd,s,s
(in case of 2 bolts fixing)
Concrete failure with anchoring reinforcement
Concrete edge failure with anchoring
reinforcement
V
Ed

V
Rd,c
M
Ed

M
Rd,c
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
3.2.2 Actions and required varifications
The action forces H
Ed
, V
Ed
, M
Ed
and the action moment N
Ed
have to be determined according to the calculation basics of app.
7. The ratio between horizontal action and bending moment is limited acc. to the calculation basics to:
It has to be proofed that the design action value E
d
is less or equal to the design resistance value R
d
:
In the simplest case (permanent loads and variable loads are working in the same direction) the following equation for the
design action value is valid:
In case of combined actions the following interactions have to be checked:
E
d
R
d
see table 3.1 and 3.2
E
d
= Design action value (N
Ed
, V
Ed
, M
Ed
)
R
d
= Design resistance value (N
Rd
, V
Rd
, M
Rd
)
E
d
=
G
G
k
+
Q
Q
k
G
k;
Q
k
= characteristic value of permanent load respectivly variable load acc. to local standards for load assumptions
G;
Q
= partial safety factors for permanent and variable action
H
Ed
[kN]; M
Ed
[kNm]
H
Ed

1,5 [1/m]
M
Ed
1. max ( N
Ed
/

N
Rd,s
)
2
+ max ( V
Ed
/

V
Rd,s
)
2
1,0 or
max ( N
Ed
/

N
Rd,s
) + max ( V
Ed
/ V
Rd,s
)

1,2
2. M
Ed
/ M
Rd,c
+ 1,5 V
Ed
/ V
Rd,c
1,5 for 0,333 V
Ed
/ V
Rd,c
1,0
Extract from HGB approval Z-21.4-1912, page 6
Extract from HGB approval Z-21.4-1912, page 7
44
Table 6: Basic conditions for mounting and positioning
Description Illustration
Anchor channels
38/17
40/22 50/30 52/34
40/25 49/30 54/33
A) Geometry of channel and bolt positioning
Minimum channel length for a
two-bolt fixing [mm]
appendix 2 150 150 150 150
Minimum bolt distance
p [mm]
see next page 80 80 80 (100)
1)
80 (100)
1)
B) Concrete dimensions and channel positioning
Minimum thickness of
concrete member h [mm]
appendix 8 100 120 140 150
Minimum edge distance c
1

[mm] (from channel axis to
the upper and the lower edge
of the concrete member)
appendix 8 50 60 70 75
Minimum distance a
e
[mm]
to edge of concrete member
(beginning with the end of
channel)
see next page 40 45 50 50
C) Size and position of banister base plate
Minimum distance e [mm]
from channel axis to the
upper and lower edge of the
base plate
30 30 35 37,5
Minimum distance a
1
[mm]
from the upper and lower
edge of the base plate to the
uppper and lower edge of the
concrete member
2)
10 10 10 10
Minimum distance a
2
[mm]
from the outer edge of the
base plate to the edge of the
concrete member
40 45 45 45
1) The values in brackets are valid when using M20 bolts
2) If a weather groove is existing then the ground of the weather groove counts as the edge of the concrete member
e
e
a
1
a
1
a
2
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
Extract from HGB-approval Z-21.4-1912, appendix 6
45
Table 7: Size and position of required minimum reinforcement
Description
Anchor channels
38/17
40/22 50/30 52/34
40/25 49/30 54/33
Binder Quantity
3 8, 3 8, 3 10, 3 12,
l
b
= 200mm l
b
= 250mm l
b
= 300mm l
b
= 400mm
Straight edge rebar top and bottom mm 8 8 10 12
Tablee 9: Design resistance of one bolt
Tensile
Bolts M12 M16 M20
N
Rd,s,s
[kN]
4.6 16,9 31,4 49,0
8.8 44,9 83,7 130,7
A4-, HC-50 14,8 27,4 42,8
A4-70* 31,6 58,8 91,7
Shear
V
Rd,s,s
[kN]
4.6 12,1 22,6 35,2
8.8 27,0 50,2 78,4
A4-, HC-50 10,6 19,8 30,9
A4-70* 22,7 42,2 66,0
* Values are valid also for F4-, L4-, HC-70
p
L
a
e
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
Required minimum reinforcement:
One binder has to be placed directly between the channel
anchors and one binder directly beside each anchor on the
anchor outside (this means in case of edge positioning that
the binder lays between anchor and concrete edge).
Pos.1
Pos.2
Binder
Edge rebar
Design resistance of concrete pressure zone
with:
x = maximum height of concrete pressure zone (see tab.
8a and 8b)
b = width of concrete pressure zone = width of banister
base plate b
p
f
ck
= characteristic cylinder compression strength of
concrete according to DIN 1045-1 : 2008-08,
in case of concrete strength C30/37 you are only
allowed to calculate with f
ck
= 30 N/mm
e = distance between anchor channel axis and outer edge
of the banister base plate (see sketch)
Y
Mc
= 1,5 (partial safety factor)
M
Rd,c
= 0,81 x b
f
ck
(e - 0,41 x)
Mc
46
Table 8b: Design resistance of the channel using two-bolt fixing
Channel type
3
8
/
1
7
4
0
/
2
5
4
0
/
2
2
4
9
/
3
0
5
0
/
3
0
5
4
/
3
3
5
2
/
3
4
component h [mm]
100 120 140 150
Steel failure (two-bolt fixing)
Tension N
Rd,s
[kN] 15,0 16,7 25,8 45,8
Shear V
Rd,s
[kN] 15,0 16,7 21,6 25,8 35,1 45,8 59,6
Concrete failure (two-bolt fixing)
V
Rd,c
[kN] 6,7 9,0 11,7 12,7
Maximum height of con-
crete pressure zone x
0,25 e
1)
0,25 e
1)
0,30 e
1)
0,40 e
1)
1)
e=distance between anchor channel axis and outer edges of the banister base plate. In case of asymetrical
base plate the calculation has to be done with the minimum distance to the outer edge of the base plate.
Table 8a: Design resistance of the channel using one-bolt fixing
Channel type
3
8
/
1
7
4
0
/
2
5
4
0
/
2
2
4
9
/
3
0
5
0
/
3
0
5
4
/
3
3
5
2
/
3
4
component h [mm]
100 120 140 150
Steel failure (one-bolt fixing)
Tension N
Rd,s
[kN] 10,0 11,1 17,2 30,6
Shear V
Rd,s
[kN] 10,0 11,1 14,4 17,2 23,4 30,6 39,7
Concrete failure (one-bolt fixing)
V
Rd,c
[kN] 6,7 9,0 11,7 12,7
Maximum height of con-
crete pressure zone x
0,25 e
1)
0,25 e
1)
0,30 e
1)
0,40 e
1)
c
1
e
e c
1
b
p a
e
h
p
c
1
e
e c
1
b
p
p
a
e
h
p
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Di mensi oni ng
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN HTU cast-in channels
Anchor design AN
Anchor design D
T
he technically perfect
solution for attaching
trapezoidal steel sheet to concrete
with HALFEN HTU cast-in channels
and self-tapping screws has today
become a standard solution for
construction specialists.
Fast and easy screw-attachment of
the trapezoidal sheet metal
Cost-effective assembly
Two anchor designs AN and D for
optimum adaptation to the existing
reinforcement
Safe and dependable
Safe and low-slip anchoring
through the shape of the anchoring
elements
Due to the Styropor filling,
the drill and/or self-tapping
screws will not strike the concrete
officially approved
48
HALFEN HTU cast-in channels, steel hot-dip galvanised
Steel
Material Standard Zinc coating
Channel profiles
1.0038 ( S235JR ) DIN EN 10 025-2 FV: 50 m
Anchor AN, D
HALFEN HTU cast-in channels, steel hot-dip galvanised
Stainless steel A4
Material Standard
Corrosion resistance class
per Z-30.3-6
Channel profiles
1.4401, 1.4404 o. 1.4571 DIN EN 10 088 III
Anchors AN, D
Z-21.4-84
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Material / Corrosion protection
The HALFEN trapezoidal metal sheet
mounting channels
were developed in cooperation with the
industrial association for light-weight
steel construction (IFBS).They consist of
a C-shaped channel with at least two
welded-on anchors, hot-dip galvanised
or of stainless steel and have been
approved by the German Construction
Materials Supervisory Board.
Approval No. Z- 21.4- 84
The connecting elements
for mounting between channel and
steel trapezoidal profile are considered
IFBS-approved per general technical
approval titled Connections for use with
structures employing cold profiles made
of steel sheet.
General
FV = Steel S235JR, hot-dip galvanised
A4 = Stainless steel 1.4571/1.4404/1.4401
Approval No. Z-14.1-4
Connecting elements: Stainless steel in concurrence with screw suppliers
Connecting elements: Steel galvanised as per app. no. Z-14.1-4 of the industrial association for lightweight steel construction (IFBS).
HALFEN HTU CAST- I N CHANNELS
Gener al , Mat er i al
Dipped in a galvanising bath at temperature of
approx. 460C,
a method used primarily for open-profile channels.
Hot-dip galvanised FV:
Stainless steel A4:
Chromium is the important alloying element in stain-
less steel. A specific chromium concentration ensures
the generation of a passive layer on the surface of the
steel that protects the base material against corrosion.
This explains the high corrosion resistance of stainless
steel.
H
T
U

