Beruflich Dokumente
Kultur Dokumente
7/5/2011 DATE
MP BY:
MAS CERT.
MAS APPD.
Project Title
CONVERSION OF QURAYYAH OPEN CYCLE POWER PLANT TO COMBINED CYCLE POWER PLANT PROJECT C
Client
Consultant
Contractor
JEK
REV. NO.
QURAYYAH
SAUDI ARABIA
JOB ORDER NO.
1-0923053.01
JOB NO. PROJECT SUBDIVISION DOCUMENT TYPE CODE DOCUMENT NUMBER REV NO.
30621127
1110045001/20GB 1110045001-005
000
3DT
EE-03584
000
applicable for:
Type: SDC 125-1200-R SDC 125-1200-R SDC 125-1200-R SDC 125-1200-R SDC 125-1200-R Item No.: C10BTL01 & C10BTL02 C20BTL01 & C20BTL02 C30BTL01 & C30BTL02 C40BTL01 & C40BTL02 C50BTL01 & C50BTL02 GUTOR Ref.: 1110045001-01. 1110045001-06 1110045002-01. 1110045002-06 1110045003-01. 1110045003-06 1110045004-01. 1110045004-06 1110045005-01. 1110045005-06
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1 2 3 4
GENERAL INFORMATION
SAFETY REGULATIONS
SYSTEM DATA
CONTENTS
5 6 7 8 9 10 11 12
-
COMMISSIONING
MAINTENANCE
TROUBLE SHOOTING
TEST DOCUMENTATION
BATTERY DOCUMENTATION
2 3
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10 4A-1110045001/20GB SCHEMATIC / PARTS LISTS / SPARE PARTS LISTS 11 4A-1110045001/20GB BATTERY DOCUMENTATION
CUSTOMER-SPECIFIC DOCUMENTATION / 12 4A-1110045001/20GB CERTIFICATES Declaration of Conformity Declaration of Conformity Free of PCB Declaration of Conformity EMC
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GENERAL INFORMATION
DC POWER SUPPLY (RECTIFIER / CHARGER), Type: SDC 125-1200-R
TABLE OF CONTENTS:
7SA9006GB 7SA9007GB GENERAL INFORMATION GENERAL SYSTEM PRINCIPLE & DESCRIPTION OF COMPONENT
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GENERAL INFORMATION
TABLE OF CONTENTS:
1. 2. 3. 4. Preface General Marking of the Products Standards applied, Conformity
4.1 4.2 EU Conformity Use according to Destination
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GENERAL INFORMATION
1. PREFACE
This operation manual provides information on the erection, installation, commissioning and operation of the system. In the event of unsureties or special problems, it is not permitted to take unauthorized remedial action. In such cases the responsible GUTOR technical service department must be contacted and the required information obtained. All agreements, assurances and legal relationships, as well as all obligations of GUTOR, also with respect to the warranty provisions, shall be governed by the respective valid sales contract which is not influenced by the content of the operation manual. In the operation of an electrical device certain parts of the device are necessarily under a hazardous voltage. The failure to observe warnings and incorrect or inappropriate use can pose a risk and cause damage to persons and property. Prerequisite to proper and safe operation of this device are correct transport and storage, erection, installation and commissioning, as well as careful operation, maintenance and repair. Work on and manipulation of this device may therefore only be carried out by qualified personnel.
QUALIFIED PERSONNEL
are persons who, amongst other preprequisites are familiar with the erection, installation, commissioning and operation of the device and of the system which is being installed or in which the device is being installed; are capable of performing switching operations according to safety technology standards and are entitled and authorized to switch the equipment on and off and to isolate it from voltage; are instructed according to the standards of safety technology in the care and use of safety equipment; are trained in immediate rescue measures (first aid); have completed instructions with appropriate confirmation by a GUTOR instructor also 7SA9042GB: Service - Customer Training - Contact Addresses. see
Please read this operation manual thoroughly before you perform any manipulations on the installation.
