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All Harley-Davidson Models

JOB TIME/CODE MANUAL 2009

2008 H-D. ALL RIGHTS RESERVED


Binder 99998-88 Contents 99997-09

CMI - 1.5M - 07/08

Printed in U.S.A.

II

GENERAL INFORMATION
2009 MODEL PREFIX
2009 Model prefixes are listed at the bottom of the first page in each corresponding section. Use the following list to identify each model. Please note: these flat rates apply to 2009 model year vehicles only. They do not apply to any previous model year vehicles. 2009 Softail Models Except Springer
BV5 JK5 JG5 FXST SOFTAIL STD. FXCWC ROCKER CUSTOM FLSTF FAT BOY SHRINE JA5 BW5 JH5 FXSTB NIGHT TRAIN FLSTC SOFTAIL CLASSIC FLSTC SOFTAIL CLASSIC SHRINE JL5 BX5 JE5 FXSTC SOFTAIL CUSTOM FLSTF FATBOY HERITAGE SOFTAIL (BRAZIL ONLY) JJ5 JD5 FXCW ROCKER STD. FLSTN DELUXE

2009 Softail Springer Models


JM5 FLSTSB

2009 Sportster Models


CN CT XL883 XL1200C CUSTOM CP CX XL883 CUSTOM XL1200L LOW CR CZ XL883L LOW CS XL883R XR1200 XL1200N NIGHTSTER LA

2009 FLHT/FLTR Models


FV4 FL4 FLHT FLHTCU SHRINE KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM FLHTC FLHTP (FUEL INJECTED WITH FAIRING) FC4 FS4 FLHTCU FLTR

2009 FLHR Models


FB4 FHM FLHR FLHP FR4 FTM FLHRC FLHPE (CALIFORNIA ONLY) FW4 FLHR SHRINE FHM FLHP

2009 Dyna Models


GM GY FXD SUPER GLIDE FXDF DYNA FAT BOB GV FXDC SUPER GLIDE CUSTOM GN FXDL DYNA LOW RIDER GX FXDB DYNA STREET BOB

2009 VRSC Models


HFH HPH VRSCAW VRSCF HFJ HPJ VRSCAW 105 HDI ONLY VRSCF 105 HDI ONLY HHH VRSCDX HHJ VRSCDX 105 HDI ONLY

2009 TLE Sidecar Models


SGX SPX TLE FOR FLHTC TLE FOR FLTR SLX SVX TLE FOR FLHT TLE FOR FLHX SMX SKX TLE FOR FLHR TLE FOR FLHTCU SNX TLE FOR FLHRC

2009 Orig. 07/08

III.

2009 CVO Models


PR8 PT9 FLHTCUSE4 FXSTSSE3 PR4 PX8 FLHTCU4-CVO FXDFSE PV8 FLTRSE3 PV4 FLTR3-CVO (JAPAN ONLY)

2009 Tri-Glide Model


MAM FLHTCUTG

IV

Date_______________________ Harley-Davidson Motor Company P.O. Box 653 Milwaukee, Wisconsin 53201 Attention: Service Communications Dept. Gentlemen: Subject: Job Time/Code Manual addition or time change. Our shop experience has prompted us to request this ___ job change or Our time studies were based on this procedure: ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ____________________________________________________________________________________________________ ___ job addition (please check one).

Model & Year

Job Description

Job Time

Job/Code Number (if any)

Signed ______________________________________________________________________________________________ Dealership ___________________________________________________________________________________________ Address _____________________________________________________________________________________________ City, State, Zip Code___________________________________________________________________________________

2009 Orig. 07/08

VI

2009 SOFTAIL MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... ENGINE ....................................................................... GENERAL .................................................................... EXHAUST SYSTEM .................................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM .................................................. DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS ........................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST ............................................... SERIAL DATA ............................................................. DRIVEABILITY/SYMPTOMS ....................................... 1-1 1-1 1-1 1-2 1-2 1-2 1-2 1-2 1-3 1-4 1-5 1-5 1-6 1-6 1-6 1-8 1-9 1-9 1-10 1-10 1-10 1-10 1-11 1-11 1-11 1-13 1-13 1-14 1-14 1-14 1-14 1-16 1-16 1-17 1-17 1-18 1-22 1-36 1-37 1-45

ENGINE ....................................................................... GENERAL ................................................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM ................................................. DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ INTSTRUMENTS ........................................................ TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST .............................................. SERIAL DATA ............................................................. DRIVEABILYTY SYMPTOMS .....................................

1-56 1-56 1-57 1-58 1-58 1-59 1-59 1-59 1-59 1-60 1-60 1-60 1-61 1-61 1-62 1-62 1-62 1-62 1-63 1-64 1-64 1-64 1-65 1-69 1-81 1-82 1-90

2009 SPORTSTER MODELS


SERVICE ..................................................................... GENERAL ................................................................... REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... DRIVE ......................................................................... WHEELS ..................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS ......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL ................................................................... CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... GEARCASE ................................................................ CRANKCASE .............................................................. FUEL SYSTEM ........................................................... DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... 2-1 2-1 2-1 2-1 2-1 2-1 2-2 2-2 2-2 2-3 2-4 2-5 2-5 2-6 2-6 2-6 2-7 2-7 2-8 2-8 2-9 2-9 2-9 2-10 2-10 2-10 2-11 2-11

2009 SOFTAIL SPRINGER MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... 1-51 1-51 1-51 1-51 1-51 1-52 1-52 1-52 1-53 1-54 1-54 1-55 1-55

Revised 10/13/08

Page I-1

ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS ........................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILIY SYMPTOMS .........................................

2-11 2-11 2-11 2-11 2-13 2-13 2-14 2-14 2-14 2-15 2-20 2-31 2-39

HDI ACTIVE EXHAUST .............................................. ENGINE MANAGEMENT - CONTINUED ................... SERIAL DATA ............................................................. DRIVABILIY/SYMPTOMS ...........................................

3-69 3-70 3-76 3-93

2009 FLHR MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... DRIVE ......................................................................... WHEELS ..................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL ................................................................... CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ CRUISE CONTROL - DIAGNOSIS, REPAIR .............. INSTRUMENTS - INCLUDES DIAGNOSIS ................ TURN SIGNALS/SECURITY SYSTEM ....................... AUTOMATIC COMPRESSION RELAEASE ............... ENGINE MANAGEMENT ............................................ HDI ACTIVE EXHAUST .............................................. ENGINE MANAGEMENT CONTINUED ..................... SERIAL DATA ............................................................. DRIVABILITY/SYMPTOMS ......................................... 4-1 4-1 4-1 4-2 4-2 4-2 4-2 4-3 4-3 4-4 4-13 4-14 4-15 4-15 4-15 4-16 4-16 4-17 4-18 4-18 4-19 4-19 4-19 4-20 4-20 4-21 4-21 4-22 4-22 4-22 4-22 4-23 4-24 4-24 4-25 4-25 4-26 4-27 4-31 4-31 4-47 4-47 4-52 4-62

2009 FLHT/FLTR MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL .................................................................... CYLINDER HEAD ........................................................ CYLINDER AND PISTON ............................................ CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS - INCLUDES DIAGNOSTICS ............ SOUND SYSTEM - DIAGNOSIS, REPAIR ................. CRUISE CONTROL - DIAGNOSIS, REPAIR .............. TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... AUTOMATIC COMPRESSION RELEASE .................. ENGINE MANAGEMENT ............................................ 3-1 3-1 3-1 3-1 3-1 3-2 3-2 3-2 3-3 3-4 3-16 3-17 3-17 3-18 3-18 3-18 3-19 3-20 3-20 3-21 3-21 3-22 3-22 3-22 3-23 3-23 3-24 3-24 3-26 3-26 3-26 3-26 3-27 3-28 3-29 3-30 3-30 3-31 3-41 3-42 3-48 3-49 3-50

2009 DYNA MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... 5-1 5-1 5-1

Revised 10/13/08

Page I-2

CHASSIS ..................................................................... PAINT REPAIR ............................................................ DRIVE .......................................................................... WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SEING ARM/ FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... BELT GUARDS ........................................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... GENERAL .................................................................... CYLINDER HEAD ........................................................ CYLINDER AND PISTON ............................................ CAM COVER ............................................................... CRANKCASE .............................................................. FUEL SYSTEM ............................................................ EVAPORATIVE EMISSIONS SYSTEM ....................... DRIVE AND CLUTCH ................................................. DRIVE .......................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION CASE ............................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. INSTRUMENTS ........................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... ELECTRICAL DIAGNOSTICS .................................... GENERAL .................................................................... CHARING CIRCUIT ..................................................... STARTER CIRCUIT .................................................... TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVABILITY SYMPTOMS .........................................

5-1 5-1 5-2 5-2 5-2 5-2 5-3 5-4 5-5 5-5 5-6 5-6 5-6 5-7 5-7 5-8 5-9 5-9 5-10 5-10 5-10 5-11 5-11 5-12 5-12 5-12 5-12 5-12 5-12 5-13 5-13 5-14 5-14 5-14 5-14 5-15 5-20 5-21 5-35 5-47

CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. BALANCER SYSTEM ................................................. FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... CLUTCH ...................................................................... CLUTCH ...................................................................... TRANSMISSION ......................................................... TRANSMISSION ......................................................... COOLING SYSTEM .................................................... COOLING SYSTEM .................................................... OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... ELECTRICAL .............................................................. GENERAL ................................................................... INSTRUMENTS .......................................................... WIRING ....................................................................... SWITCHES ................................................................. LIGHTS ....................................................................... BATTERY/HORN ........................................................ ELECTRICAL DIAGNOSTICS .................................... GENERAL ................................................................... CHARGING CIRCUIT ................................................. STARTER CIRCUIT .................................................... INSTRUMENTS .......................................................... TURN SIGNALS/SECURITY SYSTEM ....................... ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILITY SYMTOMS .........................................

6-17 6-17 6-17 6-18 6-18 6-19 6-19 6-20 6-20 6-20 6-20 6-21 6-21 6-22 6-22 6-23 6-23 6-23 6-23 6-23 6-24 6-24 6-25 6-25 6-25 6-25 6-26 6-27 6-33 6-47 6-53

2009 PNA
CHASSIS .................................................................... ELECTRICAL .............................................................. DECORATIVE ............................................................. FUNCTIONAL ............................................................. WINDSHIELDS AND PLASTICS ................................ CUT AND SEW ........................................................... PERFORMANCE ........................................................ ADVANCED AUDIO SYSTEM .................................... RADIO ......................................................................... XM MODULE ............................................................... NAVIGATION MODULE .............................................. 7-1 7-2 7-2 7-3 7-3 7-4 7-4 7-5 7-5 7-5 7-5

2009 VRSC MODELS


SERVICE ..................................................................... 6-1 NEW ............................................................................ 6-1 REGULAR ................................................................... 6-1 CHASSIS ..................................................................... 6-1 PAINT REPAIR ............................................................ 6-1 DRIVE .......................................................................... 6-1 WHEELS ...................................................................... 6-2 HANDLEBARS ............................................................ 6-2 FRAME/SWING ARM/FRONT FORK .......................... 6-3 BRAKES ...................................................................... 6-4 SEATS/COSMETIC COVERS/FUELS TANK/VISOR KIT 615 BELT GUARDS ........................................................... 6-15 ENGINE ....................................................................... 6-16 GENERAL .................................................................... 6-16 EXHAUST SYSTEM .................................................... 6-16

2009 TLE SIDECAR MODELS


SIDECARS .................................................................. PAINT REPAIR ........................................................... ACCESSORY SIDECAR ............................................. 8-1 8-1 8-1

2009 FLHTCUSE4 MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... 9-1 9-1 9-1

Revised 10/13/08

Page I-3

CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... EXHAUST SYSTEM .................................................... ENGINE ....................................................................... CRANKCASE .............................................................. DRIVE AND CLUTCH ................................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. CHARGING CIRCUIT .................................................. WIRING ....................................................................... LIGHTS ........................................................................ AUTOMATIC COMPRESSION RELEASE .................. POWER LOCK SYSTEM ............................................. HEATED SEAT ............................................................ HEATED GRIPS .......................................................... SOUND SYSTEM - DIAGNOSIS, REPAIR ................. NAVIGATION MODULE ..............................................

9-2 9-2 9-2 9-2 9-2 9-2 9-2 9-2 9-3 9-3 9-3 9-3 9-4 9-4 9-4 9-4 9-4 9-4 9-5 9-5 9-6 9-6 9-6 9-8

HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... ENGINE ....................................................................... FUEL SYSTEM ........................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... DRIVE AND CLUTCH ................................................. ELECTRICAL .............................................................. DIAGNOSTIC TROUBLE CODES .............................. AUTOMATIC COMPRESSION RELEASE ..................

9-15 9-16 9-17 9-17 9-17 9-17 9-18 9-18 9-18 9-19

2009 FXDFSE MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... ENGINE ....................................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... DRIVE AND CLUTCH ................................................. ELECTRICAL .............................................................. DIAGNOSTIC TROUBLE CODES .............................. AUTOMATIC COMPRESSION RELEASE .................. 9-21 9-21 9-21 9-21 9-21 9-22 9-22 9-22 9-23 9-23 9-25

2009 FLTRSE3 MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK .......................... BRAKES ...................................................................... SEATS/FENDERS/TANKS .......................................... ENGINE ....................................................................... CRANKCASE .............................................................. EXHAUST SYSTEM .................................................... DRIVE AND CLUTCH ................................................. CLUTCH ...................................................................... OEM ACCESSORIES ................................................. ACCESSORIES ........................................................... ELECTRICAL .............................................................. CHARGING CIRCUIT .................................................. WIRING ....................................................................... LIGHTS ........................................................................ AUTOMATIC COMPRESSION RELEASE .................. 9-9 9-9 9-9 9-10 9-10 9-10 9-10 9-10 9-10 9-10 9-11 9-11 9-11 9-12 9-12 9-12 9-12 9-13 9-13 9-13 9-13 9-13

2009 FLHTCUTG MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS .................................................................... PAINT REPAIR ........................................................... DRIVE ......................................................................... WHEELS ..................................................................... HANDLEBARS ............................................................ FRAME/SWING ARM/FRONT FORK ......................... BRAKES ...................................................................... PARKING BRAKE ....................................................... SEATS/FENDERS/TANKS ......................................... EXHAUST SYSTEM .................................................... BODY .......................................................................... ENGINE ....................................................................... GENERAL ................................................................... CYLINDER HEAD ....................................................... CYLINDER AND PISTON ........................................... CAM COVER ............................................................... CRANKCASE .............................................................. DRIVE AND CLUTCH ................................................. DRIVE ......................................................................... FUEL SYSTEM ........................................................... EVAPORATIVE EMISSIONS SYSTEM ...................... CLUTCH ...................................................................... DIFFERENTIAL ........................................................... TRANSMISSION ......................................................... TRANSMISSION CASE .............................................. OEM ACCESSORIES ................................................. ACCESSORIES .......................................................... 10-1 10-1 10-1 10-2 10-2 10-2 10-2 10-2 10-3 10-4 10-4 10-5 10-5 10-6 10-7 10-7 10-7 10-8 10-8 10-9 10-10 10-10 10-10 10-10 10-11 10-11 10-12 10-12 10-13 10-13

2009 FXSTSSE3 MODELS


SERVICE ..................................................................... NEW ............................................................................ REGULAR ................................................................... CHASSIS ..................................................................... PAINT REPAIR ............................................................ WHEELS ...................................................................... 9-15 9-15 9-15 9-15 9-15 9-15

Revised 10/13/08

Page I-4

ELECTRICAL .............................................................. GENERAL .................................................................... CHARGING CIRCUIT .................................................. STARTER CIRCUIT .................................................... REVERSE CIRCUIT .................................................... WIRING ....................................................................... SWITCHES .................................................................. LIGHTS ........................................................................ BATTERY/HORN ......................................................... INSTRUMENTS - INCLUDES DIAGNOSIS ................ SOUND SYSTEM - DIAGNOSIS, REPAIR ................. CRUISE CONTROL - DIANGNOSIS, REPAIR ........... TURN SIGNALS/SECURITY SYSTEM ....................... INSTRUMENTS ........................................................... AUTOMATIC COMPRESSION RELEASE .................. ENGINE MANAGEMENT ............................................ SERIAL DATA ............................................................. DRIVEABILITY SYMPTOMS .......................................

10-14 10-14 10-14 10-14 10-15 10-16 10-17 10-17 10-18 10-18 10-19 10-23 10-24 10-28 10-30 10-30 10-47 10-59

Revised 10/13/08

Page I-5

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

2009 SOFTAIL MODELS


Table 1-1. Service
ITEM NEW Set-up and predelivery 1000 mile service (1,600 km) REGULAR 5,000 mile maintenance (8,000 km) 10,000 mile maintenance (16,000 km) Addition to 1,000 mile (1,600 km), 5,000 mile (8,000 km) and 20,000 mile (32,000 km) per wheel Addition to 20,000 mile (32,000 km) maintenance Addition to 50,000 mile (80,000 km) maintenance Addition to any maintenance- required every two-years tighten spokes --change transmission lube change fork oil flush/fill D.O.T 4 brake fluid- front and rear 0.5 0.5 0.5 --0.5 0.5 ----2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.0 2.0 3.0 ----2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JJ5/JK5 JL5

-------

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

0.1 0.8 0.4

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-1

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-2. Chassis


ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt at PDI only Replace secondary belt Replace rear wheel sprocket WHEELS Replace tire - includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace rim, hub or spokes (includes truing wheel) Replace wheel bearings Check spoke torque Replace wheel weight HANDLEBARS Replace handlebars left side right side Replace clutch hand lever 2206 2211 2212 2221 0.5 ----0.2 0.5 ----0.2 0.5 ----0.2 2.2 ----0.2 0.5 ----0.2 --1.2 1.2 0.2 front rear front rear front rear front rear each wheel 2106 2111 2113 2114 2116 2121 2136 2141 2155 2119 0.5 0.8 0.8 1.2 2.3 2.3 0.5 1.0 0.5 0.1 0.5 0.8 0.8 1.4 2.3 2.3 0.5 1.0 0.5 0.1 0.5 0.8 0.8 1.2 2.3 2.3 0.5 1.0 0.5 0.1 0.5 1.3 0.8 1.4 ----0.5 1.0 --0.1 0.5 0.8 0.8 1.2 2.3 2.3 0.5 1.0 0.5 0.1 0.5 1.3 0.8 1.3 ----0.5 1.1 0.5 0.1 2010 2011 2021 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 0.3 4.7 0.8 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS BW5JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-2

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-2. Chassis


ITEM Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp FRAME/SWING ARM/FRONT FORK Replace frame includes removal and installation of all accessories and motorcycle components 2306 2311 2316 2321 2326 2330 2332 2290 --2341 2342 2346 2351 2356 2361 12.4 2.3 2.4 1.9 1.3 1.0 1.4 0.4 0.5 0.8 1.2 0.7 0.8 0.8 1.2 12.4 2.3 2.4 1.9 1.3 1.0 1.4 0.4 0.5 0.8 1.2 0.7 0.8 0.8 1.2 12.4 2.2 2.3 1.8 1.2 0.8 1.4 0.4 0.5 0.7 1.1 0.6 0.8 0.7 1.1 12.4 2.3 2.4 1.9 1.3 1.0 1.4 0.4 0.5 0.8 1.2 0.7 0.8 0.8 1.2 12.4 2.2 2.3 1.8 1.2 0.8 1.4 0.4 0.5 0.7 1.1 0.6 0.8 0.7 1.1 12.4 2.2 2.3 1.8 2.0 0.8 1.4 0.4 0.7 0.7 1.1 0.6 0.8 0.7 1.1 one or both one or both one or both DESCRIPTION LABOR CODE 2226 2231 2241 2246 2251 2253 2254 MODELS BW5JH5/JE5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 JD5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 BV5/JA5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 BX5/JG5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 JL5 0.2 0.4 0.6 0.5 0.2 0.4 0.1 JJ5/JK5 0.2 0.4 0.6 0.5 0.2 0.4 0.3

Replace front fork assembly Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Replace steering bearings Adjust steering head bearing Change front fork oil one side Service fork slider and/or seal includes removal, disassembly, cleaning, inspection, both sides replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side Replace fork tube includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation one side both sides one side both sides

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-3

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-2. Chassis


ITEM Replace rear swing arm and/or bearings or rear fork pivot shaft Replace rear shock absorber assembly Replace shock bushing includes removing shock Replace jiffy stand one side both sides one both spring and/or stand rubber bumper bushings and or pin Replace footboard or foot peg Replace footboard insert BRAKES Replace hydraulic brake line includes filling/ bleeding brakes Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace rear brake caliper mount Replace brake disc Bleed brake caliper Overhaul brake caliper includes filling/bleeding brakes Replace master cylinder assembly includes filling/bleeding brakes front rear front rear front rear front rear front rear front rear front rear 2406 2411 2416 2421 2426 2431 2408 2436 2441 2442 2443 2451 2456 2461 2466 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.6 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.6 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 0.4 0.4 0.1 0.3 0.4 0.5 0.7 0.3 0.8 0.2 0.2 0.6 0.8 0.4 0.5 DESCRIPTION LABOR CODE 2366 2371 2376 2382 2383 2396 2399 2286 2394 2299 MODELS BW5JH5/JE5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 JD5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 BV5/JA5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 --BX5/JG5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 JL5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 --JJ5/JK5 1.2 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 ---

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-4

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-2. Chassis


ITEM Rebuild master cylinder assembly includes filling/bleeding brakes Replace brake master cylinder cover/gasket Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat only Replace pillion/passenger seat Replace seat support (FXCWC) Replace pillion support (FXCWC) Replace locking hardware Replace seat bracket/cover Replace ignition switch name plate Replace fender Replace rear fender support/cover one only Replace fuel tank assembly Replace fuel gauge Replace fuel gauge sending unit Replace oil tank and/or one or more rubber mount(s) Replace any single oil hose Replace license plate bracket BELT GUARDS Replace clutch cover and/or o-ring Replace debris deflector (belt guard) Replace fender extension 2607 2616 2707 0.1 0.2 --0.1 0.2 --0.1 0.2 --0.1 0.2 --0.1 0.2 --0.1 0.2 0.1 front rear per side either side 2506 2502 2701 2702 2703 2704 5130 2526 2531 2536 2541 2563 2564 2566 2576 2590 0.1 0.1 --------0.1 1.1 1.6 0.3 0.9 0.5 0.5 2.3 0.5 --0.1 0.1 --------0.1 1.1 1.6 0.3 0.9 0.5 0.5 2.8 0.5 --0.1 ----------0.1 0.3 1.2 0.3 0.9 0.5 0.5 2.3 0.5 0.5 0.1 0.1 --------0.1 0.3 1.2 0.3 0.9 0.5 0.5 2.8 0.5 --0.1 ----------0.1 0.3 1.2 0.3 0.9 0.5 0.5 2.3 0.5 0.5 0.1 0.1 0.6 0.5 0.2 0.1 0.1 0.8 1.0 ---0.9 0.5 0.5 2.3 0.5 0.1 front rear DESCRIPTION LABOR CODE 2471 2476 2479 2492 2494 MODELS BW5JH5/JE5 0.6 0.6 0.1 0.3 0.1 JD5 0.6 0.6 0.1 0.3 0.1 BV5/JA5 0.6 0.6 0.1 0.3 0.1 BX5/JG5 0.6 0.6 0.1 0.3 0.1 JL5 0.6 0.6 0.1 0.3 0.1 JJ5/JK5 0.6 0.6 0.1 0.3 0.1

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-5

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-2. Chassis


ITEM EXHAUST SYSTEM Replace complete exhaust system and/or gaskets/inter-connect Replace exhaust pipe dual exhaust system Replace exhaust pipe shotgun Replace muffler Check for exhaust leaks Replace any exhaust shield Replace muffler support front rear 2626 2631 2636 2615 2646 --2661 2666 0.8 0.7 0.5 --0.2 0.1 0.1 0.8 0.8 ----0.8 0.6 0.1 0.1 0.8 0.8 0.7 0.5 --0.2 0.1 0.1 0.8 0.8 ----0.8 0.6 0.1 0.1 0.8 0.8 0.7 0.5 0.7 0.2 0.1 0.1 0.8 0.8 0.7 0.5 0.0 0.2 0.1 0.1 0.8 DESCRIPTION LABOR CODE MODELS BW5JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5

Table 1-3. Engine


ITEM GENERAL Remove and install engine Remove and install engine Remove and replace oil tank for inspection/ contamination Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets. front head rear head both heads California vehicles only 3006 3006 3009 3101 3103 3104 5.4 5.3 2.8 3.5 4.1 4.7 5.4 5.3 2.8 3.5 4.5 5.1 5.4 5.3 2.8 3.5 4.1 4.7 5.4 5.3 2.8 3.5 4.5 5.1 5.3 5.4 2.8 3.5 4.1 4.7 5.4 5.3 2.8 3.5 4.5 5.1 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-6

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-3. Engine


ITEM Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm support front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace cylinder o-ring/drain o-ring one head both heads one cylinder rear cylinder both cylinders Replace crankcase umbrella valve Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. one both one piston and cylinder both pistons and cylinders 3203 5.7 6.1 5.7 6.1 5.7 6.1 DESCRIPTION LABOR CODE 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3152 3153 3149 3150 3161 3163 3168 3172 3174 3202 MODELS BW5/JH5/JE5 3.1 4.0 0.1 0.2 2.2 2.2 2.6 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.4 2.4 2.8 1.0 1.1 5.1 JD5 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.8 2.8 3.2 1.0 1.1 5.5 BV5/JA5 3.1 4.0 0.1 0.2 2.2 2.2 2.6 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.4 2.4 2.8 1.0 1.1 5.1 BX5/JG5 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.8 2.8 3.2 1.0 1.1 5.5 JL5 3.1 4.0 0.1 0.2 2.2 2.2 2.6 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.4 2.4 2.8 1.0 1.1 5.1 JJ5/JK5 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.6 0.7 1.4 2.8 2.8 3.2 1.0 1.1 5.5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-7

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-3. Engine


ITEM DESCRIPTION LABOR CODE 3211 3212 3207 3208 3206 3216 3221 3231 one cylinder both cylinders Replace one cylinder stud Replace all eight cylinder studs Replace Crank positions sensor o-ring CAM COVER Replace lifter cover/gasket or lifter/and, or anti- one or two same cylinder rotation pin both on both cylinders Replace push rod, push rod cover and/or o-ring or quad seal Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner one or two same cylinder one each cylinder 3307 3310 3317 3318 3325 3327 3328 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 1.3 1.6 1.3 1.5 0.9 1.0 1.0 cylinder removed cylinders removed 3236 3246 3253 3254 3403 MODELS BW5/JH5/JE5 5.5 6.1 4.9 5.5 2.7 3.3 3.3 4.5 2.6 3.1 0.1 0.5 0.1 JD5 5.9 6.5 5.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.1 0.5 0.1 BV5/JA5 5.5 6.1 4.9 5.5 2.7 3.3 3.3 4.5 2.6 3.1 0.1 0.5 0.1 BX5/JG5 5.9 6.5 5.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.1 0.5 0.1 JL5 5.5 6.1 4.9 5.5 2.7 3.3 3.3 4.5 2.6 3.1 0.1 0.5 0.1 JJ5/JK5 5.9 6.5 5.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.1 0.5 0.1

one piston and cylinder Recondition top end - includes disassembly, replacement of piston and bore and hone, both pistons and cylinders resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under reconditioning cylinder head and assembly. one piston and cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or both pistons and cylinders replacing cylinder and piston, all items listed under reconditioning cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston one cylinder both cylinders one cylinder both cylinders

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-8

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-3. Engine


ITEM Replace cam support plate o-rings Replace cam support plate Replace cam support /cams/secondary cam chain/tensioner Replace oil pump and/or o-ring Replace cam bearing crankcase By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace left or right side main bearing Replace left or right side main bearing Piston jet/o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads head removed (for non-related repairs Replace piston rings Replace pistons BALANCER SYSTEM Replace balancer shaft/crankcase bearing Replace balancer bearing/support Replace balancer system chain BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5 3450 3452 3454 7.8 7.5 7.4 JJ5 JG5 7.8 7.5 7.4 7.8 7.5 7.4 7.8 7.5 7.4 JK5 JH5 7.8 7.5 7.4 7.8 7.5 7.4 one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders one both includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3413 3414 3420 3425 3426 3428 3430 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 7.6 7.5 6.6 6.7 6.7 6.6 2.2 2.6 0.1 1.0 2.0 0.3 1.4 one bearing two bearings DESCRIPTION LABOR CODE 3335 3337 3338 3341 3342 3343 3354 MODELS BW5/JH5/JE5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 JD5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 BV5/JA5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 BX5/JG5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 JL5 2.1 3.0 3.2 2.0 2.7 3.0 2.0 JJ5/JK5 2.1 3.0 3.2 2.0 2.7 3.0 2.0

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-9

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-3. Engine


ITEM Replace balancer crankshaft sprocket Replace balancer shaft sprocket/nut/spacer Replace balancer bracket assembly Replace balancer blade guide - front, rear, long Replace viton oil interconnect FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module seal Replace external fuel supply hose- EFI EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose California vehicles only 3527 3528 3529 0.2 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.2 0.1 0.1 0.5 0.1 0.1 3501 3502 3510 3514 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.2 0.2 0.1 0.7 0.5 DESCRIPTION LABOR CODE 3456 3458 3460 3462 3464 MODELS BW5/JH5/JE5 7.6 7.5 7.4 7.0 6.9 JD5 7.6 7.5 7.4 7.0 6.9 BV5/JA5 7.6 7.5 7.4 7.0 6.9 BX5/JG5 7.6 7.5 7.4 7.0 6.9 JL5 7.6 7.5 7.4 7.0 6.9 JJ5/JK5 7.6 7.5 7.4 7.0 6.9

Table 1-4. Drive and Clutch


ITEM DRIVE Replace primary chain Replace primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace primary cover gasket 4002 4033 4003 4005 4007 4009 0.9 0.7 0.9 1.2 0.4 0.4 0.9 0.7 0.9 1.2 0.4 0.4 0.7 0.7 0.9 1.1 0.3 0.3 0.9 0.7 0.9 1.1 0.4 0.4 0.7 0.7 0.9 1.1 0.3 0.3 0.7 0.7 0.9 1.1 0.3 0.3 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-10

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-4. Drive and Clutch


ITEM Replace primary inspection cover and/or o-ring Replace inner primary case, mainshaft bearing, or primary to crankcase gasket CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod end Replace clutch release mechanism (ball ramp) and/or cover includes disassembly, cleaning, inspection, repair, assembly, and adjustment --4006 4011 4016 4018 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 0.2 0.8 1.3 0.4 0.6 DESCRIPTION LABOR CODE 4001 4008 MODELS BW5/JH5/JE5 0.1 2.3 JD5 0.1 2.3 BV5/JA5 0.1 2.3 BX5/JG5 0.1 2.3 JL5 0.1 2.3 JJ5/JK5 0.1 2.3

Table 1-5. Transmission


ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete Overhaul transmission includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) in transmission case 4304 4305 4306 4309 4311 5.7 4.3 5.2 2.4 2.5 6.1 4.7 5.6 2.4 2.5 5.7 4.3 5.2 2.4 2.5 6.1 4.7 5.6 2.4 2.5 5.7 4.3 5.2 2.4 2.5 6.1 4.7 5.6 2.4 2.5 DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5

Replace transmission sprocket Replace main drive gear oil seal

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-11

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-5. Transmission


ITEM Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Replace shift pedal and/or lever Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring Ream shifter lever bearing sleeve (after installation) one or both includes removal and installation includes adjusting gear engagement includes oil tank and starter removal includes checking gear engagement one both DESCRIPTION in main drive gear LABOR CODE 4316 4321 4331 4336 4341 4343 4348 4351 4361 4366 4368 4372 4390 4380 4393 MODELS BW5/JH5/JE5 2.4 3.4 3.5 3.5 2.6 3.5 3.7 3.8 3.5 5.6 1.1 0.1 2.2 0.6 0.2 JD5 2.4 3.8 3.9 3.9 3.0 3.9 4.1 4.2 3.9 6.0 1.5 0.1 2.2 0.6 0.2 BV5/JA5 2.4 3.4 3.5 3.5 2.6 3.5 3.7 3.8 3.5 5.6 1.1 0.1 2.2 0.6 0.2 BX5/JG5 2.4 3.8 3.9 3.9 3.0 3.9 4.1 4.2 3.9 6.0 1.5 0.1 2.2 0.6 0.2 JL5 2.4 3.4 3.5 3.5 2.6 3.5 3.7 3.8 3.5 5.6 1.1 0.1 2.2 0.6 0.2 JJ5/JK5 2.4 3.8 3.9 3.9 3.0 3.9 4.1 4.2 3.9 6.0 1.5 0.1 2.2 0.6 0.2

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-12

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-6. OEM Accessories


ITEM ACCESSORIES Replace sissy bar (except FLST) Replace mirror Replace backrest (except FLST) Replace windshield (except FLST) Replace windshield (except FLST) Replace one saddlebag (except FLST) Replace one saddlebag bracket (except FLST) Replace one saddlebag insulator (except FLST) Luggage rack Replace fender tip front rear window only 6511 6513 6515 6204 6517 6518 6519 6538 6453 6302 6304 0.8 0.1 0.2 0.3 0.3 0.1 0.2 0.1 --0.1 0.1 0.8 0.1 0.2 --0.3 0.1 0.2 0.1 0.1 0.1 0.1 --0.1 --------------------0.1 --------------------0.1 --------------------0.1 ------------------DESCRIPTION LABOR CODE MODELS BW5/JH5/JE5 JD5 BV5/JA5 BX5/JG5 JL5 JJ5/JK5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-13

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical diagnostic manual. GENERAL Lights and accessories- excluding turn signals Replace connector anchor Replace main wiring harness Replace rear fender wiring harness Replace any single wire Replace electrical box Replace circuit breaker or fuse Replace fuse block CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts 5817 5818 5822 5823 1.6 0.9 0.1 0.3 1.6 0.9 0.1 0.3 1.5 0.9 0.1 0.3 1.5 0.9 0.1 0.3 1.5 0.9 0.1 0.3 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.2 1.2 0.5 0.5 1.1 0.2 0.2 1.4 1.4 0.5 0.5 1.4 0.2 0.2 1.4 1.4 0.5 0.5 1.4 light circuit accessory circuit 5016 5023 5026 5036 5039 5043 5047 5145 5196 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3 0.3 0.1 2.0 0.8 0.2 0.2 0.2 0.2 0.3

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-14

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 1.2 0.5 0.3 0.4 0.6 0.2 0.2 1.4 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

Starter inoperative

solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, clutch nothing clicks, TSM / TSSM/HFSM includes starter motor removal replace solenoid TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30]

5824 5825 5827 5828 5830 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862

0.5 1.2 0.5 0.3 0.4 0.6 0.2 0.2 1.4 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5

0.5 1.1 0.5 0.3 0.4 0.6 0.2 0.2 1.3 0.6 1.3 1.3 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5

0.5 1.1 0.5 0.3 0.4 0.6 0.2 0.2 1.3 0.6 1.3 1.3 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.6 0.5

0.5 1.1 0.5 0.5 0.6 0.6 0.2 0.2 1.3 0.8 1.3 1.3 0.9 0.7 0.6 0.6 0.7 1.0 0.8 0.6 0.7

Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid, contacts Starter binding Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative

Starter inoperative Starter inoperative

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-15

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

SWITCHES Replace ignition switch Replace rear stoplight switch includes filling/bleeding brakes Replace transmission neutral switch (includes diagnosis and loosening oil tank) Replace oil pressure switch (includes diagnosis) Replace passing lamp switch (If applicable) Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lamp assembly Replace tail lamp bulb or lens Replace tail lamp assembly or circuit board Replace turn signal light assembly Replace tail lamp assembly or circuit board Replace rear turn signal bar Replace fender tip lamp assembly Replace rear turn signal bar Replace passing lamp bulb BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 front rear includes diagnosis FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5 front rear includes diagnosis includes adjustment includes diagnosis includes adjustment 5181 5185 5189 5191 5197 5215 5201 5205 5207 5225 5229 5227 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 0.2 0.1 0.5 0.2 0.1 0.2 1.0 0.3 0.3 0.7 0.1 0.1 0.2 0.1 0.5 0.2 0.1 0.6 0.7 0.7 0.7 ----0.1 JK5 JH5 0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------0.2 0.1 0.5 0.2 0.1 0.2 0.5 0.3 --------5129 5141 5157 5161 5167 5171 5173 5176 5177 5178 5179 5180 0.2 0.4 0.6 0.3 0.1 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 0.1 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.2 0.4 0.6 0.3 --0.5 0.7 0.6 0.2 0.2 0.2 0.4

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-16

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 5228 5230 5232 5237 5705 5765 BW5/JH5/ JE5 0.1 0.4 0.6 --0.3 0.1 JD5 --0.4 0.6 --0.3 0.1 BV5/JA5/JL5 --------0.3 0.1 BX5/JG5 --------0.3 0.1 JJ5/JK5 ------0.1 0.3 0.1

Replace fender tip lamp bulb Replace passing lamp Replace passing lamp bracket (If applicable) Replace license plate bracket BATTERY/HORN Replace battery Replace horn and/or bracket

includes diagnosis

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current service manual and electrical diagnostic Manual. INSTRUMENTS Replace speedometer Replace console Replace speedo reset boot Repair/diagnose indicator lamp wiring B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 (O wire) and fuse repair fuel gauge connector [117] terminal 4 (BK wire) and ground is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present JL5 JD5 cosmetics only 6003 6012 6043 5048 6034 6035 7182 7183 7184 7186 6035 6069 7770 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 JK5 JH5 0.3 0.2 0.1 0.3 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.3 0.2 0.1 0.4 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2

B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high

B1006 Speedometer accessory line over voltage BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-17

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 JJ5 JG5 JD5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 BV5/JA5/JL5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 JK5 JH5 BX5/JG5 0.2 0.2 0.2 0.3 0.2 0.3 0.6 0.8 0.3 0.3 0.1 0.1 0.6 0.4 1.1 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 JJ5/JK5 0.2 0.2 0.2 0.3 0.2 0.3 1.5 0.5 0.5 0.5 0.1 0.1 0.8 0.6 1.3 0.5 0.6 0.6 0.7 0.9 0.7 0.6 0.2

B1006 Speedometer accessory line over voltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Replace turn signal (cosmetic issue) No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5

repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer front rear replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb

7771 7770 7771 6001 6002 6020 6882 6883 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-18

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6797 6798 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 BW5/JH5/ JE5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 JD5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 BV5/JA5/JL5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 JK5 JH5 BX5/JG5 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1 0.8 0.2 0.2 0.6 0.5 0.9 JJ5/JK5 0.5 0.6 0.5 0.6 0.6 0.7 0.5 0.7 0.9 1.3 0.9 0.9 0.9 1.3 1.0 0.2 0.2 0.6 0.7 1.1

Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D

repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block

Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb Turn signal error 3A - bulbs flash at double rate-all work replace bulb connections/lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-19

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791 6796 6823 6709 5048 6709 6790 6791 5048 6709 6790 6791 6709 6790 BW5/JH5/ JE5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 JD5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 BV5/JA5/JL5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 BX5/JG5 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.3 0.4 0.5 0.7 0.3 0.4 0.5 0.7 0.4 0.5 JJ5/JK5 0.2 0.2 0.7 0.7 0.9 0.2 0.5 0.7 0.7 0.9 0.2 0.5 0.7 0.4 0.6 0.7 0.9 0.4 0.7 0.7 0.9 0.7 0.7

B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high

code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections repair/diagnose indicator lamp wiring repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/ open replace HFSM repair/diagnose indicator lamp wiring repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/ open replace HFSM repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/ open JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-20

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6791 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 BW5/JH5/ JE5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 JD5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 BV5/JA5/JL5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 BX5/JG5 0.7 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 JJ5/JK5 0.9 0.7 0.7 0.9 0.6 0.6 0.5 0.9 0.6 0.6 0.5 0.5 0.9 0.5 0.4 0.7 0.5 0.5 0.6 0.9 0.7 0.5

B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault

replace HFSM repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/ open replace HFSM repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-21

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 5861 5863 5157 5862 5863 7630 7640 7641 BW5/JH5/ JE5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 JD5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 BV5/JA5/JL5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 BX5/JG5 0.2 0.4 0.5 0.2 0.4 0.5 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.6 0.5 0.5 0.3 0.5 0.9 JJ5/JK5 0.4 0.6 0.7 0.4 0.6 0.7 0.6 0.4 0.6 0.7 1.0 0.8 0.7 0.6 0.7 0.7 0.3 0.8 1.2

B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low

replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM

B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low

B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-22

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 JD5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 BV5/JA5/JL5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 BX5/JG5 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 JJ5/JK5 0.9 0.9 0.9 0.8 0.4 1.2 0.9 0.6 0.9 0.9 0.9 0.8 0.8 0.9 1.4 0.9 0.9 1.0 0.7

P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high

MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage

7642 7645 7650 7655 7635 7641 7643 7644 7646 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-23

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.6 1.1 0.4 0.3 0.4 0.5 0.5 0.3 0.3 0.4 0.8 0.5 1.1 0.6 0.5 0.7 0.5 0.8 1.7 JD5 0.6 1.1 0.4 0.3 0.4 0.5 0.5 0.3 0.3 0.4 0.8 0.5 1.1 0.6 0.5 0.7 0.5 0.8 1.7 BV5/JA5/JL5 0.6 1.1 0.4 0.3 0.4 0.5 0.5 0.3 0.3 0.4 0.8 0.5 1.1 0.6 0.5 0.7 0.5 0.8 1.7 BX5/JG5 0.6 1.1 0.4 0.3 0.4 0.5 0.5 0.3 0.3 0.4 0.8 0.5 1.1 0.6 0.5 0.7 0.5 0.8 1.7 JJ5/JK5 0.9 1.4 0.7 0.6 0.7 0.8 0.8 0.3 0.6 0.7 1.1 0.8 1.1 0.9 0.8 1.0 0.8 1.1 2.0

P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low

IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor

7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 6010 7565 7580 7584 7585 7586 7590

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-24

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7595 7605 7615 7650 7967 7555 7575 7587 7595 7610 7619 BW5/JH5/ JE5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 JD5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 BV5/JA5/JL5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 BX5/JG5 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 JJ5/JK5 1.2 1.0 1.1 0.9 0.9 0.8 0.8 0.8 1.2 0.8 0.8

P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low

replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

6868 7144 7163 7164 7486 7667 7815 7144 7164

0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0

0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0

0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0

0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0

0.7 1.2 1.3 1.3 1.3 0.9 1.1 1.2 1.3

P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-25

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7667 7815 6869 BW5/JH5/ JE5 0.6 0.8 0.5 JD5 0.6 0.8 0.5 BV5/JA5/JL5 0.6 0.8 0.5 BX5/JG5 0.6 0.8 0.5 JJ5/JK5 0.9 1.1 0.8

P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center

replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage

P0134 Front oxygen sensor center

6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870

0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5

0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5

0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5

0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5

0.8 0.9 1.1 0.7 1.2 1.3 1.3 1.3 0.9 1.1 1.2 1.3 0.9 1.1 0.8

P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low

P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-26

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

P0154 Rear oxygen sensor center

rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM

6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815

0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8

0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8

0.5 0.6 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8

0.8 0.9 1.1 1.0 0.9 0.9 0.7 1.0 1.0 0.8 1.1 1.0 0.9 0.9 0.7 1.0 1.0 0.8 1.1

P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-27

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 JJ5 JG5 JD5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 BV5/JA5/JL5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 JK5 JH5 BX5/JG5 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 JJ5/JK5 0.7 0.6 0.7 0.6 0.8 0.8 0.7 0.7 0.6 0.7 0.6 0.8 0.8 0.7 0.7 0.3 0.7 0.7 0.9 0.9 0.7 0.6

P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high

CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM replace vehicle speed sensor (VSS) VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

7030 7980 7981 7982 7983 7986 7987 7030 7980 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7639 7917

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-28

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 JJ5 JG5 JD5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 BV5/JA5/JL5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 JK5 JH5 BX5/JG5 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 JJ5/JK5 0.7 0.6 0.7 0.9 0.7 0.3 0.7 0.9 0.9 0.5 0.9 0.9 0.9 0.9 0.9 0.9 0.9 0.9

P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control

VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

7918 7919 7921 7922 7938 7953 7956 7967 7968 7028 7476 7477 7478 7479 7483 7484 7488 7489

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-29

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7490 7493 7494 7495 7496 7498 7515 7516 7770 7771 7775 7776 7770 7771 7913 7931 7983 7931 6873 BW5/JH5/ JE5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 JD5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 BV5/JA5/JL5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 BX5/JG5 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 JJ5/JK5 0.8 0.8 0.6 0.8 0.8 0.8 0.7 0.9 0.2 0.2 0.7 0.7 0.2 0.2 1.0 0.2 0.8 0.2 0.8

P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0661 Active intake solenoid open/low

replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/ grounded

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-30

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.4 0.4 0.4 0.3 0.5 0.4 JD5 0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.4 0.4 0.4 0.3 0.5 0.4 BV5/JA5/JL5 0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.4 0.4 0.4 0.3 0.5 0.4 BX5/JG5 0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.4 0.4 0.4 0.3 0.5 0.4 JJ5/JK5 0.5 0.9 0.8 0.4 0.5 1.2 0.7 0.5 1.2 0.6 0.7 0.3 0.6 0.7 0.7 0.7 0.3 0.5 0.4

P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted

active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground

6874 6875 6876 7063 7064 7641 6877 7064 7641 7923 7901 7903 7904 7906 7902 7908 7909 7852 7888

P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-31

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 JD5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 BV5/JA5/JL5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 BX5/JG5 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4 0.3 0.5 0.5 1.0 0.4 JJ5/JK5 0.7 0.6 1.5 0.9 0.9 0.8 0.6 0.6 0.5 0.6 0.7 0.7 0.7 0.7 0.8 0.7 1.3 0.7

P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password

system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/ TSSM [30] terminal 3 open

7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 6703 6704

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-32

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 JJ5 JG5 JD5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 BV5/JA5/JL5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 JK5 JH5 BX5/JG5 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 JJ5/JK5 0.8 0.9 1.2 0.8 0.6 0.7 0.7 0.5 0.8 0.7 0.8 0.7 0.8 0.8 0.6 0.8 0.8 1.0 0.7 0.7 0.2

P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5

data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 7016 7537

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-33

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 7016 7537 7538 7544 BW5/JH5/ JE5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 JD5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 BV5/JA5/JL5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 BX5/JG5 0.2 0.7 0.5 0.2 0.2 0.4 0.2 0.5 0.4 0.5 0.4 0.5 0.5 0.3 0.5 0.8 1.0 0.4 0.4 0.2 0.2 0.7 JJ5/JK5 0.2 1.0 0.8 0.2 0.2 0.7 0.5 0.8 0.7 0.8 0.7 0.8 0.8 0.6 0.8 0.8 1.0 0.7 0.7 0.2 0.2 1.0

P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1353 Front cylinder-no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion

repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-34

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 BW5/JH5/ JE5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 JD5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 BV5/JA5/JL5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 JK5 JH5 BX5/JG5 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.5 0.2 0.2 JJ5/JK5 0.8 0.2 0.2 0.8 1.0 0.7 0.7 0.2 0.2 1.0 0.8 0.2 0.2 0.8 1.0 0.7 0.7 0.2 0.2 1.0 0.8 0.2 0.2

P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5

repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-35

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

HDI ACTIVE EXHAUST Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V\BE wire) is open/ grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace 15 amp Engine control fuse active exhaust actuator [179B] terminal 1 (LGN/ R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace exhaust actuator 7850 6874 6875 6876 7064 7811 7812 7814 7816 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 1.0 0.5 0.9 0.8 0.5 1.1 0.7 0.8 0.4