c
a
s
t
-
in
channe
l

ocially

a
p
p
r
o
v
e
d
A
p
p
. N
o
Z
-
2
1
.4
-
8
4
49

2
0

2
5
2
2222
>1/3 a >1/3 a
a
2
0
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Recommended butt joint gap between two channels
The pre-finished channel type HTU is to be embedded in the
concrete parts flush with the surface edge. It is advisable to
level the concrete surface and to apply a slight slope to the
outer edge of the concrete. This is to ensure that the trapezo-
idal sheet metal rests only on the HTU channel. According to
the german approval a heightened installation up to 5 mm is
possible. If, on the other hand, the manufacturer of the tra-
pezoidal sheet metal requires a total support width of more
than 60 mm, this can be achieved through a flush channel
installation and a flat concrete surface. A horizontal place-
ment, properly aligned, and centred in the case of trusses of
pre-stressed concrete, is to be ensured. Maintaining a
20 mm butt joint gap between the individual channel ends is
recommended.
The self-tapping screw is placed on the screw driver and is
fastened in one step without predrilling a pilot hole. Even
the 4-fold overlapping at joints does not pose a problem
with the self-tapping screw.
Use power screw drivers with approx. 1500 rpm and with a
socket wrench, size 10.
Suitable tools for the respective screws can be obtained
from the screw supplier.
The trapezoidal sheet metal must be attached in the central
third of the channel back; The screw must be positioned at
a minimum distance of 25 mm from the channel ends.
Assembly (with self-tapping screw)
Installation
Trapezoidal sheet metal attachment in wall area Trapezoidal sheet metal attachment in roof area
Dimensions in mm
Position of screws
sealing disc
I nst al l at i on, Assembl y
Butt joint gap
Channel-end to screw spacing
Channel-end to concrete edge spacing
50
HTU 60/22/6
No.of
anch-
hors = hot-dip galvanised
HTU 60/22/6 - AN2 - FV - 3000 - Sf 8
HTU 60/22/6 - D2 - FV - 3000 - Sf 8
HTU 60/22/6 - AN3 - FV - 3000 - Sf 20
HTU 60/22/6 - D3 - FV - 3000 - Sf 20
= Stainless steel A4
HTU 60/22/3 - AN2 - A4 - 3000 - Sf 8
HTU 60/22/3 - D2 - A4 - 3000 - Sf 8
HTU 60/22/3 - AN3 - A4 - 3000 - Sf 20
HTU 60/22/3 - D3 - A4 - 3000 - Sf 20
HTU 60/22/3
No.of
anch-
hors = hot-dip galvanised
HTU 60/22/3 - AN2 - FV - 3000 - Sf 8
HTU 60/22/3 - D2 - FV - 3000 - Sf 8
HTU 60/22/3 - AN3 - FV - 3000 - Sf 20
HTU 60/22/3 - D3 - FV - 3000 - Sf 20
Profile cross-section A 2,81 cm 4,94 cm
Moment of inertia l
y
/ Moment of resistance w
y
1,13 cm
4
/ 0,71 cm 1,84 cm
4
/ 1,27 cm
Profile weight with anchors 2,49 kg/m 2,50 kg/m 4,25 kg/m 4,26 kg/m
Configuration AN Configuration D Configuration AN Configuration D
60
1
0
0
2
2
3
60
1
0
0
2
2
6
63,5
7
5
60
6
63,5
7
5
60
3
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN HTU CAST- I N CHANNEL
Model Sel ect i on, I dent i f i cat i on
C Material A4 only in 3mm thickness
Dimensions in mm
Identification HTU
Type D2 and/or AN2
Type D3 and/or AN3
Anchor spacing:
Example:
HTU 60/22/3 - D2 - FV - 3000 - Sf
Type/ Profile
Anchor configuration
Material/ Finish
Length [mm]
Styropor

- strip filler
FV = Steel S235JR, hot-dip galvanised
A4 = Stainless steel C
1.4571/1.4404/1.4401
H
T
U
c
a
s
t-in
channel
ocially a
p
p
r
o
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 8
4
HTU 60/22/3 Type D
(Steel S235 and/or 1.4401/1.4404/1.4571, thickness 3mm)
for screw-fastening of trapezoidal sheet metal
with hexagonal sheet metal or self-tapping screws
For identification, a yellow label is affixed to the back of each channel.
C
C
Connecting elements HTU material stainless steel
Channel thickness 3 mm
e.g. JT3-3H-5.5x25-E16 with 4.5mm pre-drilled
or JZ7-6.3x22-E16 with 5.3mm pre-drilled. .
- not certified -
Coordination with the screw suppliers is necessary
Connecting elements HTU material steelZ-14.1-4:
Self-tapping screws 6.3x19
e.g. JT2-6-6.3-19-x16 with sealing disc.
Connecting element is exposed to weather: JT3-6-
6.3x25-E16 (Wall) or JZ3-6-6.3x25-E22 (Roof)
Connecting elements HTU material steelZ-141-4:
Self-tapping screws 6.3x22
e.g. JT2-6-6.3-x22-V16 with sealing disc
or cartridge fired pins SBR-14.
Connecting element is exposed to weather: see left
Type HTU 60/22/3 Type HTU 60/22/6
H
T
U
c
a
s
t
-in
channel
o oo cially
a
p
p
r
o
rr
v
oo
e
v
d
A
p
p
. N
o
Z
- 2
1
.4
- 8
4
51
Max. design load-carrying capacity F
Ed
Profile HTU Anchor spacing s [mm] max. F
Ed
[kN] max. F
Ed
[kN]
max.uniformly distributed load
q
Ed
[kN/m]
60 / 22 / 3
450
p = s
4,6
p =
s
/
2
3,5 15,5
150 7,0 3,5 46,6
60 / 22 / 6
450 7,0 3,5 15,5
150 7,0 3,5 46,6
Minimum distance with utilisation of maximum load as per Table 1
Profile Minimum interaxial spacing and edge distance
HTU
60/22/3
60/22/6
a
a
C
[mm]
a
r
[mm]
a
e
[mm]
a
f
[mm]
h
[mm]
b
[mm]
h
a
f
a
e
a
r
a
r
a
a
min. b
Type AN 200 100 20 20

100 +
nom c
200
Type D 200 100 20 20
75 +
nom c
200
N
Ed
2

+ V
xEd
2
+ V
yEd
2
max. F
Ed
s
s
p p
p s
s
p p p p p p
p
y
z
x
s
q
Ed
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Concrete C20/25
C If the trapezoidal sheet metal mounting channels are
attached in such fashion that the anchors of adjacent
channels are offset from each other by at least 200 mm,
the interaxial spacing a
a
may be reduced to 80 mm.
With less than full utilisation of the maximum impart F
Ed
as per above table, the edge distance a
r
may be reduced
only in case of a sole central tensile stress N
Ed, to
:
Prev. N
Ed
= design rating
per previous impact
max. F
Ed
= maximum impact
as per above table
With full utilisation of the maximum impact F
Ed
as per above table, the last anchor must be at least
100 mm from the component edge.
With full utilisation of the maximum impact F
Ed
as per above table, the terminating anchors must be at
a min. distance of 150mm from one another
Determined by the geometry of the anchors and the
required concrete covering.
Minimum component width with a one-channel layout.
In cases of transverse stress (V
xEd ,
V
yEd
), the edge distances
must not be reduced.
Di mensi oni ng
H
T
U
c
a
s
t
-in
channel
o oo cially
a
p
p
r
o
rr
v
oo
e
v
d
A
p
p
. N
o
Z
- 2
1
.4
- 8
4
a
r
red. = x a
r
50mm
prev. N
Ed
max. F
Ed
52
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Assembly of trapezoidal sheet metal with self-tapping screws
Vertical HTU cast-in channels for the mounting of faade panels
Mounting the HTU cast-in channels in the front-face of the slab
HTU cast-in channels in a prestressed concrete girder
Faade fixed with HALFEN HTU cast-in channels
53
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN brick tie anchor systems
ML+BL
Mounting systems for connecting
masonry with concrete walls and
columns or steel structures.
HALFEN rafter shoe HSF
For taking up the horizontal forces
acting on rafter and collar beam roofs,
type-tested.
HALFEN corner guard HKW
Mounting systems for connecting
concrete walls and columns or steel
structures.
HALFEN restraint tie HKZ
HALFEN restraint with turnbuckle SPV
For bearing compressive and tensile loads
from concrete wall elements.
HALFEN precast connection HVL-M
HALFEN cast-in channel HVL-E
For bearing the horizontal loads from
concrete wall elements (load perpendi-
cular to the bracket).
HALFEN timber xing strap HNA
For taking up the occurring load e.g.
wind load when attaching roof struc-
tures.
T
he e cient and established
mounting systems for wooden
roof structures, masonry mounts
and horizontal connectors for
concrete faades have proved to be
practice-oriented and productivity-
increased solutions.
Roof and Wall
54
Model selection, timber fixing straps
suitable for
HALFEN
cast-in channel:
Material/Finish
FV = 1.0038,
hot-dip galvanised
Identification: Length
[mm]
HTA 28/15
hot-dip galvanised
(FV)
HNA - N 95 - FV
HNA - N 120 - FV
HNA - WN120 - FV
HNA - WN185 - FV
HTA 38/17
hot-dip galvanised
(FV)
HNA - BN 95 - FV
HNA - BN120 - FV
HNA - BN185 - FV
HNA - WN120 - FV
HNA - WN185 - FV
Design rating of the load capacity F
Rd
[kN] per
beam attachment
Attachment of the timber fixing straps to
wooden beams
Placement of the timber fixing straps
Wire nails Anchor nails
One-sided Double-sided
for b 60 mm b 100 mm
4.2 4.9 5.6
According to
DIN EN 10230-1/
DIN 1151
According to the
technical approval of
the manufacturer
1.4 2.8 2.8
6.3 7.5 8.4
1.4 2.8 2.8
F
1,d
b
F
1,d
F
1,d
< F
Rd
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

For attaching roof structures to concrete or reinforced
concrete ring beams and/or reinforced concrete slabs, either
continuous HTA HALFEN cast-in channels or short elements
HTA HALFEN cast-in channels are embedded in the concre-
te construction.The selection of the HTA HALFEN cast-in
channels as well as of the nailing straps and the nails is
based on the incident load (e.g., from wind force)
Calculation and design basics:
DIN 1055- 4:2005- 03
DIN 1052: 2008- 12
The timber fixing straps can be placed on one or on both
sides of the wooden beams. The load capacities FRd are
should be taken from the following table. With one-sided
placements, the beams are to be secured against twisting
(e.g. through nailing the upper formwork)
Typical attachment of wooden beams using HNA nailing straps on HAL-
FEN cast-in channels embedded in concrete.
Model selection
Dimensions in mm
N 95
BN 95
N 120
BN 120
BN 185
WN 120
WN 185 Ordering example:
HNA - BN 120 - FV
Finish
Length [mm]
Type
Assembly example:
HALFEN bolt M10 with
nut,
order separately
(
C

T
y
p
e

W
N

1
2
0

w
i
t
h
o
u
t

h
o
l
e

1
7
)
Timber fixing strap
HNA - BN 120
HALFEN
cast-in channel
HTA 38/17
Example: Existing loads:
HTA - cast-in channel:
Beam dimension:
F
1,d
= 4.9 kN
HTA 28/15, short element L = 250 mm
b/d = 100/160 mm
selected: Timber fixing strap double-sided Type HNA - N 120
with F
Rd
= 5.6 kN > F
1, d

HALFEN cast-in channel: F
Rd
= 2x4.2 > F
1, d

Wire nails: Load bearing capacity per DIN EN 10230-1/DIN 1151
ROOF & WALL
HALFEN Ti mber Fi xi ng St r ap
55
Design ratings F
Rd
Load
capacity
Load level
F
Rd
Required HALFEN
cast-in channel
Min.
edge
distance
Required
HALFEN bolt
[kN/Rafter] Type a
r
[mm] Type Dimensions
9.00 12.6 HTA 38/17 75 HS 38/17 - M16 x 40
12.00 16.8 HTA 40/22, 40/25 100 HS 40/22 - M16 x 50
14.00 19.6 HTA 50/30, 49/30 150 HS 50/30 - M16 x 50
F1,d