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GENERAL INFORMATION
2. GENERAL
DC SYSTEMS ARE USED TO FEED LOADS, WHICH cannot tolerate any interruption in the supply whatsoever; impose very strict demands as regards the constancy of the voltage; are sensitive to mains transients.
Decisive Features:
Characteristic Features Modular and clearly arranged design Benefits Accessible from front and top for repair and maintenance work Easy access to power modules, exchange possible by one person only Increased MTBF (Mean Time Between Failures) easy maintenance Transparent system operation Better control over the system functions Remote and easy system supervision Become clear and peace of mind when the system is in operation Precise fault diagnosis Increased system reliability Increased life of redundant units Constant security that systems are working Increased availability One module can be isolated at any time With < 70 % load at normal operation and if no fan fails the fan speed will be reduced Lower noise levels Increased fan life Fans changeable during operation Maximising of the battery life Security and clarity about the function of batteries
High flexibility with respect to specific customer needs Microprocessor controlled logic, intelligent real time fault analysis by means of built-in recording and monitoring unit Multifunctional digital indication, by which all adjustments and settings can be made via the password-protected foil keyboard. Fault and status indications are also shown on the same display. System integrated communication interface RS232 Active mimic diagram on the front panel, adaptable to customers specification (not available for Standard front panel). Distinction between flashing new alarm and steady indication of reset faults. Storage of the last 100 events in the memory. Redundant (2) PSUs (power supply units), supplied from the AC input side and the DC output side (where also the battery is connected to). Microprocessor-controlled load sharing facility Possible parallel connection of 2 charger modules with active load sharing Fan speed control and monitoring
Temperature-compensated battery charging Battery testing programme & monitoring unit to display the remaining capacity and the actual back-up time Halogen-free wiring Certified industrial quality classification ISO 9001
Safe working environment Guaranteeing highest product and after sales service quality levels
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GENERAL INFORMATION
SUCH DEMANDS ARE PRIMARILY IMPOSED BY THE FOLLOWING KINDS OF USERS: Petro / Chemical Industries Power stations Industrial systems with special specifications Telecommunication equipment
3.
Each additional segregated module (transport separation) bears a partly completed rating plate without electrical specifications. The module numbering shall be consecutive from left to right. Additional rating plates may be affixed within the same transport module in order to identify different functional entities (e.g. different distributions) EU DECLARATION OF CONFORMITY: This label (CE-Label) is placed on the name plate
885-3854
This label can be found in the device on all p.c.board coverings as well as on the back of all accessible PCBs.
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GENERAL INFORMATION
ELECTRIC SHOCK: This warning sticker is affixed as close as possible to the terminals:
CONNECTION DIAGRAM Additionally a connection diagram is put into a schema pocket , mounted behind the front door. LABEL RETURN OF PARTS: This label contains all necessary information for the return of parts or for contacting our service see also 7SA9042GB department. It is adhered behind the front door near the name plate Service - Customer Training - Contact addresses.
4.
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GENERAL INFORMATION
INTERNATIONAL STANDARDS IEC / EN 62040-2 IEC / EN 62040-3 IEC 60146 IEC 60269-2 IEC 60529 IEC 60947 IEC 60085 OHSAS 18001: 1999 SN EN ISO 9001:2000 Uninterruptible Power Systems (UPS) : EMC Requirements Uninterruptible Power Systems (UPS) : Method of specifying the performance and test requirements Semiconductor converters Low-voltage fuses : Part 2 : Supplementary requirements for fuses for use by authorized persons (fuses mainly for industrial application) Degrees of protection provided by enclosures (IP Code) Low voltage switchgear and control gear Thermal evaluation and classification of electrical insulation Occupational Health and Safety Management Quality management systems
4.1
EU CONFORMITY
The product mentioned in this Manual conforms to the relevant requirements to the appropriate EU Directive, i.e. that this product meets all relevant EU directives and that it can be sold inside the European Union without national commercial hindrances. The EU conformity, which is indicated by means of the CE label on the name plate shall cease to be valid if modifications are made to the equipment without the approval of GUTOR. Relevant EU Directives for GUTOR are the so-called EMC- and Low Voltage Directives: EU Directive on Electromagnetic Compatibility 2004/108/EC EU Directive on Electrical Equipment designed for use within certain Voltage Limits (Low Voltage Directive) 2006/95/EC EN 62040-1 / EN 62040-2 are the EU harmonised product Standard applicable for UPS systems. APPLIED HARMONISED STANDARDS: EN 62040-1-2 .... General and Safety Requirements EN 62040-2 ........ EMC Requirements According to this Standard GUTOR fulfils the basic requirements.
