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Vorecon Applications

Vorecon Applications

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Jrg Rattay Voith Turbo Middle East Sales Manager Industry

Vorecon Applications

Driven machines Compressor drive applications Vorecon configurations

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Driven machines Pumps Fans Centrifugal Compressors

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Applications to use Voith Variable Speed Drives Gas Lift Compressors in Oil Fields Pipeline Booster and Storage Compressors Hydrogen Recycle for Diesel Desulphination (HDS) or other Chemical Plant with cycling operation Fuel- and Flush Gas Compressors in LNG plants Boil Off Gas Compressors in LNG plants
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Refrigeration Cycle Compressors (Ethylene, Propane etc.) General Process Compressors in the Chemical Industry Compressor Test Field Applications

Voith Variable Speed Drives Gas Lift / Depletion Compressor

Natural Gas Motor Voith

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Compressor Oil Field

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Voith Geared Variable Speed Turbo Coupling

Type: Unit: Power: Speed:

R 19 KGS-14 API 6 7 888 kW 9 571 rpm

Application : Gas Lift Compressor Borsig Berlin


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PDO Oman

Voith Variable Speed Planetary Gear VORECON TotalReady for Shipment


Type: Units: RWC 14-14 F 8 1

Power: 14800 kW Speed: 8822 rpm

Application: Depletion Compressor BHEL India PDO Lekhwair Oman

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Voith Variable Speed Drives Pipeline Booster and Storage Compressor

Pipeline Suction Motor Vorecon

Pipeline Discharge

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Pipeline/Booster Compressor Storage Tank

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Voith Variable Speed Planetary Gear VORECON


Type: Unit: RWE 7 F 6 1

Power: 4 574 kW Speed: 13 211 rpm

Application:
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Booster Compressor Mannesmann Demag Offshore Platform NAM F 3 North Sea

Voith Variable Speed Planetary Gear VORECON


Type: Unit: RWE 12 F 7 1

Power: 9 954 kW Speed: 9 053 rpm

Application: Pipeline Compressor Dresser Rand Parallel Gas Pipeline Map Tha Phut Thailand

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Voith Variable Speed Drives Fuel Gas Booster Compressor


Pipeline Suction Motor Vorecon Pipeline

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Fuel - Booster Compressor Combined Cycle Power Plant

Voith Variable Speed Drives Fuel Gas Booster Compressor


Pipeline / Supply The C.C.P.S. Costanera/Argentina has 3 fuel gas booster compressor from MHI. Fuel gas variable low pressure (e.g. 2 to 15 bar ) fuel gas constant, high pressure (e.g. 40 bar) 3x5000KW at 1480 RPM input and 13000RPM output Fuel input pressure must be higer than precompressed air Exhaust gas, to stack or H.R.boiler turbin e

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compressor supply air, compressed (e.g. 35 bar)

gas turbine

supply air, atmospheric pressure

Voith Variable Speed Planetary Gear VORECON


Type Unit Power Speed : RWE 12 F 6 :3 : 4 750 kW : 13 000 rpm

Application : Fuel Gas Booster Compressor Mitsubishi Costanera Combined Cycle P.S. Argentina

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Voith Variable Speed Drives Hydrogen Recycle for Diesel Desulphination (HDS) or other Chemical Plant with cycling operation

Further process input

Compressor set Vorecon Motor

Process input
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Process (Catalytic reaction)

Flash drum

Process output

Voith Variable Speed Planetary Gear VORECON


Type: Unit: Power: Speed: RWE 7 F 5 1 4 190 kW 10 450 rpm

Application : Process Compressor Dresser Rand OK Refinery Sweden

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Voith Variable Speed Drives Fuel- and Flash Gas Compressor in LNG plant

Liquefaction

Flash Drum

N2-Stripper

Motor

Voith

Fuel/Flash Gas Compresso r

Feed Treating
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M Reboiler

Natural Gas

LNG

To Fuel System

Voith Geared Variable Speed Coupling

Type Unit Power Speed

: R 19 KGS-14.1 API :2 : 6 664 kW : 8 900 rpm

Application : End Flash Compressor Hitachi Japan TIGA LNG Malaysia

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Voith Geared Variable Speed Coupling