F
N
,d C

C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

In modern wood construction, rafter shoes type HSF 6/12 are
used to absorb the horizontal forces of rafter and collar
beam roofs.
The Advantages at a Glance:
Minimal planning effort, simply specify the profile and
location of the HALFEN channels to be embedded in the
concrete.
Clear static conditions through flexible mounting of the
rafter shoe. Type-tested statics, Test report No. 1. P
30 - 201/82, No. II B 3 - 543 - 506 Extension report.
No need for labour-intensive support constructions.
Simple and problem-free erection of the roof structure:
a) Rotatable arrangement of the support plate,
b) Movable nailing brackets for vertical anchoring
for different rafter widths from 0 to 120 mm.
c) Adjustable in the longitudinal rafter direction 15 mm.
Adjustable in the longitudinal channel direction of HALFEN
channels, allowing for different rafter spacings without
special additional provisions.
Excellent corrosion protection through hot-dip galvanisati-
on
The distribution of the horizontal forces into the concrete
structure occurs via officially approved HALFEN cast-in chan-
nels type HTA.
During assembly, ensure that the serration of the counter pla-
te engages in the base plate. The marking slot on the counter
plate must be oriented perpendicular to the direction of the
slot in the elongated hole.
C The maximum normal rafter strength is limited by the dimensioning
of the individual rafter shoe parts. Load tests showed an average
breaking load of 50 kN. With normal strengths that are greater than
the recommended load capacity (= about 1/3 of the breaking load),
the rafter spacing may need to be reduced, if required.
The minimum edge distance a
r
of the HALFEN cast-in channels can
be reduced with lower loads, see table page 23. The distance to the
outer concrete edge must be at least 170 mm.
It must be ensured that the HALFEN cast-in channels are installed
flush with the concrete surface.
Example 1
Dimensions
in mm
2 toothed pla-
tes are included
rafter shoe HSF 6/12
cast-in channel HTA
Rafter roof system:
HALFEN rafter shoes Typ HSF 6/12
F1,d < FRd
ROOF & WALL
HALFEN Raf t er Shoe HSF
type-tested
HSF 6/12
Material/Finish:
FV = 1.0038,
hot-dip galvanised
56
FZ,Ed
FQ,Ed
l
a d
FZ,Ed
l
HMS 25/15 D
ML
ML
HM 28/15
l
HTA 28/15
ML
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Facing brickwork attachment Wall attachment
All HTA and HMS profiles have a
Haropor foam filling for protection
against concrete infiltration. The channels
are attached to the formwork using nails.
Brick tie anchor ML in combination with HALFEN cast-in channels 25/15-D and 28/15
air gap a - see FM Catalogue
HM welded to steel supports
HTA cast-in channel
officially approved
HMS cast-in channel with lug anchor
ROOF & WALL
Br i ck Ti e Anchor Syst ems
The lug anchors are bent out at the construction site manually
at distances of 250 for a secure reanchoring in concrete.
1. Attach to
formwork
2. Bend out lug
anchor
3. cast concrete
When erecting the brick wall, the HAL-
FEN brick tie anchors are inserted in the
brick tie channels at any desired location
or at recommended distances and after
a 90 rotation pushed into the grouting
space mortar for anchoring.
HALFEN brick tie anchor systems are
efficient and proven mounting systems
for attaching brick work, infills, partitions,
facings (with and without air gap and/or
heat insulation) using HALFEN brick tie
anchors ML or BL to concrete walls and
concrete supports or to steel and wooden
structures. Due to the movability of the
brick tie anchors in the brick tie channels,
the risk of masonry settlement cracksis
reduced considerably.
Embedding length e
Embedding length e 50mm
57
HL 28/15
HL 28/15
HL 28/15
HB -VMU-AH + SH
HB-VMU-IGH+SH
HB -VMU-A
HB-BZ-U 8-15/80
HALFEN Dbel
HL 28/15
ML
1
ETA-07/0250
1
ETA-07/0249
Institut
fr Massivbau
Technische Universitt
Darmstadt
HALFEN
Zul.-Nr. . . . . .
DIBt
Z-21.3-1853
15
9
25
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HL slotted framing channels anchored in concrete or
masonry
Top view
HALFEN Anchor bolt system
Use and assembly
see HB Catalogue
Wedge anchor HB-BZ-U 8-15/80
Anchor studs HB -VMU-A 8-20/110
Galvanised or stainless steel (A4)
Approved for cracked and uncracked concrete
With large washer DIN9021/EN ISO 7093
ROOF & WALL
Br i ck Ti e Anchor Syst ems, HALFEN Anchor Bol t Syst ems
Approved for solid brick masonry
With large washer DIN 9021/EN ISO 7093 is to be ordered
separately
Approved for perforated brick masonry
Large washer see above
Anchor studs HB-VMU-A 8-20/110 with
Perfo sleeve HB-VMU-SH 14x100
or
Internally threaded sleeves HB-VMU-IGH M8 with
Perfo sleeve HB-VMU-SH 16x100
Anchor studs HB -VMU-A
Internally threaded sleeves HB-VMU-IGH
Perfo sleeve HB-VMU-SH
a as per static requirements
Wedge anchor HB-BZ-U
large washer
order separately
large washer
order separately
Dowel
58
Brick tie anchor
HMS 25/15 D
L = 2500 mm
HTA 28/15
L = 1050 mm
C
L = 6070 mm
C
HL 28/15
L = 6070 mm
C
HTA 38/17
L = 1050 mm
C
L = 6070 mm
C
Brick tie anchor
ML
Standard
26 x 2 [mm]
ML1
25 x 1,25 [mm]
MLQ - D
Double-sided
25 x 3 [mm]
MLQ - E
One-sided
25 x 3 [mm]
MLS
Oblique
22 x 3 [mm]
Type
Length l
[mm]
Type
Length l
[mm]
Type
Length l
[mm]
Type
Length l
[mm]
Type
Length l
1
[mm]
ML - 85 ML 1 - 125 MLQ-D - 85 MLQ-E - 85 MLS - 300
BL
Standard
30 x 2 [mm]
BLQ - D
Double-sided
30 x 3 [mm]
BLQ - E
One-sided
30 x 3 [mm]
C Other lengths:
Type
Length l
[mm]
Type
Length l
[mm]
Type
Length l
[mm]
BL - 85 BLQ-D - 85 BLQ-E - 85
BL - 120 BLQ-D - 120 BLQ-E - 120
BL - 180 BLQ-D - 180 BLQ-E - 180
15
75
2
5
17
50 (74)
3
8
15
48
2
8
l
Standard
F
Z,Ed
FQ,Ed
b
(
3
0
0
)
l
FZ,Ed
FQ,Ed
2
5
2
5
2
5
l
b
1
(
1
5
0
)
F
Z,Ed
F
Q,Ed
l
1
Fz,Ed
F
Q,Ed
l
3
0
150
ML- G 150
ML
ML 1
l
HTA 38/17
BL
15
2
8
HTA 28/15
ML 1
l
ML, BL
ML 1
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

max. load F
Z,Ed
= 0.32 kN
per cm embedded length e,
max. F
Z,Ed
3.2 kN
max. F
Q,Ed
2.7 kN
max. F
Z,Ed
2.5 kN
max. F
Q,Ed
1.4 kN
Brick tie anchors
Masonry attachment with
ML 1
officially approved officially approved
Masonry attachment
with BL
Masonry attachment with ML/BL
Debond sleeve ML-G 150 for wall attachments, suitable for ML - anchors
Permits movement in the longitudinal anchor direction e.g.,
when attaching long wall combinations or partitions to bea-
ring concrete structures to avoid fissuring.
ML-G 150, Material: Soft PVC, Material thickness 1,5 mm
ROOF & WALL
Br i ck Ti e Anchor Syst ems
Material:
FV = Steel 1.0038,
hot-dip galvanised
SV = Steel DX51D + Z275,
Sendzimir galvanised
1.4571/1.4404/1.4401
A2 = Stainless steel 1.4301
Consider the profile load capacity!
Double-
sided
One-
sided
(can be
used as an
alternative)
(can be
used as an
alternative)
oblique
59
HALFEN cast-in
channel
Typ C
Brick tie anchor ( see page 58)
for normal grout for thin bed mortar
HMS 25/15 D ML ML 1
HTA 28/15 ML ML 1
HTA 38/17 BL -
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Statically required attachments of load-bearing, room-enclosing
solid walls can be designed with HALFEN brick tie channels as
firewalls according to DIN 4102 T4 Chapter 4.8 as well.
Anchoring to the adjacent components (steel reinforced
concrete support, wall) fulfils the requirements for fire
conditions with regard to stability and fire resistance rating, if it
conforms to the standards of DIN 4102 T4 Para. 4.8.4
Attachment of a load bearing solid wall as a firewall accor-
ding to DIN 4102 T4 Para. 4.8.4 (Pic. 20.2)
Explanations, DIN regulations
Insulation layer: According to DIN 4102 T4 Line. 4.5.2.6
insulation layers in connecting joint gaps must [...] consist
of mineral fibre according to DIN 18165 T.2/07.91, Section
2.2, must be of building material class A, have a melting point
1000C according to DIN 4102 T. 17 and exhibit a gross
density of 30 kg/m [...].
Masonry: Bricks (gross density class) and minimum thick-
ness d according to DIN 4102 T4, Section 4.8.3, Table 45.
Note:
HALFEN cast-in channels HTA and HZA Dynagrip along with
HALFEN bolts are allowed for use in fire-exposed com-
ponents. The permissible loads for the HALFEN channels are
determined based on the bolt dimensions for a fire resistance
rating of 60 minutes (F60) and 90 minutes (F90) according to
technical approval. (see Certification Z-21.4-34 for
HALFEN cast-in channels HTA and Certification Z-21.4-1691 for
HALFEN cast-in channels HZA Dynagrip).
C
Product information
HALFEN brick tie anchors can be used at any desired
position across the total length of the brick tie channel.
As a rule, anchor spacing is 250 mm (4 anchors per meter).
ROOF & WALL
Fi r ewal l Mount s
Firewall mount according to DIN 4102 T4
Vertical section
60
!
HALFEN restraint with turnbuckle Type SPV
Load group [kN] 5,0 7,0 10,0
Load capacity. F
Rd
[kN] 7,0 9,8 14,0
Type
Wall distance HALFEN bolt
left-hand thread
Sleeve HALFEN bolt
rigth-hand thread
HALFEN bolt
left-hand thread
Sleeve HALFEN bolt
rigth-hand thread
HALFEN bolt
left-hand thread
Sleeve HALFEN bolt
rigth-hand thread
b M12 L M12 M16 L M16 M16 L M16
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
SPV
10010 50 60 40 50 60 40 - - -
12015 50 75 40 50 75 40 - - -
14015 50 75 60 50 75 60 80 60 50
16015 50 95 60 50 95 60 80 75 60
18015 50 115 60 50 115 60 80 95 60
20015 50 135 60 50 135 60 80 115 60
HALFEN cast-in channel HTA 38/17 C HTA 38/17 C HTA 49/30 C
C Short elements 150, 200 and 250
With load group 7,0 the negative tolerance is restricted
For further accessories
for concrete faades
see Catalogue
Concrete Faade FB
b
F
Ed
L
FEd
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Product characteristics
The restraint with turnbuckle SPV is
suitable for taking up compressive and
tensile loads up to F
Ed
= 14.0 kN and for
distances up to 200 mm. By turning the
clamping sleeve with a right/ left hand
thread, the distance can be adjusted
continuously within the adjustable
range. Mounting on the components
is done using HALFEN cast-in channels
(order separately).
Included in shipment
Turnbuckle SPH
2 HALFEN bolts (1 right-hand thread,
1 left-hand thread)
3 flat nuts
2 washers and
2 locking washers SIC
HALFEN chan-
nel Type HTA
Restraint with
turnbuckle SPV
HALFEN channel
Type HTA
F
Ed
= Impact
SPV
Type
Load group
Wall distance b
Material/Finish
Ordering example
Designation: SPV - 7,0 - 100 - A4
HALFEN cast-in channels, order separately
ROOF & WALL
Rest r ai nt wi t h Tur nbuckl e SPV
Ensure a sufficient screw-
ing depth:
M 12 10 mm
M 16 13 mm
61
HALFEN restraint tie Typ HKZ
Characteristics Model selection: GV = galv. Not
suitable for rear-ventilated faades
Type a
1
Model selection: A4 = Stainless