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GENERAL INFORMATION
4.2 USE ACCORDING TO DESTINATION
The units described herein are electrical equipment for the use in industrial plants. They are conditionally determined for private households. Unit with open electric connections are determined for build in only. This device conforms to the Low Voltage Directive 2006/95/EC. This device fulfils the basic requirements of EN 62040-2. In a domestic environment, this product may cause radio interference, in which case, the user may be required to take additional measures.
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TABLE OF CONTENTS:
1. 2. General SDC Principle diagram Explanation of the Components in the SDC Principle diagram
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Rev: 2
Page: 2 / 5
This description is to be regarded as a General Description. It does not contain all customized adaptations ! For the customer-specific configuration see Single line diagram. The principle diagram on page 2 is a MAXIMUM VERSION Depending upon the system configuration, the switches represented in the principle diagram can be switch-disconnectors (fuse switch-disconnectors) or circuit breakers and the designation can be see Single line diagram. made according to customer's request
2.
Pos. X001
Q001
External connection p.c. It is a part of the interface to the surroundings. Following information / board functions are available: X004: Battery MCCB (Position) Blocking of Boost and Initial charge X006: Boost charge Battery temperature Sensor +/X007: External On Initial charge X008: External Off
(to be continued next page)
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X009: Charger Failure Relay Common Alarm Relay Internal supply for Emergency stop -/+ External supply for Emergency stop -/+ X001: Remote Display X002: Communication RS232 X003: Internal connection to the Low Voltage Section for Parallel operation A077 T001 A001/ A002 16 Relay Rectifier input transformer Radio Frequency Interference (RFI) and AC fuse board For explanation see description 7SA9032GB Display & Parameter settings and 7SA9033GB Operating & Indicating elements. provides the conversion of the rectifier mains voltage to the right level for the rectifier. The RFI part secures that the system is within the permitted tolerance of the conducted noises on the input and output of the cables. The Fuse board part protects the control wire, the internal power supply and the interface against short-circuits. provides the conversion of the AC voltage into DC voltage (A031 = 12- pulse thyristor rectifier-bridge) Power fuse at the output of the thyristor rectifier-bridge. provides the filtration of the DC current. provides the filtration of the DC current.
A030
Option: Blocking diode Rectifier blocking diode inserted in A030 (only in parallel-operated system). Option: Output switch- provides the isolation of the load from the rectifier (from the battery). disconnector DC Fuse board Interface / PSU for DC voltage and Earth fault This board: converts the rectifier mains voltage to a lower standard level for the controller and secures a galvanic isolation between mains and controller. converts the DC voltage to a lower standard level for the controller and secures a galvanic isolation between DC / battery and controller. interfaces between single control wires from e.g. temperature switches in transformers and ribbon cables which go to the controller distributes the current from the internal power supplies to the various modules. Redundant (2) PSUs (power supply units), supplied from the AC input side and the DC output side (where also the battery is connected to).
