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2.Segregtion in kiln due to wide range in particle size. Material characteristics , and rotation of kiln
More escape good nodules Of cooling air Best Less recuperation recuperation
Q Q1>
Least Resistance To air flow
Q2
<Q3
100
75
50
25
20 15 10 5 2 1
0.1 0.5
0 mm
Influence of Kiln rpm on particle segregation and distribution of clinker bed in cooler
Mechanical flow regulators in the new generation coolers optimise the cooler Air flow avoiding starvation or excess flow. This can be rearranged in either case altering the orifice size.
Solution
The ultimate solution is to produce good nodules. Coolers are designed for good Nodules and 25 mm is the reference .Modify the chemistry with good homogenisation to get good uniform nodules . Good convergent flame in center of the kiln , without impinging on charge reduces dust fraction .Oxidised conditons in burning zone will have control over volatiles Which improves nodulisation. Distribution of coolng air helps to reduce the red river . Combination of stationary Inclined KIDs and controlled air flow regulators in the rest of the grate reduce the Redriver. Narrow down the stationary KIDS with thicker clinker bed , atleast 600-700mm thick bed helps further.