steel Grade 1.4571/1.4401
Dimensions Mounting on
cast-in channel
C
with HALFEN
bolt
Load group
(tensile)
Load
capacity F
Rd
Wall distance
b
Type a
1
Length
l
Spacing
a
r
Tolerance Holes
kN kN mm mm mm mm mm mm mm
3.5 4.9
0 HKZ 28/15 - 50 - GV HKZ 28/15 - 50 - A4 90
50
a
1
20
LL 11x55
RL 11
HTA 28/15
HS 28/15
M10x30
Tightening
torque
M
A
=15Nm
25 HKZ 28/15 - 75 - GV HKZ 28/15 - 75 - A4 115
50 HKZ 28/15 - 100 - GV HKZ 28/15 - 100 - A4 140
75 HKZ 28/15 - 125 - GV HKZ 28/15 - 125 - A4 165
100 HKZ 28/15 - 150 - GV HKZ 28/15 - 150 - A4 190
125 HKZ 28/15 - 175 - GV HKZ 28/15 - 175 - A4 215
150 HKZ 28/15 - 200 - GV HKZ 28/15 - 200 - A4 240
175 HKZ 28/15 - 225 - GV HKZ 28/15 - 225 - A4 265
200 HKZ 28/15 - 250 - GV HKZ 28/15 - 250 - A4 290
7.0 9.8
0 HKZ 38/17 - 75 - GV HKZ 38/17 - 75 - A4 115
75
a
1
20
LL 13x55
RL
HTA 38/17
HS 38/17
M12x50
Tightening
torque
M
A
=25Nm
25 HKZ 38/17 - 100 - GV HKZ 38/17 - 100 - A4 140
50 HKZ 38/17 - 125 - GV HKZ 38/17 - 125 - A4 165
75 HKZ 38/17 - 150 - GV HKZ 38/17 - 150 - A4 190
100 HKZ 38/17 - 175 - GV HKZ 38/17 - 175 - A4 215
125 HKZ 38/17 - 200 - GV HKZ 38/17 - 200 - A4 240
150 HKZ 38/17 - 225 - GV HKZ 38/17 - 225 - A4 265
175 HKZ 38/17 - 250 - GV HKZ 38/17 - 250 - A4 290
200 HKZ 38/17 - 275 - GV HKZ 38/17 - 275 - A4 315
225 HKZ 38/17 - 300 - GV HKZ 38/17 - 300 - A4 340
C Short elements 150, 200, or 250 mm long or anchoring dowels with official technical approval.
Only limited suitability for anchoring faades !
Check edge distance a
r
when using anchoring dowels
F
Ed
F
Ed
a
1
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

The serration grooves in the bracket
and in the toothed washer ensure
excellent static load distribution.
Embedding the HALFEN cast-in
channels at a right angle to each other
in the concrete ensures three-dimensio-
nal adjustability.
HKZ
(interaxial spacing)
HALFEN cast-in channel HTA
F
Ed
= Impact
Included in shipment
Hammer-head bracket
with serration
Toothed washer
Designation: HKZ-38/17 - 100 - A4
Type
Distance a
1
Material/ Finish
Please order HALFEN cast-in chan-
nels, HALFEN bolts and washers
separately
ROOF & WALL
Rest r ai nt Ti e HKZ
Ordering example
62
HALFEN restraint ties type HKZ-GF and type HKZ-GU
Characteristics: Model selection:
GV = galvanised
Model selection:
1.4571/1.4401
Dimensions: Attachment to
cast-in channel
C
with HALFEN
bolt
Load
group
(Tensile-
Compres-
sion)
Load capa-
city
F
Rd
Wall distance
b
Type a
1
Type a
1
Length
l
Spacing
a
r
Tolerance elonga-
ted hole
[kN] [kN] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
3.5 4.9
25 HKZ - GF 28/15 - 75 - GV HKZ - GF 28/15 - 75 - A4 115
50
a
1
20
11x55
HTA 28/15
HS 28/15
M10x30
Tigthening
torque
M
A
=15Nm
50 HKZ - GF 28/15 - 100 - GV HKZ - GF 28/15 - 100 - A4 140
75 HKZ - GF 28/15 - 125 - GV HKZ - GF 28/15 - 125 - A4 165
100 HKZ - GF 28/15 - 150 - GV HKZ - GF 28/15 - 150 - A4 190
125 HKZ - GF 28/15 - 175 - GV HKZ - GF 28/15 - 175 - A4 215
7.0 9.8
25 HKZ - GF 38/17 - 100 - GV HKZ - GF 38/17 - 100 - A4 143
75
a
1
20
13x55
HTA 38/17
HS 38/17
M12x50
Tigthening
torque
M
A
=25Nm
50 HKZ - GF 38/17 - 125 - GV HKZ - GF 38/17 - 125 - A4 168
75 HKZ - GF 38/17 - 150 - GV HKZ - GF 38/17 - 150 - A4 193
100 HKZ - GF 38/17 - 175 - GV HKZ - GF 38/17 - 175 - A4 218
125 HKZ - GU 38/17 - 200 - GV HKZ - GU 38/17 - 200 - A4 243
75
a
1
20
13x60 150 HKZ - GU 38/17 - 225 - GV HKZ - GU 38/17 - 225 - A4 268
175 HKZ - GU 38/17 - 250 - GV HKZ - GU 38/17 - 250 - A4 293
12.0 16.8
50 HKZ - GU 50/30 - 200 - GV HKZ - GU 50/30 - 200 - A4 240
150
a
1
20
17x60
HTA 49/30
HS 50/30
M16x50
Tigthening
torque
M
A
=60Nm
75 HKZ - GU 50/30 - 225 - GV HKZ - GU 50/30 - 225 - A4 265
100 HKZ - GU 50/30 - 250 - GV HKZ - GU 50/30 - 250 - A4 290
125 HKZ - GU 50/30 - 275 - GV HKZ - GU 50/30 - 275 - A4 315
150 HKZ - GU 50/30 - 300 - GV HKZ - GU 50/30 - 300 - A4 340
C Please order short elements 150, 200, or 250 mm long separately.
Check edge distance a
r
when using anchoring dowels.
Only limited suitability for anchoring faades!
FEd
FEd
F
Ed
F
Ed
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Ordering example
Type
Interaxial spacing a
1
Material/ Finish
Designation: HKZ - GF 38/17 - 125 - gv
HKZ - GU
HKZ - GF
The serration grooves in the bracket
and in the washer ensure excellent sta-
tic load distribution. The double-sided
attachment using a HALFEN bolt and/
or a threaded plate ensures, positive
and slippage-free wind anchoring when
using HALFEN cast-in channels Type
HTA embedded in concrete. During
assembly, adjustments are possible in 3
directions.
F
Ed
= Impact
ROOF & WALL
Rest r ai nt Ti e HKZ - GF / GU
cast-in channel
HTA
cast-in channel
HTA
Slab
Slab
63
6
0
35 15
6
5
1
4
0
1
0
1
0
5
0
7
5
6
BSt 500 S
H
d
= 8,4 kN
H
d
Anzuschlieendes
Betonfertigteil
Montageteil
Lasche HVL - M
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Pre-assembled, consisting of:
Hammer-head strap with toothed
plate
1 toothed counter plate
2 bolt sets (Bolt HS 38/17 - M 12
x 50 + washer + tapered compression
spring)
Consisting of HALFEN cast-in channel
HTA 38/17 - 300 with 2 bolt anchors and
one loop end anchor.
Hammer-head strap, cast-in channel:
hot-dip galvanised,
HALFEN bolts, nuts, washers, springs:
galvanised.
These parts are covered by mortar
grout when installed.
Assembly:
In the "as deli-
vered" condition,
the connecting
strap is ready to be
installed: The screw
fastening sets and
the counter plate
are pre-assembled!
Pre-assembled = fast installation !
Installation
component 2,
cast-in channel
HTA 38/17 - 150
Assembly part
Strap HVL - M
Finished concre-
te component to
be attached
Installation
component 1,
cast-in channel
HVL - E
Pre-assembled
components
ROOF & WALL
Pr ecast Connect i on HVL
Assembly part HVL-M Installation component 1 HVL-E Corrosion protection
Vertical
section
Top view
Reinforcement at
construction site
Dimensions in mm
Design changes reserved
(at construction site)
Length of recess: 350
Channel HTA 38/17 - 300 - UB
64
Corner guard HKW
Type selection: Material/Finish:
Anchor
dimensions
Radius
FV =
hot-dip
galvanised
A2 = stain-
less steel.
l x e
[mm]
R
[mm]
Type
Length
L
[mm]
No.
of an-
chors a/t [mm]
HKW 50/5 - 500 / 2 FV A2
75 x 55 6
750 / 2 FV A2
1000 / 2 FV A2
1500 / 3 FV A2
2000 / 4 FV A2
HKW 80/6 - 500 / 2 FV A2
100 x 85 8
750 / 2 FV A2
1000 / 2 FV A2
1500 / 3 FV A2
2000 / 4 FV A2
HKW 100/8 - 500 / 2 FV A2
110 x 85 16
750 / 2 FV A2
1000 / 2 FV A2
1500 / 3 FV A2
2000 / 4 FV A2