A070
provides: controlling the rectifier monitoring functions for e.g. voltage, current, alarms the communication with the front panel the serial communication
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see description 7SA9032GB Display & Parameter For details settings and 7SA9033GB Operating & Indicating elements. E001... Fans E008 A003 AC Fuse board Fans with internal Hall generator for monitoring the number of revolutions. In systems with low power no fans are built in (natural cooling). for the fans. Interface between Fans and Interface A071 Changes the number of revolutions
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SAFETY REGULATIONS
DC POWER SUPPLY (RECTIFIER / CHARGER), Type: SDC 125-1200-R
TABLE OF CONTENTS:
7SA9009GB SAFETY REGULATIONS
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SAFETY REGULATIONS
TABLE OF CONTENTS:
1. 2. 3. Technical Safety Information for the User
1.1 Safety Instructions / Precautions
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SAFETY REGULATIONS
1. TECHNICAL SAFETY INFORMATION FOR THE USER
This description contains the necessary information for the correct application of the product described below. It is intended for use by instructed and / or service personnel. Qualified personnel are technically instructed persons who, because of their training, experience and position as well as their knowledge of appropriate standards, regulations, health and safety requirements and working conditions, are authorised to be responsible for the safety of the equipment, at all times whilst carrying out their normal duties and are therefore aware of, and can report, possible hazards. [The definition of qualified employees is according to International Electrotechnical Vocubulary (IEV) = IEC 60050].
1.1
Hazardous voltage Failure to observe can kill, cause serious injury or material damage.
Isolate from all AC mains and battery supplies before installation or dismantling work, as well IEC 62040-1-2, 4.9.3 prescribes: as for fuse changes or post installation modifications. ISOLATE UNINTERRUPTIBLE POWER SYSTEM (UPS) BEFORE WORKING ON THIS CIRCUIT Observe the prescribed accident prevention and safety rules for the specific application. Before putting into operation check if the rated voltage for the unit conforms with the local supply voltage. Emergency stop devices must be provided for all applications. Operation of the emergency stop must inhibit any further uncontrolled operation. The electric connections must be covered ! Earth connection must be checked for safe function after assembly !
2.
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SAFETY REGULATIONS
Warning: Used for: Possible consequences: possible dangerous situation can kill or cause grievous bodily harm
Caution: Used for: Possible consequences: possible dangerous situation insignificant physical injury. Also possible as warning against material damage
Notice: Used for: Possible consequences: possible dangerous situation Possible damage of the product or something in its environment
Important: Used for: Possible consequences: Tips for use and helpful informations Not an information which warns against dangerous or harmful situations !
3.
3.1
As soon as the front door is opened the hazard of contact with parts at hazardous voltages persists. Any operations inside the system must be carried out by competent/authorized electrical personnel only. Extreme caution should be exercised at all times.
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SAFETY REGULATIONS
Certain parts of the current circuit are live, even if the system is shut down. Before any part is touched the circuit diagram must be studied and verification must be conducted with measuring instruments.
3.2
FIRE OUTBREAK
If a fire should break out inside the system, fire extinguishers with CO2 must be used. Do not inhale vapors.
3.3
If safety covers are provided, they are the provision for direct contact protection. They shall prevent unintentional contact with parts at hazardous voltages. Special caution is required at all times.
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SYSTEM DATA
DC POWER SUPPLY (RECTIFIER / CHARGER), Type: SDC 125-1200-R
TABLE OF CONTENTS:
1110045001 4A-1110045001/23GB 7SA9023GB 4A-1110045001/20GB SINGLE-LINE DIAGRAM TECHNICAL DATA (SA9010GB) PRIORITIES AND OPERATIONAL MODES EXPLANATION OF THE BOOST CHARGE FUNCTION
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of DC POWER SUPPLY, Type: SDC 125-1200-R Item #: C10BTL01 & C10BTL02 / C20BTL01 & C20BTL02 / C30BTL01 & C30BTL02 / C40BTL01 & C40BTL02 / C50BTL01 & C50BTL02
TECHNICAL DATA
TABLE OF CONTENTS:
1. 2. 3. 4. 5. 6. System configuration Mechanical Specification General Specification Electrical Specification of one System unit Adjustments Operational Parameters
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One DC system is consisting of: Pcs: 2 Rectifier / Charger 2 Blocking Diodes 1 Battery Monitoring Box 1 Battery 1 Distribution + 1 Sub Distribution
2.