Type: Units: Power: Speed:

R 18 KGS-14.1 API 1 3746 kW 8350 rpm

Application : Boil Off Gas Compressor Ebara Japan ADGAS Abu Dhabi

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Voith Variable Speed Drives Refrigeration Cycle Compressor (Ethylene, Propane etc.)
Cooling Water Motor Vorecon JouleThompson Valve

Condenser

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Refrigeration Compressor
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Evaporato r Refrigeration Load

Voith Variable Speed Planetary Gear VORECON TotalReady for Shipment


Type: Unit: RWE 12 F 7 4

Power: 6 966 kW Speed: 8 879 rpm

Application: Refrigeration Compressor Siemens Germany South Pars Field Iran

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Voith Variable Speed Drives General Process Compressor in the Chemical Industry

Compressor set Vorecon Motor

Proces s
Process input
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Process output

Voith Variable Speed Planetary Gear VORECON


Type Unit Power Speed : RWE 10 F 5 :1 : 3 492 kW : 10 550 rpm

Application : CO 2 Compressor Borsig Namhae Urea Plant Korea

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Voith Variable Speed Drives Test Field Application

Motor

Voith Compressor

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Test Field specific Characteristic


Power Comparison Vorecon-VFC
35000 P ower KW 30000 25000 20000 15000 10000 2500 3500 4500 Speed RPM 5500 6500 Vorecon VFC

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Voith Variable Speed Planetary Gear VORECON

Type Unit Power Speed

: RWC 16-16 F10 :1 : 28000 kW : 6000 rpm

Application :
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Gas Compressor Test Field SBW in China

Vorecon Configurations Seperate Lube Oil System Integrated Lube Oil System Base Frame Integrated Lube Oil System

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Components - Working Oil System and External Lube Oil System

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Without Lube Oil System

Working oil system still included with pump and small reservoir in carbon or stainless steel) Lube oil from separate lube oil system.

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Components - Fully integrated Oil System

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Compact Package with fully integrated Oil System

Oil reservoir bolted to unit casing; divided into 2 compartments; in carbon or stainless steel Auxiliary lube oil pump, oil system control valves and pipework at the unit
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Oil system valves and pipework

Machine casing

Oil coolers and lube oil filter as loose items Control devices and instrumentation Oilwith reservoir Duplex plate type cooler TCV

Components - Large Baseframe with Oil Compartments

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Components - Large Baseframe with Oil Compartments

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Base Frame and integrated Lube Oil System

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Base Frame and integrated Lube Oil System

Oil reservoir: in the frame, oil wetted parts of C- or stainless steel


Auxiliary system components: aux. lube oil pump, filter, instrument gauge board with junction boxes mounted on the
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skid. Accoustic enclosure: can be mounted on the skid

Monitoring & Control


Working Oil System
TCV TE

& Speed Control

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4-20 mA
TE TE

Monitoring & Control


Lube oil system

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TCV

LT TE DP TE PT

Monitoring & Control


Bearing Temperatures

TE

TE TE

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TE

TE

Monitoring & Control


Vibration & Speed
XE YE SE

XE YE SE XE YE

ZE

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Monitoring & Control


Complete System
TCV TE XE YE SE TE XE YE SE

XE YE

TE

ZE

TE

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TCV

LT TE DP TE TE TE TE PT TE

Advantages of large Base Frame Solutions


Base frame integrated oil system No separate standing oil system is required Mechanical driven oil pumps are installed Emergency run down possible

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All components finish mounted within skid edge Single lift package for transport and installation at site

Sequence of Assembly

Motor VORECON
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Compressor

Baseframe with integrated oil system Bolting

Compressor baseframe

Transportation

Motor VORECON
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Compressor

Baseframe with integrated oil system

Compressor baseframe

Installation at site

Motor VORECON
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Compressor

Baseframe with integrated oil system

Compressor baseframe

Package Solutions & Services

Voith Turbo supplies complete drive package units including:

Project Engineering Design Engineering Train Calculations Train Assembly


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Part Load Test Run Commissioning

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