pressfit.

xls
By Alex Slocum
Last modified12/8/02 by Alex Slocum
Clearance and pressure in shrink-fit bodies
Torque to be transmitted, Torque (N-mm) 100
Axial force to be transmitted, Force (N) 100
Coefficient of friction, mu 0.1
Operating temperature, ot (
o
C) 25
Stress concentration factor at interface edge, scf 2
Rotation speed, omega (rpm) 100
Outside diameter, obod (mm) 20
Interface diameter, obid (mm) 15
Plus tolerance, obptol (mm) 0
Minus tolerance, obmtol (mm) 0.002
Modulus of elasticity, obe (N/mm^2) 200000
Yield strength, obsy (N/mm^2) 300
Poisson's ratio, obn 0.29
Coefficient of thermal expansion, obcte (1/
o
C) 2.00E-05
Density, obrho (g/mm^3) 7.9
Engagement length, L (mm) 30
Outside diameter, ibod (mm) 15.003
Plus tolerance, ibptol (mm) 0.002
Minus tolerance, ibmtol (mm) 0
Inside diameter, ibid (mm) 5
Modulus of elasticity, ibe (N/mm^2) 200000
Yield strength, ibsy (N/mm^2) 300
Poisson's ratio, ibn 0.29
Coefficient of thermal expansion, ibcte (1/
o
C) 1.00E-05
Density, ibrho (g/mm^3) 7.9
Shrink-fit design
Desired assembly clearance at deltaT, ddt (mm) 0.005
Required differential temperature if heating outer body, robdt (
o
C) 43
Required differential temperature if cooling inner body, ribdt (
o
C) 85
From Slocum A.H., Precision Machine Design, Prentice Hall, Eaglewood Cliffs, New Jersey 1992, pp 387-399
Resulting interface pressure:
Rotating body expansion (E*=E/(1-n^2)) and stresses
Enter numbers in BOLD, Results in RED
Loads
Outer body input parameteres
Inner body input parameters
u =
e
2
8E
*
- r
3
+ (3 + q)
(D
O
2
+ D
I
2
) r
4 (1 + q)
+
D
O
2
D
I
2
16 (1 - q) r
(7.5.71)
o
r
=
e
2
(3 + q)
8

D
I
2
4
+
D
O
2
4
- r
2
-
D
I
2
D
O
2
16r
2
(7.5.72)
2 2 2 2
int O I int
int
2 2 2 2
O int int I
P
1 1
D
O I
O I
D D D D
E D D E D D
q q
A
=
| | | | + +
+ +
` | |

\ . \ . )
o
r
=
e
2
(3 + q)
8

D
I
2
4
+
D
O
2
4
- r
2
-
D
I
2
D
O
2
16r
2
(7.5.72)
o
u
=
e
2
(3 + q)
8

D
I
2
4
+
D
O
2
4
-
1 + 3q
3 + q
r
2
+
D
I
2
D
O
2
16r
2
(7.5.73)
Minimum required interface pressure, rPI (N/mm^2) 0.8017
Add Poisson diametral interference, ddp (mm) 6.92E-06
Add differential thermal expansion diameter, ted (mm) 7.50E-04
Add outer body rotating radial displacement, robd (mm) 1.80E-06
Subtract inner body rotating radial displacement, ribd (mm) 4.17E-07
Total additional interference amount to be added to ibod, addi (mm) 0.0008
maximum interference, maxdelta (mm) 0.0078
Maximum resulting interface pressure, maxIP (N/mm^2) 26.36
minimum interference, mindelta (mm) 0.0038
Minimum resulting interface pressure, minIP (N/mm^2) 12.77
Minimum safety margin (min obtained pressure/required pressure) 15.9
Radial displacement of inner surface (mm) 0.0038
Max radial press-fit stress is at ID, obsr (N/mm^2) -26.36
Max cirumferential press-fit stress is at ID, obsc(N/mm^2) 94.13
Axial stress from applied axial Force, obsz (N/mm^2) 2.29
Max shear stress (at ID) from applied Torque, obtau (N/mm^2) 43.65
Max cirumferential centrifugal stress is at ID, obcc(N/mm^2) 0.08
Von Mises stress at ID, obvm (N/mm^2) 132.74
Resulting safety factor (Yield stress)/(scf*Von Mises stress) 1.13
Inner body material stresses at maximum interface pressure
Radial displacement of outer surface (mm) -0.0009
Max radial press-fit stress is at OD, ibsr (N/mm^2) -26.36
Max cirumferential press-fit stress is at OD, ibsc(N/mm^2) -32.94
Axial stress from applied axial Force, ibsz (N/mm^2) 2.00
Max shear stress (at OD) from applied Torque, ibtau (N/mm^2) 38.19
Max cirumferential centrifugal stress at OD, ibcc(N/mm^2) 0.01
Von Mises stress at OD, ibvm (N/mm^2) 73.54
Resulting safety factor (Yield stress)/(scf*Von Mises stress) 2.04
From Slocum A.H., Precision Machine Design, Prentice Hall, Eaglewood Cliffs, New Jersey 1992, pp 387-399
Press-fit displacements and stresses
Enter numbers in BOLD, Results in RED
Interference fit calculations (assumes addi has been added to ibod)
Required interference parameters
Outer body material stresses at maximum interface pressure
u =
1 - q
E

D
I
2
P
I
- D
O
2
P
O
D
O
2
- D
I
2
r +
1 + q
E

D
I
2
D
O
2
(P
I
- P
O
)
4 D
O
2
- D
I
2
r
(7.5.59)
o
u
=
e
2
(3 + q)
8

D
I
2
4
+
D
O
2
4
-
1 + 3q
3 + q
r
2
+
D
I
2
D
O
2
16r
2
(7.5.73)
o
r
=
D
1
2
P
I
- D
O
2
P
O
D
O
2
- D
I
2
-
(P
I
- P
O
) D
O
2
D
I
2
4r
2
(D
O
2
- D
I
2
)
(7.5.64a)
u =
1 - q
E

D
I
2
P
I
- D
O
2
P
O
D
O
2
- D
I
2
r +
1 + q
E

D
I
2
D
O
2
(P
I
- P
O
)
4 D
O
2
- D
I
2
r
(7.5.59)
( )
( )
2 2
2 2
2 2 2 2 2
4
I O I O
I I O O
O I O I
P P D D
D P D P
D D r D D
u o

= +