MECHANICAL SPECIFICATION
: The Rectifier is housed in a freestanding, fully metal enclosed cabinet arranged for floor mounting. : see drawing: 1110045001/00 Chapter 01 : IP 41 : IP 20, Operator protection : RAL 7038 (BS 10-A-03) : galvanized : Internal fans. Air inlet in back & front below, outlet on the top. : from bottom : see drawing: 1110045001/00 Chapter 04 : 3030 kg
Arrangement / Dimensions ................................................. Protection class (according to IEC 60529) ......................... ............................................................. with open doors Painting.............................................................................. Inside, Backcover, Topcover ......................................... Ventilation ......................................................................... Cable entry......................................................................... Terminal size...................................................................... Weight ...............................................................................
Client Ref.:
E 720.006GB-3
by Schneider E l e c t r i c
.
Rev. Page 3: 2 / 6
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Number of cells.................................................................. : 1 string x 58 cells Manufacturer ..................................................................... : HOPPECKE Type .................................................................................. : 36 OSP.XC 4140 Capacity............................................................................. : 4140 Ah / 10 h Autonomy...................................................................total : According to load profile
3.
GENERAL SPECIFICATION
: max. 1000 m ASL : max. 4000 m ASL : -10 C .... +50 C : max. 55 C : -20 C .... +70 C for systems (for batteries in accordance with battery manufacturer data) : 95 %, not condensing : 55...65 dBA (depending on type) : 60...70 dBA (depending on type) : > 200000 h : IEC / EN 62040-3, IEC 60146-1-1 : IEC / EN 62040-1-2
Installation altitude with full rating ..................................... With derating of 7 % per additional 1000 m................... Ambient temperature range, at air inlet - for operation (100 % rated power) ............................ - with derating at increased air throughput ................... - for storage ................................................................
Relative air humidity .......................................................... Audible Noise level (1 m height, 1 m distance) ................... with Standard N+1 Fans .................................... approx. 100 % redundant Fans ...................................... approx. Reliability MTBF ............................................................... Functional (performance) test ............................................. General and Safety requirements ........................................
Client Ref.:
E 720.006GB-3
by Schneider E l e c t r i c
.
Rev. Page 3: 3 / 6
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4.
RECTIFIER Mains input power, max. .................................................... : 203.7 kVA Input voltage....................................................... (3ph, PE) : 3 x 480 V AC - Tolerance - DC in tolerance ...................................... : + 10 / - 10 % - Tolerance for function............................................... : + 15 / - 25 % (below -15 % the battery might begin to discharge) Input current, max.............................................................. : 245.0 A AC Input frequency.................................................................. : 60 Hz +/-8% External fuse (gG type)..................... : 350 A AC
Power factor - at nominal mains and float charge.............................. : 0,83 ind. - at - 10 % mains and float charge................................ : 0,90 ind. - at + 10 % mains and float charge............................... : 0,75 ind. Nominal DC output voltage................................................ : 125 V DC Static ................................................. Control tolerance : 1 % (IU-characteristics) Ripple voltage with parallel battery capacity of 3x I2N ......... : <=2 % rms Efficiency at rated load....................................................... : 90 % Tolerances according to IEC 60146-2
DROPPING DIODE
Client Ref.:
E 720.006GB-3
by Schneider E l e c t r i c
.
Rev. Page 3: 4 / 6
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DISTRIBUTION
5.
ADJUSTMENTS
Setting range Settings
Boost charge voltage........................ : 0,4 x Vnom. - 1,4 x Vnom. ......................... 136.3V DC .................................time interval : 0...72 h ................................................ 8 h Initial charge voltage ........................ : 0,4 x Vnom. - 1,5 x Vnom. ......................... 136.3V DC .................................time interval 0...72 h ................................................ 12 h DC output current limitation ............ : Battery current limitation.................. : Initial current limitation .................... : Low DC voltage High DC voltage (0,5 x Inom.) - Inom. ................................. 1200 A DC 1 - IBat nom ............................................. 570.0 A DC 1 - 2x IBat nom (< Inom.) ............................ 570.0 A DC
Warning....... : 0 - Vnom. ............................................... 101.5 V DC Shutdown .... : ............................................................ 86 V DC Warning....... : Vnom. - Vhigh SD ....................................... 151 V DC Shutdown .... : ............................................................ 163 V DC 140 mA (Earth fault resistance = 10 mA ON) ..................................................... 2 / 5 / 10 / 20 s................................. 10 s N/A 5s
Temperature compensation ............................ Charge voltage : 0999 mV/C/cell........................... Delay of relay................................... : 099 s ............................................