7822

0.4

0.4

0.4

0.4

0.7

P1475 Exhaust actuator position error

7823 7826 7828 7850 7811 7823 7811

0.5 0.3 0.5 0.7 0.8 0.5 0.8

0.5 0.3 0.5 0.7 0.8 0.5 0.8

0.5 0.3 0.5 0.7 0.8 0.5 0.8

0.5 0.3 0.5 0.7 0.8 0.5 0.8

0.8 0.6 0.8 1.0 1.1 0.8 1.1

P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low

P1478 Exhaust actuator shorted/high

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-36

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

P1478 Exhaust actuator shorted/high

active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open

7827 7850 5084 5085 5087 7956 7850 5084 5085 5086

0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5

0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5

0.4 0.7 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5

0.7 1.0 0.4 0.7 0.8 0.7 1.0 0.4 0.7 0.8

P1478 Exhaust actuator shorted/high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low

P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high

P1502 Jiffy stand sensor high

5087

0.5

0.5

0.5

0.5

0.8

P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM

5088 7956 7850 6709 6717 6718 6746

0.5 0.4 0.7 0.4 0.7 0.4 0.5

0.5 0.4 0.7 0.4 0.7 0.4 0.5

0.5 0.4 0.7 0.4 0.7 0.4 0.5

0.5 0.4 0.7 0.4 0.7 0.4 0.5

0.8 0.7 1.0 0.7 1.0 0.7 0.8

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-37

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6854 6072 6709 6718 6747 6748 6854 6709 6710 6712 6713 6717 6747 6749 6072 6709 6710 6713 6716 6717 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5 BW5/JH5/ JE5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 JD5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 BV5/JA5/JL5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 JK5 JH5 BX5/JG5 0.3 0.5 0.4 0.4 0.5 0.6 0.3 0.4 0.5 0.6 0.5 0.7 0.5 0.5 0.5 0.4 0.5 0.5 0.6 0.7 JJ5/JK5 0.6 0.8 0.7 0.7 0.8 0.9 0.6 0.7 0.8 0.8 0.7 1.0 0.8 0.8 0.8 0.7 0.8 0.7 0.9 1.0

U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer

repair ECM connections replace speedometer repair TSM/TSSM/HFSM connections ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections

U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5 replace speedometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15AMP battery fuse replace ECM replace TSM/TSSM/HFSM JL5 JD5

FXSTB NIGHT TRAIN FLSTF FAT BOY

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-38

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 JD5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 BV5/JA5/JL5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 BX5/JG5 0.4 0.5 0.5 0.4 0.3 0.5 0.6 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.5 0.6 JJ5/JK5 0.7 0.8 0.8 0.4 0.6 0.8 0.9 0.8 0.4 0.9 0.5 0.6 0.6 0.4 0.8 0.9

U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM

ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 10 and 28 are open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open repair ECM connections

6718 6746 6749 6758 6854 6747 6748 6749 6758 6765 6766 6776 6854 6867 6747 6748

U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 1 and ignition HFSM fuse open/short to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM ment fuse U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM ground (BLK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair ECM connections HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition HFSM switch open/short to ground U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-39

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 JD5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 BV5/JA5/JL5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 BX5/JG5 0.5 0.4 0.6 0.3 0.6 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 JJ5/JK5 0.8 0.4 0.9 0.5 0.6 0.6 0.4 0.7 0.8 1.0 0.8 0.8 0.8 0.7 0.7 0.8 0.8 0.8

U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM

TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 7 and chassis ground (BLK wire) is open repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground

6749 6758 6765 6766 6776 6854 6867 6709 6710 6717 6747 6749 6753 7159 6709 6710 6747 6749

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-40

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 0.6 0.3 0.4 0.6 0.3 0.4 0.6 0.4 0.6 0.8 0.4 0.9 0.5 0.6 0.6 0.8 0.4 0.9 JD5 0.4 0.6 0.3 0.4 0.6 0.3 0.4 0.6 0.4 0.6 0.8 0.4 0.9 0.5 0.6 0.6 0.8 0.4 0.9 BV5/JA5/JL5 0.4 0.6 0.3 0.4 0.6 0.3 0.4 0.6 0.4 0.6 0.8 0.4 0.9 0.5 0.6 0.6 0.8 0.4 0.9 BX5/JG5 0.4 0.6 0.3 0.4 0.6 0.3 0.4 0.6 0.4 0.6 0.8 0.4 0.9 0.5 0.6 0.6 0.8 0.4 0.9 JJ5/JK5 0.4 0.9 0.5 0.6 0.6 0.6 0.4 0.9 0.7 0.9 1.1 0.7 1.2 0.8 0.9 0.9 1.1 0.7 1.2

U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low

speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments\wiggle test\replace instrument fuse replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections replace speedometer replace ECM and reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM

6758 6765 6766 6775 6776 6854 6867 6036 6709 6765 7993 7994 7998 7999 6036 6765 7993 7994 7998

U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low

U1300 TSM/TSSM/HFSM serial data low

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-41

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 JD5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 BV5/JA5/JL5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 BX5/JG5 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 JJ5/JK5 0.8 0.9 0.9 1.1 0.7 1.2 0.8 0.9 0.7 0.8 0.8 0.9 0.6

U1300 TSM/TSSM/HFSM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low

ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open

7999 6036 6765 7993 7994 7998 7999 6036 6709 6746 6747 6765 6854

U1300 ECM serial data low U1300 ECM serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high

6865

0.7

0.7

0.7

0.7

1.0

U1301 ECM serial data high U1301 ECM serial data high

7993 7994 7998 7999 JJ5 JG5

0.8 0.4 0.9 0.5

0.8 0.4 0.9 0.5

0.8 0.4 0.9 0.5 JK5 JH5

0.8 0.4 0.9 0.5

1.1 0.7 1.2 0.8

U1301 ECM serial data high U1301 ECM serial data high

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-42

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.6 0.5 0.5 0.6 0.3 JD5 0.6 0.5 0.5 0.6 0.3 BV5/JA5/JL5 0.6 0.5 0.5 0.6 0.3 BX5/JG5 0.6 0.5 0.5 0.6 0.3 JJ5/JK5 0.9 0.8 0.8 0.9 0.6

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high

ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM

6036 6746 6747 6765 6854

6865

0.7

0.7

0.7

0.7

1.0

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high

7993 7994 7998 7999 6036 6746 6747 6765 6854

0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3

0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3

0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3

0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3

1.1 0.7 1.2 0.8 0.9 0.8 0.8 0.9 0.6

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high

6865

0.7

0.7

0.7

0.7

1.0

U1300 Speedometer serial data low U1300 Speedometer serial data low BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY) JA5 BX5

7993 7998

0.8 0.9 JJ5 JG5

0.8 0.9

0.8 0.9 JK5 JH5

0.8 0.9

1.1 1.2

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-43

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 JD5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 BV5/JA5/JL5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 BX5/JG5 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 JJ5/JK5 0.8 0.8 0.7 0.3 0.7 1.2 0.4 0.4 0.5 0.6

U1301 Speedometer serial data high Serial data missing Serial data missing

ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness and electrical panel/wiggle test/replace 15 amp ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open replace 40 Amp Maxi Fuse data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/ HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

7999 6072 6723 6724 6729 6730 6731 6732 6733 6804

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

6818

0.4

0.4

0.4

0.4

0.7

Serial data missing Serial data missing Serial data missing

6819 6838

0.3 0.3

0.3 0.3

0.3 0.3

0.3 0.3

0.3 0.6

6839

0.4

0.4

0.4

0.4

0.4

Serial data missing Serial data missing BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

7287 7301 FXSTC SOFTAIL CUSTOM FLSTN DELUXE JJ5 JG5

0.4 0.2

0.4 0.2

0.4 0.2 JK5 JH5

0.4 0.2

0.4 0.5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-44

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.4 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

Serial data missing

ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM replace ECM ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace ECM and reprogram replace TSM/TSSM/HFSM replace spark plugs replace spark plug connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace fuel injector replace MAP sensor replace engine temperature sensor

7316

0.4

0.4

0.4

0.4

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

7318 7904 7913 7980 7994 7993 7998 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7596 7597 7598

0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2

0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2

0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2

0.5 0.3 0.7 0.3 0.4 0.8 0.9 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 1.0 1.1 1.2

0.5 0.6 1.0 0.6 0.7 1.1 1.2 0.4 0.4 0.3 1.2 1.3 1.0 0.7 1.3 1.3 0.8 1.0 1.1 1.2

Serial data missing Serial data missing DRIVEABILITY/SYMPTOMS Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Emits black smoke Emits black smoke Emits black smoke

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-45

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7480 7601 6072 7913 7980 7154 7159 7161 7162 BW5/JH5/ JE5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 JD5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 BV5/JA5/JL5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 BX5/JG5 0.7 1.6 0.5 0.7 0.3 0.3 0.5 0.3 0.4 JJ5/JK5 0.7 1.6 0.8 1.0 0.6 0.3 0.7 0.4 0.6

Emits black smoke Emits black smoke No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp

replace fuel pressure regulator replace ECM and reprogram replace speedometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open inspect/access electrical panel/main wiring harness/replace 15 Amp battery fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/ GY), is shorted to ground ignition switch [33B] terminal I and battery fuse terminal J (R wire) is open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 10 and 28 open replace speedometer ECM [78B] terminal 5 data link [91A] terminal 3/ speedometer [39B] 2 (LGN/V wire) open replace spark plugs repair spark plug wire connections replace spark plug wire JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load BV5 BW5 JE5 FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

7288 7290 7295 7303 7305 7306 7310 7311 7314 7134 7136 7138

0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 JJ5 JG5

0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3

0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 JK5 JH5

0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3

0.3 0.8 1.0 0.4 0.8 1.0 0.8 0.3 0.6 0.4 0.4 0.3

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-46

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7144 7149 7152 7153 7163 7164 7856 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7134 7136 7138 7163 7164 7166 BW5/JH5/ JE5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 JD5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 BV5/JA5/JL5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 BX5/JG5 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.5 0.4 0.4 0.3 1.0 1.0 0.2 JJ5/JK5 1.2 1.3 1.0 0.7 1.3 1.3 0.8 0.4 0.4 0.3 1.2 1.3 1.0 0.7 1.3 1.3 0.8 0.4 0.4 0.3 1.3 1.3 0.2

Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start

replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) JA5 BX5 FXSTB NIGHT TRAIN FLSTF FAT BOY JL5 JD5

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-47

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JD5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BV5/JA5/JL5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BX5/JG5 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JJ5/JK5 0.5 0.5 0.3 0.7 0.5 0.4 0.5

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start

repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire repair starting system; use in conjunction with additional code(s)

7171 7173 7181 7185 7210 7226 7340

7380

0.5

0.5

0.5

0.5

0.5

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls

7415 7441 7450 7595 7992 7013 7014 7134 7136 7138 7166

0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2

0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2

0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2

0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2

0.9 0.4 1.1 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-48

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JD5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BV5/JA5/JL5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 BX5/JG5 0.5 0.8 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5 JJ5/JK5 0.5 1.1 0.4 0.4 0.3 1.3 1.3 0.2 0.5 0.5 0.3 0.7 0.5 0.4 0.5

Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard

repair engine compression; use in conjunction with additional code(s) replace ECM replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open

7210 7450 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-49

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE BW5/JH5/ JE5 0.5 JD5 BV5/JA5/JL5 BX5/JG5 JJ5/JK5

Starts hard

fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector

7380

0.5

0.5

0.5

0.5

Starts hard Starts hard Starts hard Starts hard Starts hard

7415 7441 7450 7595 7992

0.9 0.4 0.8 1.2 0.9

0.9 0.4 0.8 1.2 0.9

0.9 0.4 0.8 1.2 0.9

0.9 0.4 0.8 1.2 0.9

0.9 0.4 1.1 1.2 0.9

BV5 BW5 JE5

FXST SOFTAIL STD. FLSTC SOFTAIL CLASSIC FLST HERITAGE SOFTAIL (BRAZIL ONLY)

JA5 BX5

FXSTB NIGHT TRAIN FLSTF FAT BOY

JL5 JD5

FXSTC SOFTAIL CUSTOM FLSTN DELUXE

JJ5 JG5

FXCW ROCKER STANDARD FLSTF FAT BOY SHRINE

JK5 JH5

FXCWC ROCKER CUSTOM FLSTC SOFTAIL CLASSIC SHRINE

Revised 10/13/08

2009 SOFTAIL MODELS

Page 1-50

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

2009 SOFTAIL SPRINGER MODELS


Table 1-8. Service
ITEM NEW Set-up and predelivery 500 mile (800 km) service REGULAR 5000 mile (8000 km) maintenance 10,000 mile (16,000 km) maintenance Addition to 1000 miles (1600 km), 5000 miles (8000 km) and 20,000 miles tighten spokes (32,000 km) per wheel Addition to 20,000 miles (32,000 km) maintenance Addition to 50,000 miles (80,000 km) maintenance Addition to any maintenance- required every 2 years change transmission lube change fork oil flush/fill D.O.T 4 brake fluid - front and rear ------------2.0 3.0 0.5 0.1 0.8 0.4 ----2.1 2.5 DESCRIPTION LABOR CODE MODEL JM5

Table 1-9. Chassis


MODEL ITEM PAINT REPAIR DESCRIPTION LABOR CODE JM5

Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-51

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-9. Chassis


MODEL ITEM DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Adjust secondary belt at PDI only WHEELS Replace tire - includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace rim, hub or spokes Replace wheel bearings True spoked wheel Check spoke torque Replace wheel weight HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp one or both one or both one or both 2206 2221 2226 2231 2241 2246 2251 2253 2254 0.5 0.2 0.2 0.4 0.6 0.4 0.2 0.2 0.1 each wheel front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 2155 2119 0.7 1.3 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.5 0.1 --2011 2021 2010 0.3 4.7 0.8 0.3 DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-52

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-9. Chassis


MODEL ITEM FRAME/SWING ARM/FRONT FORK Replace frame Replace top fork clamp Replace fork lock Replace steering bearings Replace rigid fork Replace spring fork Replace shock Replace one or more rebound spring(s) Replace upper spring bridge Replace lower (compression) spring or spring reaction rod assembly (one or more) or spring fork Replace strut assembly (front fender) Replace lower rocker Replace rocker bearings (rocker removed) Replace rear swing arm and/or bearings or rear fork pivot shaft Replace rear shock absorber assembly Replace shock bushing includes removing shock Replace jiffy stand one side both sides one both spring and/or stand rubber bumper bushings and or pin Replace footboard or foot peg Replace footboard insert one both includes removal and installation of all accessories and motorcycle components 2306 2309 2330 2332 2334 2285 2335 2336 2338 2348 2284 2350 2353 2355 2366 2371 2376 2382 2383 2396 2399 2286 2394 2299 12.4 0.3 1.1 2.0 2.1 1.4 0.1 0.3 0.1 1.4 0.3 0.6 0.7 0.2 1.4 0.6 1.2 0.8 1.6 0.4 0.1 0.4 0.2 0.1 DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-53

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-9. Chassis


MODEL ITEM BRAKES Replace hydraulic brake line includes filling/bleeding brakes Replace brake pads Replace brake reaction rod Replace brake caliper includes filling/bleeding brakes Replace rear brake caliper mount Replace brake disc Bleed brake caliper Overhaul brake caliper includes filling/bleeding brakes Replace master cylinder assembly includes filling/bleeding brakes Rebuild master cylinder assembly includes filling/bleeding brakes Replace brake master cylinder cover Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat only Replace seat mount bushings Replace seat hinge Replace frame mounting pivot bracket Replace spring seat support bracket 2506 2608 2630 2632 2633 0.3 0.2 0.1 0.1 0.1 front rear front rear front rear front rear front rear replace brake master cylinder cover/gasket front rear front rear front rear 2406 2411 2416 2421 2423 2426 2431 2408 2436 2441 2442 2443 2451 2456 2461 2466 2471 2476 2479 2492 2494 0.4 0.4 0.1 0.3 0.1 0.4 0.5 0.6 0.3 0.9 0.2 0.2 0.6 0.8 0.4 0.5 0.6 0.6 0.1 0.3 0.1 DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-54

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-9. Chassis


MODEL ITEM Replace seat spring (each) Replace spring bushing Replace spring base seat bracket Replace frame fairing (battery cover) Replace fender Replace front fender mounting bracket Replace rear fender support one only Replace fuel tank assembly Replace fuel tank valve Replace fuel gauge Replace fuel gauge sending unit Replace ignition switch name plate Replace oil tank and/or one or more rubber mount(s) Replace any single oil hose Replace license plate bracket BELT GUARDS Replace clutch cover and/or o-ring Replace debris deflector (belt guard) EXHAUST SYSTEM Replace complete exhaust system and/or gaskets/inter-connect Replace exhaust pipe dual exhaust system Replace any muffler Replace any exhaust shield Replace muffler support front rear 2626 2631 2636 2646 2661 2666 1.4 1.2 0.3 0.2 0.1 0.2 2607 2616 0.1 0.2 front rear DESCRIPTION LABOR CODE JM5 2634 2635 2639 2641 2526 2531 2284 2536 2541 2561 2563 2564 5130 2566 2576 2590 0.1 0.1 0.1 0.1 0.7 1.0 0.3 0.3 0.8 0.2 0.2 0.3 0.1 2.5 0.5 ----

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-55

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-10. Engine


MODEL ITEM GENERAL Remove and install engine Remove and install engine Remove and replace oil tank for inspection/contamination Recondition cylinder head includes removal of head and gasket, remove front head carbon, service valve guides, grind valves and seats, test springs and rear head install head and gaskets. both heads Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/ rocker arm support front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace cylinder o-ring/drain o-ring one head both heads one cylinder rear cylinder both cylinders Replace crankcase umbrella valve one both California vehicles only 3006 3006 3009 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3152 3153 3149 3150 3161 3163 3168 3172 3174 5.4 5.3 2.8 3.5 4.5 5.1 3.2 3.8 0.1 0.2 2.6 2.6 3.0 0.7 0.7 0.8 1.1 1.1 1.5 0.7 1.4 2.8 2.8 3.2 1.0 1.1 DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-56

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-10. Engine


MODEL ITEM DESCRIPTION LABOR CODE JM5 Recondition to end - includes disassembly, replacement of piston and siz- one piston and cylinder ing cylinder (.005 pistons), replacing piston rings and all items listed both pistons and cylinders under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace upper connecting rod bushing during upper end repair Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin Replace push rod, push rod cover and/or o-ring or quad seal Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate o-rings Replace cam support /cams/secondary cam chain/tensioner one or two same cylinder both on both cylinders one or two same cylinder one each cylinder 3307 3310 3317 3318 3325 3327 3328 3337 3338 1.3 1.6 1.3 1.5 0.9 1.0 1.0 3.0 3.2 cylinder removed cylinders removed one piston and cylinder both pistons and cylinders 3212 one piston and cylinder both pistons and cylinders one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders 3207 3208 3206 3216 3221 3231 3236 3246 3251 3253 3254 6.5 4.3 5.9 3.1 3.7 3.7 4.9 3.0 3.5 0.4 0.1 0.5 3202 3203 3211 4.5 5.1 5.9

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-57

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-10. Engine


MODEL ITEM Replace oil pump and/or o-ring Replace cam bearing crankcase By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace left or right side main bearing Replace left or right side main bearing Piston jet/o-ring Check flywheel trueness before assembly or after removal True flywheels after removal Recondition cylinder heads head removed (for non-related repairs Replace piston rings Replace pistons Replace crank position sensor o-ring. BALANCER SYSTEM Replace balancer shaft/crankcase bearing Replace balancer bearing/support plate Replace balancer system chain Replace balancer crankshaft sprocket Replace balancer shaft sprocket/nut/spacer 3450 3452 3454 3456 3458 7.8 7.5 7.4 7.6 7.3 includes piston removal and reinstallation one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders one both includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3413 3414 3420 3421 3425 3426 3428 3430 3403 7.6 7.3 6.6 6.7 6.7 6.6 2.2 2.6 0.1 0.5 1.0 2.0 0.3 1.4 0.1 one bearing two bearings DESCRIPTION LABOR CODE JM5 3341 3342 3343 3354 2.0 2.7 3.0 2.0

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-58

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-10. Engine


MODEL ITEM Replace balancer bracket assembly Replace balancer blade guide - front, rear, long Replace viton oil interconnect FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module seal Replace external fuel supply hose- EFI EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose California vehicles only 3527 3528 3529 0.2 0.1 0.1 3501 3502 3510 3514 0.2 0.1 0.7 0.2 DESCRIPTION LABOR CODE JM5 3460 3462 3464 7.5 7.0 6.9

Table 1-11. Drive and Clutch


MODEL ITEM DRIVE Replace primary chain Replace engine sprocket Replace primary chain tensioner Replace engine sprocket seal Replace primary cover Replace primary cover gasket Replace primary inspection cover and/or o-ring 4002 4003 4033 4005 4007 4009 4001 0.9 0.9 0.7 1.1 0.4 0.4 0.1 DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-59

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-11. Drive and Clutch


MODEL ITEM Replace inner primary case, mainshaft bearing, or primary to crankcase gasket CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod end Replace clutch release mechanism (ball ramp) and/or cover includes disassembly, cleaning, inspection, repair, assembly, and adjustment --4006 4011 4016 4018 0.2 0.8 1.3 0.4 0.5 DESCRIPTION LABOR CODE JM5 4008 2.3

Table 1-12. Transmission


MODEL ITEM DESCRIPTION LABOR CODE JM5

TRANSMISSION CASE Replace transmission case Replace transmission complete Overhaul transmission Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft includes removal and installation includes adjusting gear engagement includes oil tank and starter removal includes checking gear engagement in transmission case in main drive gear includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) 4304 4305 4306 4309 4311 4316 4321 4331 4336 4341 4343 5.1 3.7 4.6 2.4 2.5 2.4 3.4 3.5 3.5 2.6 3.5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-60

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-12. Transmission


MODEL ITEM DESCRIPTION LABOR CODE JM5

Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Replace shift pedal and/or lever Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring Ream shifter lever bearing sleeve (after installation)

one both

4348 4351 4361 4366 4368

3.7 3.8 3.9 5.0 1.1 0.1 2.2 0.6 0.2

one or both

4372 4390 4380 4393

Table 1-13. OEM Accessories


MODEL ITEM ACCESSORIES Replace tank trim Replace sissy bar Replace mirror Replace backrest Replace windshield Replace one saddlebag Replace one saddlebag bracket 6507 6511 6513 6515 6517 6518 6519 0.1 --0.1 --------DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-61

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the current Service Manual, and Electrical Diagnostic Manual. Lights and accessories - excluding turn signals Replace connector anchor Replace main wiring harness Replace rear fender wiring harness Replace any single wire Replace electrical box Replace circuit breaker or fuse Replace fuse block CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections 5817 5818 5822 1.6 0.9 0.1 regulator inspection milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 1.4 1.4 0.5 0.5 1.4 light circuit accessory circuit 5016 5023 5026 5036 5039 5043 5047 5145 5196 0.3 0.1 2.1 0.8 0.2 0.2 0.2 0.2 0.4 DESCRIPTION LABOR CODE JM5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-62

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter spins, but does not engage Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid, contacts Starter binding Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative SWITCHES Replace ignition switch 5129 0.2 DESCRIPTION solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay jackshaft poor starter to battery connections, ground connections, clutch nothing clicks, TSM/TSSM/HFSM includes starter motor removal replace solenoid TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] LABOR CODE JM5 5823 5824 5825 5827 5828 5830 5831 5832 5850 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 0.3 0.5 1.6 0.5 0.3 0.4 0.6 0.2 1.1 0.2 1.8 0.6 1.4 1.4 0.7 0.5 0.4 0.4 0.5 0.8 0.6 0.3 0.5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-63

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Replace rear stoplight switch includes filling/bleeding brakes Replace transmission neutral switch (includes diagnosis and loosening oil tank) Replace oil pressure switch (includes diagnosis) Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lamp assembly Replace tail lamp bulb or lens Replace tail lamp assembly or circuit board Replace turn signal light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket INTSTRUMENTS Replace speedometer Replace console Replace speedometer reset boot Repair/diagnose indicator lamp wiring cosmetics only 6003 6012 6043 5048 0.3 0.2 0.1 0.3 5705 5765 0.3 0.1 front rear includes diagnosis includes adjustment includes diagnosis includes adjustment 5181 5185 5189 5191 5197 5215 5201 5205 0.2 0.1 0.5 0.2 0.1 0.2 1.0 0.3 DESCRIPTION LABOR CODE JM5 5141 5157 5161 5171 5173 5176 5177 5178 5179 5180 0.4 0.3 0.3 0.5 0.7 0.6 0.2 0.2 0.2 0.4

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-64

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1006 Speedometer accessory line over voltage B1006 Speedometer accessory line over voltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM Replace turn signal (cosmetic issue) No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion front rear replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM/HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM 6882 6883 6738 6752 6755 6756 6757 6879 6773 0.6 0.8 0.4 0.3 0.1 0.1 0.6 0.4 1.1 DESCRIPTION repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 (O wire) and fuse repair fuel gauge connector [117] terminal 4 (BK wire) and ground is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141] terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer LABOR CODE JM5 6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771 6001 6002 6020 0.4 0.6 0.4 0.4 0.5 0.3 0.6 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.3

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-65

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D JM5 FLSTSB DESCRIPTION locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM Mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch LABOR CODE JM5 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 0.3 0.4 0.4 0.5 0.7 0.5 0.4 0.2 0.3 0.4 0.3 0.4 0.4 0.5 0.3 0.5 0.7 1.1 0.7 0.7 0.7 1.1

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-66

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high DESCRIPTION repair open between connector [22B] and fuse block replace bulb remove corrosion remove corrosion/replace bulb replace bulb connections/lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections/lamp assembly repair TSM/TSSM/HFSM terminal/connections repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/open replace HFSM repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/open replace HFSM repair HFSM terminal/connections HFSM terminal 5 (V wire) shorted/grounded/open replace HFSM LABOR CODE JM5 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791 6796 6823 6709 6709 6790 6791 6709 6790 6791 6709 6790 6791 0.8 0.2 0.2 0.6 0.5 0.9 0.2 0.2 0.4 0.5 0.7 0.2 0.5 0.4 0.5 0.7 0.2 0.5 0.4 0.4 0.5 0.7 0.4 0.5 0.7 0.4 0.5 0.7

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-67

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high DESCRIPTION repair HFSM terminal/connections HFSM terminal 6 (BN wire) shorted/grounded/open replace HFSM repair alarm (terminal B) circuit (LGN/BN wire) - open repair alarm (terminal B) circuit (LGN/BN wire) - grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire) - open repair alarm (terminal A) circuit (BN/GY wire) - open repair alarm (terminal B) circuit (LGN/BN wire) - shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire) - short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM LABOR CODE JM5 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 0.4 0.5 0.7 0.4 0.4 0.3 0.7 0.4 0.4 0.3 0.3 0.7 0.3 0.2 0.5 0.3 0.3 0.4 0.7 0.4 0.3 0.2 0.4 0.5 0.2 0.4 0.5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-68

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open 7630 7640 7641 7642 7645 7650 7655 7635 7641 7643 7644 7646 0.3 0.5 0.9 0.6 0.6 0.6 0.5 0.4 0.9 0.6 0.3 0.6 DESCRIPTION repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM LABOR CODE JM5 6881 6878 6879 6880 5168 5861 5863 5157 5862 5863 0.4 0.2 0.4 0.5 0.8 0.6 0.5 0.3 0.5 0.5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-69

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM DESCRIPTION LABOR CODE JM5 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 6010 7565 0.6 0.9 0.5 0.5 0.6 1.1 0.9 0.6 0.7 0.4 0.6 1.1 0.4 0.3 0.4 0.5 0.5 0.3 0.3 0.4 0.8 0.5 1.1 0.6

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-70

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low DESCRIPTION TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/ O wire) grounded/shorted to O2[138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak LABOR CODE JM5 7580 7584 7585 7586 7590 7595 7605 7615 7650 7967 7555 7575 7587 7595 7610 7619 6868 7144 7163 7164 7486 0.5 0.7 0.5 0.8 1.7 1.2 0.7 0.8 0.6 0.6 0.5 0.5 0.5 1.2 0.5 0.8 0.4 0.9 1.0 1.0 1.0

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-71

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center JM5 FLSTSB replace O2 sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace O2 sensor replace ECM front O2 sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/ O wire) open/shorted to voltage rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/ W wire) open or short to voltage replace O2 sensor replace ECM rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/ GN wire) grounded/shorted to O2[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace O2 sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace O2 sensor replace ECM rear O2 sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/ W wire) open or short to voltage rear O2 sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/ GN wire) open/shorted to voltage replace O2 sensor replace ECM DESCRIPTION LABOR CODE JM5 7667 7815 7144 7164 7667 7815 6869 6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870 6872 7667 7815 0.6 0.8 0.9 1.0 0.6 0.8 0.5 0.5 0.6 0.8 0.4 0.9 1.0 1.0 1.0 0.6 0.8 0.9 1.0 0.6 0.8 0.5 0.5 0.6 0.8

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-72

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error replace injector injector circuit [84/85] B (W/Y or GN/GY wire)/ECM [78B] terminal 19/21 open injector circuit [84/85] B (W/Y or GN/GY wire) short to ground injector circuit [84/85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84/85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector Injector circuit [84/85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84/85] B (W/Y or GN/GY wire) short to ground injector circuit [84/85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84/85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open/ grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open/ grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) DESCRIPTION LABOR CODE JM5 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.7 0.6 0.6 0.7 0.7 0.7 0.5 0.8 0.4 0.3 0.4 0.3 0.5 0.5 0.4 0.4

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-73

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high DESCRIPTION repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor repair ECM connections CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open/ ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open/ ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM replace vehicle speed sensor (VSS) VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM LABOR CODE JM5 7980 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7639 7917 7918 7919 7921 7922 7938 7953 7956 7967 7968 0.3 0.4 0.3 0.5 0.5 0.4 0.4 0.3 0.4 0.4 0.6 0.6 0.4 0.3 0.4 0.3 0.4 0.6 0.4 0.3 0.4 0.6 0.6

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-74

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low DESCRIPTION IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] Fuse terminal E/A and ECM [78B] terminal 31(BE/ GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present LABOR CODE JM5 7028 7476 7477 7478 7479 7483 7484 7488 7489 7490 7493 7494 7495 7496 7498 7515 7516 7770 0.5 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.6 0.5 0.5 0.3 0.5 0.5 0.5 0.4 0.6 0.2

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-75

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low DESCRIPTION repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/grounded active intake connector [178B] terminal 1 (LGN/R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay LABOR CODE JM5 7771 7775 7776 7770 7771 7913 7931 7983 7931 6873 6874 6875 6876 7063 7064 7641 6877 7064 7641 7923 7901 7903 7904 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.5 0.2 0.5 0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-76

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open/grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] DESCRIPTION LABOR CODE JM5 7906 7902 7908 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 0.4 0.4 0.4 0.3 0.5 0.4 0.4 0.3 1.2 0.6 0.6 0.5 0.3 0.3 0.2 0.3 0.4 0.4 0.4

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-77

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion DESCRIPTION system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/TSSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5/speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen LABOR CODE JM5 7929 6701 6702 6703 6704 6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 0.3 0.5 0.5 1.0 0.4 0.5 0.6 0.9 0.5 0.3 0.4 0.4 0.2 0.8 0.4 0.5 0.4 0.5 0.8 0.3 0.5 0.8

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-78

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion DESCRIPTION repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/ BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE JM5 7014 7015 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 1.0 0.4 0.4 0.2 0.2 0.7 0.8 0.2 0.2 0.4 0.2 0.8 0.4 0.5 0.4 0.5 0.8 0.3 0.5 0.8 1.0 0.4

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-79

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear JM5 FLSTSB DESCRIPTION ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil LABOR CODE JM5 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 0.4 0.2 0.2 0.7 0.8 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.8 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.7 0.7

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-80

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P1358 Intermittent secondary rear P1358 Intermittent secondary rear HDI ACTIVE EXHAUST Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high replace ECM active intake connector [178B] terminal 1 (LGN/R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V/BE wire) is open/grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V/O wire) is open/grounded replace 15 AMP engine control fuse active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V/O wire) is open/grounded replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V/O wire) is shorted to voltage replace ECM 7850 6874 6875 6876 7064 7811 7812 7814 7816 7822 7823 7826 7828 7850 7811 7823 7811 7827 7850 0.7 0.5 0.9 0.5 0.5 0.8 0.7 0.8 0.4 0.4 0.5 0.3 0.5 0.7 0.8 0.5 0.8 0.4 0.7 replace spark plug replace spark plug wire DESCRIPTION LABOR CODE JM5 7548 7549 0.2 0.2

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-81

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections replace speedometer repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open 6709 6717 6718 6746 6854 6072 6747 6748 6854 6709 6710 0.4 0.7 0.4 0.5 0.3 0.5 0.5 0.6 0.3 0.4 0.5 DESCRIPTION repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN/BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN/BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM LABOR CODE JM5 5084 5085 5087 7956 7850 5084 5085 5086 5087 5088 7956 7850 0.4 0.4 0.5 0.4 0.7 0.4 0.4 0.5 0.5 0.5 0.4 0.7

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-82

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM DESCRIPTION TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15 AMP battery fuse replace ECM replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 10 and 28 are open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections replace speedometer repair TSM/TSSM/HFSM connections repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 1 and ignition switch open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments/wiggle test/replace instrument fuse LABOR CODE JM5 6712 6713 6717 6747 6749 6709 6710 6713 6716 6717 6718 6746 6749 6854 6072 6726 6747 6748 6867 6758 6759 6765 6766 0.5 0.5 0.7 0.5 0.5 0.4 0.5 0.5 0.6 0.7 0.4 0.5 0.5 0.3 0.5 0.5 0.5 0.6 0.4 0.4 0.5 0.6 0.3

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-83

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM JM5 FLSTSB DESCRIPTION speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments/wiggle test/replace accessory fuse replace ignition switch rear lighting harness/tail lamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls/harness assembly is shorted to ground left hand switch controls assembly/harness is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair ECM connections repair speedometer connections/terminals speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer access instruments/wiggle test/replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments/wiggle test/replace accessory fuse replace ignition switch LABOR CODE JM5 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 6801 6802 6849 6854 6747 6758 6765 6766 6770 6776 6781 6782 0.4 0.4 0.6 0.3 0.5 0.6 0.7 0.4 0.9 0.8 0.4 0.5 0.3 0.3 0.5 0.4 0.6 0.3 0.4 0.6 0.3 0.5

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-84

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM JM5 FLSTSB replace fuel gauge speedometer [39B] terminal 6/L R Controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace TSM/TSSM/HFSM indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground replace speedometer repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 3 and speedometer terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments/wiggle test/replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments/wiggle test/replace accessory fuse replace ignition switch rear lighting harness/tail lamp assembly (O/W wire) is shorted to ground replace rear stop light switch DESCRIPTION LABOR CODE JM5 6775 6795 6801 6802 6833 6849 6854 6867 6072 6747 6753 6758 6759 6765 6766 6770 6775 6776 6781 6782 6783 6787 0.4 0.9 0.4 0.5 0.7 0.3 0.3 0.4 0.5 0.5 0.6 0.4 0.5 0.6 0.3 0.4 0.4 0.6 0.3 0.5 0.6 0.7

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-85

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls/harness assembly is shorted to ground left hand switch controls assembly/harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]/[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair ECM connections speedometer [39B] terminal 1 and ignition switch open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections replace speedometer replace ECM and reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded LABOR CODE JM5 6788 6789 6794 6795 6801 6802 6849 6854 6867 6709 6710 6717 6747 6749 6753 7159 6036 6709 6765 7993 7994 0.4 0.9 0.8 0.9 0.4 0.5 0.3 0.3 0.4 0.4 0.5 0.7 0.5 0.5 0.6 0.5 0.6 0.4 0.6 0.8 0.4

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-86

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ECM & reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace ICM/ECM & reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage LABOR CODE JM5 7998 7999 6036 6765 7993 7994 7998 7999 6036 6765 7993 7994 7998 7999 6036 6709 6746 6747 6765 6854 6865 0.9 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.6 0.8 0.4 0.9 0.5 0.6 0.4 0.5 0.5 0.6 0.3 0.7

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-87

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION replace ECM & reprogram ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram LABOR CODE JM5 7993 7994 7998 7999 6036 6746 6747 6765 6854 6865 7993 7994 7998 7999 6036 6746 6747 6765 6854 6865 7993 0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3 0.7 0.8 0.4 0.9 0.5 0.6 0.5 0.5 0.6 0.3 0.7 0.8

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high

U1300 Speedometer serial data low

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-88

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM U1300 Speedometer serial data low U1301 Speedometer serial data high Serial data missing Serial data missing DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 13 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness and electrical panel/wiggle test/replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open replace 40 AMP Maxi Fuse data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78B] terminal 5/TSM/TSSM/ HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33] terminal A and ignition fuse [64] terminal (R/ BK wire) is open/short to ground LABOR CODE JM5 7998 7999 6072 6723 6724 6729 6730 6731 6732 6733 6804 6818 6819 6838 0.9 0.5 0.5 0.4 0.3 0.4 0.9 0.4 0.4 0.5 0.3 0.4 0.3 0.3

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

Serial data missing Serial data missing Serial data missing

6839 7287 7301 7316

0.4 0.4 0.2 0.4

Serial data missing Serial data missing Serial data missing

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-89

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing DRIVEABILYTY SYMPTOMS Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Hesitates, poor driveability Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke No check engine lamp No check engine lamp No check engine lamp replace spark plugs replace spark plug connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram replace speedometer replace ECM repair ECM connections 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7596 7597 7598 7480 7601 6072 7913 7980 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.8 1.0 1.1 1.2 0.7 1.6 0.5 0.7 0.3 DESCRIPTION wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM replace ECM ECM [78B] terminal 5/TSM/TSSM/HFSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace ECM and reprogram replace TSM/TSSM/HFSM LABOR CODE JM5 7318 7904 7913 7980 7994 7993 7998 0.5 0.3 0.7 0.3 0.4 0.8 0.9

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-90

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load DESCRIPTION speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground ignition switch [33B] terminal I and battery fuse terminal J (R wire) is open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 10 and 28 open replace speedometer ECM [78B] terminal 5/data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE JM5 7154 7159 7161 7162 7288 7290 7295 7303 7305 7306 7310 7311 7314 7134 7136 7138 7144 7149 7152 7153 7163 7164 0.3 0.5 0.3 0.4 0.3 0.5 0.7 0.4 0.5 0.6 0.5 0.3 0.3 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-91

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ignition coil replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is shorted to ground-replace 15 AMP pump fuse DESCRIPTION LABOR CODE JM5 7856 7134 7136 7138 7144 7149 7152 7153 7163 7164 7856 7134 7136 7138 7163 7164 7171 7173 7181 7185 7210 7226 7340 7380 0.8 0.4 0.4 0.3 0.9 1.0 0.7 0.4 1.0 1.0 0.8 0.4 0.4 0.3 1.0 1.0 0.5 0.5 0.3 0.7 0.5 0.4 0.5 0.5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-92

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts, then stalls Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard DESCRIPTION replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire repair starting system; use in conjunction with additional code(s) repair engine compression; use in conjunction with additional code(s) replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) LABOR CODE JM5 7415 7441 7450 7595 7992 7013 7014 7134 7136 7138 7166 7210 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 0.9 0.4 0.8 1.2 0.9 0.8 1.0 0.4 0.4 0.3 0.2 0.5 0.4 0.4 0.3 1.0 1.0 0.2 0.5 0.5 0.3 0.7 0.5

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-93

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 1-14. Electrical


MODEL ITEM Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard DESCRIPTION repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/ GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector LABOR CODE JM5 7226 7340 7380 7415 7441 7450 7595 7992 0.4 0.5 0.5 0.9 0.4 0.8 1.2 0.9

JM5

FLSTSB

Revised 10/13/08

2009 SOFTAIL SPRINGER MODELS

Page 1-94

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

2009 SPORTSTER MODELS


Table 2-1. Service
MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

GENERAL Set-up and predelivery 1,000 mile service (1,600 km) REGULAR 5,000 mile maintenance (8,000 km) 10,000 mile maintenance (16,000 km) ----1.8 2.3 1.8 2.3 1.8 2.3 1.8 2.3 2.0 2.5 ----1.3 2.1 1.3 2.1 1.3 2.1 1.3 2.1 1.3 2.3

Table 2-2. Chassis


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

PAINT REPAIR

Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods.
Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace idler bracket assembly Replace idler pulley Replace secondary belt at PDI only 2010 2008 2009 2011 0.2 ----0.7 0.2 ----0.7 0.2 ----0.7 0.2 ----0.7 0.2 0.8 0.3 0.7 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-1

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS ITEM DESCRIPTION LABOR CODE 2021 2044 front rear Replace wheel bearings Replace tire includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp or bracket Replace handlebar riser cover FRAME/SWING ARM/FRONT FORK Replace frame includes removal and installation of all accessories and motorcycle components Replace footpegs Replace right side footpeg mount Replace left side footpeg mount Replace tailsection 2306 2307 2310 2312 2328 12.2 0.1 0.4 0.2 --12.2 0.1 0.2 0.2 --12.2 0.1 0.2 0.2 --12.2 0.1 0.4 0.2 --12.2 0.1 0.2 0.2 0.2 rear one or both one or both 2206 2221 2226 2231 2241 2251 2253 2254 2258 0.5 0.1 0.2 0.4 0.6 0.2 0.4 0.2 --0.5 0.1 0.2 0.4 0.6 0.2 0.6 0.2 0.2 0.5 0.1 0.2 0.4 0.6 0.2 0.6 0.2 0.2 0.5 0.1 0.2 0.4 0.6 0.2 0.4 0.2 --0.5 0.1 0.2 0.4 0.6 0.2 --0.2 --front rear front rear front rear 2116 2121 2136 2141 2106 2111 2113 2114 CN/CR/CS/ CX/CZ 0.8 0.6 2.2 2.3 0.5 0.6 0.5 0.6 0.8 0.9 CP 0.8 0.6 2.2 --0.5 0.6 0.5 0.6 0.8 0.9 CT 0.8 0.6 2.2 2.3 0.5 0.6 0.5 0.6 0.8 0.9 CV 0.8 0.6 2.2 2.3 0.5 0.6 0.5 0.6 0.8 0.9 LA 0.8 0.6 ----0.5 0.6 0.5 0.6 0.8 0.9

Replace rear wheel sprocket Replace transmission sprocket cover WHEELS Replace rim, hub or spokes (Includes truing wheel)

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-2

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS ITEM DESCRIPTION LABOR CODE 2390 2316 2318 2321 2330 at PDI only one side both sides 2342 one side both sides Replace fork tube Replace fork boot (CZ only) Replace rear swing arm and/or bearings Replace rear shock absorber assembly Replace rear shock absorber component(s) Replace jiffy stand BRAKES Replace hydraulic brake line includes filling/bleeding brakes front rear 2404 2411 0.6 0.6 0.6 0.6 0.6 0.6 0.7 0.6 0.7 0.6 one side both sides one side both sides spring and/or stand rubber bumper one side both sides one both 2346 2351 2356 2361 2495 2499 2366 2371 2376 2381 2386 2396 2399 1.1 0.5 0.8 0.6 0.9 0.7 0.9 2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 1.1 0.5 0.8 0.6 0.9 ----2.0 0.2 0.4 0.3 0.6 0.2 0.1 2290 --2341 CN/CR/CS/ CX/CZ --2.3 0.6 2.2 0.6 0.4 0.5 0.7 CP 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7 CT 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7 CV 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7 LA 0.2 2.3 0.6 2.2 0.6 0.4 0.5 0.7

Replace passenger footpeg bracket (one) Replace lower fork bracket and stem Replace upper fork bracket Replace steering head cups and bearings, including bearing adjustment Replace fork lock Adjust steering head bearings Change front fork oil Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-3

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS ITEM DESCRIPTION LABOR CODE 2416 2421 2426 2431 2436 2437 2441 2446 2451 2456 2461 2466 2471 2476 2479 2492 2494 2506 2502 2588 front rear Replace rear fender support Replace fuel tank assembly Replace fuel tank trim or medallion Replace fuel tank console CT and CX models only one both 2526 2531 2536 2539 2541 6507 2553 rear Replace master cylinder assembly includes filling/ bleeding brakes Rebuild master cylinder assembly includes filling/ bleeding brakes Replace master cylinder cover or gasket Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat Replace passenger seat Replace passenger seat strap- all except CN & CR Replace fender 0.1 --0.1 0.3 1.3 0.3 0.6 0.3 0.3 --0.1 --0.1 0.3 1.3 0.3 0.6 0.3 ----0.1 --0.1 0.3 1.3 0.3 0.6 0.8 0.3 0.5 0.1 --0.1 0.3 1.3 0.3 0.6 0.3 ----0.1 0.1 0.1 0.3 0.4 0.5 0.6 0.4 ----front rear front rear front or rear CN/CR/CS/ CX/CZ 0.1 0.3 0.4 0.6 0.3 0.4 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 CP 0.1 0.3 0.4 0.6 0.3 --0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 CT 0.1 0.3 0.4 0.6 0.3 --0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 CV 0.1 0.3 0.4 0.6 0.3 0.4 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.5 0.1 LA 0.1 0.3 0.4 0.6 0.3 0.4 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.2 0.1

Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace brake disc

front - each caliper rear front - each caliper rear front both - CV,CS, LA only rear

Bleed brake caliper front or rear caliper Overhaul brake caliper includes filling/bleeding brakes front - each caliper

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-4

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-2. Chassis


MODELS ITEM DESCRIPTION LABOR CODE 2543 2561 2566 3480 feed line-oil tank to pump feed line oil pump to filter return line oil pump to tank vent line Replace precision lnlet line - one or both Replace front precision return line Replace return manifold/ rear precision return line assembly. Replace oil filter (other than normal maintenance) Replace oil pump to cooler line - one or both Replace oil cooler Replace license plate holder (CZ only) BELT GUARDS Replace rear belt guard Replace debris deflector EXHAUST SYSTEM Replace complete exhaust system Replace exhaust interconnect Replace any exhaust pipe cover Replace one muffler/inlet gasket Replace rear muffler mount Replace header assembly 2621 2625 2661 2665 2618 2615 0.7 0.6 0.1 0.2 ----0.7 0.6 0.1 0.2 ----0.7 0.6 0.1 0.2 ----0.7 0.6 0.1 0.2 ----0.7 --0.1 0.2 0.2 0.6 2616 2617 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 inlet line to cylinder head both return line- front cylinder Head return manifold to tank return line crankcase to manifold 2571 2577 2578 2581 2673 2674 2675 2676 2677 2582 2583 2591 2590 CN/CR/CS/ CX/CZ --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ----1.3 CP --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ------CT --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ------CV --0.2 1.2 0.1 0.7 0.2 0.7 0.9 ----------0.1 ------LA 0.2 0.2 1.2 0.1 0.8 ----0.9 0.3 0.4 1.1 1.0 1.5 0.1 0.2 0.4 ---

Replace fuel tank cover Replace fuel tank valve assembly Replace oil tank Replace dipstick Replace oil tank lines

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-5

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-3. Engine


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

GENERAL Remove and install engine Remove and install engine Replace stabilizer and/or bracket (one) Replace engine mount (one) Replace mount (each additional) CYLINDER HEAD front cylinder head Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind rear cylinder head valves and seats, test springs and install head and gasboth cylinder heads kets. Replace cylinder head Replace valve seal or spring after head removal Replace cylinder head gasket one cylinder head both cylinder heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Replace lower rocker cover/gasket, or rocker arms and/ front cylinder or shafts Replace rear rocker wireform Replace induction module cover rear cylinder between cylinders rear cylinder both cylinders 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3147 3126 3127 3152 3153 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 3.8 3.8 5.7 2.8 3.9 0.1 0.2 2.0 2.0 2.5 0.9 0.9 1.1 1.0 ----1.0 1.6 4.8 4.8 6.7 3.8 4.9 0.1 0.2 3.0 3.0 3.5 0.9 0.9 1.1 1.0 0.2 0.3 1.0 1.6 California vehicles only 3006 3004 3013 3014 3015 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 4.2 0.2 4.1 0.1 4.1 --0.2 4.1 0.1

