PNW

.^

rl

`t

/;

(Report ID) 011253-072a

Pony Testing International Group

UN38.3
Lithium Ba-tery UN3 3Test Report

(sallap1es)

LARGE186503.7V2200mAh

(Chentl

Dong C,Llan Largc Electronics Co,,Ltd,

lManu nreo

Dong CIuall Large E1ec 0nics Co,,Ltd

Group
COm

PN
Pony Tcsting Iutcrnational Group
I

Rep0

ID

1011253-072a

Page l of8

sAMPLE DEsCRIPTION
LARGE1865037V2200mAh| B
cry T,/pe

Samplc Namc
C ent

LARGE1865037V2200mAh
,Ltd

Dong Gual,Large Electronics C

Manufacturer

Dong Guan Largc Elcctronics Co,Ltd

Nominal
e
`/olta

37`/

Rated Capaoity

2200mAh 2200mA 2200mA

ICRI8650

Limitcd Chargc
e

42V 22mA

Charge
Currcnt Ctlt of
X/o1ta e

Maxlmum
1l00mA
Continuous
Cbar e Current
I

End Charge
Currcnt

275V
lPCS

ax1muln

Discha e Cu ellt
Ce Model

Use
Rated Capacity

Cells Number
anufac turer ofce

2200mAh

Dong Guan Largc EIectronios Co,Ltd Fe,Ni,C Cu,Al,Graphite,LiCo02 2010-11-25

Finishcd ddtc

Chemioal oomponcnt
Client datc
H

2010-12-14

sTANDARD
_

Recommendations on transpolt of dangerous goods, manuaI oftest and oriteria, section3831ithium

ba enes
I

TEsT l 2
3

ITEM
5 Extcrnal sholt circuit

Akitude simulation Thennal test

`/ibration

6 7

Impact(for mponcnt cclD 0vercharge

ll)

4
IV

shock
sA PLE

8 Foroed dlscharge(for

CONCLUsI N
ITE
Alitudc si1nr

NUMBER

STANDARD

CoNCLUSION
PASS

ulation NI N4

Thennal tcst Vibration

Cl~C4
LlN383

shock
Extcrnal short circuit mponellt cell) Impact(lor

Ovcrcharge
Forced dl halg for 11)

N9~N13 N5~N8 C5~C8

PASS PAss PASS PASS R`SS R`sS N ot

apu ablc,

verc oomphcd with thc stated requircmcnts of UN383 The submi cd ba ery and componcnt ce
Tet

ll" e ColIr
{

:;.'

Approval Date: December14,2010

'ti|!

PNW
Notcs:

Rcp ID:1o11253-072a

Page2of8

Pony Tcsting In1crnational Group

Batteoes ofN1-N8are fa hargcd aftcr onc oyc1e; Colnponent oe11s ofN9~N13are50%oharged aaer
Ba en ofC1~C8are fllll a ed after ay c,/cles
ne cy le;

PHOTo OF THE sA IPLE

a`

Au enjoate the photo on oo

nal lepo ollly

!i i" I i | | , } I i _ = () l I" t"i | ~i t 1 1 " {j 0i I li | |` I l{. . 0 t`; i1 | "i ! i{ r I }i i ti| | |

l

'i

`9W pony1cs1c1)nl
1`

ilo1 c { | `|, j
|

^`
| i | i

1`

i1 ci [)

\d

ony Icsting ntc nat o k11(;io11p

`|
1

i!)i

it {

!`II

J`t

PN
Pony Testing Intcrna1iona|Group
VI

Repo

ID

1o11253-072a

Page3 f8

TEsT METHOD

Test l to5must be conducted in sequence on thc same battery h ordcl to quanJ~tlle ma~qs Io ,tlle owing ploccdure ls provided:

ss bss =lllrF j / \x' %

Whcre N l is the mass beforc(hc tcst and 2is thc mass aRcr the tcst Whcn mass loss d es not exoecd the vaiue in tab1e bIo
it sha

be considered as

mass l ss

Mass of

ccll or ba c

Mass loss m

M<lg 1g(M(5g M 5g

05oo
029

019b
or

In test 1 to 4, cells and batteries meet this requiremcnt if therc is no mass 1oss, no leakage, no
venting, no disasscmbly, no rupture and no flre and if the open Gircuit voltage of each test oc
ba ery a er testing is not Icss than 909

of its voltagc immediatcly prior to this proccdure Thc

requirement relating to voltage is not app oable to tcst ce s and ba eries at fu y discharged states

