Beruflich Dokumente
Kultur Dokumente
20, 1960
B. T. FREURE
Filed Aug. 10, 1956
2,953,503
15'i/:___,
Dis?llarion
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Column
76
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INVENTOR.
BENJAMIN T FREURE
A TTORNEY
2,953,503
Patented Sept. 20, 1960
2
difficulties in handling the crystalline mixtures. Filtering or centrifuging such mixtures is expensive and generally
results in loss of the valuable N,N-dimethylacetamide. {For most uses of the N,N-dimethylacetamide, it is
desirable, if not necessary, that the compound be substan tially pure or at least free of acetic acid. This amide _ Union Carbide Corporation, a corporation of New has a potentially wide market as a spinning solvent'for - York synthetic ?bers, and as a solvent in insecticide formula 10 tions. It also can be used as an inert medium for organic Filed Aug. 10, 1956, Ser. No. 603,233 reactions. In such applications the presence of acetic 13 Claims. (Cl. 20242) acid would be objectionable to desired results and in most
N,N-DIMETHYLACETAMIDE
This invention relates to the puri?cation of N,N-di 15 that a mixture of acetic acid and N,N-dimethylacetamide
methylacetamide. More speci?cally, it is directed to a vprocess for the recovery of N,N-dimethylacetamide from a mixture containing N,N-dimethylacetamide and acetic
can be resolved by heating the mixture in the presence
of a non-polar, substituted benzene to a temperature su?icient to vaporize the acetic acid and substituted
acid. benzene, and recovering the N,N-dimethylacetamide from Among the methods employed for the production of 20 the residue. The non-polar, substituted benzenes I have
N,N-dimethylacetamide are the reaction of acetic acid and dimethylamine and the reaction of methyl or ethyl
.acetates and dimethylamine in the presence of water. Both of these methods result in a mixture containing
found effective in this process are chlorobenzene and the
lower alkylbenzenes such as toluene, ethylbenzene, and the xylenes, including the position isomers of xylene. By
the use of these compounds in amounts at least su?icient
the acetic acid in the mixture, the acetic acid can be re
.large amounts of acetic acid, which is not easily sepa 25 to form an azeotropic mixture with substantially all of
and N,N-dimethylacetamide.
The N,N-dimethylacet
moved and the dimethylacetamide recovered in nearly pure form, i.e. generally containing less than about 0.05
percent acetic acid. The reason why such non-polar compounds as toluene, ethylbenzene, chlorobenzene, and the xylenes are able to overcome this hydrogen-bonding effect is not completely This type of attraction has been termed hydrogen-bond understood. It is likewise not fully understood why other ing. Because of this attraction, separation of the acid compounds {known to be excellent azeotrope-formers for from the amide is difficult by ordinary physical means, 35 acetic acid are not effective in this separation. For ex particularly by distillation. According to one possible ample, such known azeotrope-forming compounds as explanation, this attraction may create -a series of maxi dioxane, acetarnide, and the tertiary amines are not effec ;mum constant-boiling mixtures of the dirnethylacetamide tive. Likewise benzene, alpha-picoline and epichlorohy with acetic acid so as to make ordinary distillation pro .drin are not successful. Other known entraining agents, 40 .for example, dibutyl ether, and such similar compounds cedures unsuitable. It is reported by Ruho? and Reid in I. Am. Chem. Soc., as methylcyclohexane, dimethylcyclohexane, ethylcyclo 59, 401 (1937) that at atmospheric pressure one of the hexane, and pinene are only slightly effective in this sepa .maximum boiling mixtures of acetic acid and N,N-di ;ration. It is only with extreme di?iculty that such latter methylacetamide boiling at 170.3 C., contains about 21.1 compounds are able to reduce the acetic acid content to percent acetic acid. Other maximum constant-boiling 45 below about ?ve percent. mixtures exist at. different temperatures, pressures, and lTheoretically, most of these compounds found to be ineffective could be expected to be more effective than concentrations of acetic acid. For example, I have ob the substituted benzenes in this separation. They are served1at5r0 mm. mercury pressure, a maximum boiling azeotrope containing 30 percent acetic acid which boils known to form With acetic acid azeotropes which contain at 93 C., and at 10 mm. mercury pressure, a maximum 50 .a higher concentration of acid than is present in the boiling azeotrope which contains 41.7 percent aceticacid, mixtures encountered in my process. Apparently they and boils at 75". C.76 C. Thus it appears that in dis are not effective for interrupting the hydrogen bonding tillation operations, the ?nal distillate will contain be effect between the acid and the amide. tween 20 and 40 percent acetic acid. , In order to remove all or substantially all of the acetic :"Azeotropic distillation has found little or no com 65 acid in the mixture to be resolved, it is preferred that the mercial application for the separation of either com substituted