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-6

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-3. Engine


MODELS ITEM DESCRIPTION LABOR CODE 3149 3150 3161 3163 3168 3172 3174 3202 3203 3207 3208 3206 3216 3221 3231 3236 3246 3251 cylinder removed one two same cylinder two one each cylinder 3253 3306 3311 3313 CN/CR/CS/ CX/CZ 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 CP 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 CT 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 CV 0.5 1.0 2.6 2.6 3.1 1.0 1.2 5.2 7.9 4.5 7.1 3.2 4.1 3.4 5.3 2.4 3.5 0.4 0.1 2.7 2.8 3.7 LA 0.5 1.0 3.6 3.6 4.1 1.0 1.2 6.2 8.9 5.5 8.1 4.2 5.1 4.4 6.3 3.4 4.5 0.4 0.1 2.7 2.8 3.7

Recondition rocker arms after heads are removed Replace cylinder base gasket

one head both heads front cylinder rear cylinder both cylinders

Replace crankcase umbrella valve CYLINDER AND PISTON Replace piston and resize cylinder includes disassembly, replacing piston, and sizing cylinder, all items listed under recondition cylinder head and assembly

one both one piston and cylinder both pistons and cylinders

Recondition cylinder and piston includes disassembly, one piston and cylinder deglazing cylinder and replacing rings, or replacing cyl- both pistons and cylinders inder and piston, all items listed under recondition cylinder head and assembly Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston assembly Replace upper connecting rod bushing during upper end repair Replace one cylinder stud GEARCASE Replace tappet one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-7

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-3. Engine


MODELS ITEM DESCRIPTION LABOR CODE 3316 3317 3318 3326 3336 3341 3351 3352 3353 3366 3403 3406 3407 3410 3411 3420 includes checking trueness piston removal and reinstallation, if required one head both heads both cylinders removed (for non-related repairs) both cylinders removed (for non-related repairs) 3421 3425 3426 3428 3430 3538 3539 3501 3502 CN/CR/CS/ CX/CZ 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 CP 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 CT 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 CV 2.1 2.2 2.7 2.3 2.5 0.7 ------0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 ----0.2 0.1 LA 2.1 2.2 2.7 0.4 2.5 2.3 0.5 0.5 0.5 0.1 0.1 13.7 9.4 9.7 12.7 0.1 0.5 1.8 3.3 0.7 1.4 0.4 0.5 -----

Replace push rod, push rod cover and/or o-ring

one two same cylinder two one each cylinder

Replace gearcase cover and/or gasket Replace all cam gears Replace oil pump Replace oil pump cover Replace precision cooling check valve Replace oil cooler thermostat Replace oil pump check valve CRANKCASE Replace crank position sensor o-ring Replace crankcases Seal crankcase only Replace left main bearing Replace flywheels includes remove and install engine Check flywheel trueness after removal Check flywheels after removal Recondition cylinder heads head removed (for non-related repairs) Replace piston rings Replace piston and rings includes oversizing FUEL SYSTEM Replace air cleaner assembly Replace air cleaner to induction module boot Replace air cleaner backing plate Replace air cleaner cover

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-8

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-3. Engine


MODELS ITEM DESCRIPTION LABOR CODE 3510 3511 3514 3536 California vehicles only 3527 3528 3529 CN/CR/CS/ CX/CZ 0.7 0.4 0.3 0.6 0.1 0.1 0.7 CP 0.7 0.4 0.3 0.6 0.1 0.1 0.7 CT 0.7 0.4 0.3 0.6 0.1 0.1 0.7 CV 0.7 0.4 0.3 0.6 0.1 0.1 0.7 LA 0.7 0.4 0.3 ---------

Replace induction module Replace manifold, inserts or clamps Replace external fuel hose Replace induction module o-ring EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose

Table 2-4. Drive and Clutch


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

DRIVE Adjust primary chain Replace primary inspection cover/o-ring/ or gasket Replace primary chain Replace engine sprocket Replace engine sprocket oil seal Replace primary cover Replace primary gasket --4001 4002 4003 4005 4007 4009 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5 0.1 0.1 0.8 0.8 0.9 0.7 0.5

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-9

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-4. Drive and Clutch


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

CLUTCH Adjust clutch Replace clutch release mechanism Service the clutch Replace shift lever Replace clutch cable Replace shifter seal includes disassembly, cleaning, inspection, repair, assembly and adjustment --4006 4011 4012 4013 4015 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1 0.1 0.1 1.5 0.1 0.2 0.1

Table 2-5. Transmission


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

TRANSMISSION CASE Overhaul transmission includes disassembly, removal, cleaning, inspection, replacing parts, assembly and installation Replace shifter drum Replace shift linkage and/or spring Replace shifter fork (one) Replace shifter fork (ea. additional) Replace transmission case countershaft bearing Replace main drive gear and/or bearing and/or O-ring Replace detent arm and/or spring Replace main drive gear belt sprocket Replace main drive gear seal (in crankcase) Replace vehicle speed sensor o-ring 4306 4329 4332 4343 4345 4361 4366 4368 4309 4311 4380 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5 13.5 11.3 1.3 11.3 0.1 11.4 11.8 11.3 0.8 0.9 0.5

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-10

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-6. OEM Accessories


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

ACCESSORIES Replace mirror Replace one frame side cover/side cover clips or grommets 6513 6263 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ CP CT CV LA

GENERAL

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No. 99484-09 and Electrical Diagnostic Manual, Part No. 99495-09
Lights and accessories excluding turn signals CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative open/shorted/ground motor start button 5817 5818 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 1.0 0.9 regulator bleed test milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5307 5308 5310 5312 5314 5315 5316 5319 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 0.4 0.2 0.2 1.5 1.5 0.4 0.4 1.4 5016 0.3 0.3 0.3 0.3 0.3

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-11

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.1 0.2 CP 0.1 0.2 CT 0.1 0.2 CV 0.1 0.1 LA 0.1 0.1

Starter inoperative Starter inoperative Starter inoperative

solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring TSM/TSSM/HFSM [30B] pin 9 to starter relay terminal 2 shorted to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, or bad solenoid contacts defective starter motor starter clutch replace TSM/TSSM/HFSM contacts; includes starter motor removal coil; includes starter motor removal replace TSM/TSSM/HFSM mate connector TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground replace clutch switch - includes diagnostics

5822 5823

5824 5825 5827 5830 5831 5832 5835 5836 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168

0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9

0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9

0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9

0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9

0.2 0.9 0.2 0.5 0.4 0.3 0.2 0.3 1.0 0.7 1.1 1.1 0.7 0.3 0.6 0.5 0.8 0.9

Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid Replace starter solenoid Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-12

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.7 1.3 1.5 CP CT CV LA

Starter inoperative

locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] one (negative or positive)

5861 5157 5862

0.7 1.3 1.5

0.7 1.3 1.5

0.7 1.3 1.5

0.7 1.3 1.5

Starter inoperative Starter inoperative

WIRING Replace battery cable Replace main wiring harness Replace engine sub-harness Replace rear fender wiring harness Replace any single wire Replace any single wire Replace speedometer housing Replace electrical caddie (under fuel tank) Replace electrical caddie (behind voltage reg.) Repair/diagnose indicator lamp wiring Replace fuse Replace fuse block (H bracket) SWITCHES Replace ignition switch Replace left upper handlebar switch Replace right upper handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing CN CV XL883 CP XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW XL1200N NIGHTSTER 5129 5171 5173 5176 5177 5178 5179 5180 CS LA 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 XL883R XR1200 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 CT 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 XL1200C CUSTOM 0.5 0.5 0.7 0.6 0.2 0.2 0.2 0.4 light circuit accessory circuit 5024 5026 5066 5036 5039 5043 5046 5081 5082 5048 5145 5196 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 0.6 0.3 0.1 1.2 0.3 2.6 0.7 0.5 0.2 0.2 0.7 1.0 --0.3 0.1 1.2

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-13

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 5141 5161 replace neutral switch - includes diagnostics includes adjustment include diagnosis includes adjustment include diagnosis include diagnosis front rear Replace taillight assembly or circuit board BATTERY/HORN Replace the battery Replace battery tray Replace horn and/or bracket INSTRUMENTS NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Sportster Service Manual, Part No. 99484-09, Electrical Diagnostic Manual, Part No. 99495-09, and Digital Technician. Labor codes not present in either manual are located in Digital Technician. Replace speedometer Replace tachometer Replace trip odometer reset boot B1004 Fuel level switch low B1004 Fuel level switch low replace fuel level switch repair speedometer [39B] (tachometer [108B] on XR-1200) terminal 9/fuel sender [141]terminal 2 (Y/W wire)-short to ground replace fuel level resistor assembly cosmetics only 6003 6009 6043 6035 7182 6083 0.3 --0.1 0.6 0.4 0.3 0.3 --0.1 0.6 0.4 0.3 0.3 --0.1 0.6 0.4 0.3 0.3 0.3 0.1 0.6 0.4 0.3 0.3 0.3 0.1 0.7 0.4 0.3 5705 5767 5765 0.3 0.6 0.1 0.3 0.6 0.1 0.3 0.6 0.1 0.3 0.6 0.1 0.3 0.6 0.1 5157 5181 5185 5189 5190 5191 5197 5201 5205 5215 CN/CR/CS/ CX/CZ 0.3 0.1 1.3 0.2 0.1 0.4 0.2 1.1 0.1 0.2 0.3 0.2 CP 0.3 0.1 1.3 0.2 0.1 0.7 0.2 1.0 0.1 0.4 0.3 0.2 CT 0.3 0.1 1.3 0.2 0.1 0.7 0.2 1.0 0.1 0.4 0.3 0.2 CV 0.3 0.1 1.3 0.2 0.1 0.4 0.2 1.1 0.1 0.2 0.3 0.2 LA 0.3 0.1 1.3 0.2 0.1 0.4 0.2 1.1 0.1 0.2 0.3 0.2

Replace rear stoplight switch Replace oil pressure switch Replace neutral switch LIGHTS Replace headlight bracket Replace headlight Replace headlight housing Replace indicator lens/trim plate/bezel Replace indicator lamp assembly Replace single light bulb/lens Replace turn signal light assembly

includes filling/bleeding brakes

B1004 Fuel level switch low

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-14

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6035 6069 6083 7770 7771 7770 7771 7770 7771 7770 7771 6001 6002 6020 6095 6738 6096 6752 6097 6755 6756 6757 CN/CR/CS/ CX/CZ 0.6 0.5 0.3 0.2 0.2 ----0.2 0.2 ----0.3 0.1 0.3 -0.4 -0.4 -0.1 0.1 0.7 CP 0.6 0.5 0.3 0.2 0.2 ----0.2 0.2 ----0.4 0.1 0.4 -0.4 -0.4 -0.1 0.1 0.7 CT 0.6 0.5 0.3 0.2 0.2 ----0.2 0.2 ----0.4 0.1 0.4 -0.4 -0.4 -0.1 0.1 0.7 CV 0.6 0.5 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.1 0.3 -0.4 -0.4 -0.1 0.1 0.7 LA 0.7 0.5 0.3 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.3 0.1 -0.4 -0.4 -0.4 0.1 0.1 0.7

B1005 Fuel level switch open/high B1005 Fuel level switch open/high B1005 Fuel level switch open/high B1006 speedometer accessory line overvoltage B1006 speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check No security lamp during bulb check Security lamp on continuously after bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm

replace fuel level switch repair speedometer [39B] terminal 9/fuel level switch [141]terminal 2 open/short to volts replace fuel level resistor assembly code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer replace tachometer replace speedometer replace tachometer replace speedometer replace tachometer replace FOB battery replace FOB replace TSSM\HFSM

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-15

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 0.9 0.5 0.8 0.3 0.6 CP 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 --0.5 0.8 0.3 0.6 CT 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 --0.5 0.8 0.3 0.6 CV 0.4 0.7 0.5 0.5 0.5 0.6 0.7 0.3 0.6 0.2 0.6 0.6 0.6 0.6 --0.5 0.8 0.3 0.6 LA 0.4 0.7 0.6 0.6 0.6 0.7 0.7 0.3 0.6 0.2 0.7 0.7 0.7 0.7 --0.5 0.8 0.3 0.6

Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C

HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open diagnose and replace tail lamp and turn signal converter module - CZ only TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open

6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 6809 6805 6806 6807 6808

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-16

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.3 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.3 0.5 0.6 0.7 CS LA XL883R XR1200 CP 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.4 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.4 0.5 0.6 0.7 CT 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.4 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.4 0.5 0.6 0.7 CT CV 0.6 0.7 0.6 0.6 0.6 0.7 0.6 0.2 0.2 0.2 0.3 0.7 0.2 0.2 0.5 0.6 0.7 0.2 0.3 0.5 0.6 0.7 XL1200C CUSTOM LA 0.7 0.7 0.7 0.7 0.7 0.7 0.7 0.2 0.2 0.2 0.3 0.7 0.2 0.2 0.5 0.7 0.7 0.2 0.3 0.5 0.7 0.7

Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D

repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block

6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6709 6790 6791

Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/Replace bulb Turn signal error 3A - bulbs flash at double rate-all work repair bulb connection/replace lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM B0563 Battery voltage high - TSM/TSSM/HFSM B0563 Battery voltage high - TSM/TSSM/HFSM B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1121Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault CN CV XL883 CP code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb repair bulb connection/replace lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW

XL1200R ROADSTER CX

XL1200N NIGHTSTER

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-17

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6796 6823 6709 6790 6791 6809 6709 6790 6791 6809 6709 6790 6791 6809 6790 6791 6809 6830 6831 6832 CN/CR/CS/ CX/CZ 0.2 0.3 0.5 0.6 0.7 0.9 0.5 0.6 0.7 0.9 0.5 0.6 0.7 0.9 0.6 0.7 0.9 0.6 0.6 0.6 CP 0.2 0.4 0.5 0.6 0.7 --0.5 0.6 0.7 --0.5 0.6 0.7 --0.6 0.7 --0.6 0.6 0.6 CT 0.2 0.4 0.5 0.6 0.7 --0.5 0.6 0.7 --0.5 0.6 0.7 --0.6 0.7 --0.6 0.6 0.6 CV 0.2 0.3 0.5 0.6 0.7 --0.5 0.6 0.7 --0.5 0.6 0.7 --0.6 0.7 --0.6 0.6 0.6 LA 0.2 0.3 0.5 0.7 0.7 --0.5 0.7 0.7 --0.5 0.7 0.7 --0.7 0.7 --0.6 0.6 0.6

B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low

replace bulb repair bulb connection/replace lamp assembly repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - CZ only repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-18

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6833 6834 6835 6817 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 6881 CN/CR/CS/ CX/CZ 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 CP 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 CT 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 CV 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6 LA 0.7 0.5 0.5 0.5 0.4 0.7 0.5 0.4 0.7 0.6 0.6 0.6 0.7 0.5 0.6 0.2 0.5 0.6 0.2 0.5 0.6 0.6

B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open

replace TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)Shorted to volts replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-19

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6878 6879 6880 5168 5861 5863 5157 5862 5863 7630 7640 7641 7642 7645 7650 7655 7635 7641 CN/CR/CS/ CX/CZ 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 CP 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 CT 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 CV 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.8 0.5 0.8 0.5 0.6 1.0 0.6 0.4 0.8 LA 0.2 0.5 0.6 0.9 0.7 1.5 1.3 1.5 1.5 0.6 0.3 0.8 0.3 0.4 0.8 0.4 0.3 0.8

B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low

replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM

B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low

B1155 Neutral input low ENGINE MANAGEMENT P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0107 MAP Sensor open/low P0108 MAP Sensor high P0108 MAP Sensor high

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-20

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 CP 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 CT 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 CV 0.5 0.5 0.5 1.0 0.9 0.5 0.7 0.5 1.0 0.9 0.6 0.7 0.5 0.5 1.0 0.6 0.5 0.7 0.5 LA 0.3 0.3 0.3 0.8 0.7 0.3 0.7 0.3 0.8 0.7 0.4 0.7 0.3 0.3 0.8 0.6 0.5 0.9 0.5

P0108 MAP Sensor high P0108 MAP Sensor high P0108 MAP Sensor high P0108 MAP Sensor high P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0112 IAT Sensor voltage low P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0113 IAT Sensor open/high P0117 ET Sensor low P0117 ET Sensor low P0117 ET Sensor low P0117 ET Sensor low

MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted

7643 7644 7646 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-21

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 CP 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 CT 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 CV 0.5 0.5 0.5 0.6 0.8 0.6 0.8 0.3 0.7 0.5 0.7 0.8 0.5 0.5 0.5 0.8 0.4 0.5 0.5 LA 0.5 0.5 0.5 0.6 1.0 0.6 1.0 0.3 0.7 0.5 0.7 1.2 0.9 0.5 0.5 0.6 0.4 0.7 0.5

P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0118 ET Sensor open P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0122 TP Sensor open/low P0123 TP Sensor high P0123 TP Sensor high

ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 open replace MAP sensor replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to voltage

7686 7687 7690 7710 7685 7695 7565 7580 7584 7585 7586 7590 7595 7605 7615 7650 7967 7555 7575

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-22

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.3 0.5 0.5 0.3 CP 0.3 0.5 0.5 0.3 CT 0.3 0.5 0.5 0.3 CV 0.3 0.5 0.5 0.3 LA 0.3 0.9 0.5 0.3

P0123 TP Sensor high P0123 TP Sensor high P0123 TP Sensor high P0123 TP Sensor high P0131 Front oxygen sensor low

TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen [138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM

7587 7595 7610 7619

6868 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869

0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.6 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.6 0.8 1.1 1.1 1.6 0.5 0.9 0.8 1.1 0.5 0.9 0.6

P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center

P0134 Front oxygen sensor center

6870 7667 7815

0.6 0.5 0.7

0.6 0.5 0.7

0.6 0.5 0.7

0.6 0.5 0.7

0.6 0.5 0.9

P0134 Front oxygen sensor center P0134 Front oxygen sensor center

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-23

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6 CP CT CV LA

P0151 Rear oxygen sensor low

rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open

6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870

0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.4 0.6 1.0 1.0 1.5 0.5 0.7 0.6 1.0 0.5 0.7 0.6

0.4 0.8 1.1 1.1 1.6 0.5 0.9 0.8 1.1 0.5 0.9 0.6

P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center

P0154 Rear oxygen sensor center

6872 7667 7815 7795 7805 7808 7825

0.6 0.5 0.7 0.5 0.5 0.5 0.5

0.6 0.5 0.7 0.5 0.5 0.5 0.5

0.6 0.5 0.7 0.5 0.5 0.5 0.5

0.6 0.5 0.7 0.5 0.5 0.5 0.5

0.6 0.5 0.9 0.7 0.5 0.5 0.5

P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-24

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7850 7795 7809 7815 7795 7805 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7980 CN/CR/CS/ CX/CZ 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 CP 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 CT 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 CV 0.9 0.5 0.5 0.7 0.5 0.5 0.5 0.5 0.9 0.5 0.5 0.7 0.5 0.3 0.5 0.3 0.8 0.5 0.5 0.5 0.3 LA 1.1 0.7 0.5 0.9 0.7 0.5 0.5 0.5 1.1 0.7 0.5 0.9 0.5 0.3 0.5 0.3 1.0 0.5 0.5 0.5 0.3

P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0373 CKP Sensor intermittent P0374 CKP Sensor sync error P0374 CKP Sensor sync error

replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-25

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7981 7982 7983 7986 7987 7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7953 7956 7967 7968 CN/CR/CS/ CX/CZ 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 CP 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 CT 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 CV 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 0.8 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 0.8 LA 0.5 0.3 0.8 0.5 0.5 0.4 0.3 0.4 0.4 0.4 1.0 0.3 0.4 0.3 0.3 0.4 0.4 0.3 0.4 0.4 1.0

P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0374 CKP Sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high P0502 VSS Sensor high

replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor repair ECM connections CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-26

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7028 7476 7477 7478 7479 7483 7484 7488 7489 7490 7493 7494 7495 7496 7498 7515 7516 7770 CN/CR/CS/ CX/CZ 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 CP 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 CT 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 CV 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.6 0.5 0.4 0.5 0.5 0.5 0.4 0.8 0.2 LA 0.3 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.7 0.5 0.4 0.5 0.5 0.5 0.4 1.0 0.2

P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low

IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35(BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-27

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 CP 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 CT 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 CV 0.2 0.4 0.4 0.2 0.2 0.7 0.2 0.7 0.2 0.3 0.4 0.4 0.4 0.6 0.6 0.3 0.2 0.7 0.5 0.4 LA 0.2 0.4 0.4 0.2 0.2 0.9 0.2 0.9 0.2 0.3 0.4 0.4 0.4 0.8 0.8 0.3 0.2 0.7 0.5 0.4

P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM EEPROM Error P0603 ECM EEPROM Error P0605 ECM flash error P0605 ECM flash error P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open

repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM code not present replace ECM system OK system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded

7771 7775 7776 7770 7771 7913 7931 7913 7931 7923 7901 7903 7904 7906 7902 7908 7909 7852 7888 7889

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-28

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 6703 6704 6705 6707 CN/CR/CS/ CX/CZ 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 CP 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 CT 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 CV 0.4 0.8 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 0.9 0.4 0.4 0.4 LA 0.4 0.9 0.8 0.8 0.5 0.4 0.4 0.2 0.4 0.3 0.5 0.4 0.3 0.4 0.5 1.1 0.4 0.4 0.4

P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password

replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM & reprogram data link [91A] terminal 3/ECM [78B] terminal 5/ TSSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-29

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7025 7301 7856 7860 7870 7937 7856 7867 CN/CR/CS/ CX/CZ 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 CP 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 CT 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 CV 0.8 0.5 0.3 0.5 0.4 0.3 0.9 0.4 0.7 0.4 0.5 0.9 0.4 0.7 0.5 0.3 0.9 0.4 0.7 0.5 0.9 0.4 LA 1.0 0.5 0.3 0.5 0.4 0.3 0.8 0.4 0.9 0.4 0.5 0.8 0.4 0.9 0.5 0.3 0.8 0.4 0.9 0.5 0.8 0.4

P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted

replace ECM repair TSM/TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage CP XL883C CUSTOM XL1200L LOW CR CZ XL883L LOW

CN CV

XL883

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

XL1200N NIGHTSTER

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-30

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7870 5084 5085 5087 7956 7850 5084 5085 5086 CN/CR/CS/ CX/CZ 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 CP 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 CT 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 CV 0.7 0.3 0.3 0.5 0.7 0.9 0.3 0.3 0.5 LA 0.9 0.3 0.3 0.5 0.7 1.1 0.3 0.3 0.5

P1355 Rear ignition coil high/shorted P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low

replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections replace TSM/TSSM/HFSM replace speedometer repair speedometer connections/terminals

P1501 Jiffy stand sensor Low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high

P1502 Jiffy stand sensor high

5087

0.5

0.5

0.5

0.5

0.5

P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer

5088 7956 7850 6709 6718 6746 6854 6717 6072 6747

0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.8 0.5

0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.9 0.6

0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.9 0.6

0.5 0.7 0.9 0.5 0.6 0.4 0.3 1.0 0.8 0.5

0.5 0.7 1.1 0.5 0.6 0.4 0.3 1.0 0.8 0.5

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-31

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6854 6748 6711 6772 6854 6720 6709 6713 6717 6718 6749 6854 6710 6709 6710 6712 6713 6717 CN/CR/CS/ CX/CZ 0.3 0.8 --------0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 CP 0.3 0.9 --------0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 CT 0.3 0.9 --------0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 CV 0.3 0.8 0.5 0.5 0.3 0.8 0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0 LA 0.3 0.8 0.5 0.5 0.3 0.8 0.5 0.5 1.0 0.6 0.8 0.3 0.5 0.5 0.5 0.6 0.5 1.0

U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ICM serial data at tachometer U1016 Loss of ICM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM

repair ECM connections ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections/terminals/terminals replace tachometer repair ECM connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair TSM/TSSM/HFSM connections replace 15AMP battery fuse replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open

U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15 AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-32

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.8 ------CP 0.6 0.8 ------CT 0.6 0.8 ------CV 0.5 0.8 0.5 0.5 0.5 LA 0.5 0.8 0.5 0.5 0.5

U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminals/terminal TSM/TSSM/HFSM [30B] terminal 3 and Tachometer [108B] terminal 2 (LGN/V wire) is open replace 15AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground

6747 6749 6709 6710 6711

6866

---

---

---

0.5

0.5

6713 6717 6749 6072 6709 6712 6747 6748 6749

------0.8 0.5 0.6 0.5 0.8 0.8

------0.9 0.5 0.6 0.6 0.9 0.8

------0.9 0.5 0.6 0.6 0.9 0.8

0.5 1.0 0.8 0.8 0.5 0.6 0.5 0.8 0.8

0.5 1.0 0.8 0.8 0.5 0.6 0.5 0.8 0.8

U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections

U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM or ECM or speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM or ECM or speedometer minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 1 and Ignition HFSM or ECM or speedometer fuse open/short to ground

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-33

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.8 0.6 --0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 0.6 0.5 CP 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 0.6 0.6 CT 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 0.6 0.6 CV 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 0.6 0.5 LA 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 0.6 0.5

U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM or ECM or speedometer (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer (39B) terminal 1/Instrument fuse/ HFSM or ECM or speedometer Fuel gauge 1(0 wire) grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM or ECM or speedometer ground (BLK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM or ECM or speedometer sory fuse U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM or ECM or speedometer tion switch (O/W wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedo terminal 6 and accessory fuse (O/W HFSM or ECM or speedometer wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch HFSM or ECM or Speedometer (R/GY wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM or ECM or speedometer U1097 Loss of speedometer serial data at TSM/TSSM/ repair ECM connections HFSM or ECM or speedometer U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open repair speedometer connections/terminals

6758 6765 6770 6772 6775 6776 6781 6782 6795 6801 6802 6803 6854 6758 6712 6747

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-34

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.8 0.8 0.5 0.8 0.6 --0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 1.0 0.8 0.5 CP 0.9 0.8 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 1.0 0.8 0.6 CT 0.9 0.8 0.5 0.9 0.7 --0.9 0.6 0.7 0.9 0.7 0.8 0.8 0.8 0.3 0.5 1.0 0.8 0.6 CV 0.8 0.8 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 1.0 0.8 0.5 LA 0.8 0.8 0.5 0.8 0.6 0.5 0.8 0.5 0.7 0.9 0.6 0.7 0.8 0.8 0.3 0.5 1.0 0.8 0.5

U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at TSM\TSSM\HFSM U1255 Missing response at Speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer

ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open TSM/TSSM/HFSM [30B] terminal 1 and Ignition fuse open/short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open replace speedometer speedometer (39B) terminal 1/Instrument fuse/ Fuel gauge 1(0 wire) grounded replace tachometer replace speedometer speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedo terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace tachometer repair ECM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair speedometer connections/terminals

6748 6749 6758 6765 6770 6772 6775 6776 6781 6782 6795 6801 6802 6803 6854 6710 6717 6749 6747

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-35

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.8 0.2 CP 0.9 0.2 CT 0.9 0.2 CV 0.8 0.2 LA 0.8 0.2

U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at tachometer

TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 AMP battery fuse TSM/TSSM/HFSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminals/terminals replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground replace battery fuse ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections/terminals/terminals replace TSM/TSSM/HFSM ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections

6753 7159

6062 6709 6710 6711 6717 6749 6754 6036 6709 6711 7998 6720 6747 6765 6803 6854

--------------0.6 0.5 --1.1 --0.5 0.8 --0.3

--------------0.6 0.5 --1.3 --0.6 0.9 --0.3

--------------0.6 0.5 --1.3 --0.6 0.9 --0.3

0.8 0.5 0.5 0.5 1.0 0.8 0.7 0.6 0.5 0.5 1.1 0.8 0.5 0.8 0.8 0.3

0.8 0.5 0.5 0.5 1.0 0.8 0.7 0.6 0.5 0.5 1.1 0.8 0.5 0.8 0.8 0.3

U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low U1300 Serial data low

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-36

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.5 0.9 0.5 0.6 0.5 0.5 0.6 --0.8 --0.4 0.5 0.3 0.4 0.9 1.1 0.8 0.4 0.4 CP CT CV LA

U1300 Serial data low

ECM [78B] terminal 5 TSSM [30] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace ECM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections/terminals ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open replace speedometer replace Tachometer ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals repair ECM connections data link [91] terminal 3/ECM terminal 5/TSM/ TSSM/HFSM [30] terminal 3/speedometer [39] terminal 2 (LGN/V wire) shorted to voltage replace ECM replace TSM/TSSM/HFSM replace speedometer engine stop switch [22B] terminal 4/coil terminal B/ECM [78]terminal 13) (W/BK wire) shorted to ground replace voltage regulator

7994 7993 7999 6036 6709 6711 6718 6720 6765 6803 6746 6747 6854 6865 7993 7998 6072 6723 6724

0.5 0.9 0.5 0.6 0.5 --0.6 --0.9 --0.4 0.6 0.3 0.4 0.9 1.3 0.9 0.4 0.4

0.5 0.9 0.5 0.6 0.5 --0.6 --0.9 --0.4 0.6 0.3 0.4 0.9 1.3 0.9 0.4 0.4

0.5 0.9 0.5 0.6 0.5 0.5 0.6 0.8 0.8 0.8 0.4 0.5 0.3 0.4 0.9 1.1 0.8 0.4 0.4

0.5 1.1 0.5 0.6 0.5 0.5 0.6 0.8 0.8 0.8 0.4 0.5 0.3 0.4 1.1 1.1 0.8 0.4 0.4

U1300 Serial data low U1300 Serial data low U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high U1301 Serial data high

U1301 Serial data high U1301 Serial data High Serial data missing Serial data missing

Serial data missing

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-37

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE CN/CR/CS/ CX/CZ 0.3 0.7 0.4 0.4 0.4 --0.2 CP 0.3 0.7 0.4 0.4 0.4 --0.2 CT 0.3 0.7 0.4 0.4 0.4 --0.2 CV 0.3 0.7 0.4 0.4 0.4 0.5 0.2 LA 0.3 0.7 0.4 0.4 0.4 0.5 0.2

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

inspect/access main wire harness/wiggle test/ replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal A (R wire) is open inspect/wiggle test/replace maxi fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data link [91A] terminal 3/ECM [78]terminal 5/ TSSM [30]terminal 3/speedometer [39] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78]terminal 5 and data link [91A] terminal 3 (LGN/V wire) open/grounded engine stop switch connector [22] terminal 3, data link [91] terminal 4 and TSM/TSSM/HFSM [30] terminal 2 (GY wire) shorted to ground replace ignition switch ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuse block to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM connections replace ECM

6729 6730 6731 6732 6733 6772 6804

6818

0.6

0.6

0.6

0.6

0.6

Serial data missing Serial data missing Serial data missing

6819 6838

0.3 0.4

0.3 0.4

0.3 0.4

0.3 0.4

0.3 0.4

6839 7287 7316

0.5 1.0 0.4

0.5 1.0 0.4

0.5 1.0 0.4

0.5 1.0 0.4

0.5 1.0 0.4

Serial data missing Serial data missing

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

7318 7904 7913 7980 7993

0.5 0.4 0.7 0.3 0.9

0.5 0.4 0.7 0.3 0.9

0.5 0.4 0.7 0.3 0.9

0.5 0.4 0.7 0.3 0.9

0.5 0.4 0.9 0.3 1.1

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-38

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7998 7134 7136 7138 7139 7152 7144 7149 7153 7163 7164 7134 7136 7138 7139 7152 7144 7149 7153 7163 7164 6072 6745 CN/CR/CS/ CX/CZ 1.1 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.8 0.4 CP 1.3 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.9 0.4 CT 1.3 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.9 0.4 CV 1.1 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.3 0.3 0.3 0.7 1.0 0.6 1.2 0.5 1.0 1.0 0.8 0.4 LA 1.1 0.3 0.3 0.3 0.6 0.8 0.8 1.4 0.5 1.1 1.1 0.3 0.3 0.3 0.6 0.8 0.6 1.4 0.5 1.1 1.1 0.8 0.4

Serial data missing DRIVEABILIY SYMPTOMS Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle No check engine lamp No check engine lamp

replace TSM/TSSM/HFSM replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace MAP Sensor replace fuel injector replace ECM ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace MAP Sensor replace fuel injector replace ECM ECM [78B] terminal 28 and battery negative has high resistance to ground replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace speedometer main fuse terminal A (R wire) and Battery fuse is open

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-39

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 6772 7130 7141 7154 7158 7159 7161 7162 CN/CR/CS/ CX/CZ --0.6 0.3 0.3 0.6 0.2 0.6 0.6 CP --0.6 0.3 0.3 0.6 0.2 0.6 0.6 CT --0.6 0.3 0.3 0.6 0.2 0.6 0.6 CV 0.8 0.6 0.3 0.3 0.6 0.2 0.6 0.6 LA 0.8 0.8 0.3 0.3 0.6 0.2 0.6 0.6

No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp

replace tachometer replace ECM repair ECM connections speedo [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedo [39B] terminal 5 and battery fuse (BN/ GY wire) is grounded inspect/main wiring harness/replace 15 AMP Battery Fuse replace security siren TSM/TSSM/HFSM [30B] terminal 1/speedometer [39B] terminal 5/Siren [142B] terminal A (BN/ GY), is shorted to ground ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSSM ECM terminal 28 to ground is open replace speedometer ECM [78B] terminal 5 to data link [91A] terminal 3 is open repair ECM connections replace spark plugs repair spark plug wire connections replace spark plug wire

No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start

7285 7290 7295 7303 7305 7306 7310 7311 7314 7980 7134 7136 7138

0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3

0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.6 0.3 0.3 0.3 0.3 0.3

0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.6 0.3 0.3 0.3 0.3 0.3

0.5 0.5 1.3 0.4 0.6 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3

0.5 0.5 1.3 0.4 0.8 1.2 0.3 0.5 0.3 0.3 0.3 0.3 0.3

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-40

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7185 7163 7164 7171 7173 7181 7210 7226 7340 CN/CR/CS/ CX/CZ 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CP 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CT 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CV 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 LA 0.3 1.1 1.1 0.4 0.3 0.3 0.7 0.6 0.4

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start

replace battery clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM/ICM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace spark plugs

7380

0.3

0.3

0.3

0.3

0.3

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts, then stalls Starts, then stalls Starts, then stalls Starts hard

7415 7441 7450 7595 7992 7013 7014 7450 7134

0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3

0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3

0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3

0.6 0.4 0.8 0.5 0.7 0.8 0.8 0.8 0.3

0.7 0.4 1.0 0.9 0.7 0.9 0.9 1.0 0.3

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-41

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7136 7138 7185 7163 7164 7171 7173 7181 7210 7226 7340 CN/CR/CS/ CX/CZ 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CP 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CT 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 CV 0.3 0.3 0.3 1.0 1.0 0.4 0.3 0.3 0.7 0.7 0.4 LA 0.3 0.3 0.3 1.1 1.1 0.4 0.3 0.3 0.7 0.6 0.4

Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard Starts hard

repair spark plug Wire connections replace spark plug wire replace battery clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM/ICM replace throttle position sensor

7380

0.3

0.3

0.3

0.3

0.3

Starts hard Starts hard Starts hard Starts hard

7415 7441 7450 7595

0.6 0.4 0.8 0.5

0.6 0.4 0.8 0.5

0.6 0.4 0.8 0.5

0.6 0.4 0.8 0.5

0.7 0.4 1.0 0.9

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-42

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 2-7. Electrical


MODELS ITEM DESCRIPTION LABOR CODE 7992 7596 7597 7598 7480 7601 CN/CR/CS/ CX/CZ 0.7 0.8 1.4 0.9 0.6 1.4 CP 0.7 0.8 1.4 0.9 0.6 1.4 CT 0.7 0.8 1.4 0.9 0.6 1.4 CV 0.7 0.8 1.4 0.9 0.6 1.4 LA 0.7 1.0 1.2 0.9 0.7 1.6

Starts hard Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke

replace injector replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-43

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

CN CV

XL883

CP

XL883C CUSTOM XL1200L LOW

CR CZ

XL883L LOW XL1200N NIGHTSTER

CS LA

XL883R XR1200

CT

XL1200C CUSTOM

XL1200R ROADSTER CX

Revised 10/13/08

2009 SPORTSTER MODELS

Page 2-44

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

2009 FLHT/FLTR MODELS


Table 3-1. Service
ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile (16,000 km) maintenance 15,000 mile (24,000 km) maintenance 20,000 mile (32,000 km) maintenance 25,000 mile (40,000 km) maintenance 30,000 mile (48,000 km) maintenance 35,000 mile (56,000 km) maintenance 40,000 mile (64,000 km) maintenance 45,000 mile (72,000 km) maintenance 50,000 mile (80,000 km) maintenance --------------------1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 2.3 2.8 2.1 3.2 3.4 3.0 2.3 2.9 1.9 7.9 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 ----2.0 2.5 2.0 2.5 2.2 2.5 2.5 2.5 2.5 3.0 2.0 2.5 2.0 2.5 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

Table 3-2. Chassis


ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff FV4 FL4 FLHT FLHTCU SHRINE KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM 1102 1104 1106 1108 1110 FLHTC FLHTP (FUEL INJECTED WITH FAIRING) 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 FC4 FS4 0.2 0.4 0.6 0.8 1.0 FLHTCU FLTR 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-1

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Replace rear wheel sprocket bearing Replace rear wheel compensator cushion WHEELS Replace tire or inner tube - includes balancing Replace wheel assembly - includes disc and sprocket exchange, bearing install and balancing Replace rim, hub or spokes- includes truing and balancing Replace wheel bearings True laced wheel (wheel on vehicle) True laced wheel - includes remove/ replace wheel & tire and time to rebalance HANDLEBARS Replace handlebars Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp one or both - includes loosening radio, if applicable includes removing radio, if applicable includes removing radio, if applicable includes removing radio 2176 2206 2221 2226 2246 2251 2253 2254 1.4 --0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 --1.5 0.2 0.2 1.0 0.2 1.0 0.8 1.4 --0.2 0.2 1.0 0.2 1.0 0.8 --1.3 0.2 0.2 1.0 0.2 1.0 0.8 front rear front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 2157 2158 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 ----0.7 0.9 ------0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 both at PDI only 2010 2011 2021 2012 2013 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-2

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM FRAME/SWING ARM/FRONT FORK Adjust steering head bearings Change front fork oil Replace frame both sides includes removal and installation of all accessories and motorcycle components 2290 --2306 2339 2308 includes removal and installation of upper and lower fork brackets 2311 2302 2316 including bearing adjustment one side both sides 2342 one side both sides Replace fork tube Replace fork slider cover Replace rear swing arm and/or bearings Replace rear fork pivot shaft Replace rear shock air line Replace rear shock absorber assembly one side both sides one side both sides one side 2346 2351 2356 2361 2499 2366 2368 2369 2371 2376 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.9 1.2 1.5 2.0 2.5 1.3 1.9 0.8 0.2 0.2 0.4 2.5 1.2 1.5 1.6 2.1 1.3 1.9 0.8 0.2 0.2 0.4 2321 2326 2341 0.7 2.2 17.0 1.6 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.0 1.6 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.2 2.4 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.5 2.4 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.5 2.4 --3.0 --3.2 3.2 2.7 2.4 0.7 2.2 17.0 1.8 1.0 3.0 --3.2 3.2 2.7 2.4 0.7 1.8 17.0 1.6 --3.0 0.1 3.2 3.2 2.7 2.1 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

Replace tail section sub frame Replace rear frame section and tag bracket Replace front fork assembly Replace lower fork bracket air baffle Replace lower fork bracket and stem Replace steering head cups and bearings Replace upper fork bracket Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-3

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM Replace jiffy stand complete spring and/or stand rubber bumper Replace footboard or foot peg Replace footboard insert Replace motor mount rear right rear left both front rubber mounts and/or front mount bracket BRAKES Replace hydraulic brake line includes fill- front (non ABS vehicles) ing/bleeding brakes (non ABS vehicles) rear (non ABS vehicles) Replace hydraulic brake line includes fill- front, master cylinder to ABS unit, ing/bleeding brakes (ABS vehicles only) includes bleeding and check with Digital Technician (ABS vehicles only) rear, master cylinder to ABS unit, includes bleeding and check with Digital Technician (ABS vehicles only) front, ABS unit to calipers, includes bleeding and check with Digital Technician (ABS vehicles only) rear, ABS unit to rear caliper, includes bleeding and check with Digital Technician (ABS vehicles only) Replace brake pads Replace brake caliper includes filling/ bleeding brakes front each caliper rear front each caliper rear 2406 2411 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 1.0 0.5 DESCRIPTION LABOR CODE 2391 2396 2399 2394 2299 2395 2397 2398 MODELS FV4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 KB4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FF4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FC4/FL4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FG4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FMM 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FS4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4

2463

1.3

1.3

1.3

1.3

1.3

1.3

1.3

2464

0.4

0.4

0.4

0.4

0.4

0.4

0.4

2465

1.3

1.3

1.3

1.3

1.3

1.3

1.3

2467

0.3

0.3

0.3

0.3

0.3

0.3

0.3

2416 2421 2426 2431

0.1 0.3 0.4 0.7

0.1 0.3 0.4 0.7

0.1 0.3 0.4 0.7

0.1 0.3 0.4 0.7

0.1 0.3 0.4 0.7

0.1 0.3 0.4 0.7

0.1 0.3 0.4 0.7

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-4

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM Replace rear brake caliper mount Replace brake caliper screen Replace brake rotor front each caliper front one side front both sides rear Bleed brake caliper one or two front calipers or rear caliper Replace master cylinder assembly includes front filling/bleeding brakes rear Replace master cylinder cover Rebuild master cylinder assembly includes filling/bleeding brakes C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS front or rear front rear repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open or high resistance circuit between ABS module [166B] pin 10 to battery positive terminal (R/ V wire) is open or high resistance circuit between ABS module [166B] pin 19 to ignition fuse (GY wire) is open or high resistance ABS module [166B] pin 1 and ground 2 (BK/GN wire) is open replace ABS ECU or HCU repair charging system/accompanies other codes code not present DESCRIPTION LABOR CODE 2408 2428 2436 2437 2441 2446 2461 2466 2479 2471 2476 1401 1416 MODELS FV4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 KB4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FF4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FC4/FL4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FG4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FMM 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FS4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5

1417

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C0562 Battery voltage low - ABS

1419

0.4

0.4

0.4

0.4

0.4

0.4

0.4

C0562 Battery voltage low - ABS

1420

0.4

0.4

0.4

0.4

0.4

0.4

0.4

C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0563 Battery voltage high

1421 2430 7771 7770

0.5 1.4 0.2 0.2

0.5 1.4 0.2 0.2

0.5 1.4 0.2 0.2

0.5 1.4 0.2 0.2

0.5 1.4 0.2 0.2

0.5 1.4 0.2 0.2

0.5 1.4 0.2 0.2

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-5

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C0563 Battery voltage high C1014 ECU internal solid state relay fault DESCRIPTION repair charging system/accompanies other codes replace ABS ECU or HCU LABOR CODE 7771 2430 1401 1416 MODELS FV4 0.2 1.4 0.4 0.5 KB4 0.2 1.4 0.4 0.5 FF4 0.2 1.4 0.4 0.5 FC4/FL4 0.2 1.4 0.4 0.5 FG4 0.2 1.4 0.4 0.5 FMM 0.2 1.4 0.4 0.5 FS4 0.2 1.4 0.4 0.5

C1017 Pump motor power circuit open fault repair ABS ECU connections C1017 Pump motor power circuit open fault ABS module [166B] pin 11 and ground 1 (BK wire) is open C1017 Pump motor power circuit open fault ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open C1017 Pump motor power circuit open fault replace ABS ECU or HCU C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage

1417 2430 1401 1416 2430 1401 1402 1411

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9

1412 2430 2439 2444

0.2 1.4 0.8 0.5

0.2 1.4 0.8 0.5

0.2 1.4 0.8 0.5

0.2 1.4 0.8 0.5

0.2 1.4 0.8 0.5

0.2 1.4 0.8 0.5

0.2 1.4 0.8 0.5

C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0

C1021 Front wheel speed always 0

2445

0.6

0.6

0.6

0.6

0.6

0.6

0.6

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-6

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1021 Front wheel speed always 0 DESCRIPTION ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor LABOR CODE MODELS FV4 0.5 0.4 0.5 0.9 KB4 0.5 0.4 0.5 0.9 FF4 0.5 0.4 0.5 0.9 FC4/FL4 0.5 0.4 0.5 0.9 FG4 0.5 0.4 0.5 0.9 FMM 0.5 0.4 0.5 0.9 FS4 0.5 0.4 0.5 0.9

2448 1401 1402 1411

C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0

1412 2430 2440 2454

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0

C1023 Rear wheel speed always 0

2455

0.6

0.6

0.6

0.6

0.6

0.6

0.6

C1023 Rear wheel speed always 0

2457 1401 1402 1411

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent

1412 2430 2439

0.2 1.4 0.8

0.2 1.4 0.8

0.2 1.4 0.8

0.2 1.4 0.8

0.2 1.4 0.8

0.2 1.4 0.8

0.2 1.4 0.8

C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-7

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1025 Front wheel speed intermittent DESCRIPTION ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections LABOR CODE MODELS FV4 0.5 KB4 0.5 FF4 0.5 FC4/FL4 0.5 FG4 0.5 FMM 0.5 FS4 0.5

2444

C1025 Front wheel speed intermittent

2445

0.6

0.6

0.6

0.6

0.6

0.6

0.6

C1025 Front wheel speed intermittent

2448 1401 1402 1411

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

0.5 0.4 0.5 0.9

C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent

1412 2430 2440 2454

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

0.2 1.4 1.0 0.5

C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent

C1027 Rear wheel speed intermittent

2455

0.6

0.6

0.6

0.6

0.6

0.6

0.6

C1027 Rear wheel speed intermittent

2457

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted

1401 1402

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-8

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1032 Front wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1034 Rear wheel speed sensor open/ shorted C1042 Pump motor open fault C1042 Pump motor open fault DESCRIPTION replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open LABOR CODE 2430 2439 MODELS FV4 1.4 0.8 KB4 1.4 0.8 FF4 1.4 0.8 FC4/FL4 1.4 0.8 FG4 1.4 0.8 FMM 1.4 0.8 FS4 1.4 0.8

2444

0.5

0.5

0.5

0.5

0.5

0.5

0.5

2445

0.6

0.6

0.6

0.6

0.6

0.6

0.6

2448

0.5

0.5

0.5

0.5

0.5

0.5

0.5

1401 1402 2430 2440

0.4 0.5 1.4 1.0

0.4 0.5 1.4 1.0

0.4 0.5 1.4 1.0

0.4 0.5 1.4 1.0

0.4 0.5 1.4 1.0

0.4 0.5 1.4 1.0

0.4 0.5 1.4 1.0

2454

0.5

0.5

0.5

0.5

0.5

0.5

0.5

2455

0.6

0.6

0.6

0.6

0.6

0.6

0.6

2457 1401 1416

0.5 0.4 0.5

0.5 0.4 0.5

0.5 0.4 0.5

0.5 0.4 0.5

0.5 0.4 0.5

0.5 0.4 0.5

0.5 0.4 0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-9

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1042 Pump motor open fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault C1055 ECU internal fault C1056 ECU internal fault - solid state relay shorted on C1057 ECU internal fault - solid state relay shorted to ground DESCRIPTION replace ABS ECU or HCU repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU replace ABS ECU replace ABS ECU replace ABS ECU LABOR CODE 2430 1401 1416 2430 2430 2430 2430 2430 2430 2430 2430 1401 1413 MODELS FV4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 KB4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FF4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FC4/FL4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FG4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FMM 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FS4 1.4 0.4 0.5 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.3

C1061 ECU internal fault - front apply sole- replace ABS ECU or HCU noid C1062 ECU internal fault - front release solenoid replace ABS ECU or HCU

C1065 ECU internal fault - rear apply sole- replace ABS ECU or HCU noid C1066 ECU internal fault - rear release solenoid C1094 Front brake switch always on C1094 Front brake switch always on replace ABS ECU or HCU repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B]