Altlude simulation

Test batteries or cells shall be stored at a pressure of116kPa or less for at least six hours at ambient

temperatur 20 5 )

Thel mal
2
,

Test cells and ba eries are to bc storcd for at lcast six hours at a tcst tcrnperature equaI to75

foIlowed by storage for al least six houls at a te

temperature equal to-40 2

The maximum

time intcrval bet veen1est tcrnpcraturc extrcmcs is30mjnutes This prOcedure is to be repcatcd 1o

mcs,aRcr whioh a"oclIs and ba c"cs alc to bc storcd for24hours at ambicnt temperaturc(20 5 C)F r largc oc"and batc cs thc duralion ofcxposule to the test temperature e lemes should be
at lcast12hours

3
ce s

1bration

Cells and batteries are rmly secured to the platfon ofthe vibration machine vithout disto ing the

in such a manner as to fa"hfu y transmit the vibration T11e vibration sha" be a sinusoidaI

wavcform with a logarithmic swccp bctwccn7Hz and200Hz and back to7Hz travc cd in
15minutes This cyole shall be repeated 12 times for a total of3 hours for each of thrcc mutua

perpendicular lnounting positions of the ce

perpendicular to the terminal face

one of the direotions of vibration must bc

flom7 Hz a peak acoeIeration of l g is maintained

The logarithmic fIequency sveep is as fo"o

vs

unjl18Hz

leached The alnpl"ude o tl en mallltalned at08mm(16mm total cxour

ll,and

the

tlequency increased un"l a peak acceleration of8g occur$(appr

acceleration of8g is then nlaintained unt
thc flcqucnoy is increased t

ximately50Hzl A peak 200Hz

'H

I ! \`

:.(

iinJ

l c1

"(il1i1a

PN
Pony est"1g Intcrnational Group
4 shook
total of18shooks
5 ExternaI sholt circui1

Repo

ID

1o11253

072a

Page4of8

Test cc11s and batteries shall bc scourcd to the testing machine by means of a rigid moun1

vhich vill

suppo all mounjng surfa s of each te ba ely Each ccll or ba eIy sha be sublected to a

halfsine shock of peak acceleration of150 g and pulse duration

f6 mi iseconds Each oe or

baWely Klldl bc su tcd to tllrcc oc h the pos"xe dl cctloll lbwed bY tllree sll o

h c

negative direotion of three mutually perpendicular mounting positions of the ce

or battery for a

The cell and ba crv to bc tcstcd sha"be temperature stabilizcd so that its exten1aI Gasc tcmpcrature le hcs55 2 and then the oe or batlely shall be suble ted to a sho circtllt Condltlon w

ha

total external resistance of less than O l ohnn at55 2 This sh circuit condition is continued for atIeast one hours a erthe ce or batlery cxtennal casc temperature has returned to55+2 3 The cell
or battery must be observed for a fLl

her six hours for thc test to be conclude

Ce s and batteries meet this rcquircmcnt ifthcir tcmpcraturc docs not cxoccd170 C and thcrc is no

disassembly,no rupturc and no flrevithin six hours ofthis test

Impa

(for componellt cell)