benzene be employed in amounts at least suf :ponent from. such a mixture. While a greatnumber of ?cient to form the azeotrope with substantially all of the azeotropic compositions are known to exist between acetic acetic acid in the mixture. An excess of the substituted acidZ-and other. compounds, apparently none that have benzene over this amount is preferred for best operation, ~thus farrbeen suggested have been effective in interrupt 60 with amounts from about one to about six times the ing or breaking up this bonding effect, at least not to a amount of acetic acid in the mixture to be separated being 'degree su?icint to permit separation of one of the com especially preferred, although still greater amounts can be ponents substantially free of the other. This bonding is employed. The excess entraining agent which is not used a strong force and it was to be expected that only a high in removing the acetic acid can be distilled over after re 65 moving the azeotropic mixture or can be removed with lylpolarcornpound would be effective in breaking it. ,Chemical means, such as the neutralization of the acetic another entraining agent, for instance, water. acidpwith caustic, have been used to tie up the acetic If desired, the substituted benzene can be employed in 'ac'id'in the mixture so that the N,N-dimethylacetamide amounts less than that necessary to remove all ofv the can be distilled off in relatively pure form. This method acetic acid present, which would permit a part of the'acid does not lend itself to any extensive use outside of labora 70 .to be removed as the azeotrope, thus decreasing the con
.amide, in the presence of acetic acid, acts as a weak ,base and exerts a strong attraction for the acid. Accord .ing'to one theory this attraction is caused by the dona- I 1 tion of an electron on the nitrogen atom to the acid.
.torymapplications, Such a method is notv commercially I \
centration of acid in the still. Nearly puredimethyl acetamide containing less than 0.1 percent acid can then
2,953,503
3
be distilled from the resulting mixture since it boils at a temperature sufficiently lower than the maximum boil ing azeotrope of dimethylacetamide and acetic acid to allow good separation. Recovery of the dimethylacetam ide can then be continued until the concentration of acetic acid in the still again reaches the composition of the max imum boiling azeotropic mixture. More of the substi
tuted benzene can then be added to remove more acid,
is advantageously re?uxed back to near the top of the distillation column 12 by line 16, and the remainder col lected in receiver 17. Distillation is continued until substantially all the acetic acid is removed from the mixture in the still kettle 11
or at least is reduced to a value of less than about 0.05
fore described. Further recti?cation by continued heat followed by distillation of more of the dimethylacetamide. The temperature at which this distillation is conducted 10 ing to still kettle 11 removes the excess substituted ben zene from the N,N-dimethylacetamide which can then is not narrowly critical, being dependent upon the par be removed from the still kettle 11 as substantially puri ticular substituted benzene used, the operating pressure, ?ed. Further puri?cation to remove high boiling impuri and the operating characteristics of the distillation equip ties can be conducted in separate distillation equipment ment. For best results, I prefer to operate the process in
a conventional still kettle topped with a rectifying column 15 or in the same equipment at higher temperatures at re duced pressures to distill over the N,N-dimethylacetamide of at least about ten theoretical plates, maintaining the as a pure product. temperature in the still kettle at a temperature between In reference to Fig. 2, showing continuous operation about the boiling temperature of the acetic acid-substituted
of this process, the substituted benzene is continuously benzene azeotropic mixture and the boiling point of the dimethylacetamide, and removing overhead only the acetic 20 fed to the distillation column 29 at a point 21 somewhat above the point for the continuous addition ofthe mix acid and substituted benzene. With these substituted ture of acetic acid and N,N-dimethylacetamide 22. The benzenes, i.e., toluene, ethylbenzene, chorobenzene, and
xylenes, a kettle temperature of at least 120 C. and a
adjusted in accordance to the heating capacity of the corresponding head temperature of at least 100 C. 25 column and separation ei?ciency such that substantially should preferably be maintained. all of the acetic acid in the mixture is removed overhead At atmospheric pressure, for instance, the azeotrope as a constant-boiling mixture with the substituted ben of acetic acid and ethylbenzene (containing 66 percent
acetic acid) boils at about 114.7 C. Thus when em