a
a
92
R
t e
l
8mm
2
5
0
5
0
0
5
0
0
2
5
0
L
[
m
m
]
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN corner guards
are supplied with
anchors ready to be
installed
Pillar edge, typical cross-section
Corner guard
HKW
Link
Main bar
Steel reinforcem-
net anchor HKW
Example: Corner guards on wall corners and pillars in an industrial building
Advantages:
The 92 angle ensures a tight fit to the formwork. Thus,
connection with the concrete is achieved and leakage of
concrete slurry between the formwork and the corner
profile is avoided.
The U-shaped concrete-reinforced anchors do not interfere
with the corner reinforcement and facilitate the assembly
of the reinforcement cage.
The concrete-reinforced anchors guarantee optimal
anchoring.
Low price due to serial production.
Ordering example:
HKW 50/5 - A2 - 2000/4
Length/ No.of anchors
Material/Finish
Type/ Profile
ROOF & WALL
HALFEN Cor ner Guar d
FV = corner profile: Steel 1.0038, hot-dip galvanised
anchor: BSt 500 S
A2 = corner profile: stainless steel 1.4301
anchor: BSt 500 NR
Material/Finish:
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HCW- ED/EW
For the post and beam faade.
Anchoring on the face end
of the storey slab.
T
oday, modern buildings require
faades of the highest quality
that are safe and can be erected in
short time. The Curtain Wall System
is therefore selected by architects
and builders more and more
frequently.
HCW B2
For the modular faade.
Anchoring on the top surface
of the storey slab.
3 dimensionally adjustable
connection when used with
anchor channel
Bolts instead of welds
Fast assembly reduces installation
time
HCW B1
For the post and beam faade.
Anchoring on the top surface
of the storey slab.
Curtain Wall HCW
The advant ages at a gl ance
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN CURTAI N WALL SUPPORT SYSTEMS HCW
Gener al
HALFEN Curtain wall system
This principle of construction is
characterized by an outer wall with a
continuous outer skin (see Fig. 1)
The curtain wall faade is to protect
the interior of a building from external,
undesirable environmental influences
and yet, if desired, permit eye-contact
with the outside through structural
components that can be opened and/
or are transparent. Specifically, this
In principle, one distinguishes between
two construction methods of curtain
wall faades: the post and beam
faade and the modular faade.
One basic differentiating characteristic
is the way the expansions within the
faade are taken up. The first possibili-
ty, known by the term post and beam
faade (see Figure 2) is that the vertical
and horizontal frame profiles are
lined up in a straight line in practical
production lengths, e.g., floor-to-ceiling
and segment--wide. They are installed
such that their longitudinal and trans-
verse ends are kept slightly shorter,
thus leaving room for a gap correspon-
ding to the necessary expansion. The
longitudinal and transverse connec-
tions are constructed in a moveable
fashion. The filler element (glass or
panel) installed in this post and beam
structure floats so-to-speak, and allows
for an expansion within the scope of
the installation clearance that was left
open. The glass and filler elements
are delivered separately and are not
installed until they are at the construc-
tion site, necessitating construction site
scaffolding. With the second construc-
tion method, the modular faade, (see
Figure 3), the faade is made of ele-
ments prefabricated in the workshop,
with glass, natural stone and panels
already integrated. For taking up the
expansions, the faade profiles are indi-
vidually telescoped into one another in
mazelike fashion.
This method of construction allows
the faade contractor to begin with
the interior work on the respective
floor immediately after hanging a
completely prefabricated module, since
a driving-rain protection is ensured.
In general, scaffolding is not required
with this method of construction.
means sufficient stability against wind
loads as well as enough insulating
ability against frost in winter, the heat
in summer as well as against external
noise pollution.
In addition, certain requirements must
be met in the event of a fire and other
disaster.
The post and beam faade and the modular faade.
Fig. 2 Fig. 3
Fig. 1
67
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN CURTAI N WALL SUPPORT SYSTEMS HCW
Mercedes,
Mnchen
Petronas Towers,
Kuala Lumpur
Little Britain,
London
Jin-Mao,
Shanghai
Central Plaza,
Hong Kong
Post-Tower,
Bonn
Messeturm,
Frankfurt
Sage Music Centre, Gateshead, UK
Peoplebuilding Hemel,
UK
Mandela Rhodes Project, South Africa:
Mounting of a curtain wall faade using HCW-B2 brackets on
HTA Anchor channels
Mounting of a curtain wall faade using HCW-ED brackets on
HTA channels
Liberty Life Project South Africa:
Mounting of a curtain wall faade using HCW-B2 brackets on
HTA channels
Burj
Chalifa
68
53
HZA 53/34
HZS 53/34
M16 / M20
3
4
1
2
8
53
HZA-R 53/34
HZS 53/34
M16 / M20
3
4
3
3
0
52
3
4
6
1
22
1
2
5
HCW 52/34
HS 50/30, M16, M20
Gte 8.8
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Load condi t i ons and r equi r ed HALFEN cast - i n channel s
Sel ect i on of HALFEN Cast - i n Channel s dependi ng on Load Condi t i on
Thin slabs with high transverse tensile
loads and a small edge distance
HALFEN curtain wall - channel
HCW 5234
(not included in the HTA-Approval)
Thin slabs with high tension loads
HALFEN channels HTA-R or HZA-R
with rebar anchors
(not included in the HTA- and
HZA-Approval)
Normal ceiling slab thicknesses with normal tensile and transverse tensile loads
HALFEN channels with bolt anchors and/or I-weld-on anchors
HCW 52/34 and bolt
grade
Hot rolled toothed channels with rebar
anchors and bolts
Hot rolled toothed channels and bolts
HALFEN CURTAI N WALL SUPPORT SYSTEMS
See page 12 + 13
See page 70 + 71
See page 72

o
c
ia
lly
app
ro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 1
6
9
1
N
E
W
!
N
E
W
!
69
1
1
9
54
3
3
22
6
0
49
3
0
22
5
1
40
2
5 18
5
1
1
7
38
18
HS 38/17
M12, M16
HS 50/30
M12, M16, M20
HS 40/22
M12, M16
HTA 54/33 HTA 49/30 HTA 40/25 HTA 38/17
0,5 F
Res.
0,5 F
Res.
2
2
40
18
1
5
0
3
0
50
22
2
2
0
52
3
4
3
3
0
22
HTA-R 50/30 HTA.-R 40/22
HS 50/30
M12, M16, M20
HTA-R 52/34
HS 40/22
M12, M16
1
7
38
18
1
5
0
40
2
5 18
1
5
0
49
3
0
22
2
2
0
54
3
3
22
3
3
0
HS 38/17
M12, M16
HS 50/30
M12, M16, M20
HS 40/22
M12, M16
HTA-R 54/33 HTA-R 49/30 HTA-R 40/25 HTA-R 38/17
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Liberty Life Project South Africa
Load condi t i on and r equi r ed HALFEN channel s
Sel ect i ng of HALFEN Cast - i n Channel f or each Load Condi t i on
Plain cold formed channels and bolts
Plain hot rolled channels with rebar anchors and bolts Plain cold formed channels with rebar anchors and
bolts
Plain hot rolled channels and bolts
o
c
ially
appro
v
e
d
A
p
p
. N
o
Z
- 2
1
.4
- 3
4
Bolt HSR according to
expert report
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN Cast - i n Channel HCW 52/34
Typi cal i nst al l at i on Pr oduct descr i bt i on
Channel di mensi ons and posi t i oni ng Rei nf or cement r equi r ement s
HALFEN bolt Grade 8.8
HS 50/30
Dimensions in mm.
Modifications reserved.
Note: HALFEN channel HCW 52/34 is not
included in the HTA-/HZA-Approval.
9

b
a
r
s

D
i
a
m
.

8

m
m

a
t

1
0
0

m
m

-

c
e
n
t
r
e
s
3 bars
Diam. 8 mm
at 100 mm - centres
Curtain wall mullion
Bracket (example)
HALFEN Curtain Wall -
channel HCW 52/34
Concrete slab
HALFEN bolt
Grade 8.8 (Order separately)
Identification: HCW 52/34
Material: hot-dip galvanised
Dimensions in mm
71
Model selection HALFEN bolts HS 50/30 GV Grade 8.8
Thread Material
grade
Available length
L
[mm]
Permissible
resulting bolt
load (all direc-
tions)
perm. F
s
[kN]
Perm. bending
moment
[Nm]
Recommended
initial torque
[Nm]
If the bolt is stressed in the direction of
an elongated hole, its load capacity must
be verified taking into account the bolt
flexure.
see page 31.
M 16 8.8 40, 60, 80, 100 36.1 111 200
M 20 8.8 45, 60, 80, 100 56.4 216 400
150
140
130
120
110
100
90
80
70
60
50
40
30
20
10
0
1 2 3 4 5 6 7
[kN]
36. 4
1
=
4
.
1
2
F
Res.
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN Cast - i n Channel HCW 52/34
Channel l oad dat a
Associ at ed HALFEN bol t s HS 50/30
Depending on the load size, we recommend the use of
HALFEN bolts HS 50/30 M16 and/or M20, grade 8.8 in
combination with the HALFEN cast-in channel HCW 52/34.
The bolt sizes mentioned below are manufactured in galvani-
sed design with a special coating. For interior use this design
is considered equivalent to a hot-dip galvanised design. Other
bolt sizes and materials can be supplied. Please contact us for
detailed information.
Displacement r [mm] in load direction F
res
.
F
res, ultimate
= 150 kN
Load deformation diagram
Load F
res.
1st crack appearing in
the concrete
The following average ultimate loads were determined from three
tests:
The adjacent load deformation diagram may be used to determine
allowable loads based on acceptable displacement and the required
safety factor according to local building codes. The diagram is based
on the following:
Tensile and transverse loads were increased at a ratio of 1:3 up to
the breaking point.
Concrete slab thickness 125 mm and reinforcement as shown on
previous slab.
Concrete strength class C 20/25 N/mm.
The load is transferred into the channel via two HALFEN bolts HS
50/30 M20 Grade 8.8. The bolt spacing is 150 mm. A sample
calculation is shown below. The safety factor is chosen arbitrarily.
However, the actual factors to be used must be analyzed based on
general project-specic conditions or building regulations in eect.
Calculation example: Assumed safety factor = 3 (ultimate test
load / working load)
Average ultimate load from the tests:
Transverse tensile stress F
V ultimate
= 142.3 kN
Tensile stress F
N ultimate
= 47.4 kN
Res. diagonal tensile load F
res,ultimate
= 150.0 kN
Actual working loads at the bolts (specification by faade stress ana-
lyst): Transverse tensile stress F
V
= 35 kN
Tensile stress F
N
= 10 kN
Perm. load with = 3 against average ultimate load from the tests:
perm. F
V
= 142.3 / 3 = 47.4 kN
perm. F
N
= 47.4 / 3 = 15.8 kN
perm. F
res
= 150 / 3 = 50.0 kN
Control: Working load F
V
= 35 kN < 47.4 kN
Working load F
N
= 10 kN < 15.8 kN
Working load F
res
= = 36.4 kN < 50 kN

Displacement at working load < 1 mm (s. diagram).
Actual safety factor for average ultimate load
1
= (150 / 36.4) = 4.12
F
V ultimate
= 142.3 kN
F
N ultimate
= 47.4 kN
F
Res,ultimate
= = 150.0 kN
72