C1094 Front brake switch always on

1414

0.6

0.6

0.6

0.6

0.6

0.6

0.7

C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open

1415 2430 1401 1403

0.5 1.4 0.4 0.4

0.5 1.4 0.4 0.4

0.5 1.4 0.4 0.4

0.5 1.4 0.4 0.4

0.5 1.4 0.4 0.4

0.5 1.4 0.4 0.4

0.6 1.4 0.4 0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-10

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1095 Front brake switch open C1095 Front brake switch open DESCRIPTION replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU LABOR CODE 1404 MODELS FV4 0.4 KB4 0.4 FF4 0.4 FC4/FL4 0.4 FG4 0.4 FMM 0.4 FS4 0.4

1405

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1095 Front brake switch open

1406

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1095 Front brake switch open C1095 Front brake switch open

1407 2430 2430 2430 1418 2430 1418 2430 2430 1401 1402 1411

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

0.4. 1.4 1.4 1.4 0.5 1.4 0.5 1.4 1.4 0.4 0.5 0.9

C1118 ECU internal fault - front apply sole- replace ABS ECU or HCU noid correlation C1121 ECU internal fault - rear apply sole- replace ABS ECU or HCU noid correlation C1151 Front wheel release too long C1151 Front wheel release too long C1153 Rear wheel release too long C1153 Rear wheel release too long C1158 Calibration programming required C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel Speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range reroute brake lines replace ABS ECU or HCU reroute brake lines replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU

1412

0.2

0.2

0.2

0.2

0.2

0.2

0.2

2430

1.4

1.4

1.4

1.4

1.4

1.4

1.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-11

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range DESCRIPTION replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/ shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/ shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/ shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted LABOR CODE 2439 MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8

2444

0.5

0.5

0.5

0.5

0.5

0.5

0.5

2445

0.6

0.6

0.6

0.6

0.6

0.6

0.6

2448

0.5

0.5

0.5

0.5

0.5

0.5

0.5

1401 1402 1411

0.4 0.5 0.9

0.4 0.5 0.9

0.4 0.5 0.9

0.4 0.5 0.9

0.4 0.5 0.9

0.4 0.5 0.9

0.4 0.5 0.9

1412

0.2

0.2

0.2

0.2

0.2

0.2

0.2

2430 2440

1.4 1.0

1.4 1.0

1.4 1.0

1.4 1.0

1.4 1.0

1.4 1.0

1.4 1.0

2454

0.5

0.5

0.5

0.5

0.5

0.5

0.5

2455

0.6

0.6

0.6

0.6

0.6

0.6

0.6

2457

0.5

0.5

0.5

0.5

0.5

0.5

0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-12

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration DESCRIPTION repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal "2" is open repair ABS ECU connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch LABOR CODE 1408 MODELS FV4 0.4 KB4 0.4 FF4 0.4 FC4/FL4 0.4 FG4 0.4 FMM 0.4 FS4 0.4

1409

0.9

0.9

0.9

0.9

0.9

0.9

0.9

1413

1.2

1.2

1.2

1.2

1.2

1.2

1.3

1415

0.5

0.5

0.5

0.5

0.5

0.5

0.6

1422

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1212 Front or rear brake not applied with deceleration

1423

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration

1424

0.5

0.5

0.5

0.5

0.5

0.5

0.5

1425

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on

1401 1408

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

1409

0.9

0.9

0.9

0.9

0.9

0.9

0.9

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-13

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM C1214 Rear brake switch always on DESCRIPTION circuit between rear brake lamp switch [121B] terminal 1 and ABS ACU [166B] terminal 3 (PK/BN) is shorted to voltage replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

1410

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open

2430 1401 1403 1404

1.4 0.4 0.4 0.4

1.4 0.4 0.4 0.4

1.4 0.4 0.4 0.4

1.4 0.4 0.4 0.4

1.4 0.4 0.4 0.4

1.4 0.4 0.4 0.4

1.4 0.4 0.4 0.4

1405

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1216 Rear brake switch open

1406

0.5

0.5

0.5

0.5

0.5

0.5

0.5

C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low

1407 2430 1401 6036 6666 6709 6711 6720 6747 6765

0.4. 1.4 0.4 0.8 --0.3 0.5 0.8 0.4 0.7

0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7

0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7

0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7

0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7

0.4. 1.4 0.4 0.8 --0.3 0.5 0.8 0.4 0.7

0.4. 1.4 0.4 0.8 0.5 0.3 0.5 0.8 0.4 0.7

U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-14

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low DESCRIPTION replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer LABOR CODE 6803 6854 7993 MODELS FV4 0.7 0.3 1.1 KB4 0.7 0.3 1.1 FF4 0.7 0.3 1.1 FC4/FL4 0.7 0.3 1.1 FG4 0.7 0.3 1.1 FMM 0.7 0.3 1.1 FS4 0.7 0.3 1.1

7994

0.4

0.4

0.4

0.4

0.4

0.4

0.4

U1300 ABS serial data low U1300 ABS serial data low

7998 7999 6120 6036 6666 1401 6036

1.0 0.5 --0.8 --0.4 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.8

1.0 0.5 --0.8 --0.4 0.8

1.0 0.5 1.1 0.8 0.5 0.4 0.8

U1300 ABS serial data low U1300 ABS serial data low

U1300 ABS serial data low U1301 ABS serial data high U1301 ABS serial data high

U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high

6709 6711 6720 6746 6747 6765 6803

0.3 0.5 0.8 0.5 0.4 0.7 0.7

0.3 0.5 0.8 0.5 0.4 0.7 0.7

0.3 0.5 0.8 0.5 0.4 0.7 0.7

0.3 0.5 0.8 0.5 0.4 0.7 0.7

0.3 0.5 0.8 0.5 0.4 0.7 0.7

0.3 0.5 0.8 0.5 0.4 0.7 0.7

0.3 0.5 0.8 0.5 0.4 0.7 0.7

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-15

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM U1301 ABS serial data high U1301 ABS serial data high DESCRIPTION repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio or gaskets, used if module leaking, includes bleeding both brakes and verifying system function with digital technician (ABS vehicles only) LABOR CODE 6854 MODELS FV4 0.3 KB4 0.3 FF4 0.3 FC4/FL4 0.3 FG4 0.3 FMM 0.3 FS4 0.3

6865

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high

7993 7998 7999 6120

1.1 1.0 0.5 ---

1.1 1.0 0.5 1.0

1.1 1.0 0.5 1.0

1.1 1.0 0.5 1.0

1.1 1.0 0.5 1.0

1.1 1.0 0.5 ---

1.1 1.0 0.5 1.1

U1301 ABS serial data high Replace ABS hydraulic control unit (HCU)

2473

1.1

1.1

1.1

1.1

1.1

1.1

1.1

Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and/ or hinge bracket Replace top frame cover (solo seat) Replace seat air spring Replace air tank Replace air line Replace fender front rear (includes installing new wire conduit and facia if applicable) Replace license plate mount Replace rear fender facia/ground effects Replace rear fender facia/ground effects stud plate one or both

2492 2494

0.3 0.2

0.3 0.2

0.3 0.2

0.3 0.2

0.3 0.2

0.3 0.2

0.3 0.2

2506 2510 2514 2516 2518 2526 2531 2525 2528 2529

0.1 --------1.0 1.0 0.4 -----

0.1 --------1.0 1.0 0.4 0.5 0.9

0.1 --------1.0 1.0 0.4 -----

0.1 --------1.0 1.0 0.4 -----

0.1 --------1.0 1.0 0.4 -----

0.2 0.3 0.4 0.8 0.5 1.0 1.0 0.4 -----

0.1 --------1.0 1.0 0.4 -----

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-16

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-2. Chassis


ITEM Replace rear fender wire conduit Replace rear fender support cover Replace fuel tank assembly Replace fuel tank console/instrument panel Replace fuel tank console insert Replace fuel tank console fuel door or fuel door lock Replace fuel tank console rubber mounting strip Replace fuel level sending unit Replace fuel tank check valve assembly Replace canopy gasket Replace fuel filter Replace fuel transfer hose inside tank Replace fuel tank trim or medallion Replace oil filter BELT GUARDS Replace rear belt guard debris deflector EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe right side header assembly and/or port gaskets left side cross under pipe, support clamp and/or gasket Replace one muffler Replace rear exhaust support bracket Replace any one exhaust shield Replace one muffler support at transmission side cover 2626 2631 2636 2646 2651 2661 2666 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 2616 0.2 0.2 0.2 0.2 0.2 0.2 0.2 includes fuel line attached to check valve left or right DESCRIPTION LABOR CODE 2533 2536 2541 2553 2558 2559 2557 2564 2567 2570 2575 2579 6507 2582 MODELS FV4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1 KB4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 FF4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1 FC4/FL4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 FG4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 0.3 0.1 FMM 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1 FS4 0.7 0.2 1.2 0.3 0.2 0.1 0.2 0.5 0.6 0.4 0.5 0.5 --0.1

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-17

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-3. Engine


ITEM GENERAL Remove and install engine - includes remove/replace/install oil passage gasket Remove and install engine - includes remove/replace/install oil passage gasket Replace stabilizer top front Remove and replace oil pan for inspection/ with engine removed decontamination Replace dipstick CYLINDER HEAD Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets. Replace cylinder head Replace valve seal or spring after cylinder head removal front head rear head both heads one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) Replace cylinder head gasket/o-ring front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed one head both heads 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.9 4.9 5.5 3.9 4.8 0.1 0.2 3.0 3.0 3.4 0.8 0.8 0.9 0.7 1.4 4.9 4.9 5.5 3.9 4.8 0.1 0.2 3.0 3.0 3.4 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 California vehicles only 3006 3006 3005 3009 3480 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 4.9 4.8 0.2 0.3 0.1 --4.8 0.2 0.3 0.1 --4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-18

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-3. Engine


ITEM DESCRIPTION LABOR CODE 3147 3152 3153 3161 3163 3168 3172 3174 3202 3203 3206 3216 3207 3208 one piston and cylinder both pistons and cylinders 3212 6.5 6.5 6.5 6.9 6.9 6.5 6.5 3211 MODELS FV4 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 KB4 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 FF4 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 FC4/FL4 1.6 1.6 1.8 3.2 3.2 3.6 1.1 1.2 5.9 6.5 3.5 4.1 5.7 6.3 6.3 FG4 1.6 1.6 1.8 3.2 3.2 3.6 1.1 1.2 5.9 6.5 3.5 4.1 5.7 6.3 6.3 FMM 1.2 1.2 1.4 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9 FS4 1.2 1.2 1.9 2.8 2.8 3.2 1.1 1.2 5.5 6.1 3.1 3.7 5.3 5.9 5.9

Replace lower rocker arm cover/gasket, or front cylinder rocker arms and /or shafts/rocker arm sup- rear cylinder port both cylinders Replace cylinder o-ring/drain o-ring front cylinder rear cylinder both cylinders Replace crankcase umbrella valve CYLINDER AND PISTON one piston and cylinder Recondition top end - includes disassembly, replacement of piston and sizing cylin- both pistons and cylinders der (.005 pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly one cylinder both cylinders one piston and cylinder both pistons and cylinders one both

one cylinder both cylinders

3221 3231

3.7 4.9

3.7 4.9

3.7 4.9

4.1 5.3

4.1 5.3

3.7 4.9

3.7 4.9

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-19

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-3. Engine


ITEM Replace cylinder and piston Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin one or two same cylinder on both cylinders 3307 3310 3317 3318 3325 3327 3328 3335 3337 3338 3341 one bearing two bearings By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 8.0 7.9 6.8 7.5 7.5 7.4 8.0 7.9 6.8 7.5 7.5 7.4 8.0 7.9 6.8 7.5 7.5 7.4 8.4 8.3 7.1 7.9 7.9 7.8 --8.3 7.1 7.9 --7.8 --7.8 6.7 7.4 --7.3 8.0 7.9 6.8 7.5 7.5 7.4 3342 3343 3354 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.8 2.1 1.8 2.0 2.0 2.1 2.1 3.2 4.1 4.3 3.1 3.8 4.0 3.1 1.8 2.1 1.8 2.0 2.0 2.1 2.1 3.2 4.1 4.3 3.1 3.8 4.0 3.1 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 1.4 1.7 1.4 1.6 1.6 1.7 1.7 2.8 3.7 3.9 2.7 3.4 3.6 2.7 DESCRIPTION one cylinder both cylinders cylinder removed cylinders removed LABOR CODE 3236 3246 3253 3254 MODELS FV4 3.0 3.5 0.1 0.5 KB4 3.0 3.5 0.1 0.5 FF4 3.0 3.5 0.1 0.5 FC4/FL4 3.4 3.9 0.1 0.5 FG4 3.4 3.9 0.1 0.5 FMM 3.0 3.5 0.1 0.5 FS4 3.0 3.5 0.1 0.5

Replace push rod, push rod cover and/or o- one or two same cylinder ring or quad seal one each cylinder Replace cam cover and/or gasket Replace primary cam chain, sprockets and/ or fastener Replace primary cam chain tensioner Replace cam support plate/o-rings Replace cam support plate Replace cam support bearing/cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-20

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-3. Engine


ITEM Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads - head removed (for non-related repairs) Replace piston rings Replace pistons Replace oil filter mount end cap and/or gasket Replace oil cooler Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module Replace induction module seal Replace external fuel supply hose EVAPORATIVE EMISSIONS SYSTEM Replace evaporative purge solenoid Replace canister Replace any one hose 3522 3527 3529 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 3501 3502 3508 3510 3514 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 one or both one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) - includes resizing cylinders one both DESCRIPTION California vehicles only LABOR CODE 3410 3410 3413 3414 3403 3420 3425 3426 3428 3430 4519 4525 4526 4528 4533 MODELS FV4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 ----------KB4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 ----------FF4 6.9 6.8 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 ----------FC4/FL4 7.1 7.0 3.4 3.8 0.1 0.1 1.0 2.0 0.3 1.4 ----------FG4 --7.0 3.4 3.8 0.1 0.1 1.0 2.0 0.3 1.4 ----------FMM --6.8 2.9 3.3 0.1 0.1 1.0 2.0 0.3 1.4 0.2 0.4 0.4 0.6 0.4 FS4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 1.4 -----------

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-21

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-4. Drive and Clutch


ITEM DRIVE Replace derby cover and/or gasket/o-ring Replace primary chain Replace primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace inner primary case and/or seals or mainshaft bearing Replace primary cover gasket Replace shift lever Replace shift lever shaft and/or inner lever Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch includes disassembly, cleaning, inspection repair, assembly, and adjustment --4006 4011 0.2 1.2 1.3 0.2 1.2 1.3 0.2 1.2 1.3 0.2 1.4 1.3 0.2 1.4 1.3 0.2 1.2 1.3 0.2 1.2 1.3 heel or toe shifter includes removal of heel and toe shift levers 4001 4002 4033 4003 4005 4007 4008 4009 4012 4017 4034 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

Replace clutch release bearing and/or push rod Replace clutch release (ball ramp) and/or side cover

4016 4018

1.2 1.6

1.2 1.6

1.2 1.6

1.2 1.7

1.2 1.7

1.2 1.6

1.2 1.6

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-22

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-5. Transmission


MODELS FLHT FLHX FLHTC FLHTCU FLHTCU WITH SIDECAR (JAPAN ONLY) FG4 FLHTP (FUEL INJECTED W/FAIRING) FMM FLTR

ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete - includes remove/replace/install oil passage gasket Overhaul transmission

DESCRIPTION

LABOR CODE

FV4

KB4

FF4

FC4/FL4

FS4

4304 4305 includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) in transmission case in main drive gear

5.3 4.9

5.3 4.9

5.3 4.9

5.6 5.2

5.6 5.2

5.3 4.9

5.3 4.9

4306 4309 4311 4316 4321 4331 4336 4341 4343

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7

Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace transmission side cover gasket Replace oil pan and/or gasket Replace transmission shift shaft seal Replace vehicle speed sensor o-ring one both

4348 4351 4361 4366 4368 4378 4390 4380

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-23

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-6. OEM Accessories


ITEM ACCESSORIES Replace windshield Replace one fairing wind deflector Replace one mid frame air deflector Replace instrument panel support housing or inner fairing Remove outer fairing/diagnosis Replace saddlebag mounting bracket or bail head stud/retainer Replace saddlebag guard Replace outer fairing or support brace Replace a single saddlebag guard rail Replace a saddlebag Replace saddlebag lock Replace saddlebag cover Replace saddlebag bottom Replace tour-pak lock or latch Replace one saddlebag tether strap Replace one frame sidecover or mounting grommet Replace tour-pak hinge Replace inner fairing bracket Replace nameplate tour-pak Replace instrument nacelle Replace plastic sticker/instrument nacelle Replace outer headlight lens Replace tour-pak cover Replace tour-pak bottom one cover only one bottom only complete 6203 6205 6201 6209 6252 6253 6254 6255 6256 6257 6259 6260 6244 6261 6262 6263 6264 6265 6266 6267 6268 6269 6270 6243 0.1 ----1.7 --0.2 0.3 0.3 --0.2 0.2 0.2 0.3 --0.1 0.1 --0.7 ------------0.1 ----1.7 --0.2 --0.3 --0.2 0.2 0.2 0.3 --0.1 0.1 --0.7 ------------0.1 ----1.8 --0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.3 0.8 0.2 ------0.7 0.9 0.1 0.1 0.2 1.9 --0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.3 0.9 0.2 ------0.7 1.4 0.1 0.1 0.2 1.9 --0.2 0.3 0.3 0.2 0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.3 0.9 0.2 ------0.7 1.4 0.1 ----1.7 --0.2 0.3 0.3 0.2 0.2 0.3 0.3 0.4 0.2 --0.1 --0.7 ------------0.1 ----1.8 0.2 0.2 --0.4 --0.2 0.2 0.2 0.3 0.2 0.1 0.1 --1.0 --0.4 0.1 0.1 ----DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-24

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-6. OEM Accessories


ITEM Replace fairing cap Replace one fairing lower Replace one fairing lower glove compartment assembly or vent door Replace fairing lower vent door serrated washers Replace chrome fairing skirt Replace lock-set Replace bumper Replace highway bar Replace tour-pak mount/luggage rack Replace tour-pak includes lights and brackets, antenna assembly, backrest, and rear speakers one or both front rear front left or right side, one or both washers left or right DESCRIPTION LABOR CODE 6271 6272 6242 6241 6273 6276 6303 6305 6353 6453 6509 6513 6515 6521 6523 6526 6529 MODELS FV4 0.3 ------0.2 0.5 --0.2 0.3 0.6 --0.1 ----------KB4 0.3 ------0.2 0.5 ----0.3 ----0.3 ----------FF4 0.3 ------0.2 0.6 0.3 0.2 0.3 0.7 0.9 0.1 0.2 --------FC4/FL4 0.3 0.2 0.3 0.1 0.2 0.6 0.3 0.2 0.6 0.8 1.4 0.1 0.2 --------FG4 0.3 0.2 0.3 0.1 0.2 0.6 0.3 0.2 0.7 0.8 1.4 0.1 0.2 --------FMM 0.3 ------0.2 0.5 0.3 0.2 0.4 0.7 --0.1 --0.2 0.1 0.6 0.3 FS4 ----------0.5 ----0.6 ----0.1 -----------

Replace rear view mirror Replace backrest Replace amplifier Replace speaker Replace strobe lamp Repair or replace rear mount

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-25

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM GENERAL NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and Electrical Diagnostic Manual, Part No. 99497-09. Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground 5817 5818 5822 5823 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 1.0 0.2 0.2 0.3 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 1.0 1.0 0.2 0.3 regulator inspection milliamp draw total current draw open grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1 DESCRIPTION LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

5824 5825 5827 5828

0.2 1.0 0.3 0.3

0.2 1.0 0.3 0.3

0.2 1.0 0.3 0.3

0.2 1.0 0.3 0.3

0.2 1.0 0.3 0.3

0.2 1.0 0.3 0.3

0.2 1.0 0.3 0.3

Starter inoperative Starter inoperative Starter inoperative

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-26

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Starter inoperative Starter inoperative Starter inoperative Slow starter crank or starter stalls DESCRIPTION nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay poor starter to battery connections, ground connections, or bad solenoid contacts clutch nothing clicks; TSM/TSSM includes starter motor removal includes starter motor removal TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] LABOR CODE 5830 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 MODELS FV4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 KB4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FF4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FC4/FL4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FG4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FMM 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 FS4 0.6 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8

Starter spins Starter inoperative Replace starter solenoid contacts Replace starter solenoid coil Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter inoperative Starter inoperative

5861

0.6

0.6

0.6

0.6

0.6

0.6

0.6

Starter inoperative Starter inoperative

5157

0.3

0.3

0.3

0.3

0.3

0.3

0.3

5862

0.5

0.5

0.5

0.5

0.5

0.5

0.5

WIRING Replace main wiring harness Replace audio harness Replace main harness trough/tray lower trough, or both lower trough and cover 5026 5027 5078 3.6 --0.9 3.6 --0.9 3.6 --0.9 3.6 1.8 0.9 3.6 1.8 0.9 3.6 --0.9 3.6 --0.9

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-27

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Replace main harness trough cover Main harness Replace rear fender wiring harness Replace any single wire DESCRIPTION trough cover only locate and repair open/short includes installing new conduit ground wire light circuit accessory circuit Repair/diagnose indicator lamp wiring Replace front fender wiring harness Replace inter connect harness Interconnect harness Interconnect harness Handlebar harness Handlebar harness Jumper harness Audio harness Audio harness Replace front headset harness SWITCHES Replace ignition switch Replace rear stoplight switch Replace fuse Replace main Maxi Fuse or cover Replace main fuse block Replace transmission neutral switch Replace oil pressure switch Replace clutch lockout switch Replace rear stoplight relay Replace left handlebar switch includes diagnosis includes diagnosis includes bleeding brakes 5129 5141 5145 5147 5151 5157 5161 5168 5169 5171 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 0.8 0.5 0.2 0.2 0.5 0.3 0.3 0.8 0.2 0.5 repair short repair open repair short repair open accessory switch to interconnect repair short repair open LABOR CODE 5079 5028 5036 5038 5039 5043 5048 5049 5052 6531 6532 6551 6552 6562 6560 6561 6616 MODELS FV4 0.4 0.5 1.0 0.4 0.2 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --------KB4 0.4 0.5 1.0 0.4 0.2 0.2 0.3 --0.5 0.8 0.6 0.8 0.4 --------FF4 0.4 0.5 1.0 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --------FC4/FL4 0.4 0.5 1.0 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --0.7 0.6 0.7 FG4 0.4 0.5 1.0 0.4 0.4 0.2 0.3 0.9 0.5 0.8 0.6 0.8 0.4 --0.7 0.6 0.7 FMM 0.4 0.5 1.0 0.4 0.2 0.2 0.3 0.9 0.5 0.5 0.5 0.8 0.4 --------FS4 0.4 0.5 1.0 0.4 0.2 0.2 0.3 --0.5 0.9 0.7 0.9 0.4 0.6 -------

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-28

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace handlebar (cruise set) switch Replace handlebar mode switch Replace handlebar (PTT) switch Replace handlebar audio switch Replace pursuit/aux. switch Replace horn/yelp siren switch Replace any fairing switch (except speaker) Replace switch knob Replace speaker switch (includes diagnostics) Replace passenger switch LIGHTS Replace headlight Replace headlight housing Replace indicator lamp assembly Replace instrument panel bulb Replace taillight bulb or single light bulb or lens includes diagnosis includes diagnosis includes diagnosis includes adjustment 5185 5189 5191 5193 5197 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.1 0.2 0.2 0.2 0.1 0.3 0.4 --0.2 0.1 volume/PTT switch any handlebar switch DESCRIPTION LABOR CODE 5173 5176 5177 5178 5179 5180 5182 5183 5184 5186 5187 5188 5192 6953 6143 6627 MODELS FV4 0.7 0.7 0.2 0.3 0.2 0.7 1.2 1.0 --1.0 ----0.4 0.4 ----KB4 0.7 0.7 0.2 0.3 0.2 0.7 1.2 1.5 --1.4 ----0.4 0.4 ----FF4 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 --1.4 ----0.4 0.4 ----FC4/FL4 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 1.2 1.4 ----0.4 0.4 0.6 0.7 FG4 0.7 0.7 0.2 0.2 0.2 0.7 1.2 1.5 1.2 1.4 ----0.4 0.4 0.6 0.7 FMM 0.7 0.6 0.2 0.4 0.2 0.7 1.2 ------0.8 0.8 0.4 0.4 ----FS4 0.7 0.7 0.2 0.3 0.2 0.7 1.2 1.6 1.2 1.4 ----0.4 0.4 0.6 ---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-29

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Replace turn signal light assembly Replace rear turn signal bar Replace taillight assembly or circuit board Replace fender tip light bulb or lens Replace fender tip lamp assembly/or rear facia fender lamp Replace auxiliary lamp bulb Replace auxiliary lamp assembly Replace front auxiliary/directional lamp bracket Replace king tour-pak light bulb or lens Replace king tour-pak lower light assembly Replace king tour-pak wrap-around light assembly Replace license plate light bulb Replace license plate light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket Replace battery tray Replace battery cable INSTRUMENTS - INCLUDES DIAGNOSTICS Replace speedometer Replace tachometer Replace indicator panel lens Replace voltmeter or fuel gauge cosmetics only cosmetics only 6003 6009 6018 6021 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 includes diagnosis 5705 5765 5767 5769 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 not used for LED equipped models includes aiming includes auxiliary lamp aiming where applicable includes diagnosis front rear front rear front rear DESCRIPTION LABOR CODE 5201 5205 5207 5215 5217 5221 5225 5229 5227 5230 5232 5233 5234 5235 5246 5247 MODELS FV4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 --------0.4 KB4 0.4 0.4 0.6 0.2 ------0.5 ----0.7 ------0.2 0.4 FF4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.2 0.5 ----0.4 FC4/FL4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.2 0.5 0.8 --0.4 FG4 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.2 0.5 0.8 ----FMM 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 --------0.4 FS4 0.4 0.4 0.4 0.2 --------------------0.2 0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-30

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Replace oil pressure or air temperature gauge Replace ambient temperature sensor Replace speedometer reset boot SOUND SYSTEM - DIAGNOSIS, REPAIR Replace radio chassis - cosmetic Replace one speaker grill Replace rear speaker housing Replace front antenna lead Replace antenna mast mount Replace CB antenna mast Complete stereo antenna inspection Replace stereo antenna mast Replace front headset DIN cover Replace console housing Replace rear headset DIN cover Repair/replace audio harness B2006 Radio switch stuck B2007 Radio front hand controls shorted high B2007 Radio front hand controls shorted high B2007 Radio front hand controls shorted high B2008 Radio front hand controls shorted low B2008 Radio front hand controls shorted low replace radio replace radio locate and repair short to voltage in handlebar harness locate and repair short to voltage in interconnect harness replace radio locate and repair short to ground in handlebar harness includes checking SWR front rear right side left side radio or CB, includes checking SWR 6101 6607 6612 6608 6610 6609 6611 6613 6615 6617 6619 6623 6628 6940 6101 6101 6551 6531 6101 6551 ----------------------------------------0.6 0.2 ------0.8 0.3 --0.2 0.1 --------0.6 0.6 0.8 0.8 0.6 0.8 0.6 0.2 ------0.8 0.2 --0.2 0.1 --------0.6 0.6 0.8 0.8 0.6 0.8 0.6 0.2 0.1 0.3 0.3 0.9 0.2 0.4 0.2 0.1 0.3 0.3 0.1 1.0 0.6 0.6 0.8 0.8 0.6 0.8 0.6 0.2 0.1 0.3 0.3 0.9 0.2 0.4 0.2 0.1 0.3 0.3 0.1 1.0 0.6 0.6 0.8 0.8 0.6 0.8 ----------------------------------------0.7 0.2 ------0.9 0.2 --0.2 0.1 --------0.7 0.7 0.9 0.9 0.7 0.9 DESCRIPTION LABOR CODE 6026 6028 6043 MODELS FV4 0.3 --0.1 KB4 0.3 0.1 0.1 FF4 0.3 0.1 0.1 FC4/FL4 0.3 0.1 0.1 FG4 0.3 0.1 0.1 FMM ----0.1 FS4 0.3 0.1 0.1

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-31

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B2008 Radio front hand controls shorted low B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2009 Radio front hand controls stuck B2010 Radio passenger controls shorted high B2010 Radio passenger controls shorted high B2010 Radio passenger controls shorted high B2011 Radio passenger controls shorted low B2011 Radio passenger controls shorted low B2011 Radio passenger controls shorted low B2012 Radio passenger controls stuck B2012 Radio passenger controls stuck B2012 Radio passenger controls stuck DESCRIPTION locate and repair short to ground in interconnect harness replace radio locate and repair open in interconnect harness replace mode switch or repair switch wiring replace audio switch or repair switch wiring replace PTT/squelch switch or repair switch wiring replace radio locate and repair short to voltage in audio harness locate and repair short to voltage in passenger rear control switch harness replace radio locate and repair short to ground in audio harness locate and repair short to ground in passenger rear control switch harness replace radio locate and repair open in audio harness locate and repair open in passenger rear control switch harness or replace passenger rear control switch LABOR CODE 6531 6101 6532 5183 5186 5184 6101 6560 MODELS FV4 ----------------KB4 0.8 0.6 0.6 1.5 1.4 1.2 ----FF4 0.8 0.6 0.6 1.5 1.4 1.2 ----FC4/FL4 0.8 0.6 0.6 1.5 1.4 1.2 0.6 0.7 FG4 0.8 0.6 0.6 1.5 1.4 1.2 0.6 0.7 FMM ----------------FS4 0.9 0.7 0.7 1.6 1.5 1.3 -----

6115

---

---

---

0.7

0.7

---

---

6101 6560

-----

-----

-----

0.6 0.7

0.6 0.7

-----

-----

6115 6101 6561

-------

-------

-------

0.7 0.6 0.6

0.7 0.6 0.6

-------

-------

6627

---

---

---

0.7

0.7

---

---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-32

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM DESCRIPTION LABOR CODE 6101 6112 MODELS FV4 ----KB4 ----FF4 ----FC4/FL4 ----FG4 0.6 0.5 FMM ----FS4 -----

B2013 Radio sidecar controls shorted high replace radio B2013 Radio sidecar controls shorted high clean or repair connectors [27],[53], or [197] B2013 Radio sidecar controls shorted high locate and repair short to voltage between radio and sidecar switches on V/GY or BK/GN wires B2014 Radio sidecar controls shorted low B2014 Radio sidecar controls shorted low replace radio locate and repair short to ground between radio and sidecar switches on V/GY or BK/GN wires clean or repair connectors [27],[53], or [197] replace radio locate and repair open between radio and sidecar switches on V/GY or BK/ GN wires clean or repair connectors [27],[53], or [197] replace sidecar console switch assembly replace radio replace high output amplifier locate and repair short in interconnect harness between speaker wires from radio to speaker locate and repair short between speaker wires from amplifier to speaker replace speaker replace radio replace high output amplifier

6113 6101 6113

-------

-------

-------

-------

0.6 0.6 0.6

-------

-------

B2014 Radio sidecar controls shorted low B2015 Radio sidecar controls stuck B2015 Radio sidecar controls stuck

6112 6101 6113

-------

-------

-------

-------

0.5 0.6 0.8

-------

-------

B2015 Radio sidecar controls stuck B2015 Radio sidecar controls stuck B2016 Front speakers shorted B2016 Front speakers shorted B2016 Front speakers shorted

6112 6111 6101 6107 6531

-----------

----0.6 --0.8

----0.6 --0.8

----0.6 --0.8

0.5 0.8

-------

----0.7 --0.9

0.6 ---

-----

B2016 Front speakers shorted

6116 6605 6101 6107

---------

--0.3 0.6 ---

--0.3 0.6 ---

--0.3 0.6 ---

0.8 0.4 0.6

---------

--0.4 0.7 ---

B2016 Front speakers shorted B2017 Front speakers open B2017 Front speakers open

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-33

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B2017 Front speakers open DESCRIPTION locate and repair open in interconnect harness between speaker wires from radio to speaker locate and repair open between speaker wires from amplifier to speaker replace speaker (w/o high output amplifier) replace radio replace high output amplifier locate and repair short to ground in interconnect harness between speaker wires from radio to speaker locate and repair short to ground between speaker wires from amplifier to speaker replace radio replace high output amplifier locate and repair short to voltage in interconnect harness between speaker wires from radio to speaker locate and repair short to voltage in audio harness between speaker wires from amplifier to speaker replace radio replace high output amplifier locate and repair short in audio harness between speaker wires from radio to speaker locate and repair short between speaker wires from amplifier to speaker LABOR CODE MODELS FV4 --KB4 0.6 FF4 0.6 FC4/FL4 0.6 FG4 --FMM --FS4 0.7

6532

B2017 Front speakers open

6117

---

---

---

---

0.7

---

---

B2017 Front speakers open B2018 Front speakers short to ground B2018 Front speakers short to ground B2018 Front speakers short to ground

6605 6101 6107 6531

---------

0.3 0.6 --0.8

0.3 0.6 --0.8

0.3 0.6 --0.8

0.4

-----

0.4 0.7 --0.9

0.6 ---

-----

B2018 Front speakers short to ground

6116 6101 6107 6531

---------

--0.6 --0.8

--0.6 --0.8

--0.6 --0.8

0.8

----0.7 --0.9

B2019 Front speakers short to battery B2019 Front speakers short to battery B2019 Front speakers short to battery

0.6 ---

-----

B2019 Front speakers short to battery

6116 6101 6107 6560

---------

---------

---------

--0.6

0.8 --0.6

---------

---------

B2020 Rear speakers shorted B2020 Rear speakers shorted B2020 Rear speakers shorted

0.7

---

B2020 Rear speakers shorted

6116

---

---

---

---

0.8

---

---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-34

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B2020 Rear speakers shorted B2021 Rear speakers open B2021 Rear speakers open B2021 Rear speakers open DESCRIPTION replace speaker replace radio replace high output amplifier locate and repair open in audio harness between speaker wires from radio to speaker locate and repair open between speaker wires from amplifier to speaker replace speaker replace radio replace high output amplifier locate and repair short to ground in audio harness between speaker wires from radio to speaker locate and repair short to ground between speaker wires from amplifier to speaker replace radio replace high output amplifier locate and repair short to voltage in audio harness between speaker wires from radio to speaker locate and repair short to voltage between speaker wires from amplifier to speaker replace radio replace speaker locate and repair short between speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes LABOR CODE 6606 6101 6107 6561 MODELS FV4 --------KB4 --------FF4 --------FC4/FL4 0.5 0.6 --0.6 FG4 0.5 --0.6 --FMM --------FS4 ---------

B2021 Rear speakers open

6117 6606 6101 6107 6560

-----------

-----------

-----------

--0.5 0.6 --0.7

0.7 0.5 0.6 ---

-----------

-----------

B2021 Rear speakers open B2022 Rear speakers short to ground B2022 Rear speakers short to ground B2022 Rear speakers short to ground

B2022 Rear speakers short to ground

6116 6101 6107 6560

---------

---------

---------

--0.6 --0.7

0.8 --0.6 ---

---------

---------

B2023 Rear speakers short to battery B2023 Rear speakers short to battery B2023 Rear speakers short to battery

B2023 Rear speakers short to battery

6117 6101 6943

-------

-------

-------

-------

0.7 0.6 0.8

-------

-------

B2024 Sidecar speakers shorted B2024 Sidecar speakers shorted B2024 Sidecar speakers shorted

6118

---

---

---

---

0.9

---

---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-35

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B2024 Sidecar speakers shorted DESCRIPTION locate and repair short between speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio replace speaker locate and repair open in speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes locate and repair open in speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio locate and repair short to ground in speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes locate and repair short to ground in speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio locate and repair short to voltage in speaker wires from radio [28] to speaker connectors [36] or [37] in rear speaker boxes locate and repair short to voltage in speaker wires from speaker connectors [36] or [37] in rear speaker boxes to sidecar speakers replace radio LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

6971

---

---

---

---

0.9

---

---

B2025 Sidecar speakers open B2025 Sidecar speakers open B2025 Sidecar speakers open

6101 6943

-----

-----

-----

-----

0.6 0.8

-----

-----

6119

---

---

---

---

0.9

---

---

B2025 Sidecar speakers open

6972

---

---

---

---

0.9

---

---

B2026 Sidecar speakers short to ground B2026 Sidecar speakers short to ground

6101

---

---

---

---

0.6

---

---

6118

---

---

---

---

0.9

---

---

B2026 Sidecar speakers short to ground

6971

---

---

---

---

0.9

---

---

B2027 Sidecar speakers short to battery B2027 Sidecar speakers short to battery

6101

---

---

---

---

0.6

---

---

6118

---

---

---

---

0.9

---

---

B2027 Sidecar speakers short to battery

6971

---

---

---

---

0.9

---

---

U1302 Infotainment bus off error

6102

---

---

---

0.7

0.7

---

---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-36

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1302 Infotainment bus off error U1302 Infotainment bus off error U1302 Infotainment bus off error U1307 Infotainment bus lost communications with citizens band module U1307 Infotainment bus lost communications state of health with citizens band U1307 Infotainment bus lost communications state of health with citizens band U1307 Infotainment bus lost communications state of health with citizens band U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier U1317 Infotainment bus lost communications state of health with amplifier DESCRIPTION replace CB module includes SWR check replace high output amplifier locate and repair short to voltage or ground on Y/O or Y/V wires replace CB module includes SWR check locate and repair open/intermittent on Y/O or Y/V wire between [28] and [184B/D] locate and repair open on R/O or BK/ GN wire replace radio replace fuse replace high output amplifier locate and repair open on Y/O or Y/V wire between connector [149B] and [28B] replace radio locate and repair open on R or BK wire from connector [149] LABOR CODE 6625 6108 6127 6625 MODELS FV4 --------KB4 --------FF4 --------0.7 0.7 FC4/FL4 0.7 FG4 0.7 0.7 0.7 0.7 FMM --------FS4 ---------

6128

---

---

---

0.7

0.7

---

---

6129 6102 6130 6109

---------

---------

---------

0.7 0.7 -----

0.7 0.7 0.2 0.4

---------

---------

6128

---

---

---

---

0.7

---

---

6102 6131 6609 6103 6132 6133 6134

---------------

----0.8 0.7 0.4 0.4 0.3

----0.8 0.7 0.4 0.4 0.3

----0.9 0.7 0.4 0.4 0.3

0.7 0.4 0.9 0.7 0.4 0.4 0.3

---------------

----0.9 0.8 0.4 0.4 0.3

Symptom - poor/no reception AM (HDI LW/ replace antenna cable or mast conMW), FM, WB nector Symptom - poor/no reception AM (HDI LW/ replace radio MW), FM, WB Symptom - static present in audio Symptom - static present in audio Symptom - static present in audio replace spark plugs replace spark plug wires replace voltage regulator

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-37

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Symptom - static present in audio DESCRIPTION clean and tighten regulator connections LABOR CODE 6135 6130 6131 MODELS FV4 ------KB4 0.2 ----FF4 0.2 ----FC4/FL4 0.2 ----FG4 0.2 0.2 0.4 FMM ------FS4 0.2 -----

Symptom - no or low audio with high output replace fuse amplifier (no DTCs) Symptom - no or low audio with high output locate and repair open on R or BK amplifier (no DTCs) wire from connector [149] Symptom - no or low audio with high output locate and repair open on Y/O or Y/V amplifier (no DTCs) wires between connectors [149B] and [28B] Symptom - no or low audio with high output replace radio amplifier (no DTCs) Symptom - no or low audio with high output locate and repair open on W/O or amplifier (no DTCs) LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] Symptom - no or low audio with high output locate and repair short to voltage/ amplifier (no DTCs) ground/between W/O or LGN/W (left speaker) or GY/R or LGN/BK (right speaker) wires between connectors [149B] and [27B] Symptom - no or low audio with high output replace high output amplifier amplifier (no DTCs) Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative Symptom - radio inoperative replace fuse replace radio locate and repair open on O/BE wire replace starter relay locate and repair open on R/GY wire between connector [33B] and starter relay

6128

---

---

---

---

0.7

---

---

6104

---

---

---

---

0.8

---

---

6117

---

---

---

---

0.7

---

---

6116

---

---

---

---

0.8

---

---

6110 6136 6103 6137 6138 6139

------------0.2 0.7 0.5 0.5 0.6 0.2 0.7 0.5 0.5 0.6 0.2 0.7 0.5 0.5 0.6

0.8 0.2 0.7 0.5 0.5 0.6

-------------

--0.2 0.8 0.6 0.6 0.7

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-38

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Symptom - radio inoperative DESCRIPTION locate and repair open on R/O wire between fuseblock and connector [27B] or between fuseblock and battery locate and repair open on BK wire between [27B] and ground replace radio replace CB module includes SWR check replace loading coil replace CB antenna mast replace antenna cable between CB module and antenna replace radio locate and repair open on R or BK wires from connector [184B/D] and connector [28B] locate and repair short voltage/ ground/between R and BK wires from connector [184B/D] to connector [28B] replace CB module includes SWR check replace CB antenna mast replace antenna cable between CB module and antenna replace radio replace pod headset harness locate and repair open or short to ground on BE/Y or Y/BK wires in audio harness replace radio LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

6159

---

0.5

0.5

0.5

0.5

---

0.6

Symptom - radio inoperative Symptom - intercom inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative Symptom - CB receiver inoperative

6160 6103 6625 6618 6613 6609 6105 6140

-----------------

0.5 ---------------

0.5 ---------------

0.5 0.7 0.7 0.4 0.4 0.9 1.0 0.6

0.5 0.7 0.7 0.4 0.4 0.9 1.0 0.6

-----------------

0.6 ---------------

Symptom - CB receiver inoperative

6141

---

---

---

0.7

0.7

---

---

Symptom - CB transmitter inoperative Symptom - CB transmitter inoperative Symptom - CB transmitter inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative Handheld microphone PTT inoperative

6625 6613 6609 6103 6616 6142 6103

---------------

---------------

---------------

0.7 0.4 0.9 0.7 0.7 0.7 0.7

0.7 0.4 0.9 0.7 0.7 0.7 0.7

---------------

---------------

Symptom - speaker switch malfunction

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-39

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Symptom - speaker switch malfunction Symptom - speaker switch malfunction Symptom - speaker switch malfunction Symptom - CD wont eject on base radio Symptom - auxiliary input inoperative Symptom - headset speakers inoperative Symptom - headset speakers inoperative Symptom - headset speakers inoperative Symptom - headset speakers inoperative DESCRIPTION replace speaker switch locate and repair open between pin 10/11/12 on connector [105] locate and repair short between pin 13 on connector [27] and ground replace radio replace radio replace rider headset connector (pod harness) locate and repair short between Y/R, Y/W or Y/BK wires replace radio locate and repair open or short to voltage/ground/between Y/R, Y/W or Y/BK wires between connectors [53B] and [28B] locate and repair open on GY/Y, GY/ O or Y/BK wires between connectors passenger DIN connector and [28B] locate and repair short to voltage/ ground/between GY/Y, GY/O wires between connectors passenger DIN connector and [28B] locate and repair open between connectors [28B] and sidecar DIN locate and repair short to voltage/ ground/between GY/BK or GN/V (Y/ R, Y/W, Y/BK in sidecar console) wires in audio/sidecar/sidecar console harness LABOR CODE 6143 6144 6145 6103 6103 6616 6148 6103 MODELS FV4 ----------------KB4 ------0.7 0.7 ------FF4 ------0.7 0.7 ------FC4/FL4 0.6 0.5 0.5 0.7 0.7 0.7 0.6 0.7 FG4 0.6 0.5 0.5 0.7 0.7 0.7 0.6 0.7 FMM ----------------FS4 -----------------

6147

---

---

---

0.6

0.6

---

---

Symptom - headset speakers inoperative

6149

---

---

---

0.5

0.5

---

---

Symptom - headset speakers inoperative

6150

---

---

---

0.6

0.6

---

---

Symptom - headset speakers inoperative Symptom - headset speakers inoperative

6152

---

---

---

---

0.6

---

---

6151

---

---

---

---

0.6

---

---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-40

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Symptom - no or low audio from microphones DESCRIPTION locate and repair open on R and BK wires between [184B/D] (CB) or [187B] (Hands free module) and connector [28B] replace radio replace CB module includes SWR check locate and repair short in harness between R & BK wires locate and repair short in harness on R wires locate and repair open in harness between DIN connector and [28B] loosen and align radio chassis locate and repair voltage drop align or replace front motor mount replace radio replace radio clean or repair connectors [27],[53], or [197] replace sidecar console switch assembly locate and repair open between radio and sidecar switches on V/GY or BK/ GN wires locate and repair open/short ground wire LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

6153

---

---

---

0.7

0.7

---

---

Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - no or low audio from microphones Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - CD skipping Symptom - switches inoperative Symptom - switches inoperative Symptom - switches inoperative Symptom - switches inoperative

6106 6625 6154 6155 6156 6171 6172 6173 6174 6101 6112 6111

-------------------------

----------0.4 0.7 0.9 0.9 -------

----------0.4 0.7 0.9 0.9 -------

1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 -------

1.0 0.7 0.9 0.9 0.8 0.4 0.7 0.9 0.9 0.6 0.5 0.8

-------------------------

----------0.5 0.8 1.0 1.0 -------

6113

---

---

---

---

0.8

---

---

CRUISE CONTROL - DIAGNOSIS, REPAIR Main harness Replace any single wire Replace rear stoplight switch Replace fuse 5028 5038 5141 5145 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2 0.5 0.4 0.5 0.2

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-41

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Replace rear stoplight relay Replace front brake light switch Replace handlebar (cruise set) switch Replace any fairing switch Replace tachometer Interconnect harness Interconnect harness Handlebar harness Replace speedometer TURN SIGNALS/SECURITY SYSTEM NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309, Electrical Diagnostic Manual, Part No. 99497-09 and Digital Technician. Labor codes not present in either manual are located in Digital Technician. No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/ 6 (V or BN wire) shorted/grounded/ open 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.4 0.5 0.5 repair short repair open repair open DESCRIPTION LABOR CODE 5169 5176 5182 5192 6009 6531 6532 6552 6769 MODELS FV4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 KB4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FF4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FC4/FL4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FG4 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FMM 0.2 0.7 1.2 0.4 0.3 0.8 0.6 0.4 0.4 FS4 0.2 0.7 1.2 0.4 0.3 0.9 0.7 0.4 0.4

6790

0.4

0.4

0.4

0.4

0.4

0.4

0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-42

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C DESCRIPTION replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/ TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuseblock repair open between handlebar switch connector [22B] and TSM/ TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch LABOR CODE 6791 6792 6793 6796 6797 6798 6799 6800 6805 MODELS FV4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 KB4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FF4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FC4/FL4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FG4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FMM 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 FS4 0.5 0.2 0.3 0.2 0.4 0.4 0.3 0.4 0.3

6806 6807 6808

0.3 0.2 0.3

0.3 0.2 0.3

0.3 0.2 0.3

0.3 0.2 0.3

0.3 0.2 0.3

0.3 0.2 0.3

0.3 0.2 0.3

Turn signal error 2C Turn signal error 2C Turn signal error 2D

6810 6811 6812

0.4 0.8 0.5

0.4 0.8 0.5

0.4 0.8 0.5

0.4 0.8 0.5

0.4 0.8 0.5

0.4 0.8 0.5

0.5 0.8 0.6

Turn signal error 2D Turn signal error 2D Turn signal error 2D

6813

0.4

0.4

0.4

0.4

0.4

0.4

0.5

Turn signal error 2D Turn signal error 2D

6814 6815

0.5 0.8

0.5 0.8

0.5 0.8

0.5 0.8

0.5 0.8

0.5 0.8

0.5 0.9

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-43

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low DESCRIPTION repair open between connector [22B] and fuseblock replace bulb remove corrosion remove corrosion/replace bulb replace lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection TSSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/ connections repair TSM/TSSM/HFSM terminal/ connections LABOR CODE 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 6790 6791 6796 6823 6709 6709 MODELS FV4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 KB4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FF4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FC4/FL4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FG4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FMM 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.5 0.2 0.4 0.4 0.4 FS4 0.6 0.2 0.2 0.4 0.5 0.5 0.2 0.2 0.5 0.5 0.5 0.2 0.5 0.5 0.5 0.2 0.5 0.4 0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-44