moved byline 23 from the still kettle is free of excess sub stituted benzene as Well as relatively free of acetic acid. amount of acetic acid in the distillate is reduced, and ef The constant-boiling mixture vaporized in the distilla ?ciency of the process is curtailed. tion column 20 is removed overhead and condensed in While reduced pressures can be employed in the opera tion of this process, very satisfactory operation is at pres 35 condenser 24. A portion of the condensed constant boil ing mixture is re?uxed back to the column by line 25 and sures of about 380 mm. Hg (one-half atmospheric). In the remainder fed to receiver 26 for separation and reuse operation at lower pressures, the amount of acetic acid of the substituted benzene if desired. in the azeotropic mixtures decreases to a point where The acid-free N,N-dimethylacetamide removed by line large amounts of the substituted benzene azetroping agent 40 23 from the bottom of column 20 can be further puri?ed are required which increases the cost of operations. by feeding to a separate puri?cation column 27 which is The distillation can be readily conducted in batch, operated at a temperature above the boilig point of the semi-continuous, or continuous operation. In batch dimethylacetamide. The pure N,N-dimethylacetamide is operation, it is advantageous to add from about 33 per
115 C. to about 140 C. at the head of the column are 30 tuted benzene so that the N,N-dimethylacetamide re
tuted benzene entraining agent to be used in the still 45 higher boiling components 29 removed as bottoms and can be fed back toppoint 22 in the distillation. kettle for an initial distillation and after most of this has The following examples will serve to illustrate the proc been distilled over, to add the remainder of the substi~ ess of this invention. tuted benzene to the mixture undergoing distillation. Example 1 In continuous operation of this process employing a still column, the substituted benzene preferably is added 50 Five hundred grams of a constant boiling mixture of continuously at or above the place at which the acetic N,N~dimethylacetamide and acetic acid containing 29.6 acid-dimethylacetamide mixture is introduced, at a rate percent acetic acid-was charged to a stillkettle which was somewhat in excess of the amount required to form the ?tted with a fractional distillation column packed with 34 azeotropic mixture with the acetic acid in the mixture be inches of protruded metal packing (perforated stainless ing fed to the column. The kettle temperature should be 55 steel half-cylinders) which had a capacity of 17 theoretical maintained at a temperature above the boiling point of the plates. To this kettle there was also added 400 grams of
entraining agent but preferably below the boiling point of the dimethylacetamide.
Fig. 1 represents operation of this process on a batch Distillate was recovered to a head temperature of 128 scale or for semi-continuous operation. 60 C. (kettle temperature 155 C.) and additional ethylben
Fig. 2 illustrates the continuous operation of the process of this invention. In reference to Fig. l, the feed of substituted benzene
in feed tank 10 to the still kettle 11 attached to the bottom and 98.5 percent of the acid in the charge was thereby of the recti?cation column 12 is controlled by valve 13. 05 removed. A total of 866 grams of additional ethylben As desired, the substituted benzene can all be added at zene (about 585 percent of the acetic acid in the original once or in several batches, or continuously to the still mixture) was employed in the distillation. kettle 11 during the recti?cation. The mixture to be After removal of the ethylbenzene three hundred grams
added to the still kettle 11 from feed tank 14 preferably 70 of the contents of the still kettle at 85 C.86 C. and 50 in one batch or if desired in several small batches. The mm. mercury pressure. The puri?ed N,N-dimethylacet
heat applied to the still kettle 11 vaporizes the constant amide contained only 0.013 percent acetic acid. b'oiling mixture of acetic acid and substituted benzene Example 2 which is removed overhead and condensed in condenser *15. A portion of the condensed constant-boiling mixture 75 Five hundred grams of a constant boiling mixture of
2,953,60
N,N-dimethylac'etamide and acetic acid containing 22
percent acetic acid was charged to a still kettle which was
?tted with a fractional distillation column packed with 34 ~
percent acetic acid were charged to a still kettle ?tted with a fractionad distillation column packed with 34 inches of protruded metal packing having a capacity of about A17 theoretical plates. To this kettle there was added 400 grams of ethylbenzene (80 percent of the total charge), heat was applied, and the mixture was distilled at atmospheric pressure, and a head temperature of 93
C. to 113 C. A fraction taken at a vapor temperature from 115? vC. to 133 C. amounting to about 47 percent of the total weight vof the mixture in the still kettle con+ tained 26.1 percent acetic acid. This cor-responds to about 75 percent of the acid in the original amide-acid mixture. A fraction taken at a vapor temperature be-,
tween 133 C. and 134 C. amounted to about 6.5 per
about .15 .hours, after which time the acid content in the kettle was reduced to about 4.4 percent. An additional 14 grams of acetic acid were removed from the mixture
cent of the total charge in the kettle, and contained only 1.35, percent acetic acid.