The tes(samplc cc or component cellis to be pIaoed naf1at surface A158mm diametcr baris to

be placed across the center ofthe samplc A91 kg mass is to be dropped flom a11eight of61+25
cm onto the samplc
A cyhndrical or prismatic ceII is to be impacted
vith its longitudinal axis para el to the llat surface

and perpendicular to thc longitudinaI axis ofthe 158mm diameter curved surfaoe lying across the
center fthc test sampIe A pris1natic oe"is also to be rotated90degrccs ar und its longitudina1axis

so at both the wide and naIlow side w l

be su c cd t thc impact Each sample is to be subJected

to only a single impact;Scparatc salllpIes are to bc uscd for cach impact

Cells and component ce s meet this requirement if their external ternperature does not exceed 170
C and there is no disasscmbIy and no flrc
vithin six hours ofthis tcst

Overcbarge

The chalge cu ent shall be t vice the manufaoturer s recommcndcd maximum continuous charge
ourrcnt Thc minimum yoltagc ofthc test shall be as fo ovs

(a)When tlle manufat turel s recommendcd charge vo e is not more than18` thC minimum
vo"agc ofthe test sha
(

be the lesscr oft vo

thnesthe maximum ohargc ofthc ba cry or22 I

When the manufaoturcl s c0mmended ch ge vo age is mole tllan18 the minimum voltage ofthe test shall bc1 2times the maximum oharge voltagc

Tcsts arc to be conducted at ambicnttemperature;thc duration ofthe test sha

be24hours
vithin scvcn days

Rechargeable ba cries meet this requiremcnt ifthere is no disasscmbly and no fIrc

ofthc tcst

PNW
V

Repo ID;1011253-072a

Page5of8

Pony Testing Intcrnational Group

TEsT PR CEDURE

N1~l(4C1~C4

V I

MAIN TEsT APn`RATus

SZSB-037Vacuum desiccation
sZsB-082Shock test instrument szSB 081Impaot tcst in rumcnt

sZSB 121Rechargeable ba cry tcst system SZSB 120Temperature circuIation challlber sZSB 080Viblation te instrument sZSB 077DC regulated powcr suppIy sZSB 090Dig al mukimeter

SZsB-125Electronic baIance sZsB-185Thermoelectrio pair

Pt ll s

"

"

"

" I ^

"

" l

|,

wwp ny1csl com

v

d rJ t

| lp|
-

"o nt1"| ,i ,l}J 1 "

I

19 i`

(i ||l

i `|i

i|

I 1iI{

"

PN
Pony Tcsting In1crnationaI Group
IX

Repo

ID

1011253-072a

Page6of8

DA
A udc simu1ation
Pre-tcst

1
No
Nl N2

Aierte

1ass los$

Xlo"agc loss

Mass )

V ltagc(V)

Mass(

Vo"age(V)

(%) 0000 0000 0002 0002 0000 0000 0002 0000

N3
N4

C1 C2 C3

C4

48599 48521 48897 48468 48492 48519 48330 48618

417 417 418 417 417 417 418 417

48599 48521 48896 48467 48492 48519 48329 48618

417 417 417 417 417 417 417 417

(%) 000 000 024 000 000 000 024 000

status

PAss R`Ss PASS

`SS PASs D`sS PASS R`ss

Thennal tcst
Pre test
AIter test

No Nl N2 N3 N4

Mass1oss

X/oltage loss

Mass )

VoItage(V)

C1

C2
C3 C4

48599 48521 48896 48467 48492 48519 48329 48618

417 417 417 417 417 417 417 417

Mass ) 48582

Voltage(V)

(%) 0035 0033 0031 0033 0027 0029 0031 0037

(%)

Status

48505 48881
4845

48479 48505 48314 48600

412 413 412 412 413 413 412 412

120 096 120 120 096 096 120 120

R`SS D`Ss
R ss

R SS

PASS
R SS

PASs R`Ss

|| I - : i i { i i l i | | I i { i | | | i | ! l | | 1
lJ

; : ' i ` I ll! i = J | i | i " =} | |j | i | | i } | | | I | ; =

I i I

`` i | I I | ~ r la|
|

()l f i=(|)l .w

1i`|

i"|

PNW
3 V,lbration
Prc-tcst
M uss )