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high B1132 Alarm output high DESCRIPTION TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM repair alarm (terminal B) circuit (LGN/BN wire)-open repair alarm (terminal B) circuit (LGN/BN wire)-grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/ GY wire)-open repair alarm (terminal B) circuit (LGN/BN wire)-shorted to volts replace siren LABOR CODE 6790 6791 6709 6790 6791 6709 6790 6791 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 6832 MODELS FV4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 KB4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FF4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FC4/FL4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FG4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FMM 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5 FS4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-45

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B1131 Alarm output open/low B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low B1154 Clutch input low DESCRIPTION replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/ connections replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/grounded/shorted replace HFSM replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM LABOR CODE 6833 6840 6841 6842 6845 6709 6791 6793 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS FV4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 KB4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FF4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FC4/FL4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FG4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FMM 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FS4 0.7 0.3 0.2 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8

5861 5863

0.6 0.5

0.6 0.5

0.6 0.5

0.6 0.5

0.6 0.5

0.6 0.5

0.6 0.5

B1154 Clutch input low

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-46

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B1155 Neutral input low B1155 Neutral input low DESCRIPTION replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM replace sidecar bank angle sensor replace security siren sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11to siren [142B] (LGN/BN wire) grounded repair sidecar bank angle sensor connections sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open replace TSM/TSSM sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor repair sidecar bank angle sensor connections LABOR CODE 5157 MODELS FV4 0.3 KB4 0.3 FF4 0.3 FC4/FL4 0.3 FG4 0.3 FMM 0.3 FS4 0.3

5862 5863 6968 6969

0.5 0.5 -----

0.5 0.5 -----

0.5 0.5 -----

0.5 0.5 -----

0.5 0.5 0.2 0.3

0.5 0.5 -----

0.5 0.5 -----

B1155 Neutral input low B1151 Sidecar bank angle sensor low B1151 Sidecar bank angle sensor low B1151 Sidecar bank angle sensor low

6970

---

---

---

---

0.4

---

---

B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1152 Sidecar bank angle sensor short to battery B1153 Sidecar bank angle sensor high

6961

---

---

---

---

0.4

---

---

6962

---

---

---

---

0.4

---

---

6963

---

---

---

---

0.6

---

---

6964

---

---

---

---

0.4

---

---

6965

---

---

---

---

0.4

---

---

6966 6967 6961

-------

-------

-------

-------

0.5 0.4 0.4

-------

-------

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-47

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B1153 Sidecar bank angle sensor high DESCRIPTION sidecar bank angle sensor [134B] terminal A to TSSM [30B] terminal 11open replace TSM/TSSM sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 grounded sidecar bank angle sensor [134B] terminal B to TSSM [30B] terminal 9 open sidecar bank angle sensor [134B] terminal C to ignition fuse open replace sidecar bank angle sensor repair speedometer [39B] terminal 9/ fuel sender [141]terminal 2/ fuel gauge [117] terminal 3 (Y/W wire)short or open replace fuel gauge sender repair speedometer [39B] terminal 9/ fuel sender [141] terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) replace fuel gauge sender fuel sender [141] terminal 3 to ground is open replace fuel gauge LABOR CODE MODELS FV4 ------KB4 ------FF4 ------FC4/FL4 ------FG4 0.4 0.6 0.4 FMM ------FS4 -------

6962 6963 6964

B1153 Sidecar bank angle sensor high B1153 Sidecar bank angle sensor high

B1153 Sidecar bank angle sensor high

6965

---

---

---

---

0.4

---

---

B1153 Sidecar bank angle sensor high B1153 Sidecar bank angle sensor high INSTRUMENTS B1004 Fuel level sender low

6966 6967

-----

-----

-----

-----

0.5 0.4

-----

-----

6034

0.5

0.5

0.5

0.5

0.5

0.5

0.6

B1004 Fuel level sender low B1004 Fuel level sender low

6035 7182 7183 7184 6035 6045 6047

0.9 0.6 0.5 0.6 0.9 0.4 0.4

0.9 0.6 0.5 0.6 0.9 0.4 0.4

0.9 0.6 0.5 0.6 0.9 0.4 0.4

0.9 0.6 0.5 0.6 0.9 0.4 0.4

0.9 0.6 0.5 0.6 0.9 0.4 0.4

0.9 0.6 0.5 0.6 0.9 0.4 0.4

1.0 0.7 0.6 0.7 1.0 0.5 0.5

B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high B1005 Fuel level sender open/high

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-48

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM B1005 Fuel level sender open/high DESCRIPTION repair speedometer [39B] terminal 9/ fuel sender [141]terminal 2/ fuel gauge [117] terminal 2 (Y/W wire)short to volts repair speedometer [39B] terminal 9/ fuel sender [141] terminal 2 (Y/W wire)-short or open code not present repair charging system/accompanies other codes LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

6069

0.4

0.4

0.4

0.4

0.4

0.4

0.5

B1005 Fuel level sender open/high

7182

0.6

0.6

0.6

0.6

0.6

0.6

0.7

B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage

7770 7771 7770 7771 7770 7771 7770 7771 6001 6002 6003

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.4 0.1 0.3

B1006 Tachometer accessory line overvolt- code not present age B1006 Tachometer accessory line overvolt- repair charging system/accompaage nies other codes B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed AUTOMATIC COMPRESSION RELEASE Automatic compression release diagnosis locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer

7075

---

---

---

---

---

0.4

---

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-49

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Automatic compression release diagnosis DESCRIPTION locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace grounded/defective ACR solenoid. locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19 and replace both ACR solenoids. locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 19. replace ECM replace TMAP sensor TMAP [80B] sensor terminal 3 to ECM [78B] terminal 68 (R/W wire) open/grounded replace ECM TMAP [80B] sensor terminal 4 to ECM [78B] terminal 24 (V/W wire) open repair TMAP sensor connections repair ECM connections replace TMAP sensor TMAP [80B] terminal 4 (V/W wire) shorted to ground LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

7076

---

---

---

---

---

0.5

---

Automatic compression release diagnosis Automatic compression release diagnosis

7077

---

---

---

---

---

2.3

---

7078

---

---

---

---

---

2.5

---

Automatic compression release diagnosis

7079

---

---

---

---

---

0.6

---

Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low

7080 7630 7640 7641 7645 7648 7649 7650 7655

--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

0.9 0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

--0.7 0.8 1.1 0.8 0.5 0.8 0.8 0.8

P0107 MAP sensor open/low P0107 MAP sensor open/low

P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-50

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low DESCRIPTION TMAP [80B] sensor terminal 3 (R/W wire) short to battery volts TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/W wire) shorted MAP [80B] sensor terminal 4 (V/W wire) short to battery volts TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open repair TMAP sensor connections repair ECM connections replace TMAP sensor replace TMAP sensor TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire) shorted replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to ground replace TMAP sensor replace TMAP sensor TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to voltage TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 open replace TMAP sensor replace engine temperature (ET) sensor LABOR CODE 7635 7643 7644 7646 7648 7649 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 MODELS FV4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 KB4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FF4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FC4/FL4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FG4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FMM 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FS4 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8

P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high

P0113 IAT sensor open/high P0113 IAT sensor open/high P0117 ET sensor low

7750 7760 7710

0.8 0.8 0.4

0.8 0.8 0.4

0.8 0.8 0.4

0.8 0.8 0.4

0.8 0.8 0.4

0.8 0.8 0.4

0.8 0.8 0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-51

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0117 ET sensor low DESCRIPTION ET sensor [90B] A and ECM [78B] terminal 51 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal68 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 61 (BK/W wire) open repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) and ECM [78B] terminal 36 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM LABOR CODE MODELS FV4 0.4 0.6 0.4 0.4 KB4 0.4 0.6 0.4 0.4 FF4 0.4 0.6 0.4 0.4 FC4/FL4 0.4 0.6 0.4 0.4 FG4 0.4 0.6 0.4 0.4 FMM 0.4 0.6 0.4 0.4 FS4 0.4 0.6 0.4 0.4

7675 7680 7731 7686

P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open

7687

0.3

0.3

0.3

0.3

0.3

0.3

0.3

P0118 ET sensor open

7690

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error

7710 7685 7695 7561 7565 7575

0.4 0.6 0.5 0.6 1.1 0.7

0.4 0.6 0.5 0.6 1.1 0.7

0.4 0.6 0.5 0.6 1.1 0.7

0.4 0.6 0.5 0.6 1.1 0.7

0.4 0.6 0.5 0.6 1.1 0.7

0.4 0.6 0.5 0.6 1.1 0.7

0.4 0.6 0.5 0.6 1.1 0.7

P0120 TP1 sensor range error P0120 TP1 sensor range error

7580

0.8

0.8

0.8

0.8

0.8

0.8

0.8

7590

1.6

1.6

1.6

1.6

1.6

1.6

1.6

P0220 TP2 sensor range error

7605

0.8

0.8

0.8

0.8

0.8

0.8

0.8

FV4 FL4

FLHT FLHTCU SHRINE

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-52

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0120 TP1 sensor range error DESCRIPTION TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections repair throttle actuator control connections replace ECM throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8

7610

P0120 TP1 sensor range error

7615 7649 7561 7565 7590

0.8 0.8 0.6 1.1 1.6

0.8 0.8 0.6 1.1 1.6

0.8 0.8 0.6 1.1 1.6

0.8 0.8 0.6 1.1 1.6

0.8 0.8 0.6 1.1 1.6

0.8 0.8 0.6 1.1 1.6

0.8 0.8 0.6 1.1 1.6

P0120 TP1 sensor range error P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low

P0122 TP1 sensor open/low

7605

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P0122 TP1 sensor open/low

7615 7649 7555 7561

0.8 0.8 1.1 0.6

0.8 0.8 1.1 0.6

0.8 0.8 1.1 0.6

0.8 0.8 1.1 0.6

0.8 0.8 1.1 0.6

0.8 0.8 1.1 0.6

0.8 0.8 1.1 0.6

P0122 TP1 sensor open/low P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high

7580

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P0123 TP1 sensor high

7590 7649 7610

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

P0123 TP1 sensor high P0123 TP1 sensor high

FV4 FL4

FLHT FLHTCU SHRINE

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-53

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0123 TP1 sensor high DESCRIPTION TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8

7615

P0123 TP1 sensor high

7619

0.6

0.6

0.6

0.6

0.6

0.6

0.6

P0131 Front oxygen sensor low

6868

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center

7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

P0134 Front oxygen sensor center

6870 7667 7815

0.5 0.5 0.8

0.5 0.5 0.8

0.5 0.5 0.8

0.5 0.5 0.8

0.5 0.5 0.8

0.5 0.5 0.8

0.5 0.5 0.8

P0134 Front oxygen sensor center P0134 Front oxygen sensor center

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-54

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0151 Rear oxygen sensor low DESCRIPTION rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) grounded/shorted to oxygen [137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

6871

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center

7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6870

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

P0154 Rear oxygen sensor center

6872 7667 7815 7561 7565 7575

0.5 0.5 0.8 0.6 1.1 0.7

0.5 0.5 0.8 0.6 1.1 0.7

0.5 0.5 0.8 0.6 1.1 0.7

0.5 0.5 0.8 0.6 1.1 0.7

0.5 0.5 0.8 0.6 1.1 0.7

0.5 0.5 0.8 0.6 1.1 0.7

0.5 0.5 0.8 0.6 1.1 0.7

P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-55

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0220 TP2 sensor range error DESCRIPTION TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage repair ECM connections repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8

7580

P0220 TP2 sensor range error

7590

1.6

1.6

1.6

1.6

1.6

1.6

1.6

P0220 TP2 sensor range error

7605

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P0220 TP2 sensor range error

7610

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P0220 TP2 sensor range error

7615

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P0220 TP2 sensor range error

7619 7649 7561 7565 7580

0.6 0.8 0.6 1.1 0.8

0.6 0.8 0.6 1.1 0.8

0.6 0.8 0.6 1.1 0.8

0.6 0.8 0.6 1.1 0.8

0.6 0.8 0.6 1.1 0.8

0.6 0.8 0.6 1.1 0.8

0.6 0.8 0.6 1.1 0.8

P0220 TP2 sensor range error P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low

P0222 TP2 sensor open/low

7590

1.6

1.6

1.6

1.6

1.6

1.6

1.6

P0222 TP2 sensor open/low

7605

0.8

0.8

0.8

0.8

0.8

0.8

0.8

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-56

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0222 TP2 sensor open/low DESCRIPTION TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage throttle position sensor failure replace induction module repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage replace injector injector circuit [84\85] B (W/Y or GN/ GY wire)/ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/ GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/ system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/ GY wire) short to voltage replace ECM LABOR CODE MODELS FV4 0.8 0.8 1.1 0.6 KB4 0.8 0.8 1.1 0.6 FF4 0.8 0.8 1.1 0.6 FC4/FL4 0.8 0.8 1.1 0.6 FG4 0.8 0.8 1.1 0.6 FMM 0.8 0.8 1.1 0.6 FS4 0.8 0.8 1.1 0.6

7615 7649 7555 7561

P0222 TP2 sensor open/low P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high

7575

0.7

0.7

0.7

0.7

0.7

0.7

0.7

P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high

7590 7649 7610

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

1.6 0.8 0.8

P0223 TP2 sensor high

7619 7795 7805

0.6 0.7 0.6

0.6 0.7 0.6

0.6 0.7 0.6

0.6 0.7 0.6

0.6 0.7 0.6

0.6 0.7 0.6

0.6 0.7 0.6

P0261 Front injector open/low P0261 Front injector open/low

P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high

7808 7825 7850 7795 7809 7815

0.6 0.7 0.7 0.7 0.6 0.8

0.6 0.7 0.7 0.7 0.6 0.8

0.6 0.7 0.7 0.7 0.6 0.8

0.6 0.7 0.7 0.7 0.6 0.8

0.6 0.7 0.7 0.7 0.6 0.8

0.6 0.7 0.7 0.7 0.6 0.8

0.6 0.7 0.7 0.7 0.6 0.8

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-57

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0263 Rear injector open/low P0263 Rear injector open/low DESCRIPTION replace injector injector circuit [84\85] B (W/Y or GN/ GY wire) ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/ GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/ system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/ GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections LABOR CODE 7795 7805 MODELS FV4 0.7 0.6 KB4 0.7 0.6 FF4 0.7 0.6 FC4/FL4 0.7 0.6 FG4 0.7 0.6 FMM 0.7 0.6 FS4 0.7 0.6

P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent

7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5

P0373 CKP sensor intermittent

7987

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error

7030 7031 7980

0.5 0.4 0.3

0.5 0.4 0.3

0.5 0.4 0.3

0.5 0.4 0.3

0.5 0.4 0.3

0.5 0.4 0.3

0.5 0.4 0.3

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-58

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low DESCRIPTION replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\ground repair purge solenoid connections replace purge solenoid purge solenoid [95B] terminal B (GY/ Y) to ECM [78B] terminal 20 is open/ grounded replace ECM replace purge solenoid replace ECM purge solenoid [95B] terminal B (GY/ Y) to ECM [78B] terminal 20 is shorted to voltage clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal 2 (W/GN wire) shorted to terminal 3 (BK/Y wire) or grounded replace vehicle speed sensor (VSS) replace ECM LABOR CODE 7981 7982 7983 7986 7987 6860 6861 6862 6863 6861 6863 6864 MODELS FV4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 KB4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FF4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FC4/FL4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FG4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FMM 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4 FS4 0.4 0.3 0.6 0.5 0.5 0.3 0.5 0.4 0.7 0.5 0.7 0.4

P0444 Purge control open/low P0445 Purge control high P0445 Purge control high P0445 Purge control high

P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low

7939 7953 7956 7966 7967 7968

0.9 0.8 0.4 0.9 1.2 1.2

0.9 0.8 0.4 0.9 1.2 1.2

0.9 0.8 0.4 0.9 1.2 1.2

0.9 0.8 0.4 0.9 1.2 1.2

0.9 0.8 0.4 0.9 1.2 1.2

0.9 0.8 0.4 0.9 1.2 1.2

0.9 0.8 0.4 0.9 1.2 1.2

P0501 Vehicle speed signal low P0501 Vehicle speed signal low

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-59

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0502 VSS sensor high DESCRIPTION VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 40 short to voltage VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 open VSS [65B] terminal C (BK/Y wire) to ECM [78B] terminal 64 open VSS [65B] terminal 2 (W/GN wire) shorted to terminal 1 (BN/O wire) VSS [65B] terminal 2 (W/GN wire) to ECM [78B] terminal 40 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ABS diode pack LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8

7917

P0502 VSS sensor high

7918

1.0

1.0

1.0

1.0

1.0

1.0

1.0

P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0572 Brake switch input error

7919 7921 7922 7938 7939 7953 7956 7967 7968 7770 7771 7775 7776 7770 7771 1404

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5

0.9 0.9 1.0 1.0 0.9 0.8 0.4 1.2 1.2 0.2 0.2 0.5 1.0 0.2 0.2 0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-60

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0572 Brake switch input error DESCRIPTION circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal is open circuit between ABS diode pack [201B] terminal 4 (R/BE wire) and ECM [78] terminal 25 is open LABOR CODE MODELS FV4 0.5 KB4 0.5 FF4 0.5 FC4/FL4 0.5 FG4 0.5 FMM 0.5 FS4 0.5

1406

P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error

1407 1408

0.4. 0.4

0.4. 0.4

0.4. 0.4

0.4. 0.4

0.4. 0.4

0.4. 0.4

0.4. 0.4

1409

0.9

0.9

0.9

0.9

0.9

0.9

0.9

P0572 Brake switch input error

1413

1.2

1.2

1.2

1.2

1.2

1.2

1.3

P0572 Brake switch input error P0572 Brake switch input error

1415

0.5

0.5

0.5

0.5

0.5

0.5

0.6

1422

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P0572 Brake switch input error

1423

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P0572 Brake switch input error

1424

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P0572 Brake switch input error

1425

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P0572 Brake switch input error

1801

0.4

0.4

0.4

0.4

0.4

0.4

0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-61

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high DESCRIPTION accessory fuse terminal "1C" and ignition switch R/GY wire is open accessory fuse terminal "1D" (O/W wire) is shorted to ground replace accessory fuse replace ECM circuit between ABS diode pack [201B] terminal 2,3, or 4 is grounded replace ABS module replace handlebar (cruise set) switch repair ECM connections repair cruise set/resume switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "12" and [78B] ECM terminal "22" (BE/BK wire) is shorted to voltage circuit between right handlebar control switch connector [22B] terminal "11" and [78B] ECM terminal "34" (W/BE wire) is shorted to voltage replace ECM code not present replace ECM system OK repair jiffy stand sensor connections replace jiffy stand sensor repair ECM connections replace induction module repair throttle actuator control connections LABOR CODE 1802 1803 1804 1805 1806 2430 5182 6854 1807 MODELS FV4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 KB4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FF4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FC4/FL4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FG4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FMM 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FS4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6

1808

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P0577 Cruise control input circuit high

1809

0.6

0.6

0.6

0.6

0.6

0.6

0.6

P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range

7913 7931 7913 7931 5084 5085 6854 7085 7561

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-62

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range P0641 5 Volt ref 1 out of range DESCRIPTION repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair ECM connections repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair TMAP sensor connections replace TMAP sensor system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) open LABOR CODE 7562 7564 7568 MODELS FV4 0.7 1.4 1.0 KB4 0.7 1.4 1.0 FF4 0.7 1.4 1.0 FC4/FL4 0.7 1.4 1.0 FG4 0.7 1.4 1.0 FMM 0.7 1.4 1.0 FS4 0.8 1.5 1.1

7572

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P0641 5 Volt ref 1 out of range

7574 6854 7562 7564 7568

0.7 0.3 0.7 1.4 1.0

0.7 0.3 0.7 1.4 1.0

0.7 0.3 0.7 1.4 1.0

0.7 0.3 0.7 1.4 1.0

0.7 0.3 0.7 1.4 1.0

0.7 0.3 0.7 1.4 1.0

0.8 0.3 0.8 1.5 1.1

P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range

7572

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P0651 5 Volt ref 2 out of range

7574 7648 7650 7923

0.6 0.5 0.8 0.4

0.6 0.5 0.8 0.4

0.6 0.5 0.8 0.4

0.6 0.5 0.8 0.4

0.6 0.5 0.8 0.4

0.6 0.5 0.8 0.4

0.7 0.5 0.8 0.4

P0651 5 Volt ref 2 out of range P0651 5 Volt ref 2 out of range P1001 System relay coil open/low

P1001 System relay coil open/low

7901

0.4

0.4

0.4

0.4

0.4

0.4

0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-63

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1001 System relay coil open/low DESCRIPTION system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 27 (GN/O wire) short to volts replace system relay fuel pump fuse to fuel pump [13A] (O/ GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 71 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 54 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 53 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/ replace ECM fuse ECM [78B] terminal 53 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 54 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage LABOR CODE MODELS FV4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 KB4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FF4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FC4/FL4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FG4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FMM 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6 FS4 0.4 0.4 0.7 0.6 0.3 0.2 0.6 0.6

7903 7904 7906 7902 7908 7909 7852 7888

P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open

7889 7904 7924 7934

0.6 0.4 1.3 0.8

0.6 0.4 1.3 0.8

0.6 0.4 1.3 0.8

0.6 0.4 1.3 0.8

0.6 0.4 1.3 0.8

0.6 0.4 1.3 0.8

0.6 0.4 1.3 0.8

P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open

P1003 System relay contacts open

7936

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P1003 System relay contacts open P1004 System relay contacts closed

7937

0.7

0.7

0.7

0.7

0.7

0.7

0.7

7865

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P1004 System relay contacts closed

7866

0.4

0.4

0.4

0.4

0.4

0.4

0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-64

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1004 System relay contacts closed P1004 System relay contacts closed DESCRIPTION replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded perform ECM TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok replace ECM, remove TSM/TSSM/ HFSM data link [91A] terminal 3 ECM [78B] terminal 69 TSM/TSSM/HFSM 30] terminal 3 open data link [91A] terminal 3/ECM [78B] 69 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, system now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections LABOR CODE 7911 7912 MODELS FV4 0.2 0.5 KB4 0.2 0.5 FF4 0.2 0.5 FC4/FL4 0.2 0.5 FG4 0.2 0.5 FMM 0.2 0.5 FS4 0.2 0.5

P1004 System relay contacts closed

7918

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed

7926 7927

0.6 0.6

0.6 0.6

0.6 0.6

0.6 0.6

0.6 0.6

0.6 0.6

0.6 0.6

7929

0.3

0.3

0.3

0.3

0.3

0.3

0.3

P1009 Incorrect password P1009 Incorrect password P1009 Incorrect password P1010 Missing password

6701 6702 6703

0.4 0.4 0.7

0.4 0.4 0.7

0.4 0.4 0.7

0.4 0.4 0.7

0.4 0.4 0.7

0.4 0.4 0.7

0.4 0.4 0.7

6704

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P1010 Missing password

6705

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password

6707 6708 6726 7980

1.1 0.7 0.3 0.3

1.1 0.7 0.3 0.3

1.1 0.7 0.3 0.3

1.1 0.7 0.3 0.3

1.1 0.7 0.3 0.3

1.1 0.7 0.3 0.3

1.1 0.7 0.3 0.3

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-65

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1270 Twist grip sensor 2 A/D validation error P1351 Front ignition coil low/open DESCRIPTION replace ECM ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ ground ECM [78B] terminal 54 & ignition Coil [83B] terminal D (BE/O wire) open/ ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/ replace ECM fuse replace ignition coil ECM [78B] terminal 54 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open LABOR CODE 7913 MODELS FV4 0.7 KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM 0.7 FS4 0.7

7025

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P1351 Front ignition coil low/open

7026 7301 7856 7860 7870 7875

0.5 0.3 0.6 0.4 0.6 0.4

0.5 0.3 0.6 0.4 0.6 0.4

0.5 0.3 0.6 0.4 0.6 0.4

0.5 0.3 0.6 0.4 0.6 0.4

0.5 0.3 0.6 0.4 0.6 0.4

0.5 0.3 0.6 0.4 0.6 0.4

0.5 0.3 0.6 0.4 0.6 0.4

P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open

P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted

7937 7856 7865 7870 7013 7014

0.7 0.6 0.4 0.6 0.8 1.0

0.7 0.6 0.4 0.6 0.8 1.0

0.7 0.6 0.4 0.6 0.8 1.0

0.7 0.6 0.4 0.6 0.8 1.0

0.7 0.6 0.4 0.6 0.8 1.0

0.7 0.6 0.4 0.6 0.8 1.0

0.7 0.6 0.4 0.6 0.8 1.0

P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion

7015

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P1353 Front cylinder - no combustion

7016

0.4

0.4

0.4

0.4

0.4

0.4

0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-66

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open DESCRIPTION seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/ replace ECM fuse replace ignition coil ECM [78B] terminal 53 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 MODELS FV4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 KB4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FF4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FC4/FL4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FG4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FMM 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 FS4 0.2 0.2 0.6 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4

P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open

P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted

7937 7856 7867 7870 7013 7014

0.7 0.6 0.3 0.6 0.8 1.0

0.7 0.6 0.3 0.6 0.8 1.0

0.7 0.6 0.3 0.6 0.8 1.0

0.7 0.6 0.3 0.6 0.8 1.0

0.7 0.6 0.3 0.6 0.8 1.0

0.7 0.6 0.3 0.6 0.8 1.0

0.7 0.6 0.3 0.6 0.8 1.0

P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion

7015

0.5

0.5

0.5

0.5

0.5

0.5

0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-67

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1356 Rear cylinder - no combustion DESCRIPTION ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE MODELS FV4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 KB4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FF4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FC4/FL4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FG4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FMM 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0 FS4 0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

7016 7537 7538 7544 7547 7548 7549 7013 7014

P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front

7015

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P1357 Intermittent secondary front

7016 7537 7538 7544 7547 7548 7549 7013 7014

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

0.4 0.2 0.2 0.6 0.6 0.2 0.2 0.8 1.0

P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-68

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1358 Intermittent secondary rear DESCRIPTION ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire LABOR CODE MODELS FV4 0.5 KB4 0.5 FF4 0.5 FC4/FL4 0.5 FG4 0.5 FMM 0.5 FS4 0.5

7015

P1358 Intermittent secondary rear

7016 7537 7538 7544 7547 7548 7549

0.4 0.2 0.2 0.6 0.6 0.2 0.2

0.4 0.2 0.2 0.6 0.6 0.2 0.2

0.4 0.2 0.2 0.6 0.6 0.2 0.2

0.4 0.2 0.2 0.6 0.6 0.2 0.2

0.4 0.2 0.2 0.6 0.6 0.2 0.2

0.4 0.2 0.2 0.6 0.6 0.2 0.2

0.4 0.2 0.2 0.6 0.6 0.2 0.2

P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear HDI ACTIVE EXHAUST

NOTE: Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM engine control fuse to ignition switch (R/BK) open replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 38 (V\BE wire) is open/grounded/ shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace 15 AMP engine control fuse 7850 6875 7811 7812 7814 7816 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4

7822

0.4

0.4

0.4

0.4

0.4

0.4

0.4

P1475 Exhaust actuator position error

7823 7826

0.5 0.3

0.5 0.3

0.5 0.3

0.5 0.3

0.5 0.3

0.5 0.3

0.5 0.3

P1475 Exhaust actuator position error

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-69

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1475 Exhaust actuator position error DESCRIPTION active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open LABOR CODE MODELS FV4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 KB4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FF4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FC4/FL4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FG4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FMM 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5 FS4 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5 0.4 0.7 0.6 0.5 0.5

7828 7850 7811 7823 7811 7827 7850 5084 5085 5087 7956 7850 5084 5085 5086

P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low

P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high

P1478 Exhaust actuator shorted/high ENGINE MANAGEMENT - CONTINUED P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low

P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high

P1502 Jiffy stand sensor high

5087

0.5

0.5

0.5

0.5

0.5

0.5

0.5

P1502 Jiffy stand sensor high

5088

0.5

0.5

0.5

0.5

0.5

0.5

0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-70

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1600 Throttle actuator control module processor fault P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) DESCRIPTION repair ECM connections replace ECM replace ECM repair ECM connections repair throttle actuator control connections TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open replace ECM replace induction module repair ECM connections 7649 remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage 0.8 0.8 0.8 0.8 0.8 0.8 0.8 LABOR CODE 7956 7850 7913 7649 7561 MODELS FV4 0.4 0.7 0.7 0.8 0.6 KB4 0.4 0.7 0.7 0.8 0.6 FF4 0.4 0.7 0.7 0.8 0.6 FC4/FL4 0.4 0.7 0.7 0.8 0.6 FG4 0.4 0.7 0.7 0.8 0.6 FMM 0.4 0.7 0.7 0.8 0.6 FS4 0.4 0.7 0.7 0.8 0.6

7092

0.8

0.8

0.8

0.8

0.8

0.8

0.8

7093 7085

1.4 1.4

1.4 1.4

1.4 1.4

1.4 1.4

1.4 1.4

1.4 1.4

1.4 1.4

7091

1.6

1.6

1.6

1.6

1.6

1.6

1.6

7092

0.8

0.8

0.8

0.8

0.8

0.8

0.8

7086

0.7

0.7

0.7

0.7

0.7

0.7

0.7

7087

0.8

0.8

0.8

0.8

0.8

0.8

0.8

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-71

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P2101 Throttle actuator control motor circuit range / performance error (actuation error) DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 repair throttle actuator control connections replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground repair throttle actuator control connections replace ECM TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage repair throttle actuator control connections repair ECM connections replace ECM repair ECM connections remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

7088

0.6

0.6

0.6

0.6

0.6

0.6

0.6

P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2107 Throttle actuator control module processor fault P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error

7561

0.6

0.6

0.6

0.6

0.6

0.6

0.6

7085

1.4

1.4

1.4

1.4

1.4

1.4

1.4

7086

0.7

0.7

0.7

0.7

0.7

0.7

0.7

7561 7093

0.6 1.4

0.6 1.4

0.6 1.4

0.6 1.4

0.6 1.4

0.6 1.4

0.6 1.4

7087

0.8

0.8

0.8

0.8

0.8

0.8

0.8

7561 7649 7913 7649 7091

0.6 0.8 0.7 0.8 1.6

0.6 0.8 0.7 0.8 1.6

0.6 0.8 0.7 0.8 1.6

0.6 0.8 0.7 0.8 1.6

0.6 0.8 0.7 0.8 1.6

0.6 0.8 0.7 0.8 1.6

0.6 0.8 0.7 0.8 1.6

7092

0.8

0.8

0.8

0.8

0.8

0.8

0.8

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-72

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/O wire) and ECM [78B] terminal 30 repair throttle actuator control connections repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections LABOR CODE MODELS FV4 0.7 KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM 0.7 FS4 0.7

7086

7087

0.8

0.8

0.8

0.8

0.8

0.8

0.8

7088

0.6

0.6

0.6

0.6

0.6

0.6

0.6

P2119 Throttle actuator control motor circuit range / actuation return error P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low

7561 7562 7563 7564

0.6 0.7 0.7 1.4

0.6 0.7 0.7 1.4

0.6 0.7 0.7 1.4

0.6 0.7 0.7 1.4

0.6 0.7 0.7 1.4

0.6 0.7 0.7 1.4

0.6 0.8 0.8 1.5

7566

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2122 Twist grip sensor 1 low

7567

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low

7568 7569

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.1 0.8

P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high

7562 7563

0.7 0.7

0.7 0.7

0.7 0.7

0.7 0.7

0.7 0.7

0.7 0.7

0.8 0.8

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-73

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high DESCRIPTION replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections LABOR CODE 7564 MODELS FV4 1.4 KB4 1.4 FF4 1.4 FC4/FL4 1.4 FG4 1.4 FMM 1.4 FS4 1.5

7572

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P2123 Twist grip sensor 1 high

7571

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high

7568 7573

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.1 0.8

P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low

7562 7563 7564

0.7 0.7 1.4

0.7 0.7 1.4

0.7 0.7 1.4

0.7 0.7 1.4

0.7 0.7 1.4

0.7 0.7 1.4

0.8 0.8 1.5

7566

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2127 Twist grip sensor 2 low

7567

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low

7568 7569

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.1 0.8

P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high

7562 7563

0.7 0.7

0.7 0.7

0.7 0.7

0.7 0.7

0.7 0.7

0.7 0.7

0.8 0.8

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-74

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high DESCRIPTION replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] LABOR CODE 7564 MODELS FV4 1.4 KB4 1.4 FF4 1.4 FC4/FL4 1.4 FG4 1.4 FMM 1.4 FS4 1.5

7572

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P2128 Twist grip sensor 2 high

7571

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high

7568 7573

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.0 0.7

1.1 0.8

P2135 TP sensor correlation error P2135 TP sensor correlation error

7561

0.6

0.6

0.6

0.6

0.6

0.6

0.6

7575

0.7

0.7

0.7

0.7

0.7

0.7

0.7

P2135 TP sensor correlation error

7580

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P2135 TP sensor correlation error

7590

1.6

1.6

1.6

1.6

1.6

1.6

1.6

P2135 TP sensor correlation error

7605

0.8

0.8

0.8

0.8

0.8

0.8

0.8

P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error

7562 7564

0.7 1.4

0.7 1.4

0.7 1.4

0.7 1.4

0.7 1.4

0.7 1.4

0.8 1.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-75

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM P2138 Twist grip sensor correlation error DESCRIPTION TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to ground TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 open TGP sensor [204B] terminal 5 (BE/ GN wire) or 2 (V/Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/GY wire) and ECM [78B] terminals 61 or 62 open remove and clean or replace induction module replace speedometer replace radio engine stop switch [22A] terminal 4/ system relay terminal 86 (coil terminal B)/ECM [78B] terminal 72 (W/BK wire) shorted to ground replace voltage regulator inspect/access main wire harness/ wiggle test/replace 15 AMP ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open LABOR CODE MODELS FV4 0.7 KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM 0.7 FS4 0.8

7566

P2138 Twist grip sensor correlation error

7567

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2138 Twist grip sensor correlation error

7569

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2138 Twist grip sensor correlation error

7571

0.6

0.6

0.6

0.6

0.6

0.6

0.7

P2138 Twist grip sensor correlation error

7573

0.7

0.7

0.7

0.7

0.7

0.7

0.8

P2176 Throttle actuator control system closed position not learned SERIAL DATA Serial data missing Serial data missing Serial data missing

7091

1.6

1.6

1.6

1.6

1.6

1.6

1.6

6072 6120

0.5 ---

0.5 1.0

0.5 1.0

0.5 1.0

0.5 1.0

0.5 ---

0.5 1.1

6723

0.5

0.5

0.5

0.5

0.5

0.5

0.6

Serial data missing Serial data missing

6724 6729 6730 6731

0.4 0.3 0.8 0.5

0.4 0.3 0.8 0.5

0.4 0.3 0.8 0.5

0.4 0.3 0.8 0.5

0.4 0.3 0.8 0.5

0.4 0.3 0.8 0.5

0.4 0.4 0.9 0.5

Serial data missing Serial data missing

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-76

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Serial data missing Serial data missing Serial data missing Serial data missing DESCRIPTION inspect harness/wiggle test/replace 40 AMP maxifuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V wire) open/ grounded engine stop switch connector [22] terminal 3, data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33A] terminal A and maxifuse terminal A (R wire) is open ignition switch terminal C and ignition fuse terminal (R/BK wire) is open/ short to ground wire from fuseblock to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM terminals replace ECM & reprogram LABOR CODE 6733 6772 6804 MODELS FV4 0.3 0.5 0.3 KB4 0.3 0.5 0.3 FF4 0.3 0.5 0.3 FC4/FL4 0.3 0.5 0.3 FG4 0.3 0.5 0.3 FMM 0.3 0.5 0.3 FS4 0.3 0.5 0.3

6818

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Serial data missing Serial data missing

6819

0.3

0.3

0.3

0.3

0.3

0.3

0.3

6838

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Serial data missing

6839

0.5

0.5

0.5

0.5

0.5

0.5

0.6

Serial data missing Serial data missing Serial data missing Serial data missing

7287 7301 7312

0.8 0.3 0.4

0.8 0.3 0.4

0.8 0.3 0.4

0.8 0.3 0.4

0.8 0.3 0.4

0.8 0.3 0.4

0.8 0.3 0.4

7317

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

7318 7904 7913 7980 7993

0.4 0.4 0.7 0.3 1.1

0.4 0.4 0.7 0.3 1.1

0.4 0.4 0.7 0.3 1.1

0.4 0.4 0.7 0.3 1.1

0.4 0.4 0.7 0.3 1.1

0.4 0.4 0.7 0.3 1.1

0.4 0.4 0.7 0.3 1.1

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-77

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Serial data missing U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at TSM/ TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer DESCRIPTION replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open repair ECM connections replace speedometer repair speedometer connections/terminals ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections LABOR CODE 7998 6709 6717 MODELS FV4 1.0 0.4 0.8 KB4 1.0 0.4 0.8 FF4 1.0 0.4 0.8 FC4/FL4 1.0 0.4 0.8 FG4 1.0 0.4 0.8 FMM 1.0 0.4 0.8 FS4 1.0 0.4 0.8

6718

0.5

0.5

0.5

0.5

0.5

0.5

0.5

6854 6072 6747

0.3 0.5 0.4

0.3 0.5 0.4

0.3 0.5 0.4

0.3 0.5 0.4

0.3 0.5 0.4

0.3 0.5 0.4

0.3 0.5 0.4

6748

0.5

0.5

0.5

0.5

0.5

0.5

0.5

6854 6709 6711 6720 6772 6854 6123

0.3 0.4 0.5 0.8 0.5 0.3 ---

0.3 0.4 0.5 0.8 0.5 0.3 0.8

0.3 0.4 0.5 0.8 0.5 0.3 0.8

0.3 0.4 0.5 0.8 0.5 0.3 0.8

0.3 0.4 0.5 0.8 0.5 0.3 0.8

0.3 0.4 0.5 0.8 0.5 0.3 ---

0.3 0.4 0.5 0.8 0.5 0.3 0.9

U1016 Loss of ECM serial data at tachom- repair TSM/TSSM/HFSM conneceter tions U1016 Loss of ECM serial data at tachom- repair tachometer connections/termieter nals U1016 Loss of ECM serial data at tachom- ECM [78B] terminal 69 and tachomeeter ter [108B] terminal 2 is open U1016 Loss of ECM serial data at tachom- replace tachometer eter U1016 Loss of ECM serial data at tachom- repair ECM connections eter U1016 Lost communications J1850 state of replace ECM health with ECM / ignition module - radio

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-78

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM DESCRIPTION LABOR CODE MODELS FV4 --KB4 0.7 FF4 0.7 FC4/FL4 0.7 FG4 0.7 FMM --FS4 0.8

U1016 Lost communications J1850 state of locate and repair open/intermittent health with ECM / ignition module - radio on LGN wire between [27] on radio and [78] on ECM U1016 Lost communications J1850 state of replace ECM - intermittent problem health with ECM - radio U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace ECM ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 73 are open repair ECM connections TSM/TSSM/HFSM [30B] terminal 1 and speedometer [39B] terminal 5, (tach 5 [108B], security siren [142B], and battery fuse (BN/GY wire) is short to ground speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open ignition switch terminal B and battery fuse (R wire) is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open

6121

6125 6709 6710 6716 6718 6746 6854

--0.4 0.7 0.7 0.5 0.5 0.3

1.2 0.4 0.7 0.7 0.5 0.5 0.3

1.2 0.4 0.7 0.7 0.5 0.5 0.3

1.2 0.4 0.7 0.7 0.5 0.5 0.3

1.2 0.4 0.7 0.7 0.5 0.5 0.3

--0.4 0.7 0.7 0.5 0.5 0.3

1.3 0.4 0.7 0.7 0.5 0.5 0.3

7082

0.4

0.4

0.4

0.4

0.4

0.4

0.4

U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer

7083 7084 6709 6710

0.4 0.4 0.4 0.7

0.4 0.4 0.4 0.7

0.4 0.4 0.4 0.7

0.4 0.4 0.4 0.7

0.4 0.4 0.4 0.7

0.4 0.4 0.4 0.7

0.4 0.4 0.4 0.7

6712

0.5

0.5

0.5

0.5

0.5

0.5

0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-79

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM FV4 FL4 FLHT FLHTCU SHRINE DESCRIPTION harness inspection/wiggle test/ replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal harness inspection/wiggle test/ replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer replace volt meter replace air temp gauge replace oil pressure gauge LABOR CODE 6713 6717 6747 MODELS FV4 0.5 0.8 0.4 KB4 0.5 0.8 0.4 FF4 0.5 0.8 0.4 FC4/FL4 0.5 0.8 0.4 FG4 0.5 0.8 0.4 FMM 0.5 0.8 0.4 FS4 0.5 0.8 0.4

6749

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6709 6710 6711 6713 6717

0.4 0.7 0.5 0.5 0.8

0.4 0.7 0.5 0.5 0.8

0.4 0.7 0.5 0.5 0.8

0.4 0.7 0.5 0.5 0.8

0.4 0.7 0.5 0.5 0.8

0.4 0.7 0.5 0.5 0.8

0.4 0.7 0.5 0.5 0.8

6749

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6866

0.5

0.5

0.5

0.5

0.5

0.5

0.5

6072 6074 6075 6076

0.5 0.5 0.5 0.5

0.5 0.5 0.5 0.5

0.5 0.5 0.5 0.5

0.5 0.5 0.5 0.5

0.5 0.5 0.5 0.5

0.5 0.5 0.5 0.5

0.5 0.6 0.6 0.6

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-80

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM DESCRIPTION replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground LABOR CODE 6077 6078 6709 6747 6867 MODELS FV4 0.4 1.2 0.4 0.4 0.5 KB4 0.4 1.2 0.4 0.4 0.5 FF4 0.4 1.2 0.4 0.4 0.5 FC4/FL4 0.4 1.2 0.4 0.4 0.5 FG4 0.4 1.2 0.4 0.4 0.5 FMM 0.4 1.2 0.4 0.4 0.5 FS4 0.5 1.2 0.4 0.4 0.5

6753

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6758 6766

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

6770

0.5

0.5

0.5

0.5

0.5

0.5

0.5

6772 6775 6776 6781 6782 6783

0.5 0.5 0.5 0.4 0.9 1.1

0.5 0.5 0.5 0.4 0.9 1.1

0.5 0.5 0.5 0.4 0.9 1.1

0.5 0.5 0.5 0.4 0.9 1.1

0.5 0.5 0.5 0.4 0.9 1.1

0.5 0.5 0.5 0.4 0.9 1.1

0.5 0.6 0.5 0.4 0.9 1.1

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-81

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at TSM/TSSM/HFSM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM DESCRIPTION replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground keyswitch relay terminal 30 and ignition switch (R wire) is open keyswitch relay terminal 85 and chassis ground (B wire) is open keyswitch relay terminal 86 and ignition switch (R/B wire) is open keyswitch relay terminal 87 and instrument fuse (R/B wire) is open replace keyswitch relay repair keyswitch relay connections replace speedometer replace volt meter LABOR CODE 6787 6789 6794 MODELS FV4 0.9 1.1 1.1 KB4 0.9 1.1 1.1 FF4 0.9 1.1 1.1 FC4/FL4 0.9 1.1 1.1 FG4 0.9 1.1 1.1 FMM 0.9 1.1 1.1 FS4 0.9 1.1 1.1

6795

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6801 6802

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

6849

0.6

0.6

0.6

0.6

0.6

0.6

0.6

7094 7095 7096 7097 7098 7099 6072 6074

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.5

0.6 0.6 0.6 0.6 0.5 0.4 0.5 0.6

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-82

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM DESCRIPTION replace air temp gauge replace oil pressure gauge replace cigar lighter repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse LABOR CODE 6075 6076 6077 6078 6709 6747 6867 MODELS FV4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 KB4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FF4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FC4/FL4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FG4 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FMM 0.5 0.5 0.4 1.2 0.4 0.4 0.5 FS4 0.6 0.6 0.5 1.2 0.4 0.4 0.5

6753

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6758 6766

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

6770

0.5

0.5

0.5

0.5

0.5

0.5

0.5

6772 6775 6776 6781

0.5 0.5 0.5 0.4

0.5 0.5 0.5 0.4

0.5 0.5 0.5 0.4

0.5 0.5 0.5 0.4

0.5 0.5 0.5 0.4

0.5 0.5 0.5 0.4

0.5 0.6 0.5 0.4

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-83

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at tachometer U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM DESCRIPTION replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open replace speedometer replace volt meter replace air temp gauge replace oil pressure gauge replace cigar lighter LABOR CODE 6782 6783 6787 6789 6794 MODELS FV4 0.9 1.1 0.9 1.1 1.1 KB4 0.9 1.1 0.9 1.1 1.1 FF4 0.9 1.1 0.9 1.1 1.1 FC4/FL4 0.9 1.1 0.9 1.1 1.1 FG4 0.9 1.1 0.9 1.1 1.1 FMM 0.9 1.1 0.9 1.1 1.1 FS4 0.9 1.1 0.9 1.1 1.1

6795

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6801 6802

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

6849

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6720 6072 6074 6075 6076 6077

0.8 0.5 0.5 0.5 0.5 0.4

0.8 0.5 0.5 0.5 0.5 0.4

0.8 0.5 0.5 0.5 0.5 0.4

0.8 0.5 0.5 0.5 0.5 0.4

0.8 0.5 0.5 0.5 0.5 0.4

0.8 0.5 0.5 0.5 0.5 0.4

0.8 0.5 0.6 0.6 0.6 0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-84

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM DESCRIPTION repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace tachometer replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch LABOR CODE 6078 6709 6747 6867 MODELS FV4 1.2 0.4 0.4 0.5 KB4 1.2 0.4 0.4 0.5 FF4 1.2 0.4 0.4 0.5 FC4/FL4 1.2 0.4 0.4 0.5 FG4 1.2 0.4 0.4 0.5 FMM 1.2 0.4 0.4 0.5 FS4 1.2 0.4 0.4 0.5

6753

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6758 6766

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

0.4 0.4

6770

0.5

0.5

0.5

0.5

0.5

0.5

0.5

6772 6775 6776 6781 6782 6783 6787

0.5 0.5 0.5 0.4 0.9 1.1 0.9

0.5 0.5 0.5 0.4 0.9 1.1 0.9

0.5 0.5 0.5 0.4 0.9 1.1 0.9

0.5 0.5 0.5 0.4 0.9 1.1 0.9

0.5 0.5 0.5 0.4 0.9 1.1 0.9

0.5 0.5 0.5 0.4 0.9 1.1 0.9

0.5 0.6 0.5 0.4 0.9 1.1 0.9

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-85

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at TSM/TSSM/ HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer DESCRIPTION right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 AMP battery fuse repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open KB4 FG4 FLHX FLHTCU WITH SIDECAR (JAPAN ONLY) FF4 FMM LABOR CODE 6789 6794 MODELS FV4 1.1 1.1 KB4 1.1 1.1 FF4 1.1 1.1 FC4/FL4 1.1 1.1 FG4 1.1 1.1 FMM 1.1 1.1 FS4 1.1 1.1

6795

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6801 6802

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

0.5 0.5

6849

0.6

0.6

0.6

0.6

0.6

0.6

0.6

6709 6710 6717 6747

0.4 0.7 0.8 0.4

0.4 0.7 0.8 0.4

0.4 0.7 0.8 0.4

0.4 0.7 0.8 0.4

0.4 0.7 0.8 0.4

0.4 0.7 0.8 0.4

0.4 0.7 0.8 0.4

6749

0.6

0.6

0.6

0.6

0.6

0.6

0.6

U1255 Missing response at speedometer

6753

0.6

0.6

0.6

0.6

0.6

0.6

0.6

U1255 Missing response at speedometer U1300 ECM serial data low U1300 ECM serial data low

