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Banyu Urip Project

LIR-12 WEIGHT & CENTER OF GRAVITY (COG) REPORT


VENDOR DOCUMENT NO. REQUISITION NO. PURCHASE ORDER NO. PO DESCRIPTION ITEM NO. ITEM DESCRIPTION MATERIAL CLASSIFICATION : IDBC-TS-VCSTR-T100639-NG0028 : IDBC-TS-IXXER-C00002 : 9533-IN-469-100639 : Pre-Fabricated Local Instrumen Room-LIR : LIR 12 : Power Generation : N/A

For SECL Vendor


Approved Reviewed With Comment Resubmit

For TPEC Vendor


CODE 1 Reviewed with No Comments CODE 2 Reviewed with Minor Comments CODE 3 Reviewed with Major Comments CODE 4 Not Accepted CODE 5 Information Only Checked Approved

This approval or review does not relieve the vendor / subcontractor of his responsibilities to meet all requirements of the purchase order

Originator Sign Date

Checked

Appd (PRJ)

B Rev

14-02-2014 Rev Date

Issued for Review Description

WLN Prepared By

RK Reviewed By

ANG Approved By

BANYU URIP PROJECT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified REVISION HISTORY

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 2 of 9

Rev B Issued for Review

Description of Change

Number of Pages 9

Date 14 Feb 2014

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

BANYU URIP PROJECT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified TABLE OF CONTENTS

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 3 of 9

1.0 INTRODUCTION ............................................................................................................................. 4 1.1 1.2 2.1 2.2 SUMMARY ............................................................................................................................. 4 OBJECTIVES.........................................................................................................................5 ANALYSIS ............................................................................................................................. 6 CONCLUSIONS ..................................................................................................................... 6

2.0 SCOPE OF REPORT....................................................................................................................... 6

3.0 WEIGHT CONTROL PROCEDURE / METHODOLOGY .................................................................. 6 3.1 DEFINITIONS.........................................................................................................................6 3.1.1 BASE WEIGHT ...................................................................................................................... 6 3.1.2 CONTROL WEIGHT...............................................................................................................6 3.1.3 LIFT WEIGHT ........................................................................................................................ 7 3.1.4 DISCIPLINE CODES ..............................................................................................................7 3.2 METHOD................................................................................................................................ 7 3.2.1 DATA REQUIREMENT FROM DISCIPLINES ........................................................................7 3.2.2 WEIGHT AND CENTRE OF GRAVITY CONTROL .................................................................7 4.0 COORDINATE SYSTEMS ............................................................................................................... 8 5.0 OVERALL SUMMARY REPORT ..................................................................................................... 9 5.1 5.2 WEIGHT CONTROL SUMMARY ............................................................................................9 COG ENVELOPE ................................................................................................................... 9

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

BANYU URIP PROJECT


1.0 INTRODUCTION

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 4 of 9

Power Generation (LIR-12) is to be instaled on the concrete Pedestals in Banyu Urip Site at Cepu, Indonesia. LIR-12 is building without split. Size of LIR-12 is 17.4 m x 4.4 m x 4.1 m. 1.1 SUMMARY This report contains the weight and Centre of Gravity (COG) estimates for the substation Modules. The overall module weight contains primary and secondary structural steel, architectural, electrical & Instrument bulk weight, and equipment weights. Primary structural steel shall include the following: Primary Floor Framing Primary Roof Framing Column Interconnection Column Floor Deck Plate Lifting pad eye Architectural weight shall include the following: Equipment Support Beams Wall Plate and supports Roof Deck Plate Roof Insulation Secondary Floor Framing Secondary Roof Framing Secondary Wall Framing Roof Insulation Wall Insulation Underfloor Insulation Internal Wall Panel Ceiling Doors Belly Pan & support Inside Cable Trays HVAC & Ducting Gland box Equipment weight shall include the following: Equipment mounting on the floor Equipment mounting on the wall

Lifting aids and slings weights are tagged as installation aids. Some disciplines are computed from drawings that give preliminary process information. To provide a consistent gauge for the contingency calculation adjustments, the Weight Growth Contingency Matrix is used. The Matrix distinguishes between bulk materials and the tagged equipment items and is based on industry-accepted practice. A contingency code is assigned and continually revised based on the completion status of each item in the estimate. Refer to section 3.3 for the contingency codes and descriptions. IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

BANYU URIP PROJECT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 5 of 9

The base weights current weights and centre of gravity for lifting/loadout are summarized in their respective tables, which are found in section 5. 1.2 OBJECTIVES The objective of weight control report is to provide an approximate estimation of Substation Module weight & COG. It is also important to continously monitor the generated weight components of various items to be constructed / installed into the substation module. The structural steel weights and COG will be combined with various engineering weight data in order to obtain the combined module weight and COG. During the preparation of this report, the supply of all weight for all main items are provided by the various engineering disciplines. If the weight is not available, the estimated weight based on a project with the same nature is assumed by each disciplne.