Repo ID:1011253-072a

Page7of8

Pony Testing International Group

No N1 N2 N3

Aierte

Mass loss

Voltage los$

X/o age(V)

age(
`1ass(2)

N4
C1

C2
C3 C4

48582 48505 48881 48451 48479 48505 48314 48600

412 413 412 412 413 413 412 412

48581 48505 48881 48450 48479 48504 48312 48600

412 412 412 412 413 412 412 412

(%) 0002 0000 0000 o002 0000 0002 0004 0000

(%)

stams

o00 024 000 o00 o00 024 o00 000

PAsS PAsS PASs PAss pASs PASS pASS PASS

Shook
Pre est

No

ARer test

Mass loss

l/oItage l ss

Mass lg)

Vo age(V)

Mass lg)

Voltage(V)

(%) 0000 0002 0000 0000 0002 0000 0000 0000

(%) 000 o24 000 o00 024 o00 o00 000

stails

N1 N2
N3 N4

48581

C1

C2 C3 C4

48505 48881 48450 48479 48504 48312 48600

412 412 412 412 413 412 412 412

48581 48504 48881 48450 48478 48504 48312 48600

412
411

412 412 412 412 412 412

PAsS PAss PAss PAss PAss PAss PAss PASs

,l ; 9 J!,^ 0 0| !, ; l i 0 k ^ J " lk )lr il 0NV1 l k+i " " " `f ill lj ll J ; K ) l i| "I| 1t . 01Et" li " "1
i

"iI t " R {" l R ~ iJ l| PO` lj 9 , K + 0X h; " J RJK l " ) " "^ " lJJ hl+ ,l i 0I dj I l." k iI "
i

Pony tcsting Intcmational Group

I w"
""

www pony1est Com

Add
le
F
x

9Hotunc4oo8195688
6

"I

"
Q gd 9

V g'hinuiding No4 3Su`hou B ld R:35N

(Vl0)82 16 (0I0)8: l 629
Road ll lanD^1"ct B

ng

Xuh
(0
(()

OG"Pn=Ro d
t

B"iluiug l/hong
Cl u

D 1hd sbaugb

)04 5
l

9n)t|p F mad u

99, i 5 4)3
c {

(J75j)26(^50909"t)j`m11sicn'h
"

ngy:Road,

Jnd u C h

n P kl ao ni Di`10ct )i,2} s7068 6

(Ojl]

No]!,Ktyv n tR"d3`u!.=h
Rsl06899

(07 j)2 C 8336

`g""

cql0 P R

0ul

rCpm 11c

"

qd

n "w

ln )cN

PNW
5 ExtemaI$hort circuit

Repo

ID

1011253

072a

page8of8

Pony Tcsting International Group

No

Pcak tcmpcratllle(

status
R ss

Nl
N2 N3 N4 Cl

55 56 59 58 55
,`

PAss PASs PAss PXSS PASS PAss pAsS

C2
C3 C4

55 56

Impa (for componellt celD

No
Peak temp atLlre( 91
)

status

N9

NI0
N1l

89 92 87 95

N12
N13

PASs PASs PASS PASs R`ss

"`

0 crobalge

'J

No N5 N6 N7

Status

PAss
R ss

pASs PASS
PSs

N8 C5 C6 C7
C8

PASs PASS R`ss

8 Folced dlscharge(f0r cCll)

N ot

appl ab )

: i! |" | i ?||" l l jt|!, | { i I|| l1| |t|l " t i | " |i 1 i |!| |! | . I|^ |i} | ` \ i "" t !^ tI |iI | | !i |t | 1 | }J |J i|I ; I i||k | It9j i l'|1 ! | " "I
|

"
|i I .|1

I)olly losling Intenlational C,roup

i()i|`I9
lt id|

56``
|

|id

,)` ; o=

\" jl" t`i,"=9ui

i|i , i J

" =(i

. i ); (1|!

le

)l ] l`|l-