7159 1401 6036

0.4 0.4 0.8

0.4 0.4 0.8

0.4 0.4 0.8

0.4 0.4 0.8

0.4 0.4 0.8

0.4 0.4 0.8

0.4 0.4 0.8

FV4 FL4

FLHT FLHTCU SHRINE

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-86

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open LABOR CODE 6666 6709 6711 6720 6747 6765 6803 6854 7993 MODELS FV4 --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 KB4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FF4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FC4/FL4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FG4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FMM --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1 FS4 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

7994

0.4

0.4

0.4

0.4

0.4

0.4

0.4

U1300 ECM serial data low U1300 ECM serial data low

7998 7999 6120 6036 6666 6709 6711 6720

1.0 0.5 --0.8 --0.4 0.5 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8

1.0 0.5 1.0 0.8 0.5 0.4 0.5 0.8

1.0 0.5 --0.8 --0.4 0.5 0.8

1.0 0.5 1.1 0.8 0.5 0.4 0.5 0.8

U1300 ECM serial data low U1300 ECM serial data low

U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM\TSSM serial data low

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-87

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM\TSSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM and reprogram LABOR CODE 6747 6765 6803 6854 7993 MODELS FV4 0.4 0.7 0.7 0.3 1.1 KB4 0.4 0.7 0.7 0.3 1.1 FF4 0.4 0.7 0.7 0.3 1.1 FC4/FL4 0.4 0.7 0.7 0.3 1.1 FG4 0.4 0.7 0.7 0.3 1.1 FMM 0.4 0.7 0.7 0.3 1.1 FS4 0.4 0.7 0.7 0.3 1.1

7994

0.4

0.4

0.4

0.4

0.4

0.4

0.4

U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low

7998 7999

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

U1300 Speedometer serial data low

6036 6666 6709 6711 6720 6746 6747 6765 6803 6854 7993

0.8 --0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

0.8 --0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3 1.1

U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-88

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1300 Speedometer serial data low DESCRIPTION ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair AAS radio connections repair TSM/TSSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ICM/ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/ HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open repair ABS ECU connections LABOR CODE MODELS FV4 KB4 FF4 FC4/FL4 FG4 FMM FS4

7994

0.4

0.4

0.4

0.4

0.4

0.4

0.4

U1300 Speedometer serial data low U1300 Speedometer serial data low

7998 7999

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

1.0 0.5

U1300 Tachometer serial data low

6036 6666 6709 6711 6720 6747 6765 6803 6854 7993

0.8 --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

0.8 --0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

0.8 0.5 0.4 0.5 0.8 0.4 0.7 0.7 0.3 1.1

U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low

7994

0.4

0.4

0.4

0.4

0.4

0.4

0.4

U1300 Tachometer serial data low U1300 Tachometer serial data low

7998 7999 1401

1.0 0.5 0.4

1.0 0.5 0.4

1.0 0.5 0.4

1.0 0.5 0.4

1.0 0.5 0.4

1.0 0.5 0.4

1.0 0.5 0.4

U1301 ECM serial data high

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-89

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1301 ECM serial data high DESCRIPTION ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace radio ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections LABOR CODE MODELS FV4 0.8 KB4 0.8 FF4 0.8 FC4/FL4 0.8 FG4 0.8 FMM 0.8 FS4 0.8

6036

U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high

6709 6711 6720 6746 6747 6765 6803 6854

0.4 0.5 0.8 0.5 --0.7 0.7 0.3

0.4 0.5 0.8 0.5 --0.7 0.7 0.3

0.4 0.5 0.8 0.5 --0.7 0.7 0.3

0.4 0.5 0.8 0.5 --0.7 0.7 0.3

0.4 0.5 0.8 0.5 --0.7 0.7 0.3

0.4 0.5 0.8 0.5 --0.7 0.7 0.3

0.4 0.5 0.8 0.5 0.4 0.7 0.7 0.3

6865

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high

7993 7998 7999 6120 6036

1.1 1.0 0.5 --0.8

1.1 1.0 0.5 1.0 0.8

1.1 1.0 0.5 1.0 0.8

1.1 1.0 0.5 1.0 0.8

1.1 1.0 0.5 1.0 0.8

1.1 1.0 0.5 --0.8

1.1 1.0 0.5 1.1 0.8

U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high

6709 6711

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

0.4 0.5

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-90

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1301 TSM\TSSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer LABOR CODE 6720 6746 6747 6765 6803 6854 MODELS FV4 0.8 0.5 0.4 0.7 0.7 0.3 KB4 0.8 0.5 0.4 0.7 0.7 0.3 FF4 0.8 0.5 0.4 0.7 0.7 0.3 FC4/FL4 0.8 0.5 0.4 0.7 0.7 0.3 FG4 0.8 0.5 0.4 0.7 0.7 0.3 FMM 0.8 0.5 0.4 0.7 0.7 0.3 FS4 0.8 0.5 0.4 0.7 0.7 0.3

6865

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high

7993 7998 7999

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

U1301 Speedometer serial data high

6036

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high

6709 6711 6720 6746 6747 6765 6803

0.4 0.5 0.8 0.5 0.4 0.7 0.7

0.4 0.5 0.8 0.5 0.4 0.7 0.7

0.4 0.5 0.8 0.5 0.4 0.7 0.7

0.4 0.5 0.8 0.5 0.4 0.7 0.7

0.4 0.5 0.8 0.5 0.4 0.7 0.7

0.4 0.5 0.8 0.5 0.4 0.7 0.7

0.4 0.5 0.8 0.5 0.4 0.7 0.7

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-91

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1301 Speedometer serial data high U1301 Speedometer serial data high DESCRIPTION repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram LABOR CODE 6854 MODELS FV4 0.3 KB4 0.3 FF4 0.3 FC4/FL4 0.3 FG4 0.3 FMM 0.3 FS4 0.3

6865

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high

7993 7998 7999

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

1.1 1.0 0.5

U1301 Tachometer serial data high

6036

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high

6709 6711 6718 6720 6746 6747 6765 6803 6854

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

0.4 0.5 0.5 0.8 0.5 0.4 0.7 0.7 0.3

6865

0.8

0.8

0.8

0.8

0.8

0.8

0.8

U1301 Tachometer serial data high

7993

1.1

1.1

1.1

1.1

1.1

1.1

1.1

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-92

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM U1301 Tachometer serial data high U1301 Tachometer serial data high DESCRIPTION replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/ TSSM/HFSM [30B] terminal 3 (LGN/ V wire) is open replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil LABOR CODE 7998 7999 MODELS FV4 1.0 0.5 KB4 1.0 0.5 FF4 1.0 0.5 FC4/FL4 1.0 0.5 FG4 1.0 0.5 FMM 1.0 0.5 FS4 1.0 0.5

DRIVABILIY/SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start 7596 7597 7598 7480 7601 7134 7136 7138 7163 7164 7166 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2 2.0 2.0 2.0 1.0 2.2 0.4 0.7 0.7 1.0 1.0 0.2

7171

0.6

0.6

0.6

0.6

0.6

0.6

0.6

Engine cranks but will not start

7173 7181 7185 7210 7226

0.6 0.6 0.5 0.5 1.0

0.6 0.6 0.5 0.5 1.0

0.6 0.6 0.5 0.5 1.0

0.6 0.6 0.5 0.5 1.0

0.6 0.6 0.5 0.5 1.0

0.6 0.6 0.5 0.5 1.0

0.6 0.6 0.5 0.5 1.0

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-93

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Engine cranks but will not start DESCRIPTION fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 AMP fuse replace battery repair engine compression; use in conjunction with additional code(s) LABOR CODE MODELS FV4 0.6 KB4 0.6 FF4 0.6 FC4/FL4 0.6 FG4 0.6 FMM 0.6 FS4 0.6

7340

Engine cranks but will not start

7380

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard Starts hard; starts and stalls Starts hard

7415 7441 7450 7595 7992 7134 7136 7138 7163 7164 7166

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

0.9 0.4 0.6 1.6 0.7 0.4 0.7 0.7 1.0 1.0 0.2

7171

0.6

0.6

0.6

0.6

0.6

0.6

0.6

Starts hard

7173 7181 7185 7210

0.6 0.6 0.5 0.5

0.6 0.6 0.5 0.5

0.6 0.6 0.5 0.5

0.6 0.6 0.5 0.5

0.6 0.6 0.5 0.5

0.6 0.6 0.5 0.5

0.6 0.6 0.5 0.5

Starts hard Starts hard; starts and stalls Starts hard; starts and stalls

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-94

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Starts hard; starts and stalls Starts hard DESCRIPTION repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 AMP pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace ECM replace speedometer main fuse terminal A to battery fuse terminal J (R wire) open replace tachometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is grounded LABOR CODE 7226 MODELS FV4 1.0 KB4 1.0 FF4 1.0 FC4/FL4 1.0 FG4 1.0 FMM 1.0 FS4 1.0

7340

0.6

0.6

0.6

0.6

0.6

0.6

0.6

Starts hard

7380

0.4

0.4

0.4

0.4

0.4

0.4

0.4

Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp

7415 7441 7450 7595 7992 7013 7014 7450 6072 6745 6772 7130 7141 7154

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

0.9 0.4 0.6 1.6 0.7 0.8 1.0 0.6 0.5 0.3 0.5 0.7 0.4 0.4

7158

0.3

0.3

0.3

0.3

0.3

0.3

0.3

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-95

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM No check engine lamp No check engine lamp No check engine lamp DESCRIPTION inspect/main wiring harness/replace 15 AMP battery fuse replace security siren TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground ECM [78B] terminal 13 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 73 open replace speedometer ECM [78B] terminal 69 data link [91A] terminal 3/speedometer [39B] 2 (LGN/V wire) open repair ECM connections repair intake leak replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor LABOR CODE 7159 7161 MODELS FV4 0.4 0.3 KB4 0.4 0.3 FF4 0.4 0.3 FC4/FL4 0.4 0.3 FG4 0.4 0.3 FMM 0.4 0.3 FS4 0.4 0.3

7162

0.4

0.4

0.4

0.4

0.4

0.4

0.4

No check engine lamp

7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 7139 7144 7149 7152

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6

No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp

No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-96

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 3-7. Electrical


ITEM Misfire at idle or under load DESCRIPTION ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter LABOR CODE MODELS FV4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 KB4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FF4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FC4/FL4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FG4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FMM 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0 FS4 0.5 1.0 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 1.0 1.0

7153 7163 7164 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164

Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle

Rough or rolling idle Rough or rolling idle

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-97

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

FV4 FL4

FLHT FLHTCU SHRINE

KB4 FG4

FLHX FLHTCU WITH SIDECAR (JAPAN ONLY)

FF4 FMM

FLHTC FLHTP (FUEL INJECTED WITH FAIRING)

FC4 FS4

FLHTCU FLTR

Revised 10/13/08

2009 FLHT/FLTR MODELS

Page 3-98

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

2009 FLHR MODELS


Table 4-1. Service
ITEM NEW Set-up and predelivery 1,000 mile service REGULAR 5,000 mile maintenance 10,000 mile maintenance 15,000 mile maintenance 20,000 mile maintenance 25,000 mile maintenance 30,000 mile maintenance 35,000 mile maintenance 40,000 mile maintenance 45,000 mile maintenance 50,000 mile maintenance --------------------1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 1.8 2.3 1.6 2.6 2.9 2.5 1.8 2.4 1.4 7.4 ----2.0 2.5 2.0 2.5 2.0 2.5 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-1

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket Replace rear wheel sprocket bearing Replace rear wheel compensator cushion WHEELS Replace tire/or inner tube - includes balancing Replace wheel assembly - includes disc and sprocket exchange, bearing install and balancing Replace rim, hub or spokes- includes truing and balancing Replace wheel bearings True laced wheel (wheel on vehicle) True laced wheel - includes r/r wheel & tire and time to rebal- front ance rear front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 2157 2158 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 2.2 2.4 0.7 0.9 0.4 1.0 1.2 0.6 0.8 1.0 1.5 ----0.7 0.9 ------both at PDI only 2010 2011 2021 2012 2013 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 0.3 3.4 0.8 1.0 0.9 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODES MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-2

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM HANDLEBARS Replace handlebars Replace handlebar cover Replace clutch hand lever Replace clutch hand lever bracket Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp FRAME/SWING ARM/FRONT FORK Adjust steering head bearings Change front fork oil Replace frame Replace tail section sub frame Replace rear frame section and tag bracket Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Replace headlamp nacelle Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, replacing bushings, assembly and installation Replace fork side Replace fork tube one side both sides one side both sides one side both sides both sides includes removal and installation of all accessories and motorcycle components 2290 --2306 2339 2308 2316 2321 2326 2329 2331 2341 2342 2346 2351 2356 2361 0.7 1.6 16.0 1.6 --3.2 3.2 2.7 0.3 0.6 1.9 2.3 1.2 1.5 1.4 1.7 0.7 1.6 16.0 1.6 --3.2 3.2 2.7 0.3 0.6 1.9 2.3 1.2 1.5 1.4 1.7 0.7 1.6 16.0 1.8 1.0 3.2 3.2 2.7 0.3 0.6 1.9 2.3 1.2 1.5 1.4 1.7 one or both 2206 2209 2221 2226 2246 2251 2253 2254 1.5 0.2 0.2 0.2 1.0 0.2 1.0 0.8 1.4 0.2 0.2 0.2 1.0 0.2 1.0 0.8 1.5 0.3 0.2 0.2 1.0 0.2 1.0 0.8 DESCRIPTION LABOR CODES MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-3

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM Replace fork slider cover Replace rear swing arm and/or bearings Replace rear fork pivot shaft Replace rear shock air line Replace rear shock absorber assembly Replace jiffy stand one side both sides complete spring and/or stand rubber bumper Replace footboard / foot peg Replace footboard insert Replace motor mount rear right rear left both front rubber mounts and/or front mount bracket BRAKES Replace hydraulic brake line includes filling/bleeding brakes Replace hydraulic brake line includes filling/bleeding brakes (ABS vehicles only) front (non ABS vehicles) rear (non ABS vehicles) front, mastercylinder to ABS unit, includes bleeding and check with digital technician (ABS vehicles only) rear, master cylinder to ABS unit, includes bleeding and check with digital technician (ABS vehicles only) front, ABS unit to calipers, includes bleeding and check with digital technician (ABS vehicles only) rear, ABS unit to rear caliper, includes bleeding and check with digital technician (ABS vehicles only) Replace brake pads Replace brake caliper includes filling/bleeding brakes front each caliper rear front each caliper rear 2406 2411 2463 2464 2465 2467 2416 2421 2426 2431 1.0 0.5 1.3 0.4 1.3 0.3 0.1 0.3 0.4 0.7 1.0 0.5 1.3 0.4 1.3 0.3 0.1 0.3 0.4 0.7 1.0 0.5 1.3 0.4 1.3 0.3 0.1 0.3 0.4 0.7 one side DESCRIPTION LABOR CODES 2499 2366 2368 2369 2371 2376 2391 2396 2399 2394 2299 2395 2397 2398 MODELS FR4 1.3 1.9 0.8 0.2 0.2 0.4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FB4/FW4 1.3 1.9 0.8 0.2 0.2 0.4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4 FHM/FTM 1.3 1.9 0.8 0.2 0.2 0.4 0.3 0.2 0.1 0.2 0.1 1.2 0.3 1.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-4

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM Replace rear brake caliper mount Replace brake caliper screen Replace brake rotor front each caliper front one side front both sides rear Bleed brake caliper one or two front calipers or rear caliper Replace master cylinder assembly includes filling/bleeding brakes Replace master cylinder cover Rebuild master cylinder assembly includes filling/bleeding brakes C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS front rear front or rear front rear repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open or high resistance circuit between ABS module [166B] pin 10 to battery positive terminal (R/V wire) is open or high resistance circuit between ABS module [166B] pin 19 to ignition fuse (GY wire) is open or high resistance ABS module [166B] pin 1 and ground 2 (BK/GN wire) is open replace ABS ECU or HCU repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace ABS ECU or HCU repair ABS ECU connections DESCRIPTION LABOR CODES 2408 2428 2436 2437 2441 2446 2461 2466 2479 2471 2476 1401 1416 MODELS FR4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FB4/FW4 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5 FHM/FTM 0.5 0.1 0.3 0.4 1.0 0.2 0.4 0.5 0.1 0.6 0.7 0.4 0.5

1417

0.5

0.5

0.5

C0562 Battery voltage low - ABS

1419

0.4

0.4

0.4

C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0562 Battery voltage low - ABS C0563 Battery voltage high C0563 Battery voltage high C1014 ECU internal solid state relay fault C1017 Pump motor power circuit open fault

1420 1421 2430 7771 7770 7771 2430 1401

0.4 0.5 1.4 0.2 0.2 0.2 1.4 0.4

0.4 0.5 1.4 0.2 0.2 0.2 1.4 0.4

0.4 0.5 1.4 0.2 0.2 0.2 1.4 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-5

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1017 Pump motor power circuit open fault C1017 Pump motor power circuit open fault DESCRIPTION ABS module [166B] pin 11 and ground 1 (BK wire) is open ABS module [166B] pin 20 and Lower fuse block [62B] 30 amp ABS fuse terminal "4B" (R/V wire) is open replace ABS ECU or HCU repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU LABOR CODES 1416 MODELS FR4 0.5 FB4/FW4 0.5 FHM/FTM 0.5

1417 2430 1401 1416 2430 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4

0.5 1.4 0.4 0.5 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4

C1017 Pump motor power circuit open fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1018 Pump motor ground circuit high resistance fault C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0

C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1021 Front wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0

C1023 Rear wheel speed always 0

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-6

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1023 Rear wheel speed always 0 C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent DESCRIPTION replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage LABOR CODES 2440 2454 2455 2457 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430 2440 2454 MODELS FR4 1.0 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 FB4/FW4 1.0 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 FHM/FTM 1.0 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5

C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1025 Front wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent

C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-7

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1027 Rear wheel speed intermittent C1027 Rear wheel speed intermittent C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1032 Front wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1034 Rear wheel speed sensor open/shorted C1042 Pump motor open fault C1042 Pump motor open fault C1042 Pump motor open fault C1043 Pump motor stalled fault C1043 Pump motor stalled fault DESCRIPTION ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open replace ABS ECU or HCU repair ABS ECU connections ABS module [166B] pin 11 and ground 1 (BK wire) is open LABOR CODES 2455 2457 1401 1402 2430 2439 2444 2445 2448 1401 1402 2430 2440 2454 2455 2457 1401 1416 2430 1401 1416 MODELS FR4 0.6 0.5 0.4 0.5 1.4 0.8 0.5 0.6 0.5 0.4 0.5 1.4 1.0 0.5 0.6 0.5 0.4 0.5 1.4 0.4 0.5 FB4/FW4 0.6 0.5 0.4 0.5 1.4 0.8 0.5 0.6 0.5 0.4 0.5 1.4 1.0 0.5 0.6 0.5 0.4 0.5 1.4 0.4 0.5 FHM/FTM 0.6 0.5 0.4 0.5 1.4 0.8 0.5 0.6 0.5 0.4 0.5 1.4 1.0 0.5 0.6 0.5 0.4 0.5 1.4 0.4 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-8

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1043 Pump motor stalled fault C1055 ECU internal fault C1056 ECU internal fault - solid state relay shorted on C1061 ECU internal fault - front apply solenoid C1062 ECU internal fault - front release solenoid C1065 ECU internal fault - rear apply solenoid C1066 ECU internal fault - rear release solenoid C1094 Front brake switch always on C1094 Front brake switch always on C1094 Front brake switch always on DESCRIPTION replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair or replace front brake light switch or right handlebar connections in connector [22] circuit between right handlebar switch [22B] terminal 2 and ABS ECU [166B] terminal 13 (R/BN) is shorted to voltage repair front brake light switch connections in connector [22] replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU replace ABS ECU or HCU replace ABS ECU or HCU reroute brake lines LABOR CODES 2430 2430 2430 2430 2430 2430 2430 2430 1401 1413 MODELS FR4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FB4/FW4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2 FHM/FTM 1.4 1.4 1.4 1.4 1.4 1.4 1.4 1.4 0.4 1.2

C1057 ECU internal fault - solid state relay shorted to ground replace ABS ECU or HCU

1414

0.6

0.6

0.6

C1094 Front brake switch always on C1094 Front brake switch always on C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open

1415 2430 1401 1403 1404 1405

0.5 1.4 0.4 0.4 0.4 0.5

0.5 1.4 0.4 0.4 0.4 0.5

0.5 1.4 0.4 0.4 0.4 0.5

C1095 Front brake switch open C1095 Front brake switch open C1095 Front brake switch open C1118 ECU internal fault - front apply solenoid correlation C1121 ECU internal fault - rear apply solenoid correlation C1151 Front wheel release too long

1406 1407 2430 2430 2430 1418

0.5 0.4. 1.4 1.4 1.4 0.5

0.5 0.4. 1.4 1.4 1.4 0.5

0.5 0.4. 1.4 1.4 1.4 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-9

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1151 Front wheel release too long C1153 Rear wheel release too long C1153 Rear wheel release too long C1158 Calibration programming required C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range DESCRIPTION replace ABS ECU or HCU reroute brake lines replace ABS ECU or HCU replace ABS ECU or HCU repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace ABS front wheel sensor ABS module [166B] pin 17 and [167B] pin A (BK/BE wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 18 and [167B] pin B (BK/V wire) open/shorted to ground/shorted to voltage ABS module [166B] pin 17 (BK/BE wire) and [166B] pin 18 (BK/V wire) shorted repair ABS ECU connections repair wheel speed sensor connections faulty wheel speed sensor routing or wiring damage worn or damaged wheel bearings or suspension components, may be used in conjunction with other codes replace ABS ECU or HCU replace rear wheel speed sensor ABS module [166B] pin 8 and [168B] pin A (BE/BN wire) open/grounded/shorted to voltage ABS module [166B] pin 7 and [168B] pin B (BE/V wire) open/grounded/shorted to voltage LABOR CODES 2430 1418 2430 2430 1401 1402 1411 1412 2430 2439 2444 2445 2448 1401 1402 1411 1412 2430 2440 2454 2455 MODELS FR4 1.4 0.5 1.4 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 0.6 FB4/FW4 1.4 0.5 1.4 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 0.6 FHM/FTM 1.4 0.5 1.4 1.4 0.4 0.5 0.9 0.2 1.4 0.8 0.5 0.6 0.5 0.4 0.5 0.9 0.2 1.4 1.0 0.5 0.6

C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1206 Front wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range

C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range C1208 Rear wheel speed frequency out of range

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-10

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1208 Rear wheel speed frequency out of range C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration DESCRIPTION ABS module [166B] pin 8 (BE/BN wire) and [166B] pin7 (BE/V wire) shorted repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal "2" is open repair ABS ECU connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch circuit between rear brake lamp swtch [121B] terminal 1 and ABS ACU [166B] terminal 3 (PK/BN) is shorted to voltage replace ABS ECU or HCU repair ABS ECU connections repair connections at ABS diode pack [201B] replace ABS diode pack LABOR CODES 2457 1408 1409 1413 1415 MODELS FR4 0.5 0.4 0.9 1.2 0.5 FB4/FW4 0.5 0.4 0.9 1.2 0.5 FHM/FTM 0.5 0.4 0.9 1.2 0.5

1422

0.5

0.5

0.5

C1212 Front or rear brake not applied with deceleration

1423

0.5

0.5

0.5

C1212 Front or rear brake not applied with deceleration C1212 Front or rear brake not applied with deceleration

1424

0.5

0.5

0.5

1425 1401 1408 1409

0.5 0.4 0.4 0.9

0.5 0.4 0.4 0.9

0.5 0.4 0.4 0.9

C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on C1214 Rear brake switch always on

1410 2430 1401 1403 1404

0.5 1.4 0.4 0.4 0.4

0.5 1.4 0.4 0.4 0.4

0.5 1.4 0.4 0.4 0.4

C1214 Rear brake switch always on C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-11

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM C1216 Rear brake switch open DESCRIPTION circuit between ABS diode pack [201B] terminal 1 or 2 and ABS ECU [166B] terminal 3 (PK/BN) or 13 (R/ BN) is open circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections replace ABS ECU or HCU repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replaceTSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair ABS ECU connections ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections FR4 FLHRC FW4 FLHR SHRINE LABOR CODES MODELS FR4 0.5 FB4/FW4 0.5 FHM/FTM 0.5

1405

C1216 Rear brake switch open C1216 Rear brake switch open C1216 Rear brake switch open U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low U1300 ABS serial data low

1406 1407 2430 1401 6036 6709 6718 6747 6765 6854 7993 7994 7998 7999 1401 6036 6709 6746 6747 6765 6854 FHM FLHP

0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3 FTM

0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3 FLHPE

0.5 0.4 1.4 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.4 0.7 0.4 0.5 0.4 0.6 0.3

U1300 ABS serial data low U1300 ABS serial data low U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high FB4 FLHR

(CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-12

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM U1301 ABS serial data high DESCRIPTION data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open or gasket, used if module leaking, includes bleeding both brakes and verifying system function with Digital Technician (ABS vehicles only) LABOR CODES MODELS FR4 0.5 0.9 0.9 0.5 FB4/FW4 0.5 0.9 0.9 0.5 FHM/FTM 0.5 0.9 0.9 0.5

6865 7993 7998 7999

U1301 ABS serial data high U1301 ABS serial data high U1301 ABS serial data high Replace ABS hydrallic control unit (HCU)

2473 2492 2494 2506 2510 2514 2516 2518

1.1 0.3 0.2 0.1 --------1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6 FLHP FTM

1.1 0.3 0.2 0.1 --------1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6 FLHPE

1.1 0.3 0.2 0.2 0.3 0.4 0.8 0.5 1.0 1.0 0.4 0.7 0.2 1.2 0.3 0.2 0.2 0.3 0.5 0.6

Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat and/or strap or spring(s) and / or hinge bracket Replace top frame cover (solo seat) Replace seat air spring Replace air tank Replace air line Replace fender Replace license plate mount Replace wire conduit Replace rear fender support cover Replace fuel tank assembly Replace fuel tank console / instrument panel Replace fuel tank console rubber molding strip Replace dash insert Replace fuel tank gauge Replace fuel level sending unit Replace fuel tank check valve assembly FB4 FLHR FR4 FLHRC includes fuel line attached to check valve FW4 FLHR SHRINE fuel tank console rear fender left or right front rear (includes installing new wire conduit)

2526 2531 2525 2533 2536 2541 2553 2557 2558 2563 2564 2567 FHM

(CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-13

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-2. Chassis


ITEM Replace canopy gasket Replace fuel filter Replace fuel transfer hose inside tank Replace fuel tank trim or medallion Replace oil filter Belt guards Replace rear belt guard debris deflector EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe right side header assembly and/or port gaskets left side cross under pipe, support clamp and/or gasket Replace one muffler Replace rear exhaust support bracket Replace any one exhaust shield Replace one muffler support at transmission side cover 2626 2631 2636 2646 2651 2661 2666 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 1.1 1.0 0.3 0.2 0.4 0.1 0.2 2616 0.2 0.2 0.2 DESCRIPTION LABOR CODES 2570 2575 2579 6507 2582 MODELS FR4 0.4 0.5 0.5 0.3 0.1 FB4/FW4 0.4 0.5 0.5 0.3 0.1 FHM/FTM 0.4 0.5 0.5 --0.1

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-14

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-3. Engine


ITEM GENERAL Remove and install engine includes RRI oil passage gasket Remove and install engine includes RRI oil passage gasket Replace stabilizer Replace dipstick CYLINDER HEAD Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind valves and seats, test springs and install head and gaskets. Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring front head rear head both heads one head both heads one seal or spring (intake or exhaust ) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed one head both heads Replace lower rocker arm cover/gasket, or rocker arms and / front cylinder or shafts/rocker arm support rear cylinder both cylinders 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 3147 3152 3153 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 1.2 1.2 1.9 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 1.2 1.2 1.9 4.5 4.5 5.1 3.5 4.4 0.1 0.2 2.6 2.6 3.0 0.8 0.8 0.9 0.7 1.4 1.2 1.2 1.9 top front Remove and replace oil pan for inspection / decontamination with engine removed California vehicles only 3006 3006 3005 3009 3480 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 4.6 4.5 0.2 0.3 0.1 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-15

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-3. Engine


ITEM Replace cylinder o-ring/drain o-ring front cylinder rear cylinder both cylinders Replace crankcase umbrella valve CYLINDER AND PISTON Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 oversize pistons), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston rings includes deglazing cylinder one piston and cylinder both pistons and cylinders 3203 one cylinder both cylinders Recondition top end includes disassembly, deglazing cylin- one piston and cylinder der and replacing rings, or replacing cylinder and piston, all both pistons and cylinders items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin Replace push rod, push rod cover and/or o-ring or quad seal one or two same cylinder on both cylinders one or two same cylinder one each cylinder 3307 3310 3317 3318 1.4 1.7 1.4 1.6 1.4 1.7 1.4 1.6 1.4 1.7 1.4 1.6 one piston and cylinder both pistons and cylinders 3212 one cylinder both cylinders one cylinder both cylinders cylinder removed cylinders removed 3221 3231 3236 3246 3253 3254 6.5 3.7 4.9 3.0 3.5 0.1 0.5 6.5 3.7 4.9 3.0 3.5 0.1 0.5 6.5 3.7 4.9 3.0 3.5 0.1 0.5 3206 3216 3207 3208 3211 6.1 3.1 3.7 5.3 5.9 5.9 6.1 3.1 3.7 5.3 5.9 5.9 6.1 3.1 3.7 5.3 5.9 5.9 3202 5.5 5.5 5.5 one both DESCRIPTION LABOR CODE 3161 3163 3168 3172 3174 MODELS FR4 2.8 2.8 3.2 1.1 1.2 FB4/FW4 2.8 2.8 3.2 1.1 1.2 FHM/FTM 2.8 2.8 3.2 1.1 1.2

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-16

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-3. Engine


ITEM Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate/o-rings Replace cam support plate Replace cam support bearing/cams/secondary cam chain/ tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal Recondition cylinder heads head removed (for non-related repairs ) Replace piston rings one head both heads cylinders removed (for non-related repairs deglaze only) one both California vehicles only includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3410 3410 3413 3414 3403 3420 3425 3426 3428 8.0 7.9 6.8 7.5 7.5 7.4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 8.0 7.9 6.8 7.5 7.5 7.4 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 8.0 7.9 6.7 7.5 7.4 6.9 7.0 6.9 3.0 3.4 0.1 0.1 1.0 2.0 0.3 one bearing two bearings DESCRIPTION LABOR CODE 3325 3327 3328 3335 3337 3338 3341 3342 3343 3354 MODELS FR4 1.6 1.7 1.7 2.8 3.5 3.7 2.6 3.4 3.7 2.7 FB4/FW4 1.6 1.7 1.7 2.8 3.5 3.7 2.6 3.4 3.7 2.7 FHM/FTM 1.6 1.7 1.7 2.8 3.5 3.7 2.6 3.4 3.7 2.7

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-17

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-3. Engine


ITEM Replace pistons Replace oil filter mount end cap and/or gasket Replace oil cooler Replace oil cooler mounting bracket Replace oil cooler hose and/or clamp Replace oil filter mount/fittings FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module Replace induction module seal Replace external fuel supply hose EVAPORATIVE EMISSIONS SYSTEM Replace evaporative purge solenoid Replace canister Replace any one hose 3522 3527 3529 0.3 0.5 0.4 0.3 0.5 0.4 0.3 0.5 0.4 3501 3502 3508 3510 3514 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 0.2 0.1 1.1 1.2 0.2 one or both DESCRIPTION cylinders removed (for non-related repairs) includes resizing cylinders LABOR CODE 3430 4519 4525 4526 4528 4533 MODELS FR4 1.4 ----------FB4/FW4 1.4 ----------FHM/FTM 1.4 0.2 0.4 0.4 0.6 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-18

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-4. Drive and Clutch


ITEM DRIVE Replace primary derby cover and/or gasket/o-ring Replace primary chain Replace Primary chain tensioner Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace inner primary case &/or seals or bearing Replace primary cover gasket Replace shift lever Replace shift lever shaft and/or inner lever Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod Replace clutch release (ball ramp) and/or side cover includes disassembly, cleaning, inspection repair, assembly ,and adjustment --4006 4011 4016 4018 0.2 1.2 1.3 1.2 1.6 0.2 1.2 1.3 1.2 1.6 0.2 1.2 1.3 1.2 1.6 heel or toe includes removal of heel and toe shift levers 4001 4002 4033 4003 4005 4007 4008 4009 4012 4017 4034 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 0.1 0.9 0.8 0.9 2.4 0.6 2.1 0.6 0.1 0.2 0.6 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-19

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-5. Transmission


ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete- Includes RRI oil passage gasket Overhaul transmission Replace transmission sprocket Replace main drive gear oil seal Replace mainshaft oil seal Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace transmission side cover gasket Replace oil pan and/or gasket Replace transmission shifter shaft seal Replace vehicle speed sensor o-ring one both in transmission case in main drive gear includes disassembly, cleaning, inspection, replacing parts (transmission case in frame) 4304 4305 4306 4309 4311 4316 4321 4331 4336 4341 4343 4348 4351 4361 4366 4368 4378 4390 4380 5.3 4.9 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7 5.3 4.9 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7 5.3 4.9 4.6 2.6 2.7 2.2 2.8 2.9 3.0 0.6 2.9 3.1 3.2 3.1 3.4 1.1 0.9 2.2 0.7 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-20

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-6. OEM Accessories


ITEM ACCESSORIES Replace windshield Replace windshield Replace windshield bushing Replace spring clip on windshield Replace saddlebag mounting bracket or bail head stud/ retainer Replace saddlebag guard Replace a single saddlebag guard rail Replace saddlebag Replace saddlebag lock Replace saddlebag cover Replace saddlebag bottom Replace saddlebag latch Replace one saddlebag tether strap Replace one frame sidecover or mounting grommet Replace lock-set Replace fender tip Replace bumper Replace highway bar Replace rear view mirror Replace amplifier Replace speaker Replace strobe lamp Repair or replace rear mount front rear front rear front one or both one one bottom only entire assembly window only all or one 6203 6204 6208 6210 6253 6254 6256 6257 6259 6260 6244 6261 6262 6263 6276 6302 6304 6303 6305 6353 6513 6521 6523 6526 6529 0.1 0.3 0.2 0.2 0.2 0.3 --0.2 ------0.2 --0.1 0.5 0.1 0.1 ----0.3 0.1 --------0.1 0.3 0.2 0.2 0.2 0.3 --0.2 0.2 0.2 0.3 0.2 0.1 0.1 0.7 0.1 ----0.2 0.3 0.1 --------0.1 0.3 0.2 0.2 0.2 0.3 0.2 0.2 0.3 0.3 0.4 0.2 --0.1 0.7 ----0.3 0.2 0.4 0.1 0.2 0.1 0.6 0.3 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-21

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 and Electrical Diagnostic Manual, Part No. 99497-09. GENERAL Check and diagnose the electrical system lights and accessories Replace connector housing Replace connector anchor CHARGING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/grounded motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter to battery connections, ground connections, or bad solenoid contacts damaged motor relay click; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage 5817 5818 5822 5823 5824 5825 5827 5828 5830 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 1.0 1.0 0.2 0.3 0.2 1.0 0.3 0.3 0.6 regulator inspection milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5306 5308 5310 5312 5314 5315 5316 5319 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 0.1 0.2 0.2 2.8 2.8 0.5 1.0 2.3 excluding turn signals 5016 5022 5023 0.3 0.1 0.1 0.3 0.1 0.1 0.3 0.1 0.1

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-22

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Starter inoperative Starter inoperative Slow starter crank or starter stalls; poor starter to battery connections, ground connections Starter spins Starter inoperative Replace starter solenoid, contacts Replace starter solenoid Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter Inoperative nothing clicks Starter inoperative Starter inoperative clutch nothing clicks; TSM/TSSM includes starter motor removal coil, includes starter motor removal TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] DESCRIPTION nothing clicks; open in wiring to or from starter button starter relay LABOR CODE 5831 5832 5835 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 MODELS FR4 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5 FB4/FW4 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5 FHM/FTM 0.5 0.4 0.2 1.1 0.6 1.2 1.2 0.5 0.2 0.3 0.3 0.3 0.8 0.6 0.3 0.5

Starter inoperative Starter inoperative

WIRING Replace main wiring harness Replace main harness trough/tray Replace main harness trough cover Main harness Replace rear fender wiring harness Replace any single wire Replace any single wire lower trough, or both lower trough and cover trough cover only locate and repair, open/short includes installing new conduit ground wire light circuit 5026 5078 5079 5028 5036 5038 5039 3.1 0.9 0.4 0.5 1.0 0.4 0.2 3.1 0.9 0.4 0.5 1.0 0.4 0.2 3.1 0.9 0.4 0.5 1.0 0.4 0.2

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-23

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Replace any single wire Repair/diagnose indicator lamp wiring Replace front fender wiring harness SWITCHES Replace handlebar cruise on/off switch Replace ignition switch Replace rear stoplight switch Replace fuse Replace Main fuse block Replace transmission neutral switch Replace oil pressure switch Replace auxiliary lamp switch Replace clutch lockout switch Replace rear stoplight relay Replace left handlebar switch Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace handlebar cruise set/res. Switch Replace switch knob Replace any nacelle switch Replace main maxi-fuse or cover LIGHTS Replace headlight Replace headlight housing includes diagnosis includes adjustment 5185 5189 0.1 0.2 0.1 0.2 0.1 0.2 any handlebar switch includes diagnosis includes diagnosis includes bleeding brakes 5128 5129 5141 5145 5151 5157 5161 5167 5168 5169 5171 5173 5176 5177 5178 5179 5180 5182 6953 5192 5158 0.5 0.3 0.5 0.2 0.5 0.3 0.3 0.2 0.8 0.2 0.5 0.7 0.7 0.2 0.3 0.2 0.7 1.0 0.4 0.5 0.2 0.5 0.3 0.5 0.2 0.5 0.3 0.3 0.2 0.8 0.2 0.5 0.7 0.6 0.2 0.2 0.2 0.7 1.0 0.4 0.5 0.2 0.5 0.3 0.5 0.2 0.5 0.3 0.3 0.2 0.8 0.2 0.5 0.7 0.6 0.2 0.4 0.2 0.7 1.0 0.4 0.5 0.2 accessory circuit DESCRIPTION LABOR CODE 5043 5048 5049 MODELS FR4 0.2 0.3 --FB4/FW4 0.2 0.3 0.9 FHM/FTM 0.2 0.3 0.9

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-24

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Replace indicator lamp assembly Replace taillight bulb or single light bulb or lens Replace turn signal light assembly Replace turn signal light assembly Replace rear turn signal bar Replace tail lamp assembly or circuit board Replace fender tip light bulb or lens, includes diagnosis Replace fender tip lamp assembly Replace auxiliary lamp bulb Replace auxiliary lamp assembly Replace auxiliary lamp bracket Replace license plate light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket Replace battery tray Replace battery cable CRUISE CONTROL - DIAGNOSIS, REPAIR Main harness Replace any single wire Replace rear stoplight switch Replace fuse Replace rear stoplight relay Replace front brake light switch Replace handlebar (cruise set) switch Replace cruise enable switch locate and repair open/short ground wire 5028 5038 5141 5145 5169 5176 5182 5192 0.5 0.4 0.5 0.2 0.2 0.7 1.0 0.5 0.5 0.4 0.5 0.2 0.2 0.7 1.0 0.5 0.5 0.4 0.5 0.2 0.2 0.7 1.0 0.5 includes diagnosis 5705 5765 5767 5769 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 0.3 0.1 0.8 0.4 includes aiming includes aiming front rear front rear includes diagnosis front rear DESCRIPTION LABOR CODE 5191 5197 5201 5205 5207 5215 5217 5221 5225 5229 5227 5230 5232 5247 MODELS FR4 0.2 0.1 0.4 0.4 0.4 0.2 --0.1 --0.3 0.1 0.5 0.8 --FB4/FW4 0.2 0.1 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.4 FHM/FTM 0.2 0.1 0.4 0.4 0.4 0.2 0.1 0.1 0.2 0.3 0.1 0.5 0.8 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-25

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Handlebar harness Replace speedometer INSTRUMENTS - INCLUDES DIAGNOSIS NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the 2009 Service Manual, Part No. 9948309 Electrical Diagnostic Manual, part No. 99497-09, and Digital Technician. Labor codes not located in either manual are located in Digital Technician. Fuel gauge, see fuel tank Replace speedometer Replace tachometer Replace indicator panel lens Replace speedo reset boot B1004 Fuel level sender low repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) fuel Gauge [117B] terminal 4 to ground (BK) is open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ fuel gauge [117] terminal 2 (Y/W wire)-short to volts code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes cosmetics only cosmetics only ---6003 6009 6018 6043 6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771 7770 7771 --0.3 --0.1 0.1 0.4 0.7 0.5 0.5 0.5 0.4 0.7 0.4 0.2 0.2 ----0.2 0.2 --0.3 --0.1 0.1 0.4 0.7 0.5 0.5 0.5 0.4 0.7 0.4 0.2 0.2 ----0.2 0.2 --0.3 0.3 0.1 0.1 0.4 0.7 0.5 0.5 0.5 0.4 0.7 0.4 0.2 0.2 0.2 0.2 0.2 0.2 repair open includes diagnosis DESCRIPTION LABOR CODE 6552 6769 MODELS FR4 0.4 0.4 FB4/FW4 0.4 0.4 FHM/FTM 0.4 0.4

B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high

B1006 Speedometer accessory line overvoltage B1006 Speedometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1006 Tachometer accessory line overvoltage B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-26

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM B1007 Tachometer ignition line voltage B1007 Tachometer ignition line voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open replace Bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open FR4 FLHRC FW4 FLHR SHRINE 6738 6752 6755 6756 6757 6879 6773 6855 6856 6857 6790 6791 6792 6793 6796 6797 6798 6799 6800 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 0.3 0.3 0.1 0.1 0.5 0.5 0.9 0.3 0.4 0.4 0.4 0.5 0.2 0.3 0.2 0.3 0.3 0.3 0.3 code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer DESCRIPTION LABOR CODE 7770 7771 6001 6002 6003 MODELS FR4 ----0.4 0.1 0.3 FB4/FW4 ----0.4 0.1 0.3 FHM/FTM 0.2 0.2 0.4 0.1 0.3

FB4

FLHR

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-27

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work Turn signal error 3A - bulbs flash at double rate-all work B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault DESCRIPTION TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuseblock repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuseblock replace bulb remove corrosion remove corrosion/replace bulb replace lamp assembly replace TSM/TSSM/HFSM code not present repair charging system/accompanies other codes repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection LABOR CODE 6805 6806 6807 6808 6810 6811 6812 6813 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6709 6790 6791 6796 6823 MODELS FR4 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 FB4/FW4 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4 FHM/FTM 0.3 0.3 0.2 0.3 0.4 0.8 0.5 0.4 0.5 0.8 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.2 0.4 0.4 0.5 0.2 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-28

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high DESCRIPTION TSSM terminal 6 (BN wire) shorted/grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/connections repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM repair alarm (terminal B) circuit (LGN/BN wire)-open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)-open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts LABOR CODE 6790 6791 6796 6823 6709 6709 6790 6791 6709 6790 6791 6709 6790 6791 6709 6790 6791 6830 6831 6832 6833 6834 6835 6817 MODELS FR4 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 FB4/FW4 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3 FHM/FTM 0.4 0.5 0.2 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.4 0.4 0.5 0.3 0.3 0.5 0.7 0.3 0.3 0.3

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-29

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics DESCRIPTION LABOR CODE 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS FR4 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.3 0.5 0.4 0.4 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FB4/FW4 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.3 0.5 0.4 0.4 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8 FHM/FTM 0.5 0.7 0.3 0.2 0.5 0.4 0.4 0.3 0.5 0.4 0.4 0.3 0.5 0.5 0.3 0.5 0.5 0.5 0.3 0.5 0.5 0.8

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-30

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM B1154 Clutch input low DESCRIPTION locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM "locate and repair open on Y/GN wire between terminal 1 on connector [203FB] (front) or [203RB] (rear) and system relay. "locate and repair open on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace grounded/defective ACR solenoid. "locate and repair short to ground on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15 and replace both ACR solenoids. "locate and repair short to voltage on V/GY wire between terminal 2 on connector [203FB] (front) or [203RB] (rear) and ECM connector [78B] terminal 15. replace ECM replace TMAP sensor TMAP [80B] sensor terminal 3 to ECM [78B] terminal 68 (R/W wire) open/grounded replace ECM LABOR CODE MODELS FR4 0.6 0.5 0.3 0.5 0.5 FB4/FW4 0.6 0.5 0.3 0.5 0.5 FHM/FTM 0.6 0.5 0.3 0.5 0.5

5861 5863 5157 5862 5863

B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low

B1155 Neutral input low AUTOMATIC COMPRESSION RELAEASE Automatic compression release diagnosis

7075

---

---

0.4

Automatic compression release diagnosis

7076 7077

-----

-----

0.5 2.3

Automatic compression release diagnosis Automatic compression release diagnosis

7078

---

---

2.5

Automatic Compression Release Diagnosis

7079

---

---

0.6

Automatic compression release diagnosis ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low

7080 7630 7640 7641

--0.7 0.8 1.1

--0.7 0.8 1.1

0.9 0.7 0.8 1.1

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-31

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high DESCRIPTION TMAP [80B] sensor terminal 4 to ECM [78B] terminal 24 (V/W wire) open repair TMAP sensor connections repair ECM connections replace TMAP sensor TMAP [80B] terminal 4 (V/W wire) shorted to ground TMAP [80B] sensor terminal 3 (R/W wire) short to battery volts TMAP [80B] terminal 3 (R/W wire) and terminal 4 (V/ W wire) shorted MAP [80B] sensor terminal 4 (V/W wire) short to battery volts TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open repair TMAP sensor connections repair ECM connections replace TMAP sensor replace TMAP sensor TMAP circuit 1 (LGN/Y wire) and 2 (BK/GY wire) shorted replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to ground replace TMAP sensor replace TMAP sensor TMAP [80B] terminal 1 (BK/GY wire) ECM [78B] terminal 62 open replace ECM TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 short to voltage LABOR CODE 7645 7648 7649 7650 7655 7635 7643 7644 7646 7648 7649 7650 7725 7730 7735 7750 7760 7725 7732 7740 7745 MODELS FR4 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FB4/FW4 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8 FHM/FTM 0.8 0.5 0.8 0.8 0.8 0.7 0.7 0.7 0.7 0.5 0.8 0.8 0.8 0.8 1.1 0.8 0.8 0.8 0.8 1.0 0.8

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-32

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0120 TP1 sensor range error P0220 TP2 sensor range error P0120 TP1 sensor range error DESCRIPTION TMAP [80B] circuit 2 (LGN/Y wire) to ECM [78B] terminal 49 open replace TMAP sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 51 (PK/ Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 51 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire)and ECM [78B] terminal 68 (R/W wire) shorted replace engine temperature (ET) sensor replace ECM ET sensor [90B] B and ECM [78B] terminal 61 (BK/ W wire) open repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) and ECM [78B] terminal 36 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open LABOR CODE 7750 7760 7710 7675 7680 7731 7686 7687 7690 7710 7685 7695 7561 7565 7575 7580 7590 7605 7610 MODELS FR4 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8 FB4/FW4 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8 FHM/FTM 0.8 0.8 0.4 0.4 0.6 0.4 0.4 0.3 0.4 0.4 0.6 0.5 0.6 1.1 0.7 0.8 1.6 0.8 0.8

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-33

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0120 TP1 sensor range error P0120 TP1 sensor range error P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0122 TP1 sensor open/low P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0123 TP1 sensor high P0131 Front oxygen sensor low DESCRIPTION TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections repair throttle actuator control connections replace ECM throttle position sensor failure - replace induction module TP sensor [211B] 6 (BN/V wire) and ECM [78B] terminal 37 short to ground TP sensor [88B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module repair ECM connections TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 replace fuel injector replace fuel filter screen LABOR CODE 7615 7649 7561 7565 7590 7605 7615 7649 7555 7561 7580 7590 7649 7610 7615 7619 MODELS FR4 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8 1.6 0.8 0.8 0.8 0.6 FB4/FW4 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8 1.6 0.8 0.8 0.8 0.6 FHM/FTM 0.8 0.8 0.6 1.1 1.6 0.8 0.8 0.8 1.1 0.6 0.8 1.6 0.8 0.8 0.8 0.6