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

BANYU URIP PROJECT


2.0 2.1 SCOPE OF REPORT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 6 of 9

ANALYSIS In Preparing the weight control report, sum of the items have not been fabricated and installed. Hence, the weight estimated only assumed by each dicipline based on preliminary or approved structural and electrical equipment layout drawing. The above figure shows the reference datum used for COG definition. In the vertical direction, the origin is to be the Module floor level (T.O S Floor), positive going up. The weight and COG of the structural members are compiled in a Microsoft Excell Spreadsheet, which is programmed to compute the overall weight and COG of the Substation Building as a whole.

2.2

CONCLUSIONS The weight control engineering has been compiled based on preliminary drawings. The Structural weight has been taken from IDBC-TS-VDSTR-T100639-NG0001_Rev 3, LIR 12- Structural Support, Framing Plan & Elevations Views. The Architectural weight has been taken from IDBC-TS-VDSTRT100639-C00010_Rev 1 , LIR 12- General Arrangements & Architectural and from IDBC-TSVDELE-T100639-NG0101_Rev 1 , LIR 12- Bottom Opening & Gland Boxes Detail .The electrical equipment weight has been taken from IDBC-TS-VDLAY-T100639-NG0001_Rev 2, LIR 12Architectural Plan Layout / El. Equip. Layout.

3.0 3.1

WEIGHT CONTROL PROCEDURE / METHODOLOGY DEFINITIONS The following abbreviations are used in the document, and are defined in the following sub-sections: COG T.O S : Centre of Gravity : Top of Steel

3.1.1 Base Weight This is the theoretical weight, which is obtained from: calculation using latest available design drawings/sketches; best estimates vendor data weighing

The base weight includes no allowances or contingencies. 3.1.2 Control Weight The Control Weight is the weight assigned by the Weight Control Engineer to each discipline, which their Factored Weight should not exceed.

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

BANYU URIP PROJECT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 7 of 9

3.1.3 Lift Weight Lift Weight is the Gross Weight of an item or the total Gross Weight of items in a fabricated unit or module that is to be lifted. The Lift Weight does not include an allowance for impact the weight of rigging is not included, while items removed prior to lift, e.g. access ladders/platforms, are excluded

3.1.4 Discipline Codes The following discipline codes are used for reporting purposes : Table 3.1.8. Discipline Code DISCIPLINE STRUCTURAL ARCHITECTURAL EQUIPMENT DISCIPLINE CODE STRU ARCH EQUIP

3.2

METHOD

3.2.1 Data Requirement from Disciplines In general, the weight and COG of all items with a weight equal to or greater than one tones weight shall be specifically and individually reported. All other items will be included in the weight of the appropriate category of bulks. Structural The dry weight and centre of gravity for all items and materials are based on preliminary information. Architectural All items are based on preliminary information Equipment The weight and centre of gravity for all items and materials are based on preliminary information. 3.2.2 Weight and Centre of Gravity Control Weight and centre of gravity control is to estimate the whole weight of each substation for the later designs.

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

BANYU URIP PROJECT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 8 of 9

4.0 COORDINATE SYSTEMS The following figure denote the reference coordinate system used in the derivation of the COG of the lift weight. Coordinate system to specify the COG shall be follow below figures:

CoG

Origin taken from centre of building

CoG X

CoG

Figure 4.1. Module LIR 12 - COG Coordinate System

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT

CoG Y

CoG Z

BANYU URIP PROJECT

WEIGHT & CENTER OF GRAVITY (COG) REPORT MPI: Not Classified

Doc. No. IDBC-TS-VCSTR-T100639-NG0028 14-Feb-2014 Rev. B Page 9 of 9

5.0 OVERALL SUMMARY REPORT The weight summary for the Substation building is tabulated in the table detailed in section 5.1. 5.1 WEIGHT CONTROL SUMMARY Table 5.1. Weight Control Summary For LIR-12 Module ID 1 2 3 Description
STRUCTURAL ARCHITECTURAL EQUIPMENT

Total

Unfactored weight (w) kg 13822 18773 6567 39161

Factor 1.1 1.1 1.1

Factored weight (w) kg 15204 20650 7224 43078

5.2

COG ENVELOPE COG of the Substation buildings shall be consistently monitored such that the shift will not cause the lifting analysis design and its lifting pad eyes to be in-validated. A final lift analysis check will be carried upon final weighting and to ensure the structural adequacy of the module is not impaired. The COG of the Substation buildings for Lifting/Loadout condition is tabulated in the Table below. The COG of the Substation buildings is measured based on the Coordinate Systems stated in section 4.0. Table 5.2.1. COG for Lifting/Loadout Condition

ID

Description STRUCTURAL ARCHITECTURAL EQUIPMENT Total

weight ( w ) kg

coordinate to center of building (mm) x -22 -7 -249 y 6 -15 -41 z 1512 1650 1082

w.x

w.y

w.z

1 2 3

13822 18773 6567 39161

-308597 -131537 -1635622 -2075755

85446 -280662 -266700 -461916

20895473 30971201 7106700 58973374

centre gravity of building

-53

-12

1506

IDBC-TS-VCSTR-T100639-NG0028 -LIR-12 WEIGHT & CENTER OF GRAVITY REPORT