Seven hundred grams of water were then fed to the still kettle to remove the rest of the ethylbenzene and nrethylacetamide was distilled over from the residue at a the residue was distilled at 160 C. and 760 mm. mercury temperature of 83-85 C. and 50 mm. Hg pressure. The 20 pressure to recovery the N,N-dimethylacetamide. The
The dimethylacetamide in the residue from the distillaq tion was recovered by repeating the toluene distillation
to remove more acid. The residue can also be recycled in
I claim:
'
Example 3 mixture a non-polar substituted benzene selected from Five hundred grams of a constant boiling mixture of 30 the group consisting of chlorobenzene, and lower alkyl substituted benzenes in which the total number of carbon N,N-dimethylacetamide and acetic acid, containing 29.9 atoms in the alkyl substituents is no greater than 2, heat percent (149.5 grams) of acetic acid, was charged to the ing the mixture to a temperature sufficient to vaporize still kettle as in Example 1 and 500 grams of chloroben the acetic acid and substituted benzene and recovering the zene were added. Heat was applied and the mixture was distilled at atmospheric pressure, recovering overhead the 35 N,N-dimethylacetamide substantially free of acetic acid
from the distillation residue. 2. A process according to claim 1 wherein the substi tuted benzene is chlorobenzene. 3. A process according to claim 1 wherein the substi about six hours, most of the original chlorobenzene had been distilled over and 1800 grams of additional chloro 40 tuted benzene is toluene. 4. A process according to claim 1 wherein the substi benzene was added. Kettle temperature was again main tuted benzene is ethylbenzene. tained at about 145 C.-150 C. and distillation was 5. A process according to claim 1 wherein the sub continued to remove the remainder of the acetic acid and stituted benzene is xylene. 1clhlorobenzene. Total time of distillation was about 20 45 6. A method for the recovery of N,N-dimetbybacet ours. amide from a hydrogen-bonded mixture of the N,N-di The residue from this distillation was then distilled at methylacetamide and acetic acid, which includes the steps the reduced pressure of 50 mm. mercury at 85 C. to of adding a substituted benzene selected from the class recover the N,N-dimethylacetamide. About 316 grams of N,N-dimethylacetamide (about 90 percent of that con consisting of chlorobenzene, and the lower alkyl sub tained in the charge) was recovered, which'contained 50 stituted benzenes in which the total number of carbon about 0.007 percent acetic acid. atoms in the alkyl substituents is no greater than 2, to
hydrogen bonded mixture of N,N-dimethylacetamide and acetic acid which includes the steps of adding to the said
was maintained at 145 C.-150 C. and the head temper ture was 115 C.-l31 C. during the distillation. After
the said mixture in an amount at least su?icient to form an azeotropic mixture with substantially all of the acetic Five hundred grams of a constant boiling mixture of acid in the mixture, heating the resultant mixture to a N,N-dimethylacetamide and acetic acid containing 29.9 55 temperature "at least su?'icient to vaporize the acetic acid
Example 4
meta-, and para-xylenes was added. Heat was applied and the mixture was distilled at atmospheric pressure, maintaining ahead temperature between 107 C. and 136 60 7. A continuous method for the separation of acetic C. during the distillation. After a substantial part of the acid from a hydrogen-bonded mixture of the N,N-di xylene was removed in the distillate, an additional 220 methylacetamide and acetic acid which includes the steps grams of xylene was added and distillation was continued of continuously feeding the said mixture to a distillation under the same conditions to remove the remainder of the column While adding a substituted benzene selected from acetic acid and xylene. Total time of distillation was 65 the class consisting of chlorobenzene, and the lower alkyl about 10 hours. substituted benzenes in which the total number of car The residue of this distillation was then distilled at a bon atoms in the alkyl substituents is no greater than 2
temperature of about 85 C. at 50 mm. mercury pressure
substituted benzene azeotrope, removing overhead the said acetic acid and substituted benzene and recovering the N,N-dimethylacetamide substantially free of acetic acid from the residue by distillation.
azeotropic mixture with substantially all the acetic acid percent acetic acid in a yield of about 88 percent of the 70 in the feed mixture, vaporizing and removing the said dimethylacetamide contained in the charge. substituted benzene and acetic acid, and recovering the
2,953,503
7
9. A process accordingto claim 7 wherein thesubsti tuted benzene is chlorobenzene.
10. vA process according to claim 7 wherein the sub stituted benzene. is toluene. 11. A process according to claim 7 wherein the sub
stituted benzene is xylene. 12. A continuous method for the recovery and puri?
"8
cation of N,N-di-methylacetamide from a hydrogen bonded mixture of the N,N-dimethylacetamide and acetic acid, which includes the steps of continuously feeding .10
said mixture to a- distillation column While continuously adding a substituted benzene selected from the class con
2,667,502
2,667,511
the substituted benzene-acetic acid azeotropic mixture, re 20 moving overhead the said substituted benzene and acetic
719,792
751,961
OTHER REFERENCES
Horsley: AzeotropicData, June 1952. (pages 47-49),