6868 7144 7163

0.4 0.9 1.0

0.4 0.9 1.0

0.4 0.9 1.0

P0131 Front oxygen sensor low P0131 Front oxygen sensor low

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-34

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low DESCRIPTION repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 66 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) grounded/shorted to oxygen[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace oxygen sensor LABOR CODE 7164 7486 7667 7815 7144 7164 7667 7815 6869 6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144 7164 7667 MODELS FR4 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 FB4/FW4 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 FHM/FTM 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5

P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-35

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0220 TP2 sensor range error P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 61 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 46 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground TP sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage repair ECM connections repair throttle actuator control connections replace ECM TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - replace induction module DESCRIPTION LABOR CODE 7815 6870 6872 7667 7815 7561 7565 7575 7580 7590 7605 7610 7615 7619 7649 7561 7565 7580 7590 MODELS FR4 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6 0.8 0.6 1.1 0.8 1.6 FB4/FW4 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6 0.8 0.6 1.1 0.8 1.6 FHM/FTM 0.8 0.5 0.5 0.5 0.8 0.6 1.1 0.7 0.8 1.6 0.8 0.8 0.8 0.6 0.8 0.6 1.1 0.8 1.6

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-36

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0222 TP2 sensor open/low P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0223 TP2 sensor high P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low DESCRIPTION TP sensor [211B] 6 (BN/V wire) and ECM [78B] terminal 37 short to ground TP sensor [88B] 5 (BN/O wire) and ECM [78B] terminal 50 short to voltage/open repair ECM connections replace ECM repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage throttle position sensor failure - replace induction module repair ECM connections TP1 sensor [211B] terminal 1 (BK/W wire) and ECM [78B] terminal 61 open TP sensor [211B] 5 (R/W wire) and ECM [78B] terminal 50 short to voltage replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ECM [78B] terminal 23/28 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 23/28 open LABOR CODE 7605 7615 7649 7555 7561 7575 7590 7649 7610 7619 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 MODELS FR4 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.7 0.6 FB4/FW4 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.7 0.6 FHM/FTM 0.8 0.8 0.8 1.1 0.6 0.7 1.6 0.8 0.8 0.6 0.7 0.6 0.6 0.7 0.7 0.7 0.6 0.8 0.7 0.6

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-37

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error DESCRIPTION injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 43 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 63 open\ground LABOR CODE 7808 7825 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7031 7980 7981 7982 7983 7986 7987 MODELS FR4 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5 FB4/FW4 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5 FHM/FTM 0.6 0.7 0.7 0.7 0.6 0.8 0.5 0.3 0.4 0.3 0.6 0.5 0.5 0.5 0.4 0.3 0.4 0.3 0.6 0.5 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-38

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low P0444 Purge control open/low P0445 Purge control high P0445 Purge control high P0445 Purge control high P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high FB4 FLHR FR4 FLHRC DESCRIPTION repair purge solenoid connections replace purge solenoid purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 20 is open/grounded replace ECM replace purge solenoid replace ECM purge solenoid [95B] terminal B (GY/Y) to ECM [78B] terminal 20 is shorted to voltage clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections VSS [65B] terminal 2 (W/GN wire) shorted to terminal 3 (BK/Y wire) or grounded replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 40 short to voltage VSS [65B] terminal A (BN/O wire) to ECM [78B] terminal 50 open VSS [65B] terminal C (BK/Y wire) to ECM [78B] terminal 64 open VSS [65B] terminal 2 (W/GN wire) shorted to terminal 1 (BN/O wire) VSS [65B] terminal 2 (W/GN wire) to ECM [78B] terminal 40 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections FW4 FLHR SHRINE LABOR CODE 6860 6861 6862 6863 6861 6863 6864 7939 7953 7956 7966 7967 7968 7917 7918 7919 7921 7922 7938 7939 7953 7956 FHM FLHP MODELS FR4 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4 FTM FB4/FW4 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4 FLHPE (CALIFORNIA ONLY) FHM/FTM 0.3 0.5 0.4 0.7 0.5 0.7 0.4 0.9 0.8 0.4 0.9 1.2 1.2 0.8 1.0 0.9 0.9 1.0 1.0 0.9 0.8 0.4

Revised 10/13/08

2009 FLHR MODELS

Page 4-39

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0502 VSS sensor high P0502 VSS sensor high P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error DESCRIPTION replace vehicle speed sensor (VSS) replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ABS diode pack circuit between ABS diode pack [201B] terminal 3 and fuseblock terminal 2A (R/BE) is open replace brake relay or repair connections repair or replace rear brake light switch terminals repair or replace rear brake light switch terminals or replace rear brake lamp switch repair or replace front brake light switch or right handlebar connections in connector [22] repair front brake light switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "1" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 2 (R/BN wire) and right handlebar control switch connector [22B] terminal "2" (R/BE) is open circuit between rear brake light switch terminal "2" and fuseblock terminal 1D (O/W) is open circuit between ABS diode pack [201B] terminal 1 (PK/BN wire) and rear brake light switch terminal is open LABOR CODE 7967 7968 7770 7771 7775 7776 7770 7771 1404 1406 1407 1408 1409 1413 1415 MODELS FR4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5 0.5 0.4. 0.4 0.9 1.2 0.5 FB4/FW4 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5 0.5 0.4. 0.4 0.9 1.2 0.5 FHM/FTM 1.2 1.2 0.2 0.2 0.5 0.9 0.2 0.2 0.5 0.5 0.4. 0.4 0.9 1.3 0.6

1422

0.5

0.5

0.5

P0572 Brake switch input error

1423

0.5

0.5

0.5

P0572 Brake switch input error P0572 Brake switch input error

1424

0.5

0.5

0.5

1425

0.5

0.5

0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-40

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input Eerror P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0572 Brake switch input error P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high P0577 Cruise control input circuit high DESCRIPTION circuit between ABS diode pack [201B] terminal 4 (R/BE wire) and ECM [78] terminal 25 is open accessory fuse terminal "1C" and ignition switch R/ GY wire is open accessory fuse terminal "1D" (O/W wire) is shorted to ground replace accessory fuse replace ECM circuit between ABS diode pack [201B] terminal 2,3, or 4 is grounded replace ABS Module replace handlebar (cruise set) switch repair ECM connections repair cruise set/resume switch connections in connector [22] circuit between right handlebar control switch connector [22B] terminal "12" and [78B] ECM terminal "22" (BE/BK wire) is shorted to voltage circuit between right handlebar control switch connector [22B] terminal "11" and [78B] ECM terminal "34" (W/BE wire) is shorted to voltage replace ECM code not present replace ECM system ok repair jiffy stand sensor connections replace jiffy stand sensor repair ECM connections replace Induction Module repair throttle actuator control connections repair twist grip sensor [204] connections FR4 FLHRC FW4 FLHR SHRINE LABOR CODE 1801 1802 1803 1804 1805 1806 2430 5182 6854 1807 MODELS FR4 0.4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FB4/FW4 0.4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6 FHM/FTM 0.4 0.4 0.4 0.4 1.0 0.5 1.2 1.2 0.3 0.6

1808

0.5

0.5

0.5

P0577 Cruise control input circuit high

1809 7913 7931 7913 7931 5084 5085 6854 7085 7561 7562 FHM FLHP

0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7 FTM

0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7 FLHPE

0.6 0.7 0.2 0.7 0.2 0.6 0.5 0.3 1.4 0.6 0.7

P0603 ECM EEPROM error P0603 ECM EEPROM error P0605 ECM flash error P0605 ECM flash error P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of vange P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range FB4 FLHR

(CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-41

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range P0641 5 volt ref 1 out of range DESCRIPTION replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair ECM connections repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] replace ECM TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to ground repair TMAP sensor connections replace TMAP sensor system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded system Relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 27 (GN/O wire) short to volts LABOR CODE 7564 7568 7572 MODELS FR4 1.4 1.0 0.6 FB4/FW4 1.4 1.0 0.6 FHM/FTM 1.4 1.0 0.6

P0641 5 volt ref 1 out of range

7574 6854 7562 7564 7568 7572

0.7 0.3 0.7 1.4 1.0 0.6

0.7 0.3 0.7 1.4 1.0 0.6

0.7 0.3 0.7 1.4 1.0 0.6

P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range

P0651 5 volt ref 2 out of range

7574 7648 7650 7923 7901 7903 7904 7906 7902 7908

0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3

0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3

0.6 0.5 0.8 0.4 0.4 0.4 0.4 0.7 0.6 0.3

P0651 5 volt ref 2 out of range P0651 5 volt ref 2 out of range P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-42

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password DESCRIPTION replace system relay fuel pump fuse to fuel pump [13A] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/ GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 71 (BE/GY wire) open\grounded eeplace system relay replace fuel pump ECM [78B] terminal 54 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 53 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 53 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 54 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/ GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 27 (GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok LABOR CODE 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 MODELS FR4 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5 0.5 0.6 0.6 0.3 0.4 0.4 FB4/FW4 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5 0.5 0.6 0.6 0.3 0.4 0.4 FHM/FTM 0.2 0.6 0.6 0.6 0.4 1.3 0.8 0.8 0.7 0.4 0.4 0.2 0.5 0.5 0.6 0.6 0.3 0.4 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-43

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1270 Twist grip sensor 2 A/D validation error P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition Coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion DESCRIPTION replace ECM, remove TSM/TSSM/HFSM data link [91A] terminal 3 ECM [78B] terminal 69 TSM/TSSM/HFSM 30] terminal 3 open data link [91A] terminal 3/ECM [78B] 69 speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM repair TSM/TSSM/HFSM connections repair ECM connections replace ECM ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 54 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 54 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE 6703 6704 6705 6707 6708 6726 7980 7913 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 MODELS FR4 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.4 0.6 0.8 0.8 0.5 FB4/FW4 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.4 0.6 0.8 0.8 0.5 FHM/FTM 0.7 0.4 0.4 1.1 0.7 0.3 0.3 0.7 0.5 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.4 0.6 0.8 0.8 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-44

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder- no combustion P1356 Rear cylinder - no combustion ECM [78B] terminal 33 and ignition Coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM DESCRIPTION ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 53 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/replace ECM fuse replace ignition coil ECM [78B] terminal 53 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen LABOR CODE 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 7016 7537 7538 7544 MODELS FR4 0.4 0.2 0.2 0.5 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 0.8 0.5 0.4 0.2 0.2 0.5 FB4/FW4 0.4 0.2 0.2 0.5 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 0.8 0.5 0.4 0.2 0.2 0.5 FHM/FTM 0.4 0.2 0.2 0.5 0.6 0.2 0.2 0.5 0.3 0.6 0.4 0.6 0.4 0.7 0.6 0.3 0.6 0.8 0.8 0.5 0.4 0.2 0.2 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-45

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1356 Rear cylinder-no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear DESCRIPTION repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter ECM [78B] terminal 33 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter ECM [78B] terminal 33 and ignition Coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 33 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire LABOR CODE 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 MODELS FR4 0.6 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.4 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.6 0.2 0.2 FB4/FW4 0.6 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.4 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.6 0.2 0.2 FHM/FTM 0.6 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.4 0.2 0.2 0.8 0.8 0.5 0.4 0.2 0.2 0.5 0.6 0.2 0.2

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-46

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM HDI ACTIVE EXHAUST NOTE: Original equipment system on HDI vehicles P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error replace ECM engine control fuse to ignition switch (R/BK) open replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 38 (V\BE wire) is open/grounded/ shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace 15 amp engine control fuse active exhaust actuator [179B] terminal 1 (LGN/R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is open/grounded replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 21 (V\O wire) is shorted to voltage replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy sand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open FR4 FLHRC FW4 FLHR SHRINE 7850 6875 7811 7812 7814 7816 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 0.7 0.9 1.1 1.1 1.2 0.4 DESCRIPTION LABOR CODE MODELS FR4 FB4/FW4 FHM/FTM

7822

0.4

0.4

0.4

P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high P1478 Exhaust actuator shorted/high ENGINE MANAGEMENT CONTINUED P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low

7823 7826 7828 7850 7811 7823 7811 7827 7850 5084 5085 5087

0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5

0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5

0.5 0.3 0.5 0.7 1.1 0.5 1.1 0.4 0.7 0.6 0.5 0.5

FB4

FLHR

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-47

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high DESCRIPTION repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM replace ECM repair ECM connections repair throttle actuator control connections TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open replace ECM replace Induction Module repair ECM connections remove and clean or replace induction module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage LABOR CODE 7956 7850 5084 5085 5086 MODELS FR4 0.4 0.7 0.6 0.5 0.5 FB4/FW4 0.4 0.7 0.6 0.5 0.5 FHM/FTM 0.4 0.7 0.6 0.5 0.5

5087

0.5

0.5

0.5

P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1600 Throttle actuator control module processor fault P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - Open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2100 Throttle actuator control motor circuit - open P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error)

5088 7956 7850 7913 7649 7561 7092 7093 7085 7649 7091 7092 7086 7087

0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8

0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8

0.5 0.4 0.7 0.7 0.8 0.6 0.8 1.4 1.4 0.8 1.6 0.8 0.7 0.8

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-48

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2101 Throttle actuator control motor circuit range / performance error (actuation error) P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2102 Throttle actuator control motor circuit low P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2103 Throttle actuator control motor circuit high P2107 Throttle actuator control module processor fault P2119 Throttle actuator control motor circuit range / actuation return error DESCRIPTION TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/ O wire) and ECM [78B] terminal 30 repair throttle actuator control connections replace Induction Module TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground repair throttle actuator control connections replace ECM TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage repair throttle actuator control connections repair ECM connections replace ECM repair ECM connections LABOR CODE MODELS FR4 0.6 FB4/FW4 0.6 FHM/FTM 0.6

7088

7561 7085 7086 7561 7093 7087 7561 7649 7913 7649 7091 7092 7086 7087

0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8

0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8

0.6 1.4 0.7 0.6 1.4 0.8 0.6 0.8 0.7 0.8 1.6 0.8 0.7 0.8

P2119 Throttle actuator control mMotor circuit range / actua- remove and clean or replace induction module tion return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2119 Throttle actuator control motor circuit range / actuation return error P2122 Twist grip sensor 1 low TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 open TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to ground TCA [211B] terminal 2 (BK/PK wire) or 3 (BK/O wire) and ECM [78B] terminal 29 or 30 shorted to voltage TCA [211B] terminal 2 (BK/PK wire) and ECM [78B] terminal 29 is shorted to TCA [211B] terminal 3 (BK/ O wire) and ECM [78B] terminal 30 repair throttle actuator control connections repair twist grip sensor [204] connections

7088

0.6

0.6

0.6

7561 7562

0.6 0.7

0.6 0.7

0.6 0.7

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-49

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip Ssensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2122 Twist grip sensor 1 low P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high DESCRIPTION repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) and ECM [78B] terminal 50 open TGP sensor [204B] terminal 5 (BE/GN wire) and ECM [78B] terminal 59 shorted to ground replace ECM TGP sensor [204B] terminal 5 (BE/GN wire) and ECM [78B] terminal 59 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/ GY wire) and ECM [78B] terminals 61 or 62 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to ground replace ECM LABOR CODE 7563 7564 7566 7567 7568 7569 7562 7563 7564 7572 MODELS FR4 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6 FB4/FW4 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6 FHM/FTM 0.7 1.4 0.7 0.7 1.0 0.7 0.7 0.7 1.4 0.6

P2123 Twist grip sensor 1 high

7571 7568 7573 7562 7563 7564 7566

0.6 1.0 0.7 0.7 0.7 1.4 0.7

0.6 1.0 0.7 0.7 0.7 1.4 0.7

0.6 1.0 0.7 0.7 0.7 1.4 0.7

P2123 Twist grip sensor 1 high P2123 Twist grip sensor 1 high P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low P2127 Twist grip sensor 2 low

7567 7568

0.7 1.0

0.7 1.0

0.7 1.0

P2127 Twist grip sensor 2 low

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-50

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P2127 Twist grip sensor 2 low P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high DESCRIPTION TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 open repair twist grip sensor [204] connections repair ECM connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 shorted to battery voltage TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage replace ECM TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/ GY wire) and ECM [78B] terminals 61 or 62 open repair throttle actuator control connections TP sensor [211B] 4 (BN/R wire) or 6 (BN/V wire) and ECM [78B] terminal 36 or 37 short to voltage TP sensor [211B] 4 (BN/R wire) or 6 (BN/V) and ECM [78B] terminal 36 or 37 open throttle position sensor failure - Replace induction module or repair connections TP sensor [211B] 6 (BN/V wire) or 4 (BN/R wire) and ECM [78B] terminal 36 or 37 short to ground repair twist grip sensor [204] connections replace twist grip sensor or repair connections [204] TGP sensor [204B] terminal 6 (BN/O wire) or 3 (R/W wire) and ECM [78B] terminal 50 or 68 open TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to ground TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 open LABOR CODE 7569 7562 7563 7564 7572 MODELS FR4 0.7 0.7 0.7 1.4 0.6 FB4/FW4 0.7 0.7 0.7 1.4 0.6 FHM/FTM 0.7 0.7 0.7 1.4 0.6

P2128 Twist grip sensor 2 high

7571 7568 7573 7561 7575 7580 7590 7605 7562 7564 7566

0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7

0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7

0.6 1.0 0.7 0.6 0.7 0.8 1.6 0.8 0.7 1.4 0.7

P2128 Twist grip sensor 2 high P2128 Twist grip sensor 2 high P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2135 TP sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error P2138 Twist grip sensor correlation error

7567

0.7

0.7

0.7

P2138 Twist grip sensor correlation error

7569

0.7

0.7

0.7

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-51

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM P2138 Twist grip sensor correlation error DESCRIPTION TGP sensor [204B] terminal 5 (BE/GN wire) or 2 (V/ Y wire) and ECM [78B] terminals 59 or 39 shorted to voltage TGP sensor [204B] terminal 4 (BK/W wire) or 1 (BK/ GY wire) and ECM [78B] terminals 61 or 62 open remove and clean or replace induction module LABOR CODE MODELS FR4 0.6 FB4/FW4 0.6 FHM/FTM 0.6

7571

P2138 Twist grip sensor correlation error P2176 Throttle actuator control system - closed position not learned SERIAL DATA Serial data missing Serial data missing

7573 7091

0.7 1.6

0.7 1.6

0.7 1.6

replace speedometer engine stop switch [22A] terminal 4/system relay terminal 86 (coil terminal B)/ECM [78B] terminal 72 (W/ BK wire) shorted to ground replace voltage regulator inspect/access main wire harness/wiggle test/ replace 15 amp ignition fuse replace engine stop switch maxifuse [5B] terminal B and battery positive terminal (R wire) is open ignition switch [33] terminal B and maxifuse terminal B (R wire) is open inspect harness/wiggle test/replace 40 Amp Maxi Fuse replace tachometer data link [91A] terminal 4 and ignition fuse (GY wire) is open data Link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B]terminal 3/speedometer [39B] terminal 2 (LGN/V wire) short to voltage data link [91A] terminal 2 and chassis ground (BK wire) is open ECM [78B] terminal 69 and data link [91A] terminal 3 (LGN/V wire) open/grounded

6072 6723 6724 6729 6730 6731 6732 6733 6772 6804

0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 --0.3

0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 --0.3

0.5 0.4 0.4 0.3 0.8 0.4 0.4 0.3 0.4 0.3

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing

6818

0.4

0.4

0.4

Serial data missing Serial data missing

6819 6838

0.3 0.4

0.3 0.4

0.3 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-52

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Serial data missing DESCRIPTION engine stop switch connector [22] terminal 3 , data link [91A] terminal 4 and TSM/TSSM/HFSM [30B] terminal 2 (GY wire) shorted to ground replace ignition switch repair ECM terminals ignition switch [33] terminal A and ignition fuse [64] terminal (R/BK wire) is open/short to ground wire from fuseblock to maxifuse [5B] terminal A (R wire) is grounded replace system relay replace ECM repair ECM terminals replace ECM & reprogram replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair ECM connections replace speedometer repair speedometer connections/terminals ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair TSM/TSSM/HFSM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace ECM LABOR CODE MODELS FR4 0.5 0.4 0.3 0.4 0.4 0.4 0.7 0.3 0.9 0.9 0.4 0.8 0.5 0.3 0.5 0.4 0.5 0.3 0.4 0.4 0.5 0.7 FB4/FW4 0.5 0.4 0.3 0.4 0.4 0.4 0.7 0.3 0.9 0.9 0.4 0.8 0.5 0.3 0.5 0.4 0.5 0.3 0.4 0.4 0.5 0.7 FHM/FTM 0.5 0.4 0.3 0.4 0.4 0.4 0.7 0.3 0.9 0.9 0.4 0.8 0.5 0.3 0.5 0.4 0.5 0.3 0.4 0.4 0.5 0.7

6839 7287 7301 7316 7318 7904 7913 7980 7993 7998 6709 6717 6718 6854 6072 6747 6748 6854 6709 6709 6710 6716

Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing Serial data missing U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-53

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at speedometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM DESCRIPTION ECM [78B] terminal 69 to TSSM [30B] terminal 3 (LGN/V wire) is open battery ground and ECM [78B] terminal 73 are open repair ECM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal harness inspection/wiggle test/replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open replace speedometer LABOR CODE 6718 6746 6854 6709 6710 6712 6713 6717 6747 6749 6709 6710 6711 6713 6717 6749 6866 6072 MODELS FR4 0.5 0.5 0.3 0.4 0.5 0.5 0.5 0.8 0.4 0.6 --------------0.5 FB4/FW4 0.5 0.5 0.3 0.4 0.5 0.5 0.5 0.8 0.4 0.6 --------------0.5 FHM/FTM 0.5 0.5 0.3 0.4 0.5 0.5 0.5 0.8 0.4 0.6 0.4 0.5 0.3 0.5 0.8 0.6 0.5 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-54

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM DESCRIPTION repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground LABOR CODE 6078 6709 6747 6867 6753 6758 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 MODELS FR4 1.2 0.4 0.4 0.4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 FB4/FW4 1.2 0.4 0.4 0.4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 FHM/FTM 1.2 0.4 0.4 0.5 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-55

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ HFSM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM DESCRIPTION speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open speedometer [39B] terminal 6, tachometer [108B] terminal 6, accessory fuse 1D (O/W wire) short to ground keyswitch relay terminal 30 and ignition switch (R wire) is open keyswitch relay terminal 85 and chassis ground (B wire) is open keyswitch relay terminal 86 and ignition switch (R/B wire) is open keyswitch relay terminal 87 and instrument fuse (R/B wire) is open replace keyswitch relay repair keyswitch relay connections replace speedometer repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open LABOR CODE 6795 6801 6802 MODELS FR4 0.6 0.5 0.5 FB4/FW4 0.6 0.5 0.5 FHM/FTM 0.6 0.5 0.5

6795

0.6

0.6

0.6

7094 7095 7096 7097 7098 7099 6072 6078 6709 6747 6867 6753 6758

0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.4 0.6 0.4

0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.4 0.6 0.4

0.5 0.5 0.5 0.5 0.4 0.4 0.5 1.2 0.4 0.4 0.5 0.6 0.4

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-56

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer Serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1097 Loss of speedometer serial data at ECM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM DESCRIPTION speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open replace speedometer repair short to ground on O/W wire in rear lighting harness repair TSM/TSSM/HFSM connections repair speedometer connections/terminals speedometer [39B] terminal 1 and ignition switch open/short to ground LABOR CODE 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 6795 6801 6802 6072 6078 6709 6747 6867 MODELS FR4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.5 1.2 0.4 0.4 0.4 FB4/FW4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.5 1.2 0.4 0.4 0.4 FHM/FTM 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.5 1.2 0.4 0.4 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-57

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer DESCRIPTION TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedometer [39B] terminal 1/instrument fuse/fuel gauge terminal 1(O wire) grounded replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BLK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\taillamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM LABOR CODE 6753 6758 6770 6775 6776 6781 6782 6783 6787 6788 6789 6794 6795 6801 6802 6709 6710 6717 MODELS FR4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.4 0.5 0.8 FB4/FW4 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.4 0.5 0.8 FHM/FTM 0.6 0.4 0.4 0.4 0.5 0.3 0.4 1.1 0.5 0.4 1.0 1.0 0.6 0.5 0.5 0.4 0.5 0.8

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-58

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION repair speedometer connections/terminals TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/main wiring harness/replace 15 amp battery fuse ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 69 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replaceTSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM & reprogram LABOR CODE 6747 6749 6753 7159 6036 6709 6718 6747 6765 6854 7993 7994 7998 7999 6036 6709 6747 6765 6854 7993 MODELS FR4 0.4 0.6 0.6 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 FB4/FW4 0.4 0.6 0.6 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 FHM/FTM 0.4 0.6 0.6 0.4 0.7 0.4 0.5 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9

U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-59

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1300 TSM/TSSM/HFSM serial data low DESCRIPTION ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair speedometer connections/terminals replace speedometer repair ECM connections replace ECM and reprogram ECM [78B] terminal 5 TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage LABOR CODE MODELS FR4 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.5 0.7 0.4 0.5 0.4 0.6 0.3 0.5 FB4/FW4 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.5 0.7 0.4 0.5 0.4 0.6 0.3 0.5 FHM/FTM 0.4 0.9 0.5 0.7 0.4 0.4 0.6 0.3 0.9 0.4 0.9 0.5 0.5 0.7 0.4 0.5 0.4 0.6 0.3 0.5

7994 7998 7999 6036 6709 6747 6765 6854 7993 7994 7998 7999 7999 6036 6709 6746 6747 6765 6854 6865

U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low

U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-60

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections LABOR CODE 7993 7998 7999 6036 6709 6711 6746 6747 6765 6854 6865 7993 7998 7999 6036 6709 6711 6746 6747 6765 6803 6854 MODELS FR4 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 --0.3 FB4/FW4 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 0.7 0.4 --0.5 0.4 0.6 --0.3 FHM/FTM 0.9 0.9 0.5 0.7 0.4 0.4 0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 0.7 0.4 0.4 0.5 0.4 0.6 0.6 0.3

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-61

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM U1301 Speedometer serial data high DESCRIPTION data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 69 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 69 (ICM [10B] terminal 12) to TSSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 73 are open repair speedometer connections/terminals replace speedometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 69 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM and reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 69 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open replace fuel injector replace MAP sensor replace engine temperature sensor replace fuel pressure regulator replace ECM and reprogram LABOR CODE MODELS FR4 0.5 0.9 0.9 0.5 0.7 ------0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 FB4/FW4 0.5 0.9 0.9 0.5 0.7 ------0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5 FHM/FTM 0.5 0.9 0.9 0.5 0.7 0.4 0.4 0.8 0.5 0.4 0.6 0.3 0.5 0.9 0.9 0.5

6865 7993 7998 7999 6036 6709 6711 6720 6746 6747 6765 6854 6865 7993 7998 7999

U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high

U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high DRIVABILITY/SYMPTOMS Emits black smoke Emits black smoke Emits black smoke Emits black smoke Emits black smoke

7596 7597 7598 7480 7601

2.0 2.0 2.0 1.0 2.2

2.0 2.0 2.0 1.0 2.2

2.0 2.0 2.0 1.0 2.2

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-62

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start DESCRIPTION replace spark plugs repair spark plug wire connections replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace ECM replace throttle position sensor replace injector replace spark plugs repair spark plug wire connections LABOR CODE 7134 7136 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340 MODELS FR4 0.4 0.7 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FB4/FW4 0.4 0.7 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FHM/FTM 0.4 0.7 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6

7380

0.4

0.4

0.4

Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Engine cranks but will not start Starts hard; starts and stalls Starts hard; starts and stalls

7415 7441 7450 7595 7992 7134 7136

0.9 0.4 0.6 1.6 0.7 0.4 0.7

0.9 0.4 0.6 1.6 0.7 0.4 0.7

0.9 0.4 0.6 1.6 0.7 0.4 0.7

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-63

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Starts hard; starts and stalls Starts hard Starts hard Starts hard; starts and stalls Starts hard Starts hard Starts hard Starts hard; starts and stalls Starts hard; starts and stalls Starts hard; starts and stalls Starts hard Starts hard DESCRIPTION replace spark plug wire clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter repair starting system; use in conjunction with additional code(s) repair fuel pump connections or connections in fuel pump connector [141] fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is open replace 15 amp fuse replace battery repair engine compression; use in conjunction with additional code(s) repair ignition coil connections or replace ignition coil fuel pump [141B] terminal D [141] and chassis ground 1 (BK wire) is open fuel pump fuse terminal G to fuel pump [141B] terminal A (O/GY) is shorted to ground-replace 15 amp pump fuse replace fuel pump or repair fuel pump connections in tank fuel pump fuse terminal H to system relay terminal 87 (Y/GN) is open replace throttle position sensor replace injector replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace ECM replace speedometer LABOR CODE 7138 7163 7164 7166 7171 7173 7181 7185 7210 7226 7340 MODELS FR4 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FB4/FW4 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6 FHM/FTM 0.7 0.8 1.0 0.2 0.6 0.6 0.6 0.5 0.5 1.0 0.6

7380

0.4

0.4

0.4

Starts hard Starts hard Starts hard Starts hard Starts, then stalls Starts, then stalls Starts, then stalls No check engine lamp

7415 7441 7595 7992 7013 7014 7450 6072

0.9 0.4 1.6 0.7 0.8 0.8 0.6 0.5

0.9 0.4 1.6 0.7 0.8 0.8 0.6 0.5

0.9 0.4 1.6 0.7 0.8 0.8 0.6 0.5

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-64

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp DESCRIPTION main fuse terminal A to battery fuse terminal J (R wire) open replace tachometer replace ECM repair ECM connections speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is open speedometer [39B] terminal 5 and battery fuse (BN/ GY wire) is grounded inspect/main wiring harness/replace 15 Amp battery fuse replace security siren TSM/TSSM [30B] terminal 1/speedometer [39B] terminal 5/siren [142B] terminal A (BN/GY), is shorted to ground ECM [78B] terminal 72 and right hand control [22B] terminal 4 (W/BK wire) open replace engine stop switch engine stop switch [22B] terminal 3 and ignition fuse (GY wire) is open replace ECM replace TSM/TSSM/HFSM battery ground and ECM [78B] terminal 73 open replace speedometer ECM [78B] terminal 69 data link [91A] terminal 3/ speedometer [39B] 2 (LGN/V wire) open repair ECM connections repair intake leak replace spark plugs repair spark plug wire connections replace spark plug wire FR4 FLHRC FW4 FLHR SHRINE LABOR CODE 6745 6772 7130 7141 7154 7158 7159 7161 7162 MODELS FR4 0.3 0.4 0.7 0.4 0.4 0.3 0.4 0.3 0.4 FB4/FW4 0.3 0.4 0.7 0.4 0.4 0.3 0.4 0.3 0.4 FHM/FTM 0.3 0.4 0.7 0.4 0.4 0.3 0.4 0.3 0.4

No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp No check engine lamp Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load FB4 FLHR

7290 7295 7303 7305 7306 7310 7311 7314 7980 7486 7134 7136 7138 FHM FLHP

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 FTM

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7 FLHPE

0.4 0.7 0.5 0.7 0.5 0.4 0.3 0.4 0.3 1.0 0.4 0.7 0.7

(CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-65

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 4-7. Electrical


ITEM Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Misfire at idle or under load Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle Rough or rolling idle DESCRIPTION replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter replace spark plugs repair spark plug wire connections replace spark plug wire replace ignition coil replace fuel injector replace ECM replace MAP sensor ECM [78B] terminal 73 and battery negative has high resistance to ground clean or replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/ fuel filter LABOR CODE 7139 7144 7149 7152 7153 7163 7164 7134 7136 7138 7139 7144 7149 7152 7153 7163 7164 MODELS FR4 0.8 0.9 0.9 0.6 0.5 0.8 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 0.8 1.0 FB4/FW4 0.8 0.9 0.9 0.6 0.5 0.8 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 0.8 1.0 FHM/FTM 0.8 0.9 0.9 0.6 0.5 0.8 1.0 0.4 0.7 0.7 0.8 0.9 0.9 0.6 0.5 0.8 1.0

FB4

FLHR

FR4

FLHRC

FW4

FLHR SHRINE

FHM

FLHP

FTM

FLHPE (CALIFORNIA ONLY)

Revised 10/13/08

2009 FLHR MODELS

Page 4-66

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

2009 DYNA MODELS


Table 5-1. Service
ITEM NEW Set-up and predelivery 1,000 mile (1,600 km) service REGULAR 5,000 mile (8,000 km) maintenance 10,000 mile maintenance Addition to 20,000 mile (32,000 km) maintenance Addition to 30,000 mile (48,000 km) maintenance Addition to 50,000 mile (80,000 km) maintenance Addition to any maintenance- required every 2 years change transmission lube service rear fork bushing/bearing change Fork oil flush/fill D.O.T 4 brake fluid- front and rear ------------2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 2.1 3.1 0.1 0.6 0.8 0.4 ----2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 2.1 2.0 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

Table 5-2. Chassis


ITEM PAINT REPAIR Use these codes when repairing any painted part on vehicle with the Kent Moore finesse kit or other paint repair methods Light scuff/scratch - buff Light sanding/buff/blend Buff entire part Repair build up in clear/paint Color blend/paint/buff 1102 1104 1106 1108 1110 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 0.2 0.4 0.6 0.8 1.0 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-1

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-2. Chassis


ITEM DRIVE Adjust secondary belt Replace secondary belt Replace rear wheel sprocket WHEELS Replace tire includes balancing Replace wheel assembly - includes disc and sprocket exchange and balancing Replace rim, hub or spokes-includes truing wheel Replace wheel bearings True spoked wheel HANDLEBARS Replace handlebars Replace clutch hand lever Replace clutch hand lever bracket Replace throttle control Replace and adjust throttle control cables Replace both rubber handlebar mounts Replace rubber handlebar grip Replace handlebar riser Replace handlebar clamp FRAME/SEING ARM/ FRONT FORK Replace frame Replace foot pegs Replace foot peg mount (to frame/swingarm) includes removal and installation of all accessories and motorcycle components each 2306 2307 2308 10.0 0.1 0.2 10.0 0.1 0.2 10.0 0.1 0.2 10.0 0.1 0.2 10.0 0.1 0.2 one or both one or both one or both 2206 2221 2226 2231 2241 2246 2251 2253 2254 0.5 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 0.5 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 0.5 0.2 0.2 0.4 0.6 --0.2 --0.1 0.5 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 1.0 0.2 0.2 0.4 0.6 0.5 0.2 0.4 0.1 front rear front rear front rear front rear 2106 2111 2113 2114 2116 2121 2136 2141 2156 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.3 2.3 0.5 0.6 0.4 0.6 0.7 0.8 0.9 2.2 2.3 0.5 0.6 0.4 --2011 2021 0.2 2.1 0.8 0.2 2.1 0.8 0.2 2.1 0.8 0.2 2.1 0.8 0.2 2.1 0.8 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-2

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-2. Chassis


ITEM Replace front fork assembly Replace lower fork bracket and stem Replace steering head cups and bearings, including bearing adjustment Replace upper fork bracket Replace fork lock Adjust steering head bearings Change front fork oil Service or replace fork slider and/or seal includes removal, disassembly, cleaning, inspection, replacing bushings, assembly and installation Replace fork side Replace fork tube includes removal, disassembly, cleaning, inspection, replacing parts, servicing damper tube, assembly and installation Replace rear swing arm and/or bushings Replace rear fork pivot shaft Replace rear shock absorber assembly Replace rear shock absorber component(s) Replace jiffy stand Replace motor rubber mount BRAKES Replace hydraulic brake line includes filling/bleeding brakes Replace rear master cylinder GM FXD SUPER GLIDE GV FXDC SUPER GLIDE CUSTOM GN front rear 2406 2411 2414 FXDL DYNA LOW RIDER GX 0.3 0.3 0.5 0.3 0.3 0.5 0.3 0.3 0.5 GY 0.3 0.3 0.5 FXDF DYNA FAT BOB 0.3 0.3 0.5 one side both sides one side both sides spring and/or stand rubber bumper rear front at PDI Only both sides one side both sides one side both sides one side both sides DESCRIPTION LABOR CODE 2311 2316 2321 2326 2330 2290 --2341 2342 2346 2351 2356 2361 2366 2368 2371 2376 2381 2386 2396 2399 2395 2398 MODELS GM 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GV 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GX 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GN 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2 GY 2.1 2.1 2.1 0.7 0.3 0.3 0.8 0.9 1.5 0.6 0.8 0.9 1.5 2.0 0.5 0.2 0.4 0.3 0.6 0.3 0.1 0.5 0.2

FXDB DYNA STREET BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-3

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-2. Chassis


ITEM Replace brake pads Replace brake caliper includes filling/bleeding brakes Replace brake disc Bleed brake caliper DESCRIPTION front each caliper rear front rear front each side rear one or two front calipers or rear caliper rear Replace master cylinder assembly includes filling/ bleeding brakes Rebuild master cylinder assembly includes filling/ bleeding brakes replace master cylinder cover (front or rear) Replace rear brake pedal Replace front brake lever SEATS/FENDERS/TANKS Replace seat Replace fender Replace wire conduit Replace rear fender chrome support cover Replace fuel tank assembly Replace fuel tank valve Replace fuel tank gauge Replace fuel tank console/fuel filler trim ring one only front rear (includes replacing wire conduit) 2506 2526 2531 2533 2536 2541 2561 2563 2557 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.3 0.2 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.2 0.2 0.1 0.3 1.1 0.2 --0.9 0.7 0.3 0.2 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.2 0.2 0.1 0.3 1.1 0.2 0.3 0.9 0.7 0.2 0.2 front rear front rear Overhaul brake caliper includes filling/bleeding brakes front each caliper LABOR CODE 2416 2421 2426 2431 2436 2441 2446 2451 2456 2461 2466 2471 2476 2479 2492 2494 MODELS GM 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GV 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GX 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GN 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1 GY 0.1 0.1 0.4 0.4 0.3 0.8 0.2 0.6 0.8 0.4 0.5 0.6 0.7 0.1 0.3 0.1

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-4

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-2. Chassis


ITEM Replace fuel tank top plate/gasket Replace fuel tank gauge sending unit Replace any hose Replace oil filter Replace license plate holder Replace dipstick BELT GUARDS Replace debris deflector Replace belt guard EXHAUST SYSTEM Replace complete exhaust system and/or gaskets Replace exhaust pipe Replace exhaust actuator cable Replace any muffler Replace any exhaust shield Replace muffler support front rear HDI only 2626 2631 2636 2637 2646 2661 2666 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 0.3 0.3 0.2 0.2 0.1 0.2 0.6 ----0.3 0.2 0.1 0.2 2616 2620 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 DESCRIPTION LABOR CODE 2549 2564 2576 2582 2590 3480 MODELS GM 0.6 0.6 0.3 0.1 0.2 0.1 GV 0.6 0.6 0.3 0.1 0.2 0.1 GX 0.6 0.6 0.3 0.1 0.2 0.1 GN 0.6 0.6 0.3 0.1 0.2 0.1 GY 0.6 0.6 0.3 0.1 0.2 0.1

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-5

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-3. Engine


ITEM GENERAL Remove and install engine - includes remove, replace, install oil passage gasket Remove and install engine - includes remove, replace, install oil passage gasket Replace and adjust stabilizer CYLINDER HEAD front head Recondition cylinder head includes removal of head and gasket, remove carbon, service valve guides, grind rear head valves and seats, test springs and install head and gasboth heads kets. Replace cylinder head Replace valve seal or spring after cylinder head removal Replace cylinder head gasket/o-ring one head both heads one seal or spring (intake or exhaust) both seals or springs (intake or exhaust) front cylinder rear cylinder both cylinders Replace rocker arm covers and/or gaskets front cylinder rear cylinder both cylinders Recondition rocker arms after heads are removed Replace lower rocker arm cover/gasket, or rocker arms and /or shafts/rocker arm support one head both heads front cylinder rear cylinder both cylinders Replace cylinder o-ring/drain o-ring one cylinder rear cylinder both cylinders GM FXD SUPER GLIDE GV FXDC SUPER GLIDE CUSTOM GN 3101 3103 3104 3106 3108 3131 3132 3140 3142 3143 3144 3145 3148 3149 3150 3147 3152 3153 3161 3163 3168 FXDL DYNA LOW RIDER GX 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 GY 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 FXDF DYNA FAT BOB 3.5 3.5 4.1 2.5 3.4 0.1 0.2 1.6 1.6 2.0 0.7 0.7 0.8 0.7 1.4 1.1 1.1 1.8 1.8 1.8 2.2 top California vehicles only 3006 3006 3005 4.1 4.0 0.7 4.1 4.0 0.7 4.1 4.0 0.7 4.1 4.0 0.7 4.1 4.0 0.7 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

FXDB DYNA STREET BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-6

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-3. Engine


ITEM Replace crankcase umbrella valve CYLINDER AND PISTON one piston and cylinder Recondition top end - includes disassembly, replacement of piston and sizing cylinder (.005 pistons), both pistons and cylinders replacing piston rings and all items listed under recondition cylinder head and assembly. Recondition top end - includes disassembly, replacement of piston and bore and hone, resizing cylinder (.010 oversize or above), replacing piston rings and all items listed under recondition cylinder head and assembly. Recondition top end includes disassembly, deglazing cylinder and replacing rings, or replacing cylinder and piston, all items listed under reconditioning cylinder head and assembly. Replace piston rings includes deglazing cylinder Replace piston and piston rings includes removal of cylinder head and cylinder, fitting new piston with rings, resizing cylinder and assembly Replace cylinder and piston Replace upper connecting rod bushing during upper end repair Replace one cylinder stud Replace all eight cylinder studs CAM COVER Replace lifter cover/gasket or lifter/and, or anti-rotation pin one both 3307 3310 1.3 1.6 1.3 1.6 1.3 1.6 1.3 1.6 1.3 1.6 cylinder removed cylinders removed one piston and cylinder both pistons and cylinders 3212 one piston and cylinder both pistons and cylinders 3208 one cylinder both cylinders one cylinder both cylinders one cylinder both cylinders 3206 3216 3221 3231 3236 3246 3251 3253 3254 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 4.9 2.1 2.7 2.7 3.9 2.0 2.5 0.4 0.1 0.5 3207 5.5 4.3 5.5 4.3 5.5 4.3 5.5 4.3 5.5 4.3 3202 3203 3211 4.5 5.1 4.9 4.5 5.1 4.9 4.5 5.1 4.9 4.5 5.1 4.9 4.5 5.1 4.9 one both DESCRIPTION LABOR CODE 3172 3174 MODELS GM 1.0 1.1 GV 1.0 1.1 GX 1.0 1.1 GN 1.0 1.1 GY 1.0 1.1

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-7

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-3. Engine


ITEM DESCRIPTION LABOR CODE 3317 3318 3325 3327 3328 3335 3337 3338 3341 one bearing two bearings By pass valve inspection CRANKCASE Replace crankcases Replace crankcases Seal crankcase only Replace flywheels Replace right side main bearing Replace right side main bearing Replace left side main bearing Replace left side main bearing Piston jet/o-ring Replace crank position sensor o-ring Check flywheel trueness before assembly or after removal one both California vehicles only includes remove and install engine California vehicles only California vehicles only includes remove and install engine includes remove and install engine 3406 3406 3407 3411 3412 3412 3410 3410 3413 3414 3403 3420 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 7.0 6.9 6.2 6.5 6.5 6.4 6.4 6.3 2.0 2.4 0.1 0.1 3342 3343 3354 MODELS GM 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GV 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GX 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GN 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0 GY 1.3 1.5 0.9 1.0 1.0 2.1 3.0 3.2 2.0 2.7 3.0 2.0

Replace push rod, push rod cover and/or o-ring or quad one or two same cylinder seal one each cylinder Replace cam cover and/or gasket Replace primary cam chain, sprockets and/or fastener Replace primary cam chain tensioner Replace cam support plate o-rings Replace cam support plate Replace cams/secondary cam chain/tensioner Replace oil pump and/or o-rings Replace cam bearing crankcase

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-8

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-3. Engine


ITEM Recondition cylinder heads head removed (for nonrelated repairs) Replace piston rings Replace pistons FUEL SYSTEM Replace air cleaner backing plate Replace air cleaner cover Replace induction module/seal Replace intake gasket Replace external fuel hose - EFI EVAPORATIVE EMISSIONS SYSTEM Replace canister Replace vapor valve Replace any one hose California vehicles only 3527 3528 3529 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 0.1 one or both 3501 3502 3510 3511 3514 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 0.2 0.1 0.7 0.3 0.2 one head both heads cylinders removed (for non-related repairs deglaze only) cylinders removed (for non-related repairs) includes resizing cylinders DESCRIPTION LABOR CODE 3425 3426 3428 3430 MODELS GM 1.0 2.0 0.3 1.4 GV 1.0 2.0 0.3 1.4 GX 1.0 2.0 0.3 1.4 GN 1.0 2.0 0.3 1.4 GY 1.0 2.0 0.3 1.4

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-9

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-4. Drive and Clutch


ITEM DRIVE Replace primary chain Replace primary chain tensioner or pad Replace engine sprocket Replace engine sprocket seal Replace primary cover Replace primary cover gasket Replace inner primary housing and/or gasket /mainshaft bearing Replace or hone forward control shift shaft bushing Replace starter-primary o-ring CLUTCH Adjust clutch Replace release cable assembly Service the clutch Replace clutch release bearing and/or push rod Replace clutch release mechanism (ball ramp) and/or side cover includes disassembly, cleaning, inspection repair, assembly and adjustment --4006 4011 4016 4018 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 0.2 0.8 1.3 0.8 0.8 4002 4033 4003 4005 4007 4009 4008 4393 4034 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 --0.3 0.9 0.5 0.9 2.4 0.4 0.4 2.1 0.3 0.3 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-10

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-5. Transmission


ITEM TRANSMISSION CASE Replace transmission case Replace transmission complete- includes remove, replace, install oil passage gasket Overhaul transmission includes disassembly, cleaning, inspection, replacing parts, assembly (transmission case in frame) 4304 4305 5.3 4.9 5.3 4.9 5.3 4.9 5.3 4.9 5.3 4.9 DESCRIPTION LABOR CODE GM GV GX GN GY

4306 4309 4311 4316 4321 4331 4336 4341

4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1

4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1

4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1

4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1

4.6 2.4 2.5 2.2 2.8 2.9 2.9 0.6 2.9 3.1 3.2 2.9 3.2 0.2 0.6 0.3 0.4 2.2 0.1

Replace transmission sprocket Replace main drive gear oil seal (in transmission case) Replace mainshaft oil seal (in main drive gear) Replace side door gasket Replace shifter drum Replace shifter arm assembly or springs Replace transmission top cover and/or gasket Replace shifter forks and/or shaft Replace side door bearing Replace transmission case countershaft bearing Replace main drive gear and/or bearing Replace side cover gasket Remove oil pan and/or gasket and/or baffle Replace oil fill tube and/or o-ring Replace vehicle speed sensor o-ring Replace transmission shift shaft seal Replace shift lever includes checking gear engagement one both

4343 4348 4351 4361 4366 4368 4378 4379 4380 4390 4012

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-11

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-6. OEM Accessories


ITEM ACCESSORIES Replace electrical caddie/coil cover Replace fuel tank trim/or medallion Replace sissy bar Replace mirror 6263 6507 6511 6513 0.2 ----0.1 0.2 0.2 0.2 0.1 0.2 ----0.1 0.2 ----0.1 0.2 0.2 --0.1 DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