HALFEN cast-in channel Type HTA-R 38/17 HTA-R 40/25
HTA-R 40/22
HZA-R 29/20
HTA-R 49/30
HTA-R 50/30
HZA-R 38/23
HTA-R 54/33
HTA-R 52/34
HZA-R 53/34
350 mm
3 anchors
350 mm
3 anchors
350 mm
3 anchors
350 mm
3 anchors
Concrete strength grade
C20/25
f
ck,cyl.
= 20 N/mm
f
ck,cube
= 25 N/mm
F
Rd
[kN] 2 7,0 2 9,1 2 14,0 2 24,5
a
r
[mm] a
e
[mm] V
yRd
[kN]
50 40 2 2,4
60 45 2 3,7
70 50 2 4,9
75 50 2 5,6
Material:
hot-dip galva-
nised
channel 1.0038 , 1.0044
anchor BSt 500S
Material:
stainless steel
channel 1.4571 / 1.4401 / 1.4404
anchor BSt 500S
Notes: Other channel lengths from 150 - 6070 mm available, Not available for HALFEN channels HZA-R 29/20
Note: HALFEN channels HTA-R / HZA-R are not included in the HTA- / HZA-Approval.
F F F F F F F F
1
5
0
1
7
38
12
40
2
5
29
2
0
1
5
0
12
2
2
40
49
3
0
38
2
3
2
2
0
12
3
0
50
54
3
3
53
3
4
3
4
3
3
0
52
14
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN Cast - i n Channel s wi t h Rebar Anchor HTA- R and HZA- R
Desi gn di mensi on basi cs
HALFEN cast - i n channel s HTA- R and HZA- R - Mat er i al desi gn r esi st ance val ues
Structural analysis
Shear Material Resistance V
yRd
V
yEd
Tension Material Resistance N
Rd
N
Ed
Resultant Tension Material Resistance F
Rd
F
Ed
=
C The minimum edge distance shown in the table apply to reinforced
concrete
Material resistance Design load
Shear V
yEd
Tension N
Ed
res. Tension F
Ed
73
Bracket dimensions [mm]
HCW-ED Brackets
for taking up the dead loads
and wind loads
HCW-EW Brackets
wind loads only
Toothed washers included in shipment Toothed washers included in shipment
Size Bracket code A B C D E F G H J L M
small
HCW-ED 1
HCW-EW 1
108 70 114 10 57 64 25 51 36 40 57
medium
HCW-ED 2
HCW-EW 2
133 70 127 10 64 64 51 51 36 40 82
large
HCW-ED 3
HCW-EW 3
159 70 140 10 70 64 76 51 36 40 108
J
p
F
hd
2
+
F
hd
2
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Edge of Sl ab Br acket s HCW- ED
Appl i cat i on exampl e
HALFEN Edge of slab brackets are connected in pairs to eit-
her side of the mullion and are available in two types:
Type HCW-ED brackets are designed to support both
vertical and horizontal loads.
Type HCW-EW brackets are designed to support
horizontal wind loads only.
The brackets ensure a convenient adjustability of the attach-
ment.
The HALFEN bolts (fastening of the bracket to the
HALFEN cast-in channel) and the regular hexagonal bolts
M12,(fastening of the bracket to the faade pillar) should be
of the strength grade 8.8.
A round auxiliary hole in the long leg of the brackets serves
the temporary attachment - e.g. by means of self-tapping
screws to the pillar- until the actual connection is established.
The brackets are made of high-quality aluminium material.
Special nylon discs are placed between bracket and pillar at
the "Wind load" - Bracket HCW-EW to reduce the friction.
bolt distance
To guarantee a correct assembly, the HCW-ED brackets are
marked R for right, L for left and UP for above.
74
F
vd
2
F
vd
2
F
hd
2
F
hd
2
+
/
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

I nt er act i on di agr am Type HCW- ED1 (smal l )
I nt er act i on di agr am Type HCW- ED2 (medi um)
I nt er act i on di agr am Type HCW- ED3 (l ar ge)
Denition of the loads at the
bracket / post connection
Design value of the horizontal applied load F
hd
[kN]
hd
[kN]
hd
[kN]
D
e
s
i
g
n

v
a
l
u
e

o
f

t
h
e

v
e
r
t
i
c
a
l

a
p
p
l
i
e
d

l
o
a
d

[
k
N
]
D
e
s
i
g
n

v
a
l
u
e

o
f

t
h
e

v
e
r
t
i
c
a
l

a
p
p
l
i
e
d

l
o
a
d

F
v
d

[
k
N
]
D
e
s
i
g
n

v
a
l
u
e

o
f

t
h
e

v
e
r
t
i
c
a
l

a
p
p
l
i
e
d

l
o
a
d

F
v
d

[
k
N
]
required connection bolt
M12 Grade 8.8
M12 Grade 8.8
M12 Grade 8.8
Permitted load
interaction area
7.0
3.5
Desi gn Loads usi ng t wo HCW- ED Br acket s
Cal cul at i on basi s
75
Max. applied design load F
hd
[kN]
Size Bracket code max. F
vd
[kN] max. F
hd
[kN]
small HCW-EW 1 0 8.5
medium HCW-EW 2 0 11.67
large HCW-EW 3 0 13.96
HCW-EW Brackets are for carrying wind loads only.
Lower mounting position of the HALFEN bolt (Position 3)
Bracket
Dead load
S
i
= (F
vd
/ 2) s
i
Wind load
S
i
= (F
hd
/ 2) s
i
Combined load 45
S
i
= (res. F
d
/ 2) s
i
s
x
s
y
s
z
s
x
s
y
s
z
s
x
s
y
s
z
HCW-ED 1 0,5 3,2 -1,0 -1,0 1,0 0,0 -0,3 3,0 -0,7
HCW-ED 2 0,5 3,6 -1,0 -0,5 1,0 0,0 0,0 3,3 -0,7
HCW-ED 3 0,5 4,0 -1,0 -0,4 1,0 0,0 0,1 3,5 -0,7
Upper mounting position of the HALFEN bolt (Position 1)
HCW-ED 1 0,6 1,3 -1,0 -1,0 3,6 0,0 -0,3 3,4 -0,7
HCW-ED 2 0,6 1,6 -1,0 -0,5 3,1 0,0 0,0 3,4 -0,7
HCW-ED 3 0,6 1,9 -1,0 -0,4 2,9 0,0 0,1 3,4 -0,7
S
y
S
x
S
z F
vd
2
res.F
d
2
F
hd
2
+

C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Desi gn Loads usi ng t wo HCW- EW Br acket s, For ces i n t he HALFEN Bol t s
Cal cul at i on basi s Desi gn wi nd l oads Type HCW- EW
The components of the design reaction forces in the HALFEN bolts at the connection
location Curtain wall - bracket and HALFEN cast-in channel are calculated by multiply-
ing the design loads F
vd
and F
hd
at the connection location curtain wall bracket and
faade post with the factors s
x
, s
y
and s
z
. The factors are dependent on the bracket
geometry, the load direction and the bolt position. (see Fig. to the right). The following
table shows the multiplication factors for determining the design -reaction forces in the
HALFEN bolts.
Denition of the loads at the
-bracket / post connection
-bracket / channel connection
C Lower mounting
position of the
HALFEN bolt
(Position 3)
Given: slab thickness = 200 mm,
width of mullion = 80 mm
projection a = 80 mm p. 73
Design dead load F
vd
= + 3.5 kN
Design wind load (wind suction) F
hd
= + 7.0 kN
Selected: HALFEN Bracket Type HCW-ED 2
possible projection M = 82 25 mm
Interaction diagram Type HCW-ED 2
( p. 74) shows that the given loading is within
the permitted load interaction area
Determination of the design reaction forces in a HALFEN bolt
C Lower mounting position (Position 3)
S
x
= (3.5/2) 0.5 + (7/2) (-0.5) = - 0.88 kN
S
y
= (3.5/2) 3.6 + (7/2) 1.0 = + 9.80 kN
S
z
= (3.5/2) (-1.0) + 0 = - 1.75 kN
Resultant bolt load
Upper mounting
position of the
HALFEN bolt
(Position 1)
For ces act i ng on t he T- head bol t s at t he channel
Upper mounting position (Position 1)
S
x
= (3.5/2) 0.6 + (7/2) (-0.5) = - 0.70 kN
S
y
= (3.5/2) 1.6 + (7/2) 3.1 = + 13.65 kN
S
z
= (3.5/2) (-1.0) + 0 = - 1.75 kN
Resultant bolt load

SELECTED HALFEN CHANNEL:
with V
yRd
= 2 5.6 kN > 2 |S
z
| = 2 1.75
(a
r
75 mm)
F
Rd
= 2 14.0 kN > 2 res. S
d
= 2 13.78 kN
SELECTED HALFEN BOLT:
Cal cul at i on exampl e
HTA-R 50/30 - 350 - 3 Anchor - fv page 72
HS 50/30 - M12 60 gv 8.8
per bolt
per bolt
determining factor for the bolt selection
Control: bolt spacing: P =80+236=152mm
Requirement as per interaction diagram page 74
76
Design load ranges
Load
range[kN]
dead load F
vd
[kN]
wind load F
hd
[kN]
(suction + compression)
4/12 4 12
7/24 7 24
F
vd
, F
hd
: Acceptable design loads with a partial safety factor
F
= 1.35 for dead load and
F
= 1.5 for wind load.

Type selection
Load
range[kN]
a
[mm]
Designation L
[mm]
W
[mm]
HALFEN
channel C
Rec. HALFEN
bolt
4/12
50 HCW-B1 - 4/12-50 270 150
HTA 40/22-
250
2 Anchors
HS 40/22
M1660
8.8
75 HCW-B1 - 4/12-75 295 150
100 HCW-B1 - 4/12-100 320 150
7/24
50 HCW-B1 - 7/24 -50 270 175
HTA 50/30-
300
3 Anchors
HS 50/30
M1660
8.8
75 HCW-B1 - 7/24 -75 295 175
100 HCW-B1 - 7/24 -100 320 200
C Recommended HALFEN channel with full utilisation of the bracket load capacity
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Top of Sl ab Br acket s HCW- B1
Suppor t br acket s f or hor i zont al and ver t i cal l oads
Typical installation
Posts of the
curtain wall - faade
Concrete slab
HALFEN cast-in channel
HALFEN brackets HCW-B1 for the assembly on the top face
of the slab are available in two load levels and three collar
dimensions. The brackets are made of steel of the quality
grade S355 and are galvanised.
The vertical adjustability is 10 mm. In combination with
HALFEN channels HTA, three dimensional adjustability is
ensured. The lateral connecting plates are screwed to the
faade posts using M8 screws (not included). Concerning the
posts, the faade designer must provide a static verification
of the connection.The connection of the base bracket to the
HALFEN cast-in channel is established using HALFEN bolts
M16 Grade 8.8 (order separately). The connection between the
connecting plate and the base bracket can be made laterally
movable or as a fixed point depending on the faade type.
77
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

Top of Sl ab Br acket s HCW- B2
Br acket s f or hor i zont al and ver t i cal l oads
Posts of the
curtain wall - faade
Concrete slab
HALFEN cast-in channel
Typical installation
HALFEN brackets HCW-B2 are made of steel of the quality
grade S355 and are galvanised. The vertical adjustability is
24 mm. In combination with HALFEN cast-in channels HTA,
three dimensional adjustability is ensured.
The lateral connecting plates are screwed to the faade
posts using M12 screws (not included). Concerning the posts,
the faade designer must provide a static verification of the
Design value ot the horizontal applied load F
hd
[kN]
D
e
s
i
g
n

v
a
l
u
e

o
f

t
h
e

v
e
r
t
i
c
a
l

a
p
p
l
i
e
d

l
o
a
d

F
v
d

[
k
N
]
required HALFEN bolt at
channel
HS 50/30 M1660 gv 8.8
Allowable load
interaction area
connection.
The connection of the base brackets to the HALFEN cast-
in channel is established using HALFEN bolts M16 Grade 8.8
(order separately). The connection between the connection
plate and the base bracket can be made laterally movable or
as a fixed point depending on the faade type.
78
GV A4 Suitable for HALFEN
bolts
galvanised stainless steel A4
Type Dimensions
SIC - 50/30 - gv SIC - 50/30 - A4 50/30 M16, M20
SIC - 40/22 - gv SIC - 40/22 - A4
38/17
40/22
M16
SIC - 38/23 - gv 38/23 M16
SIC - 29/20 - gv 29/20 M12
SIC - 38/17 - gv SIC - 38/17 - A4
38/17
40/22
M12, M10
SIC - 28/15 - gv SIC - 28/15 - A4 28/15 M8, M10
SIC - 20/12 - gv SIC - 20/12 - A4 20/12 M8
Ordering example: SIC - 38/17 - GV
GV A4 S/m S/m e
galvanised
F.k.8
Thread
Stainless
steel A4
DIN ISO
Thread [mm] [mm] [mm]
M 6 M 6 10/5 10/6 11.5
M 8 M 8 13/6.5 13/7.5 15.0
M 10 M 10 17/8 16/ 9.5 19.6
M 12 M 12 19/10 18/12 21.9
M 16 M 16 24/13 24/15.5 27.7
M 20 M 20 30/16 30/19 34.6
M 24 36/19 36/22 41.5
FV A2 S/m S/m e
hot-dip
galvanised
Stainless
steel A2
DIN EN
Thread Thread [mm] [mm] [mm]
M 6, M 8 M 8 13/6.5 13/7.5 15.0
M 10 M 10 17/08 16/ 9.5 19.6
M 12 M 12 19/10 18/12 21.9
M 16 M 16 24/13 24/15.5 27.7
DIN