Client Ref.:
E 720.006GB-3
by Schneider E l e c t r i c
.
Rev. Page 3: 5 / 6
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Battery monitor installed ............... : YES/NO ........................ NO automatically ............................... : ON/OFF......................... OFF time interval for automatic test..... : 3 month / 6 month.......... ____ months
6.
OPERATIONAL PARAMETERS
Possibilities Settings DE +.............................. GB Float / Boost / Initial ON/OFF......................... OFF ON/OFF......................... ON ON/OFF ON/OFF ON/OFF
Display language .............................. : Charger Mode.................................. : Autostart.......................................... : Autoboost ........................................ : Battery monitor Test ........................ : Battery monitor Reset ...................... : Battery capacity Test........................ :
Client Ref.:
E 720.006GB-3
by Schneider E l e c t r i c
.
Rev. Page 3: 6 / 6
4A-1110045001/23
TABLE OF CONTENTS:
1. 2. 3. General Explanations Priorities: Parallel/Redundant DC system Normal operation (Float-, Boost-, Initial charge)
3.1 3.2 3.3 3.4 Normal operation: System 1 & 2 Normal operation: System 1 & 2, but with different charging modes (Float-, Boost-, Initial charge) Normal operation: System 1; System 2 in battery operation Normal operation: System 1; System 2 in standby
4. 5. 6. 7.
Battery operation: System 1 & 2 Rectifier only: System 1 & 2 Standby operation: System 1 & 2 Off: System 1 & 2
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EXPLANATION TO THE SKETCHES current flow = energized = Depending upon the system configuration, the switches represented in the sketches can be circuit breakers, switch-disconnectors (fuse switch-disconnectors), and the designation can be made see Principle diagram. according to customer's request
2.
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3.1
LOAD
RECTIFIER 2 MAINS 2
Q001
V015
BATTERY
Fig. 3.1 Concerns: Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load RECT 1 available closed available closed ON closed available available available ON closed and within the tolerance range and within the tolerance range and within the tolerance range RECT 2 available closed Completing Explanation: and within the tolerance range and within the tolerance range (dependent on the charging condition of the battery it may be in recharge mode).
The DC system supplies the load with energy each 50 % of the actual load and secures that the connected battery is kept on standby (float charge and boost charge depending on charging condition and the type of the battery). If one rectifier system unit is running in another operating mode, due to a fault see fig. 3.2.
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Fig. 3.2 Concerns: Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load RECT 1 available closed available closed ON closed available available available ON closed and within the tolerance range and within the tolerance range and within the tolerance range RECT 2 available closed Completing Explanation: and within the tolerance range and within the tolerance range (dependent on the charging condition of the battery it may be in recharge mode).
If both rectifier system units are running in different operating modes (System 2 in float charge operation and System 1 in boost charge operation), the rectifier with the higher charge voltage takes over the supply of the load.
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Fig. 3.3 Concerns: Rectifier mains Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load RECT 1 available closed RECT 2 not available closed available closed ON closed available not available available OFF closed and within the tolerance range outside the tolerance range and within the tolerance range Completing Explanation: and within the tolerance range outside the tolerance range and within the tolerance range (dependent on the charging condition of the battery it may be in recharge mode).
3.4
LOAD
RECTIFIER 2 MAINS 2
Q001
V015
BATTERY
Fig. 3.4
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System 1 in normal operation takes over the supply of the load. System 2 changes over to standby.
4.
Fig. 4.1 Concerns: Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load RECT 1 not available closed RECT 2 not available closed available closed OFF closed Completing Explanation: outside the tolerance range and within the tolerance range
outside the tolerance range not available available outside the tolerance range and within the tolerance range
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5.