Table 5-7. Electrical


ITEM INSTRUMENTS Replace speedometer Replace tachometer Replace instrument housing assembly (tach/speedo); h-bar mounted WIRING Replace connector housing Replace connector anchor Replace main wiring harness Replace any single wire Replace speedometer wiring harness Repair indicator lamp wiring (includes diagnosis) Replace electrical caddie/ battery support Replace maxifuse connector SWITCHES Replace ignition switch Replace left handlebar switch 5129 5171 0.3 0.5 0.2 0.5 0.3 0.5 0.3 0.5 0.2 0.7 light circuit 5022 5023 5026 5039 5046 5048 5047 5158 0.1 0.1 2.0 0.2 0.8 0.6 0.3 0.4 0.1 0.1 2.0 0.2 --0.3 0.3 0.4 0.1 0.1 2.0 0.2 0.8 0.6 0.3 0.4 0.1 0.1 2.0 0.2 0.8 0.6 0.3 0.4 0.1 0.1 2.0 0.2 --0.3 0.3 0.4 cosmetics only cosmetics only 6003 6009 6019 0.3 --0.3 0.3 ----0.3 ----0.3 0.3 0.5 0.3 ----DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-12

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-7. Electrical


ITEM Replace right handlebar switch Replace front brake light switch Replace left upper handlebar switch housing Replace left lower handlebar switch housing Replace right upper handlebar switch housing Replace right lower handlebar switch housing Replace rear stoplight switch- includes bleeding brakes Replace fuse/maxi-fuse Replace fuse block Replace neutral switch - includes diagnostics Replace oil pressure switch - includes diagnosis Replace sidestand switch LIGHTS Replace headlight bracket Replace headlight bulb Replace headlight housing Replace indicator lamp LED assembly Replace taillight light bulb or lens Replace taillight assembly or circuit board Replace turn signal light assembly BATTERY/HORN Replace the battery Replace horn and/or bracket Replace battery tray Replace battery cable 5705 5765 5767 5769 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 0.2 0.1 0.3 0.2 front rear includes adjustment includes diagnosis includes adjustment includes diagnosis includes diagnosis 5181 5185 5189 5191 5197 5215 5201 5205 0.1 0.1 0.5 0.5 0.1 0.2 0.7 0.3 0.1 0.1 0.5 0.2 0.7 0.3 0.7 0.3 0.1 0.1 0.5 0.5 --0.5 0.7 0.3 0.1 0.1 0.5 0.5 0.1 0.2 0.7 0.3 0.1 0.1 0.5 0.2 0.7 0.3 0.7 0.3 HDI only DESCRIPTION LABOR CODE 5173 5176 5177 5178 5179 5180 5141 5145 5148 5157 5161 5164 MODELS GM 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GV 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GX 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GN 0.5 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4 GY 0.7 0.5 0.2 0.2 0.2 0.2 0.4 0.1 0.4 0.4 0.2 0.4

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-13

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM GENERAL DESCRIPTION LABOR CODE MODELS GM GV GX GN GY

NOTE: All codes include diagnostic time and replacement time if required. The codes must be used in conjunction with the diagnostic/repair procedures listed in the Dyna Service Manual, Part No. 99481-09 and Electrical Diagnostic Manual, Part No. 99496-09.
Lights and accessories CHARING CIRCUIT Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system Diagnose charging system STARTER CIRCUIT Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative open/shorted/ground motor start button solenoid clicks; poor starter or battery connections solenoid clicks; poor relay or solenoid connections, or bad relay contacts solenoid clicks; poor starter or battery connections, ground connections, or bad solenoid contacts damaged motor relay clicks; open in relay wiring nothing clicks; poor relay ground nothing clicks; short to voltage nothing clicks; open in wiring to or from starter button starter relay GV FXDC SUPER GLIDE CUSTOM GN 5817 5818 5822 5823 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 0.6 0.6 0.2 0.3 milliamp draw total current draw open/grounded stator AC output regulator failure voltage output replace rotor 5308 5310 5312 5314 5315 5316 5319 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 0.2 0.2 2.6 2.6 0.7 0.7 2.5 excluding turn signals 5016 0.3 0.3 0.3 0.3 0.3

5824 5825 5827 5828 5830 5831 5832

0.2 0.5 0.2 0.2 0.5 0.5 0.4 GX

0.2 0.5 0.2 0.2 0.5 0.5 0.4

0.2 0.5 0.2 0.2 0.5 0.5 0.4 GY

0.2 0.5 0.2 0.2 0.5 0.5 0.4 FXDF DYNA FAT BOB

0.2 0.5 0.2 0.2 0.5 0.5 0.4

Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative GM FXD SUPER GLIDE

FXDL DYNA LOW RIDER

FXDB DYNA STREET BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-14

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM Slow starter crank or starter stalls Slow starter crank or starter stalls Starter spins Starter inoperative Replace starter solenoid contacts Replace starter solenoid coil Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative Starter inoperative DESCRIPTION poor starter to battery connections, ground connections binding starter clutch nothing clicks; TSM/TSSM/HFSM includes starter motor removal includes starter motor removal replace TSM/TSSM/HFSM connector open open open replace clutch switch - includes diagnostics locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace speedometer replace speedometer replace FOB battery replace FOB replace TSSM\HFSM HFSM harness to security antenna is open/ grounded/shorted replace TSM/TSSM/HFSM locate and repair intermittent open LABOR CODE 5835 5836 5837 5838 5845 5860 6791 6792 6793 6805 6806 5168 5861 5157 5862 MODELS GM 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GV 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GX 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GN 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5 GY 0.2 0.3 0.6 0.5 0.7 0.8 0.5 0.1 0.3 0.3 0.3 0.7 0.5 0.4 0.5

Starter inoperative Starter inoperative

TURN SIGNALS/SECURITY SYSTEM No security lamp during bulb check Security lamp on continuously after bulb check Fails to disarm Fails to disarm Fails to disarm Fails to disarm Turn signal error 1A - won't cancel upon completion Turn signal error 1A - cancels erratically 6738 6752 6755 6756 6757 6879 6773 6855 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.1 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.1 0.2 0.3 0.4 0.9 0.3 0.3 0.3 0.2 0.2 0.3 0.4 0.5 0.3

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-15

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM Turn signal error 1A - cancels erratically Turn signal error 1A - cancels erratically Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2A Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2B Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2C Turn signal error 2D Turn signal error 2D Turn signal error 2D Turn signal error 2D DESCRIPTION locate and repair intermittent short to voltage locate and repair intermittent short to ground TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted/grounded/open replace TSM/TSSM/HFSM mate connector [30] TSM/TSSM/HFSM [30B] terminal 2 (GY wire) and ignition fuse is open diagnose and replace tail lamp and turn signal converter module - GX only replace bulb repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open repair open ground in lamp circuit TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) to lamps open TSM/TSSM/HFSM [30B] terminal 12 (BK wire) and ground is open TSM/TSSM/HFSM [30B] terminal 1 (BN/GY wire) and battery fuse is open replace battery Fuse main fuse terminal A (R wire) and battery fuse is open repair open between handlebar switch connector [24B] and TSM/TSSM/HFSM [30B] replace turn signal switch repair open between connector [24B] and fuse block repair open between handlebar switch connector [22B] and TSM/TSSM/HFSM [30B] LABOR CODE 6856 6857 6790 6791 6792 6793 6809 6796 6797 6798 6799 6800 6805 6806 6807 6808 6810 6811 6812 6813 MODELS GM 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GV 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GX 0.4 0.4 0.3 0.5 0.1 0.3 0.7 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GN 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.2 0.3 0.6 0.7 0.6 0.6 GY 0.4 0.4 0.3 0.5 0.1 0.3 --0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.6 0.7 0.6 0.6 0.5 0.7

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-16

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM Turn signal error 2D Turn signal error 2D Turn signal error 2D DESCRIPTION TSM/TSSM/HFSM [30B] terminal 5/6 (V or BN wire) shorted to ground replace turn signal switch repair open between connector [22B] and fuse block LABOR CODE 6814 6815 6816 6820 6821 6822 6823 6824 7770 7771 6790 6791 6796 6823 6709 6790 6791 6796 6823 6709 6709 6790 6791 MODELS GM 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GV 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GX 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GN 0.5 0.7 0.6 0.2 0.3 0.5 0.4 0.6 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5 GY 0.6 0.2 0.3 0.5 0.3 0.6 0.4 0.3 0.2 0.2 0.3 0.5 0.3 0.4 0.3 0.3 0.5 0.3 0.4 0.3 0.3 0.3 0.5

Turn signal error 3A - bulbs flash at double rate-all work replace bulb Turn signal error 3A - bulbs flash at double rate-all work remove corrosion Turn signal error 3A - bulbs flash at double rate-all work remove corrosion/replace bulb Turn signal error 3A - bulbs flash at double rate-all work replace lamp assembly Turn signal error 3A - bulbs flash at double rate-all work replace TSM/TSSM/HFSM B0563 Battery voltage high - TSSM B0563 Battery voltage high - TSSM B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1121 Left turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1122 Right turn output fault B1123 Left turn output shorted low B1123 Left turn output shorted low B1123 Left turn output shorted low code not present repair charging system/accompanies other codes TSM/TSSM/HFSM terminal 5 (V wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connection repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM replace bulb replace bulb connections repair TSM/TSSM/HFSM terminal/connections repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-17

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM B1123 Left turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1124 Right turn output shorted low B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1125 Left turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1126 Right turn output shorted high B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1131 Alarm output open/low B1132 Alarm output high DESCRIPTION diagnose and replace tail lamp and turn signal converter module - GX only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - GX only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - GX only repair TSM/TSSM/HFSM terminal/connections TSM/TSSM/HFSM terminal 6 (BN wire) shorted/ grounded/open replace TSM/TSSM/HFSM diagnose and replace tail lamp and turn signal converter module - GX only repair alarm (terminal B) circuit (LGN/BN wire)open repair alarm (terminal B) circuit (LGN/BN wire)grounded replace siren replace TSM/TSSM/HFSM repair alarm (terminal C) circuit (BK wire)-open repair alarm (terminal A) circuit (BN/GY wire)open repair alarm (terminal B) circuit (LGN/BN wire)shorted to volts LABOR CODE 6809 6709 6790 6791 6809 6709 6790 6791 6809 6709 6790 6791 6809 6830 6831 6832 6833 6834 6835 6817 MODELS GM --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5 GV --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5 GX 0.7 0.3 0.3 0.5 0.7 0.3 0.3 0.5 0.7 0.3 0.3 0.5 0.7 0.5 0.5 0.7 0.7 0.4 0.4 0.5 GN --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5 GY --0.3 0.3 0.5 --0.3 0.3 0.5 --0.3 0.3 0.5 --0.5 0.5 0.7 0.7 0.4 0.4 0.5

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-18

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM B1132 Alarm output high B1132 Alarm output high B1134 Starter output high B1134 Starter output high B1134 Starter output high B1135 Accelerometer fault B1136 Accelerometer fault B1141 Ignition switch low B1141 Ignition switch low B1141 Ignition switch low B1142 Internal fault B1143 Security antenna low B1143 Security antenna low B1143 Security antenna low B1144 Security antenna high B1144 Security antenna high B1144 Security antenna high B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1145 Security antenna open B1154 Clutch input low replace siren replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 9/starter relay (TN/ GN wire)-short to volts replace starter relay replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM replace TSM/TSSM/HFSM TSM/TSSM/HFSM terminal 2 and ignition fuse (GY wire) open replace TSM/TSSM/HFSM repair TSM/TSSM/HFSM terminal/connections replace TSM/TSSM/HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM repair security antenna connections, or replace security antenna harness replace security antenna HFSM harness to security antenna is open/ grounded/shorted replace HFSM replace clutch switch - includes diagnostics DESCRIPTION LABOR CODE 6832 6833 6840 6841 6842 6845 6845 6793 6791 6709 6845 6878 6879 6880 6878 6879 6880 6881 6878 6879 6880 5168 MODELS GM 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GV 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GX 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GN 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7 GY 0.7 0.7 0.3 0.2 0.7 0.5 0.5 0.3 0.5 0.3 0.5 0.2 0.4 0.4 0.2 0.4 0.4 0.4 0.2 0.4 0.4 0.7

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-19

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM B1154 Clutch input low DESCRIPTION locate and repair open on BK wire between clutch switch and ground or clutch switch and connector [30] replace TSM/TSSM/HFSM replace neutral switch - includes diagnostics locate and repair open on BK wire between neutral switch and ground or neutral switch and connector [30] replace TSM/TSSM/HFSM repair speedometer [39B] terminal 9/Fuel sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short or open replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel sender [141]terminal 2 (Y/W wire)-short or open repair fuel gauge connector [117] repair fuel gauge connector [117] terminal 1 and fuse (O wire) repair fuel gauge connector [117] terminal 4 and ground is open (BK wire) replace fuel gauge sender repair speedometer [39B] terminal 9/Fuel Sender [141]terminal 2/ Fuel Gauge [117] terminal 2 (Y/W wire)-short to volts code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes LABOR CODE MODELS GM 0.5 0.4 0.4 0.5 0.4 GV 0.5 0.4 0.4 0.5 0.4 GX 0.5 0.4 0.4 0.5 0.4 GN 0.5 0.4 0.4 0.5 0.4 GY 0.5 0.4 0.4 0.5 0.4

5861 5863 5157 5862 5863

B1154 Clutch input low B1155 Neutral input low B1155 Neutral input low

B1155 Neutral input low INSTRUMENTS B1004 Fuel level sender low

6034 6035 7182 7183 7184 7186 6035 6069 7770 7771 7770 7771

0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2

0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2

0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2

0.6 1.0 0.7 0.7 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2

0.6 1.0 0.7 0.6 0.5 0.5 1.0 0.4 0.2 0.2 0.2 0.2

B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1004 Fuel level sender low B1005 Fuel level sender open/high B1005 Fuel level sender open/high

B1006 Speedometer accessory line over voltage B1006 Speedometer accessory line over voltage B1006 Tachometer accessory line over voltage B1006 Tachometer accessory line over voltage

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-20

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM B1007 Speedometer ignition line voltage B1007 Speedometer ignition line voltage B1007 Tachometer ignition line voltage B1007 Tachometer ignition Line Voltage B1008 Trip switch closed B1008 Trip switch closed B1008 Trip switch closed ENGINE MANAGEMENT P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0107 MAP sensor open/low P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high P0108 MAP sensor high replace MAP sensor MAP [80B] sensor terminal C to ECM [78B] terminal 14 (R/W wire) open/grounded replace ECM MAP terminal C (R/W wire) and terminal A (B/W wire) shorted MAP [80B] sensor terminal B to ECM [78B] terminal 25 (V/W wire) open replace MAP sensor MAP [80B] terminal A (BK/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal C (R/W wire) short to battery volts replace ECM MAP [80B] terminal C (R/W wire) and terminal B (V/W wire) shorted MAP [80B] sensor terminal B (V/W wire) short to battery volts MAP [80B] terminal A (BK/W wire) ECM [78B] terminal 26 open replace MAP sensor 7630 7640 7565 7642 7645 7650 7655 7635 7641 7643 7644 7646 7650 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 0.7 0.5 1.2 0.9 0.6 1.0 0.5 0.6 0.9 0.6 0.6 0.7 1.0 DESCRIPTION code not present repair charging system/accompanies other codes code not present repair charging system/accompanies other codes replace trip switch replace trip switch boot replace speedometer LABOR CODE 7770 7771 7770 7771 6001 6002 6020 MODELS GM 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GV 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GX 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GN 0.2 0.2 0.2 0.2 0.3 0.1 0.3 GY 0.2 0.2 0.2 0.2 0.3 0.1 0.3

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-21

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0112 IAT sensor voltage low P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor open/high P0113 IAT sensor voltage low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0117 ET sensor low P0118 ET sensor open P0118 ET sensor open P0118 ET sensor open P0117 ET sensor low P0118 ET sensor open DESCRIPTION replace intake air temperature (IAT) sensor IAT circuit A (LGN/Y wire) and B (BK/W wire) shorted replace ECM IAT [89B] circuit A (LGN/Y wire) to ECM [78B] terminal 7 short to ground replace intake air temperature (IAT) sensor replace intake air temperature (IAT) sensor IAT [89B] circuit B (BK/W wire)/ECM [78B] terminal 26 open replace ECM IAT [89B] circuit A (LGN/Y wire) and ECM [78B] terminal 7 short to voltage IAT [89B] circuit A (LGN/Y wire) ECM [78B] terminal 7 open replace intake air temperature (IAT) sensor replace engine temperature (ET) sensor ET sensor [90B] A and ECM [78B] terminal 6 (PK/Y wire) short to ground replace ECM ET sensor [90B] A (PK/Y wire) and B (BK/W wire) shorted ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) open ET sensor [90B] terminal A and ECM [78B] terminal 6 (PK/Y wire) short to voltage ET sensor [90B] A (PK/Y wire) and ECM [78B] terminal14 (R/W wire) shorted ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace engine temperature (ET) sensor LABOR CODE 7725 7730 7735 7750 7760 7725 7732 7740 7745 7750 7760 7710 7675 7680 7731 7686 7687 7690 7695 7710 MODELS GM 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GV 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GX 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GN 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7 GY 0.9 0.7 0.9 0.7 1.1 0.9 0.7 1.0 0.7 0.7 1.1 0.7 0.7 0.7 0.5 0.6 0.5 0.7 0.8 0.7

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-22

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0118 ET sensor open P0118 ET sensor open P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0122 TP sensor open/low P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0123 TP sensor high P0131 Front oxygen sensor low replace ECM ET sensor [90B] B and ECM [78B] terminal 26 (B/W wire) open replace vehicle speed sensor (VSS) replace ECM TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to ground TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted TP sensor [88B] B (R/W wire) and terminal A (BK/W wire) shorted replace throttle position sensor replace throttle position sensor TP sensor [88B] C (GY/V wire) and ECM [78B] terminal 24 short to ground TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage/open replace MAP sensor replace ECM TP sensor [88B] C (GY/V wire) and terminal A (BK/W wire) shorted replace throttle position sensor (TPS) TP sensor [88B] A (BK/W wire) and ECM [78B] terminal 24 open TP sensor [88B] B (R/W wire) and ECM [78B] terminal 14 short to voltage front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) grounded/shorted to oxygen[138B] terminal 2 DESCRIPTION LABOR CODE 7685 7695 6010 7565 7580 7584 7585 7586 7590 7595 7605 7615 7650 7555 7587 7595 7610 7619 MODELS GM 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GV 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GX 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GN 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4 GY 0.8 0.8 1.1 1.2 0.7 1.0 0.9 1.1 1.7 1.2 0.9 1.0 1.0 0.8 0.4 1.2 0.4 0.4

6868

0.4

0.4

0.4

0.4

0.4

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-23

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0131 Front oxygen sensor low P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0132 Front oxygen sensor high P0134 Front oxygen sensor center DESCRIPTION replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM front oxygen sensor [138B] terminal 1 to ECM [78B] terminal 8 (PK/O wire) open/shorted to voltage rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) grounded/ shorted to oxygen[137B] terminal 2 replace fuel injector replace fuel filter screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter repair intake leak replace oxygen sensor replace ECM replace fuel injector GV FXDC SUPER GLIDE CUSTOM GN LABOR CODE 7144 7163 7164 7486 7667 7815 7144 7164 7667 7815 6869 MODELS GM 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GV 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GX 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GN 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5 GY 0.9 1.0 1.0 1.0 0.5 0.8 0.9 1.0 0.5 0.8 0.5

P0134 Front oxygen sensor center

6870 7667 7815 6871 7144 7163 7164 7486 7667 7815 7144

0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 GX

0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9

0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 GY

0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9 FXDF DYNA FAT BOB

0.5 0.5 0.8 0.4 0.9 1.0 1.0 1.0 0.5 0.8 0.9

P0134 Front oxygen sensor center P0134 Front oxygen sensor center P0151 Rear oxygen sensor low

P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0151 Rear oxygen sensor low P0152 Rear oxygen sensor high GM FXD SUPER GLIDE

FXDL DYNA LOW RIDER

FXDB DYNA STREET BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-24

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0152 Rear oxygen sensor high P0154 Rear oxygen sensor center DESCRIPTION repair/replace fuel pump/pressure regulator/fuel line/fuel filter replace oxygen sensor replace ECM rear oxygen sensor [137B] terminal 2 to ECM [78B] terminal 2 (BK/W wire) open or short to voltage rear oxygen sensor [137B] terminal 1 to ECM [78B] terminal 23 (PK/GN wire) open/shorted to voltage replace oxygen sensor replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire)/ ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) ECM [78B] terminal 19/21 open injector circuit [84\85] B (W/Y or GN/GY wire) short to ground injector circuit [84\85] A (Y/GN wire)/system relay terminal 87 open LABOR CODE 7164 7667 7815 6870 MODELS GM 1.0 0.5 0.8 0.5 GV 1.0 0.5 0.8 0.5 GX 1.0 0.5 0.8 0.5 GN 1.0 0.5 0.8 0.5 GY 1.0 0.5 0.8 0.5

P0154 Rear oxygen sensor center

6872 7667 7815 7795 7805 7808 7825 7850 7795 7809 7815 7795 7805 7808 7825

0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6

0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6

0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6

0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6

0.5 0.5 0.8 1.3 0.6 0.5 0.6 0.9 1.3 0.3 0.8 1.3 0.6 0.5 0.6

P0154 Rear oxygen sensor center P0154 Rear oxygen sensor center P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0261 Front injector open/low P0262 Front injector high P0262 Front injector high P0262 Front injector high P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low P0263 Rear injector open/low

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-25

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0263 Rear injector open/low P0264 Rear injector high P0264 Rear injector high P0264 Rear injector high P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0373 CKP sensor intermittent P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0374 CKP sensor sync error P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low GM FXD SUPER GLIDE GV replace ECM replace injector injector circuit [84\85] B (W/Y or GN/GY wire) short to voltage replace ECM CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor connector replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\grounded CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\grounded CKP [79B] terminal 1 (R wire) short to CKP terminal 2 (BK wire) repair CKP wiring or connections repair ECM connections replace crankshaft position (CKP) sensor clean or repair crankshaft position (CKP) sensor connector replace ECM CKP [79B] terminal 2 (BK wire) to ECM [78B] terminal 12 open\ground CKP [79B] terminal 1 (R wire) to ECM [78B] terminal 30 open\ground clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections FXDC SUPER GLIDE CUSTOM GN DESCRIPTION LABOR CODE 7850 7795 7809 7815 7030 7980 7981 7982 7983 7986 7987 7030 7031 7980 7981 7982 7983 7986 7987 7939 7953 7956 FXDL DYNA LOW RIDER GX MODELS GM 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 GV 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 GX 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 GY GN 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7 FXDF DYNA FAT BOB GY 0.9 1.3 0.3 0.8 0.4 0.3 0.5 0.4 0.9 0.5 0.4 0.4 0.3 0.3 0.5 0.4 0.9 0.5 0.4 1.0 0.7 0.7

FXDB DYNA STREET BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-26

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0501 Vehicle speed signal low P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0502 VSS sensor high P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control DESCRIPTION VSS [65B] terminal B (W/GN wire) shorted to terminal C (BK wire) replace vehicle speed sensor (VSS) replace ECM VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 short to voltage VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 short to voltage VSS [65B] terminal A (R/W wire) to ECM [78B] terminal 14 open VSS [65B] terminal C (BK wire) to ECM [78B] terminal 10 open VSS [65B] terminal B (W/GN wire) shorted to terminal A (R/W wire) VSS [65B] terminal B (W/GN wire) to ECM [78B] terminal 33 open clean or repair vehicle speed sensor (VSS) repair vehicle speed sensor (VSS) connector repair ECM connections replace vehicle speed sensor (VSS) replace ECM IAC system OK, may use with other codes IAC [87B] terminal C to ECM [78B] terminal 18 (BK/PK wire) short to voltage IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) short to voltage IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) short to voltage IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) short to voltage LABOR CODE 7966 7967 7968 7917 7918 7919 7921 7922 7938 7939 7953 7956 7967 7968 7028 7476 7477 7478 7479 MODELS GM 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GV 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GX 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GN 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5 GY 1.3 0.7 1.2 0.7 0.9 0.8 0.7 0.8 0.8 1.0 0.7 0.7 1.1 1.2 0.5 0.5 0.5 0.5 0.5

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-27

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0505 Loss of idle speed control P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage low P0562 Battery voltage high P0563 Battery voltage high P0563 Battery voltage high P0603 ECM/ICM EEPROM error DESCRIPTION IAC [87B] terminal A (BE/GN wire) shorted to terminal B (BN/R wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal D (BK/O wire) IAC [87B] terminal D (BK/O wire) shorted to terminal A (BE/GN wire) IAC [87B] terminal C (BK/PK wire) shorted to terminal B (BN/R wire) replace idle air control (IAC) IAC [87B] terminal D to ECM [78B] terminal 17 (BK/O wire) open/grounded ECM [78B] fuse terminal E/A and ECM [78B] terminal 31(BE/GY wire) open IAC [87B] terminal C to ECM [78B] terminal 18 (BK\PK wire) open/grounded IAC [87B] terminal A to ECM [78B] terminal 35 (BE/GN wire) open/grounded IAC [87B] terminal B to ECM [78B] terminal 36 (BN/R wire) open/grounded repair ECM connections replace ECM code not present repair charging system/accompanies other codes repair ground circuit (BK wire) high resistance repair ignition circuit (W/BK wire) high resistance code not present repair charging system/accompanies other codes replace ECM LABOR CODE 7483 7484 7488 7489 7490 7493 7494 7495 7496 7498 7515 7516 7770 7771 7775 7776 7770 7771 7913 MODELS GM 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GV 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GX 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GN 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7 GY 0.4 0.4 0.4 0.4 0.5 0.4 0.4 0.4 0.4 0.4 0.3 1.0 0.2 0.2 0.4 0.4 0.2 0.2 0.7

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-28

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P0603 ECM/ICM EEPROM error P0605 ECM flash Error P0605 ECM flash Error P0661 Active intake solenoid open/low DESCRIPTION code not present replace ECM code not present ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) open/ grounded active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse terminal M and ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted repair active intake solenoid connections replace active intake solenoid replace ECM ECM [78B] terminal 22 and active intake connector [178B] terminal 2 (GY/O wire) short to voltage replace active intake solenoid replace ECM system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) grounded system relay terminal 85 to ECM [78B] terminal 4 (GN/O wire) open system relay terminal 86 to right hand control [22B] terminal 4 (W/BK wire) open replace system relay replace ECM replace ECM system relay terminal 85/ECM [78B] terminal 4(GN/O wire) short to volts LABOR CODE 7931 7913 7931 6873 MODELS GM 0.2 0.7 0.2 0.5 GV 0.2 0.7 0.2 0.5 GX 0.2 0.7 0.2 0.5 GN 0.2 0.7 0.2 0.5 GY 0.2 0.7 0.2 0.5

P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0661 Active intake solenoid open/low P0662 Active intake solenoid high/shorted

6874 6875 6876 7063 7064 7641 6877 7064 7641 7920 7901 7903 7904 7906 7902 7908

0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5

0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5

0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5

0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5

0.5 0.9 0.5 0.4 0.5 0.9 0.4 0.5 0.9 0.3 0.4 0.3 0.3 0.8 0.8 0.5

P0662 Active intake solenoid high/shorted P0662 Active intake solenoid high/shorted P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1001 System relay coil open/low P1002 System relay high/shorted P1002 System relay high/shorted

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-29

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P1002 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1003 System relay contacts open P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1004 System relay contacts closed P1009 Incorrect password P1009 Incorrect password DESCRIPTION replace system relay fuel pump fuse to fuel pump [86B] (O/GY wire) shorted to ground system relay terminal 87/coil/injector terminal A (Y/GN wire) open/ground system relay terminal 30 to ECM [78B] terminal 31 (BE/GY wire) open\grounded replace system relay replace fuel pump ECM [78B] terminal 29 and ignition coil [83B] terminal D (BE/O wire) grounded ECM [78B] terminal 11 and ignition coil [83B] terminal C (Y/BE wire) grounded harness inspection/wiggle test/electrical panel removal/replace ECM fuse ECM [78B] terminal 11 and ignition coil [83 B] terminal D (Y/BE wire) is shorted to voltage ECM [78B] terminal 29 and ignition coil [83 B] terminal C (BE/O wire) is shorted to voltage replace system relay system relay terminal 87/coil/injector terminal A (Y/GN wire) is shorted to voltage harness inspection/wiggle test/electrical panel removal/replace system relay fuel pump connector [141B] terminal D is open repair fuel pump connections at connector [141] system relay terminal 85 to ECM [78B] terminal 4(GN/O wire) grounded perform ECM/TSM/TSSM/HFSM module replace procedure replaced TSM/TSSM/HFSM, system now ok LABOR CODE 7909 7852 7888 7889 7904 7924 7934 7936 7937 7865 7866 7911 7912 7918 7926 7927 7929 6701 6702 MODELS GM 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GV 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GX 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GN 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4 GY 0.4 0.9 0.7 0.7 0.3 1.5 0.9 0.9 0.8 0.3 0.3 0.2 0.9 0.9 1.0 0.9 0.7 0.4 0.4

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-30

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P1009 Incorrect password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1010 Missing password P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1351 Front ignition coil low/open P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1352 Front ignition coil high/shorted P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion DESCRIPTION replace ECM, remove TSM/TSSM/HFSM data link [91A] terminal 3/ECM [78B] terminal 5/ TSM/TSSM/HFSM [30] terminal 3 open data link [91A] terminal 3/ECM [78B] 5 /speedometer [39B] terminal 2 short to volts replaced TSM/TSSM/HFSM, System now ok replace ECM repair TSSM/HFSM connections repair ECM connections ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground ECM [78B] terminal 29 & ignition Coil [83B] terminal D (BE/O wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 29 to ignition coil [83B] terminal D (BE/O wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded LABOR CODE 6703 6704 6705 6707 6708 6726 7980 7025 7026 7301 7856 7860 7870 7875 7937 7856 7865 7870 7013 7014 7015 MODELS GM 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GV 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GX 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GN 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 GY 1.0 0.7 0.7 0.6 1.0 0.3 0.3 0.4 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-31

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P1353 Front cylinder- no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1353 Front cylinder - no combustion P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1354 Rear ignition coil low/open P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1355 Rear ignition coil high/shorted P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion DESCRIPTION ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug Wire ECM [78B] terminal 11 & ignition coil [83B] terminal C (Y/BE wire) open/ground repair ECM connections replace ignition coil repair coil connections replace ECM system relay terminal 87 to ignition coil [83B] terminal A (Y/GN wire) is open harness inspection/wiggle test/electrical panel removal/replace ECM fuse replace ignition coil ECM [78B] terminal 11 to ignition coil [83B] terminal C (Y/BE wire) short to voltage replace ECM replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections LABOR CODE 7016 7537 7538 7544 7547 7548 7549 7025 7301 7856 7860 7870 7875 7937 7856 7867 7870 7013 7014 7015 7016 7537 MODELS GM 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GV 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GX 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GN 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2 GY 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.4 0.2 0.3 0.3 0.8 0.4 0.8 0.3 0.3 0.8 0.8 1.0 0.4 0.4 0.2

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-32

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1356 Rear cylinder - no combustion P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1357 Intermittent secondary front P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear P1358 Intermittent secondary rear DESCRIPTION repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug replace spark plug wire replace fuel filter or clean fuel pump screen repair/replace fuel pump/pressure regulator/fuel line/fuel filter ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) grounded ECM [78B] terminal 27 and ignition Coil [83B] terminal B (GY/BE wire) open seat spark plug connections repair spark plug connections replace ECM repair coil primary connections or replace coil replace spark plug LABOR CODE 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 7549 7013 7014 7015 7016 7537 7538 7544 7547 7548 MODELS GM 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GV 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GX 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GN 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 GY 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2 0.2 0.8 1.0 0.4 0.4 0.2 0.2 0.8 0.3 0.2

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-33

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P1358 Intermittent secondary rear P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1475 Exhaust actuator position error DESCRIPTION replace spark plug wire replace ECM active intake connector [178B] terminal 1 (LGN/ R wire) and engine control fuse open/grounded engine control fuse to ignition switch (R/BK) open active intake connector [178B] terminal 1 (LGN/ R wire) and terminal 2 (GY/O wire) shorted replace active intake solenoid replace exhaust actuator replace exhaust actuator valve replace exhaust actuator cable active exhaust actuator [179B] terminal 2 (BK wire) is open active exhaust actuator [179B] terminal 4 and ECM [78B] terminal 1 (V\BE wire) is open/ grounded/shorted active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace 15 AMP engine control fuse active exhaust actuator [179B] terminal 1 (LGN/ R wire) to engine control fuse open/grounded replace ECM replace exhaust actuator active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is open/ grounded replace exhaust actuator LABOR CODE 7549 7850 6874 6875 6876 7064 7811 7812 7814 7816 MODELS GM 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GV 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GX 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GN 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4 GY 0.2 0.9 0.5 0.9 0.5 0.5 0.4 0.6 0.4 0.4

7822

0.4

0.4

0.4

0.4

0.4

P1475 Exhaust actuator position error

7823 7826 7828 7850 7811 7823 7811

0.5 0.3 0.5 0.9 0.4 0.5 0.4

0.5 0.3 0.5 0.9 0.4 0.5 0.4

0.5 0.3 0.5 0.9 0.4 0.5 0.4

0.5 0.3 0.5 0.9 0.4 0.5 0.4

0.5 0.3 0.5 0.9 0.4 0.5 0.4

P1475 Exhaust actuator position error P1475 Exhaust actuator position error P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low P1477 Exhaust actuator open/low

P1478 Exhaust actuator shorted/high

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-34

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM P1478 Exhaust actuator shorted/high DESCRIPTION active exhaust actuator [179B] terminal 3 and ECM [78B] terminal 20 (V\O wire) is shorted to voltage replace ECM repair Jiffy Stand Sensor connections replace Jiffy Stand Sensor jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open repair ECM connections replace ECM repair jiffy stand sensor connections replace jiffy stand sensor jiffy stand sensor [133B] terminal 1 and ECM [78B] terminal 14 (R/W wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 2 and ECM [78B] terminal 9 (GN\BN wire) is grounded, shorted, or open jiffy stand sensor [133B] terminal 3 and ECM [78B] terminal 10 (BK wire) is open repair ECM connections replace ECM repair TSM/TSSM/HFSM connections replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ground and ECM [78B] terminal 10 and 28 are open repair ECM connections LABOR CODE MODELS GM 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GV 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GX 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GN 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5 GY 0.4 0.9 0.4 0.7 0.5 0.7 0.9 0.4 0.7 0.5

7827 7850 5084 5085 5087 7956 7850 5084 5085 5086

P1478 Exhaust actuator shorted/high P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low

P1501 Jiffy stand sensor low P1501 Jiffy stand sensor low P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high

P1502 Jiffy stand sensor high

5087

0.5

0.5

0.5

0.5

0.5

P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high P1502 Jiffy stand sensor high SERIAL DATA U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM U1016 Loss of ECM serial data at TSM/TSSM/HFSM

5088 7956 7850 6709 6717 6718 6746 6854

0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3

0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3

0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3

0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3

0.5 0.7 0.9 0.3 0.5 0.4 0.4 0.3

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-35

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at speedometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1016 Loss of ECM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM U1064 Loss of TSM/TSSM/HFSM data at ECM DESCRIPTION replace speedometer ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair ECM connections repair tachometer connections/terminals ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open replace tachometer repair ECM connections repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace 15 AMP battery fuse replace ECM replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground repair ECM connections LABOR CODE 6072 6718 6747 6748 6854 6711 6720 6772 6854 6709 6710 6713 6716 6717 6749 6854 6709 6710 6712 6713 6717 MODELS GM 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GV 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GX 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GN 0.5 0.4 0.3 0.4 0.3 0.4 0.8 0.5 0.3 0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5 GY 0.5 0.4 0.3 0.4 0.3 --------0.3 0.4 0.3 0.8 0.5 0.4 0.3 0.3 0.4 0.4 0.3 0.5

U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair TSM/TSSM/HFSM connections ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 12 (BK wire) ometer is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 3 and speedometer ometer [39B] terminal 2 (LGN/V wire) is open U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace 15 AMP battery fuse ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- replace TSM/TSSM/HFSM ometer

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-36

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM DESCRIPTION LABOR CODE 6747 6749 6709 6710 6711 MODELS GM 0.3 0.4 ------GV 0.3 0.4 ------GX 0.3 0.4 ------GN 0.3 0.4 0.3 0.4 0.4 GY 0.3 0.4 -------

U1064 Loss of TSM/TSSM/HFSM serial data at speed- repair speedometer connections/terminals ometer U1064 Loss of TSM/TSSM/HFSM serial data at speed- TSM/TSSM/HFSM [30B] terminal 1 and ignition ometer fuse open/short to ground U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer U1064 Loss of TSM/TSSM/HFSM serial data at tachometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open repair tachometer connections/terminal TSM/TSSM/HFSM [30B] terminal 3 and tachometer [108B] terminal 2 (LGN/V wire) is open replace 15 AMP battery fuse replace TSM/TSSM/HFSM TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground

6866

---

---

---

0.3

---

6713 6717 6749 6072 6709 6712 6747 6748 6867

------0.5 0.3 0.4 0.3 0.4 0.7

------0.5 0.3 0.4 0.3 0.4 0.7

------0.5 0.3 0.4 0.3 0.4 0.7

0.3 0.5 0.4 0.5 0.3 0.4 0.3 0.4 0.7

------0.5 0.3 0.4 0.3 0.4 0.7

U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ repair TSM/TSSM/HFSM connections HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ repair speedometer connections/terminals HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 to speedometer [39B] terHFSM minal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1 and ignition HFSM switch open/short to ground

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-37

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM DESCRIPTION LABOR CODE 6753 6758 6759 6765 6766 6770 6772 6775 6776 6781 6782 6783 6787 6788 6789 6794 MODELS GM 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GV 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GX 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GN 0.8 0.7 0.4 0.7 0.7 0.8 0.5 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 GY 0.8 0.7 0.4 0.7 0.7 0.8 --0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9

U1097 Loss of speedometer serial data at TSM/TSSM/ TSM/TSSM/HFSM [30B] terminal 3 and speedHFSM ometer [39B] terminal 2 (LGN/V wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 5 and battery fuse HFSM (BN/GY wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 2 (LGN/V wire) HFSM grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace speedometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace instruHFSM ment fuse U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 1/instrument fuse/ HFSM fuel gauge terminal 1(O wire) grounded U1097 Loss of speedometer serial data at TSM/TSSM/ replace tachometer HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ replace fuel gauge HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 7 and chassis HFSM ground (BK wire) is open U1097 Loss of speedometer serial data at TSM/TSSM/ access instruments\wiggle test\replace accesHFSM sory fuse U1097 Loss of speedometer serial data at TSM/TSSM/ replace ignition switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ rear lighting harness\tail lamp assembly (O/W HFSM wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ replace rear stop light switch HFSM U1097 Loss of speedometer serial data at TSM/TSSM/ headlamp [38] terminal 1 (O/W wire) is shorted HFSM to ground U1097 Loss of speedometer serial data at TSM/TSSM/ right hand switch controls\harness assembly is HFSM shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ left hand switch controls assembly\harness is HFSM shorted to ground

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-38

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM DESCRIPTION LABOR CODE 6795 6801 6802 6849 6720 6072 6709 6712 6747 6748 6867 6753 6758 6759 6765 6766 6770 6772 MODELS GM 0.9 0.8 0.8 0.5 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 --GV 0.9 0.8 0.8 0.5 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 --GX 0.9 0.8 0.8 0.5 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 --GN 0.9 0.8 0.8 0.5 0.8 0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 0.5 GY 0.9 0.8 0.8 0.3 --0.5 0.3 0.4 0.3 0.4 0.7 0.8 0.7 0.4 0.7 0.7 0.8 ---

U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6/L R controls/igniHFSM tion switch (O/W wire) is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ speedometer [39B] terminal 6 and accessory HFSM fuse (O/W wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ accessory fuse terminal R and ignition switch HFSM (R/GY wire) open U1097 Loss of speedometer serial data at TSM/TSSM/ indicator lamp [20A]\[21A] terminal 6 (O wire) to HFSM indicator lamp is shorted to ground U1097 Loss of speedometer serial data at TSM/TSSM/ ECM [78B] terminal 5 and tachometer [108B] HFSM terminal 2 is open U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM replace speedometer repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 3 and speedometer [39B] terminal 2 (LGN/V wire) is open repair speedometer connections/terminals ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open speedometer [39B] terminal 1 and ignition switch open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and Speedometer terminal 2 (LGN/V wire) is open speedometer [39B] terminal 5 and battery fuse (BN/GY wire) is open speedometer [39B] terminal 2 (LGN/V wire) grounded replace speedometer access instruments\wiggle test\replace instrument fuse speedometer [39B] terminal 1/instrument fuse/ fuel gauge terminal 1(O wire) grounded replace tachometer

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-39

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at TSM/TSSM/HFSM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer DESCRIPTION replace fuel gauge speedometer [39B] terminal 7 and chassis ground (BK wire) is open access instruments\wiggle test\replace accessory fuse replace ignition switch rear lighting harness\tail lamp assembly (O/W wire) is shorted to ground replace rear stop light switch headlamp [38] terminal 1 (O/W wire) is shorted to ground right hand switch controls\harness assembly is shorted to ground left hand switch controls assembly\harness is shorted to ground speedometer [39B] terminal 6/L R controls/ignition switch (O/W wire) is shorted to ground speedometer [39B] terminal 6 and accessory fuse (O/W wire) open accessory fuse terminal R and ignition switch (R/GY wire) open indicator lamp [20A]\[21A] terminal 6 (O wire) to indicator lamp is shorted to ground TSM/TSSM/HFSM [30B] terminal 2 and ignition fuse is open repair TSM/TSSM/HFSM connections TSM/TSSM/HFSM [30B] terminal 12 (BK wire) is open replace TSM/TSSM/HFSM repair speedometer connections/terminals LABOR CODE 6775 6776 6781 6782 6783 6787 6788 6789 6794 6795 6801 6802 6849 6071 6709 6710 6717 6747 MODELS GM 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GV 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GX 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GN 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.5 0.8 0.3 0.4 0.5 0.3 GY 0.4 0.8 0.7 0.7 0.9 0.6 0.8 0.9 0.9 0.9 0.8 0.8 0.3 0.8 0.3 0.4 0.5 0.3

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-40

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at speedometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1255 Missing response at tachometer U1300 ECM/ICM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low U1300 ECM serial data low DESCRIPTION TSM/TSSM/HFSM [30B] terminal 1 and ignition fuse open/short to ground TSM/TSSM/HFSM [30B] terminal 3 and speedometer [78B] terminal 2 (LGN/V wire) is open inspect/access electrical panel/main wiring harness/replace 15 AMP battery fuse repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B]terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 (LGN/V wire) is open LABOR CODE 6749 6753 7159 6709 6711 6720 6036 6709 6711 6747 6765 6803 6854 7993 7994 7998 7999 6036 6709 6711 6720 MODELS GM 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----GV 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----GX 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----GN 0.4 0.8 0.8 0.3 0.4 0.8 0.5 0.3 0.4 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.3 0.4 0.8 GY 0.4 0.8 0.8 0.3 ----0.5 0.3 --0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 -----

U1300 ECM serial data low U1300 ECM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-41

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low DESCRIPTION repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM and reprogram ECM [78B] terminal 5 /TSM/TSSM/HFSM [30] terminal 3/speedometer [39B] terminal 2 (LGN/ V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections GV FXDC SUPER GLIDE CUSTOM GN LABOR CODE 6747 6765 6803 6854 7993 7994 7998 7999 6036 6709 6711 6720 6747 6765 6803 6854 7993 7994 7998 7999 6036 6709 GX MODELS GM 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 ----GV 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 ----GX 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 ----GY GN 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.3 0.4 0.8 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.3 FXDF DYNA FAT BOB GY 0.3 0.7 --0.3 0.9 0.4 0.8 0.8 0.5 0.3 ----0.3 0.7 --0.3 0.9 0.4 0.8 0.8 -----

U1300 TSM/TSSM/HFSM serial data low U1300 TSM/TSSM/HFSM serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Speedometer serial data low

U1300 Speedometer serial data low U1300 Speedometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low GM FXD SUPER GLIDE

FXDL DYNA LOW RIDER

FXDB DYNA STREET BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-42

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low U1300 Tachometer serial data low DESCRIPTION repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections replace ECM & reprogram ECM [78B] terminal 5 TSSM [30B] terminal 3/ speedometer [39B] terminal 2 (LGN/V wire) grounded replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM LABOR CODE 6711 6720 6747 6765 6803 6854 7993 7994 7998 7999 6036 6711 6720 6746 6747 6765 6803 6854 MODELS GM --------------------0.5 ----0.4 0.3 0.7 --0.3 GV --------------------0.5 ----0.4 0.3 0.7 --0.3 GX --------------------0.5 ----0.4 0.3 0.7 --0.3 GN 0.4 0.8 0.3 0.7 0.7 0.3 0.9 0.4 0.8 0.8 0.5 0.4 0.8 0.4 0.3 0.7 0.7 0.3 GY --------------------0.5 ----0.4 0.3 0.7 --0.3

U1300 Tachometer serial data low U1300 Tachometer serial data low U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high U1301 ECM serial data high

6865

0.4

0.4

0.4

0.4

0.4

U1301 ECM serial data high U1301 ECM serial data high

7993 7998

0.9 0.8

0.9 0.8

0.9 0.8

0.9 0.8

0.9 0.8

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-43

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1301 ECM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high DESCRIPTION ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open Ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair TSM/TSSM/HFSM connections repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer LABOR CODE 7999 6036 6711 6720 6746 6747 6765 6803 6854 MODELS GM 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3 GV 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3 GX 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3 GN 0.8 0.5 0.4 0.8 0.4 0.3 0.7 0.7 0.3 GY 0.8 0.5 0.4 --0.4 0.3 0.7 --0.3

6865

0.4

0.4

0.4

0.4

0.4

U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 TSM/TSSM/HFSM serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high

7993 7998 7999 6036 6709 6711 6720 6746 6747 6765

0.9 0.8 0.8 0.5 ------0.4 0.3 0.7

0.9 0.8 0.8 0.5 ------0.4 0.3 0.7

0.9 0.8 0.8 0.5 ------0.4 0.3 0.7

0.9 0.8 0.8 0.5 0.3 0.4 0.8 0.4 0.3 0.7

0.9 0.8 0.8 0.5 ------0.4 0.3 0.7

GM

FXD SUPER GLIDE

GV

FXDC SUPER GLIDE CUSTOM

GN

FXDL DYNA LOW RIDER

GX

FXDB DYNA STREET BOB

GY

FXDF DYNA FAT BOB

Revised 10/13/08

2009 DYNA MODELS

Page 5-44

Unless otherwise specified, Job Times shown include all operations necessary to complete the listed job.

Table 5-8. Electrical Diagnostics


ITEM U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high DESCRIPTION replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSM/TSSM/HFSM [30B] terminal 3 (LGN/V wire) is open ECM [78B] terminal 5 to speedometer [39B] terminal 2 (LGN/V wire) is open repair tachometer connections ECM [78B] terminal 5 and tachometer [108B] terminal 2 is open ground and ECM [78B] terminal 10 and 28 are open repair speedometer connections/terminals replace speedometer replace tachometer repair ECM connections data link [91A] terminal 3/ECM [78B] terminal 5 TSM/TSSM/HFSM [30B] terminal 3/speedometer [39B] terminal 2 (LGN/V wire) shorted to voltage replace ECM & reprogram replace TSM/TSSM/HFSM ECM [78B] terminal 5 to TSSM [30B] terminal 3 (LGN/V wire) is open replace speedometer LABOR CODE 6803 6854 6865 7993 7998 7999 6036 6711 6720 6746 6747 6765 6803 6854 MODELS GM --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3 GV --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3 GX --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3 GN 0.7 0.3 0.4 0.9 0.8 0.8 0.5 0.4 0.8 0.4 0.3 0.7 0.7 0.3 GY --0.3 0.4 0.9 0.8 0.8 0.5 ----0.4 0.3 0.7 --0.3

U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Speedometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer serial data high U1301 Tachometer se