GV A4 D d s
galvanised
Stainless
steel A4
[mm] [mm] [mm]
for bolt for bolt
440 M 6 22 6.6 2
9021 M 8 M 8 24 8.4 2
9021 M 10 M 10 30 10.5 2.5
440 M 12 45 13.5 4
9021 M 12 M 12 37 13 3
9021 M 16 M 16 50 17 3
440 M 20 72 22 6
Ordering example: US - M 12 - GV -DIN 9021
GV A4 D d s
galvanised for
bolt
Stainless
steel A4
for bolt
[mm] [mm] [mm]
M 6 M 6 12 6,4 1,6
M 8 M 8 16 8,4 1,6
M 10 M 10 21 10,5 2
M 12 M 12 24 13 2,5
M 16 M 16 30 17 3
M 20 M 20 37 21 3
M 24 44 25 4
50 28 4
56 31 4
FV A2 D d s
hot-dip galvani-
sed for bolt
Stainless
steel A2
for bolt
[mm] [mm] [mm]
M 8 17 8,4 1,6
M 10 M 10 21 10,5 2
M 12 M 12 24 13 2,5
M 16 M 16 30 17 3
Ordering example: US - M 12 - GV - DIN 125
FV A4 a x b x d
hot-dip galvani-
sed for bolts:
Stainless steel
A4 for bolts:
[mm]
VUS 40/25
for Profile
40/25;
HZA
41/22
M 10 M 10 40 x 40 x 5
M 12 M 12 40 x 40 x 5
M 16 M 16 40 x 40 x 5
VUS 49/30
for Profile
54/33,
49/30
M 10 M 10 37 x 37 x 5
M 12 M 12 37 x 37 x 5
M 16 M 16 37 x 37 x 5
M 20 M 20 37 x 37 x 5
VUS 52/34
for Profile
52/34,
50/30
M 16 M 16 50 x 50 x 6
M 20 M 20 50 x 50 x 6
VUS 72/49
for Profile
72/48,
72/49
M 20 M 20 54 x 54 x 6
M 24 M 24 54 x 54 x 6
M 27 M 27 54 x 54 x 6
M 30 M 30 54 x 54 x 6
VUS 41/41
for all
41er
Profiles
M 6 M 6 40 x 40 x 6
M 10 M 10 40 x 40 x 6
M 12 M 12 40 x 40 x 6
Ordering example: VUS 52/34 - FV - M 20
VUS
Square washers
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

SIC
Locking
washer
Area of application SIC:
For securing HALFEN bolts
against reverse torsion
during installation.
MU
Hexagonal nuts
DIN EN ISO
4032/DIN 934
US
Washers
DIN EN ISO
7094/DIN
9021/ DIN
440
US
Washers
DIN EN
ISO 7089/
DIN 125
Area of application VUS:
for shimming non-flush
installations.
Shimming
HALFEN channel
Assembly scheme:
HALFEN bolt
Locking
washer SIC
ACCESSORI ES
Nut s, Washer s
79
gv A4 D L F
Rd
perm.F
galvanised
Thread
stainless
steel A4
Thread [mm]

[mm]
C
[kN] [kN]
M 6 M 6 10/10 15 3.1 2.2
M 8 M 8 12/14 20 5.6 4.0
M 10 M 10 13/16 25 9.0 6.4
M 12 M 12 16/20 30 13.0 9.3
M 16 M 16 21/25 40 24.2 17.3
M 20 M 20 26/32 50 37.8 27.0
Ordering example: VBM - A4 - M 16
FV A4 S L F
Rd
perm.F
hot-dip gal.
Thread
stainless
steel A4
Thread
[mm]

[mm]
C
[kN] [kN]
M 10 M 10 13 40 9,0 6,4
M 12 M 12 17 40 13,0 9,3
M 16 M 16 22 50 24,2 17,3
Ordering example: SKM - FV - M 12
gv d F
Rd
perm. F
C 15E, galv. hot-dip
gal.Thread

[mm]
C
[kN] [kN]
M 8 20 2.0 1.4
M 10 25 3.2 2.3
M 12 30 4.8 3.4
M 16 35 9.8 7.0
M 20 40 16.8 12.0
Ordering example: RM - GV - M 12
gv A4 Length F
Rd
perm.F
galvanised
FK 4.6
Thread
stainless
steel A4
Thread [mm]
C
[kN] [kN]
M 6 M 6 1000 3.1 2,2
M 8 M 8 1000 5.6 4,0
M 10 M 10 1000 9.0 6,4
M 12 M 12 1000 13.0 9,3
M 16 M 16 1000 24.2 17,3
M 20 M 20 1000 37.8 27,0
M 24 1000 54.3 38,8
Ordering example: GWS - M 12 1000 - GV
gv 8.8 A4 S S
galvanised
F.K. 8.8
Dimensions
Stainless steel A4 DIN EN ISO
Dimensions [mm] [mm]
M 6 x 12
10

10

M 6 x 25
M 8 x 25 M 8 x 25
13 13
M 8 x 40
M 10 x 20
17 16
M 10 x 30 M 10 x 30
M 10 x 45 M 10 x 45
M 10 x 60
M 10 x 70
M 12 x 22
19

18

M 12 x 25 M 12 x 25
M 12 x 30 M 12 x 30
M 12 x 40 M 12 x 40
M 12 x 50
M 12 x 60 M 12 x 60
M 12 x 80 M 12 x 80
M 12 x 90
M 16 x 40 M 16 x 40
24 24 M 16 x 60 M 16 x 60
M 16 x 90 M 16 x 90
FV A4 t b d max F
Ed
per.F
hot-dip
gal.
Stainl. A4
Type Type [mm] [mm] [mm] [kN] [kN]
1 1 6 40 13 2.1 1.5
2 2 8 50 17 4.6 3.3
3 3 10 50 17 7.0 5
A4 A4 D D
Stainless steel A4
Thread M 12
Length L [mm]
Stainless steel A4
Thread M 16
Length L [mm]
for
M12
[mm]
for
M16
[mm]
M12 60 M16 60 16 22
M12 75 M16 75 16 22
M12 95 M16 95 16 22
M12 115 M16 115 16 22
M12 135 M16 135 16 22
perm. F = 5 kN
F
Rd
= 7 kN
perm. F = 10 kN
F
Rd
= 14 kN
Ordering example: SPH - A4 - M 12 x 75
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

VBM
Coupler slee-
ves, round
SKM
Hexagonal coup-
ler sleeves with
view holes
RM
Ring nut
DIN 582 edition
2003-8
GWS
Threaded rods
DIN 976-1
HSK
Hexagonal head
bolts
DIN EN ISO 4017/
DIN 933
(without nuts)
Hex bolts are used
in combination with
HALFEN threaded
plates
HJV
Adjust-
ment
coupler
SPH
Turnbuckles
with right-
and left-hand
thread
ACCESSORI ES
Thr eaded r ods, Hex bol t s, Coupl er sl eeves, Ri ng nut s
f = min. screw
depth
M12=10mm
M16=13 mm
C Recommended design value of the load
capacity with a centric tensile stress
Recommended design value of the action
Cross section
80
FV
hot-dip
galvanised
Heel width
n
for HALFEN
bolts
Dimensions
[mm]
all. load preferred for use with
at all.
= 125 N/mm
Normal
profile I
Other beam,
flange thick-
ness channels
channels
Type [mm] x l [mm] a b c d h k m F [kN] t [mm]
Nr. 10 16 M 16 x 60 44,0 45 12 18 5 12,0 22,0 3,5 80 - 140 4 - 6 -
Nr. 26 without heel M 16 x 60 62,5 64 21 18 9 16,5 34,5 3,5 160 - 240 7 -9 S 24, A 45, A55
Nr. 20 20 M 20 x 65 50,0 52 18 22 8 15,0 22,0 10,0 160 - 240 7 - 9 S24 - S49
Ordering example: KLP - S - Nr. 26 - FV
FV
hot-dip galva-
nised
Clamping
height
h [mm]
all. load Preferred for use with

[kN] Normal profile I Normal profile IPB Crane and/or running tracks
60/10 10
F
1
= 7,0
HALFEN bolt
M 16 x 60, Grade 4.6
120 - 160 100 A65, S 33, S 41
60/12 12 220 - 240 140 A100, S 49, A75
60/14 14 240 - 280 160 - 180 A120, S 54
60/16 16
F
2
= 11,25
HALFEN bolt
M 16 x 60, Grade 8.8
300 - 340 200 - 220 S 64
60/18 18 360 - 380 240 - 260
60/20 20 400 - 450 280 - 300
Consider load capacity of HALFEN channels (Observe the lever arm conditions when selecting the HALFEN channels and bolts)
Bolt M 16 x 80 necessary Check flange thickness of profile!
LL 24 x 18
7
5
1
8
6
0
F
1
F
2
b
n
a
d
F
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN bolt
e.g. HS 50/30
Washer
e.g. US DIN 125
HALFEN rail clip
e.g. KLP
HALFEN framing channel
e.g. HL 50/40
HALFEN channel nut
e.g GWP 50/40
Threaded rod with
locking nut and square
washer VUS
HALFEN channel
heel
Load diagram:
KLP - S
Assembly example
KLP - S
By engaging in the channel slot,
the rail clip with heel is secured
against torsion.
Load diagram
KLP - 60
HALFEN framing
channel
Assembly example
KLP - 60
e.g. HL 50/40
ACCESSORI ES
Rai l Cl i ps
KLP - S Rail clips, steel 1.0038 forged
KLP - 60 rail clips
81
36
3
6
18
38
18 1
7
28
2
8
12
16 1
5
30
2
6
12
26
12 1
5
28
1
2
20
10
41
4
1
22
*
41/41
Nur
HM/HL
41
8
3
22
41
6
2
22
2
1
41
22
4
2
41
22
41
1
2
4
22
41
8
3
22
4
1
41
22
2
1
41
22
4
8
33
72
52
22
3
4
2
2
40
53
34
22 18
3
0
50
22 22
4
0
50
2
6
48
22
2
2
18
40
22
6
3
63
38
2
3
18
29
2
0
14
H
Z
L

4
1
/
2
2
H
L

2
8
/
1
5
H
Z
M
3
8
/
2
3
H
L
L

4
1
/
4
1
H
Z
L
6
3
/
6
3
H
M
2
8
/
1
5
H
M
2
8
/
1
5
H
Z
M
4
1
/
2
2
D
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