Fig. 5.1 Concerns: Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load
7SA9023GB
Completing Explanation: and within the tolerance range and within the tolerance range (dependent on the charging condition of the battery)
ON open and within the tolerance range available not available and within the tolerance range NO Voltage -
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Fig. 6.1 Concerns: Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load RECT 2 available closed disconnected open OFF OFF closed or open closed or open not available not available not available RECT 1 available closed Completing Explanation:
7.
DISPLAY BLACK
Fig. 7.1
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Concerns: Rectifier mains Q001 Battery Q004 (Q005) Rectifier Q003 Output voltage before blocking diode Output voltage before blocking diode Output voltage Load
RECT 1 RECT 2 not available not available open open disconnected open OFF OFF closed or open closed or open not available not available not available The load is not supplied.
Completing Explanation:
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The battery can only be boost charged if the distribution is disconnected from the battery circuit in question.
Boost charging by Charger 1 is only possible if the rectifier output switch Q003 and Q200 of The LED 3 Charger 2 are open and the battery switch Q004 is closed. BOOST/INITIAL on the Mimic diagram is illuminated.
The Load sharing is no longer active if one of the switches Q003 / Q100 / Q200 is open. Indication on Front panel Load sharing fault
After boost charging the rectifier output switch Q003 and Q200 have to be closed manually !
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TABLE OF CONTENTS:
7SA9028GB 7SA9030GB 7SA9031GB 7RA9195GB PACKING & UNPACKING & STORAGE AIR / OVERSEA TRANSPORT TRANSPORT OF THE SYSTEM WITHOUT PACKING ERECTION INSTALLATION ASSEMBLY OF PARTICULAR CUBICLE UNITS
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TABLE OF CONTENTS:
1. 2. 3. 4. 5. Preparations before Packing Packing: Air / Oversea Transport = Solid Wooden Cases or OSB (Oriented Strand Board) Cases Transport to the Installation Place Unpacking from the Case Storage
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1. All doors are opened to equip the system with VCI-chip U (VCI = Volatile Corrosion Inhibitor) 2. Every field is equipped with one or more chips (chip-size = 49x100 cm). 3. One chip protects a volume of 1m . The number of chips is calculated as follows: Example: 3 Gross volume is 3m 3 Equipment / Material 1m Therefore, two chips are used.
3
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1. The VCI-Foil on the base of the case is cut several times in order for possible condensation water to drain off. 2. The system is being placed on the base of the case. 3. The VCI-Foil is pulled up and fixed on the system with an adhesive tape that does not leave any residue.
1. 2. The upper protruding parts are being covered with air bubble film and adhesive tape so that the VCI-foil cannot be damaged. 3. Now the upper part of the system is being covered in VCI-foil which will also be fixed with adhesive tape. 4. Within 24 hours, the anticorrosive will become active.
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SOLID WOODEN
2.1
2. 3. 4. 5. 6. 7. 8. 9. 10.
2.2
As Option, on special customer's request 7. Also different variants may be selected to ensure protection from rain, for example, sandwich covers. In this case the inside of the cover is provided additionally with Akylux or a plywood panel. The individual materials can also be combined. Inspection hole. Various colour markings.
8. 9.
10. Supplementary cushioning (for adverse road conditions) 11. Cladding of cases with diverse protection foils (kraft paper, bitumen paper, etc.). 12. Tip Indicatior, Shock indicators, etc.
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Pos. 1 2 3
Pos. 4 5 6
Pos. 7 8 9
Pos. 1 2 3 4
7SA9028GB
Pos. 5 6 7
Pos. 8 9 10
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As Option, on special customer's request 6. 7. 8. 9. For rain protection the same method as with solid wood cases may be employed. Inspection hole. Various colour markings. Supplementary cushioning (for adverse road conditions)
10. Cladding of cases with diverse protection foils (kraft paper, bitumen paper, etc.). 11. Tip Indicatior, Shock indicators, etc. The construction and design of the cases are presented in the following designs:
1.
The case is now built around the system (solid wood, plywood or OSB, depending on contractual requirements) and the shipping marks are added. Now cargo is ready for worldwide shipping by truck / ship / airplane.
2.
7SA9028GB
7SA9028GB
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