ACCESSORI ES
Fr ami ng Channel s HM/HL/HZL Type Over vi ew
or mill finish
SV = Steel, sendzimir galvanised
HCR = Stainless steel
HM/HL
36/36
HM
38/17
HM/HL
28/28
HS 41/41
HM/HL
HZM/HZL
41/41
HM 41/41-D HM/HL 41/83 HM/HL 41/62 HM 41/62-D HM/HL
HZM/HZL
41/22
HM 41/22D
HZM 41/22D
HLL 41/22 HLL 41/41
HM/HL
26/26
HM/HL
28/15
HM/HL
315
HM/HL
20/12
Only HM/HL 41/41 Only HM/HL 41/22 * *
* *
HS 38/17 HS 28/15 GWP 28/15 HS 20/12
for use in combination with
medium heavy profiles
HS 72/48 HS 50/30 HZS/HS
38/23
HZS/HS
29/20
HS 40/22 HS 50/30 HS 40/22
Materials/Finish:
HM 72/48 HM 52/34 HM 40/22 HM 50/30 HZL 63/63 HZM 38/23 HZM 53/34 HZM 29/20 HM/HL 50/40 - 486 - 422
82
You will find the product
range for framing system
applications in the
Catalogue MT.
2 3
5
4
6
1
C
u
r
t
a
i
n

W
a
l
l
H
T
U

c
h
a
n
n
e
l
s
R
o
o
f

a
n
d

W
a
l
l
H
T
A

/

H
Z
A

c
h
a
n
n
e
l
s
H
G
B

c
h
a
n
n
e
l
s
1
2
5
4
3
7
6
H
A
L
F
E
N

b
o
l
t
s
A
c
c
e
s
s
o
r
i
e
s

HALFEN FRAMI NG CHANNELS
Fr ami ng Channel s HM/HL/HZL, Appl i cat i on Exampl es
C - fastened to concrete or masonry with wedge anchors HB-BZ
- screwed to HALFEN cast-in channels Type HTA and/or HZA
- attached to threaded rods
- clamped to profile steel supports
- welded to steel components
- screwed or nailed to wooden structures
HALFEN framing channels HM/HZM and HALFEN framing channels perforated HL can be attached to the substructure in
various ways:
Typical use of the HALFEN framing systems
The HALFEN framing channels are a
part of the HALFEN framing systems:
Mountings for plant construction,
technical building equipment, heavy
and light installations.
83
Accessories
Adjustment coupler HJV
ANK-E end anchor for HALFEN channels HTA
BL, BLQ brick tie anchor
Brick tie anchor ML, BL
Brick tie channel HMS
Cold-formed cast-in channels HTA, HZA
Corner guard HKW
Corner pieces for HALFEN cast-in channels
Corrosion protection HALFEN channels & bolts
Coupler sleeves VBM, SKM
Curved HALFEN cast-in channels HTA, HZA
Dowels
DYNAGRIP HALFEN cast-in channels
Dynamic Loads for HALFEN cast-in channels
End anchor ANK-E for HALFEN channels HTA
Firewall mount
Fixed standard lengths for HALFEN channels HTA,HZA
Framing channels
GWP threaded plate
HALFEN bolts
HALFEN cast-in channels
HALFEN framing channels
Handrail connections HGB
HCR stainless steel HALFEN channels, - bolts
HCW Curtain Wall System
Hexagonal coupler SKM
Hexagonal nuts, -bolts
HGB handrail connection systems
HJV adjustment coupler
HKW HALFEN corner guard
HKZ restraint tie, toothed
HL framing channels, perforated
HM framing channels
HMS brick tie channels
HNA timber fixing straps
Hot rolled profiles HTA
HS HALFEN bolts
HSF rafter shoe
HSR HALFEN bolts with nib
HTA HALFEN cast-in channels
HTU profiled metal sheets fixing channels
HVL HALFEN precast connection
HZA HALFEN cast-in channel DYNAGRIP
HZA HALFEN cast-in channel, toothed
HZM HALFEN framing channels, perforated
HZS HALFEN bolts, toothed
KLP rail clip
Locking washer SIC
ML, MLQ HALFEN brick tie anchor
Nuts MU
Perforated framing channels HL
Precast connection HVL
Profiled metal sheet fixing channel HTU
Profiles HM, HL
Rafter shoe HSF
Rail clips KLP
Restraint tie HKZ
Restraint with turnbuckle SPV
Ring nuts RM
Shock resistance
Short lengths & cut lengths of HALFEN channels
SIC locking nut
SKM coupler sleeve
SPH turnbuckles with right- and left hand thread
SPV restraint with turnbuckle
Square washers VUS
Threaded plates GWP
Threaded rods
Timber fixing
Toothed profiles HZA cast-in channels
Toothed profiles HZM, HZL framing channels
Turnbuckles with right- and left hand thread SPH
VBM coupler sleeve
VUS washer
Washer US, VUS
Page:
78 - 82
79
15
58
56 - 59
56
12 - 13
64
16
8 - 9
79
16
57
12 - 13
22
15
59
14
81 - 82
32
27 - 32
12 - 13
81 - 82
33 - 42
12 - 13
65 - 77
79
78
33 - 46
79
64
61 - 62
81 - 82
81 - 82
56
54
12 - 13
27 - 32
55
28 - 32
12 - 13
47 - 52
APPENDI X
I ndex
63
12 - 13
12 - 13
81
27 - 32
80
78
56 - 59
78
81 - 82
63
47 - 52
81 - 82
55
82
61 - 62
60
79
26
14
78
79
79
60
78
32
79
54
12 - 13
81
79
79
78
78

2
0
1
1

H
a
l
f
e
n

G
m
b
H
,

G
e
r
m
a
n
y
a
p
p
l
i
e
s

a
l
s
o

t
o

c
o
p
y
i
n
g

i
n

e
x
t
r
a
c
t
s
.
B

-

0
1
0

-

E

-

1
2
/
1
0

P
D
F

0
9
/
1
1
CONTACT HALFEN WORLDWI DE
HALFEN i s r epr esent ed by subsi di ar i es i n t he f ol l owi ng 14 count r i es, pl ease cont act us:
NOTES REGARDING THIS CATALOGUE
Technical and design changes reserved. The information in this publication is based on state-of-the-art technology at the time of
publication. We reserve the right to make technical and design changes at any time. HALFEN GmbH shall not accept liability for the
accuracy of the information in this publication or for any printing errors.
The quality management system deployed by HALFEN GmbH is ISO 9001:2008, certified for the sites in Germany, France,
Switzerland, Poland, Czech Republic and Austria, with certificate no. QS-281 HH.
Austria HALFEN Gesellschaft m.b.H.
Leonard-Bernstein-Str. 10
1220 Wien
Phone: +43 - 1 - 259 6770
E-Mail: office@halfen.at
Internet: www.halfen.at
Fax: +43 - 1 - 259 - 6770 99
Belgium/Luxembourg HALFEN N.V.
Borkelstraat 131
2900 Schoten
Phone: +32 - 3 - 658 07 20
E-Mail: info@halfen.be
Internet: www.halfen.be
Fax: +32 - 3 - 658 15 33
China HALFEN Construction Accessories Distribution Co.Ltd.
Room 601 Tower D, Vantone Centre
No.A6 Chao Yang Men Wai Street
Chaoyang District
Beijing P.R. China 100020
Phone: +86 - 10 5907 3200
E-Mail: info@halfen.com
Internet: www.halfen.cn
Fax: +86 - 10 5907 3218
Czech Republic HALFEN-DEHA s.r.o.
K Vypichu 986 Komerni zna Rudn, hala 6
25219 Rudn
Phone: +420 - 311 - 690 060
E-Mail: info@halfen-deha.cz
Internet: www.halfen-deha.cz
Fax: +420 - 311 - 671 416
France HALFEN S.A.S.
18, rue Goubet
75019 Paris
Phone: +33 - 1 - 445231 00
E-Mail: halfen@halfen.fr
Internet: www.halfen.fr
Fax: +33 - 1 - 445231 52
Germany HALFEN Vertriebsgesellschaft mbH
Katzbergstrae 3
40764 Langenfeld
Phone: +49 - 2173 - 970 0
E-Mail: info@halfen.de
Internet: www.halfen.de
Fax: +49 - 2173 - 970 225
Italy HALFEN S.r.l. Soc. Unipersonale
Via F.lli Bronzetti N 28
24124 Bergamo
Phone: +39 - 035 - 0760711
E-Mail: info@halfen.it
Internet: www.halfen.it
Fax: +39 - 035 - 0760799
Netherlands HALFEN b.v.
Postbus 1
7620 AA Borne
Phone: +31 - 074 - 267 14 49
E-Mail: info@halfen.nl
Internet: www.halfen.nl
Fax: +31 - 074 - 267 26 59
Norway HALFEN-FRIMEDA AS
Postboks 2080
4095 Stavanger
Phone: +47 - 51 82 34 00
E-Mail: post@halfen.no
Internet: www.halfen.no
Fax: +47 - 51 82 34 01
Poland HALFEN Sp. z o.o.
Ul. Obornicka 287
60-691 Poznan
Phone: +48 - 61 - 622 14 14
E-Mail: info@halfen.pl
Internet: www.halfen.pl
Fax: +48 - 61 - 622 14 15
Spain HALFEN S.L.
c/ Fuente de la Mora 2, 2 D
28050 Madrid
Phone: +34 - 91 - 632 18 40
E-Mail: info@halfen.es
Internet: www.halfen.es
Fax: +34 - 91 - 633 42 57
Sweden HALFEN AB
Box 150
435 23 Mlnlycke
Phone: +46 - 31 - 98 58 00
E-Mail: info@halfen.se
Internet: www.halfen.se
Fax: +46 - 31 - 98 58 01
Switzerland HALFEN Swiss AG
Hertistrasse 25
8304 Wallisellen
Phone: +41 - 44 - 849 78 78
E-Mail: mail@halfen.ch
Internet: www.halfen.ch
Fax: +41 - 44 - 849 78 79
United Kingdom /
Ireland
HALFEN Ltd.
Humphrys Road Woodside Estate
Dunstable LU5 4TP
Phone: +44 - 1582 - 47 03 00
E-Mail: info@halfen.co.uk
Internet: www.halfen.co.uk
Fax: +44 - 1582 - 47 03 04
Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
Australia
Exclusive distributor Ancon Building Products
114 Kurrajong Avenue Mount Druitt
Sydney NSW 2770
Phone: +61 - 2 - 8808 1111
E-Mail: info@ancon.com.au
Web: www.ancon.com.au

Fax: +61 - 2 - 9675 3390

Halfen Cast-In Channels

Hochgeladen von

Dokumentinformationen

Originalbeschreibung:

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

Halfen Cast-In Channels

Hochgeladen von

Copyright:

Verfügbare Formate

B 10.

1-E HALFEN CAST-IN CHANNELS

2011 HALFEN B 10.1 - E www.halfen.com

Support width [mm] and channel length [mm]

Type AN 200 100 20 20

2011 HALFEN B 10.1 - E www.halfen.com

Model selection: A4 = Stainless

2011 HALFEN B 10.1 - E www.halfen.com

Das könnte Ihnen auch gefallen