Beruflich Dokumente
Kultur Dokumente
Siemens Industry Online Support This article is taken from the Siemens Industry Online Support. The following link takes you directly to the download page of this document: http://support.automation.siemens.com/WW/view/en/43297078
You can also actively use our Technical Forum from the Siemens Industry Online Support regarding this subject. Add your questions, suggestions and problems and discuss them together in our strong forum community: http://www.siemens.com/forum-applications
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
1 2 3 4 5 6 7
Script functionality
Contact
History
Copyright Siemens AG 2012 All rights reserved
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
We do not accept any liability for the information contained in this document. Any claims against us based on whatever legal reason resulting from the use of the examples, information, programs, engineering and performance data etc., described in this Application Example shall be excluded. Such an exclusion shall not apply in the case of mandatory liability, e.g. under the German Product Liability Act (Produkthaftungsgesetz), in case of intent, gross negligence, or injury of life, body or health, guarantee for the quality of a product, fraudulent concealment of a deficiency or breach of a condition which goes to the root of the contract (wesentliche Vertragspflichten). The damages for a breach of a substantial contractual obligation are, however, limited to the foreseeable damage, typical for the type of contract, except in the event of intent or gross negligence or injury to life, body or health. The above provisions do not imply a change of the burden of proof to your detriment. Any form of duplication or distribution of these Application Examples or excerpts hereof is prohibited without the expressed consent of Siemens Industry Sector.
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
Table of Contents
Table of Contents
Warranty and Liability ................................................................................................. 4 1 2 3 4 Introduction........................................................................................................ 6 Connection circuit diagram .............................................................................. 7 Script functionality ............................................................................................ 9 Description of the parameterization .............................................................. 10 4.1 4.2 4.2.1 4.2.2 4.2.3 4.2.4 4.2.5 4.2.6 4.2.7 4.2.8 4.2.9 4.2.10 4.2.11
Copyright Siemens AG 2012 All rights reserved
Importing and executing the script ..................................................... 10 Parameterization sequence ............................................................... 11 Verifying of online status .................................................................... 11 CU module interrogation .................................................................... 12 Query, scope of the parameterization ................................................ 13 Factory setting.................................................................................... 14 Quick commissioning ......................................................................... 14 Motor temperature sensing ................................................................ 15 Calculating the minimum speed ......................................................... 15 Evaluation, external belt monitoring ................................................... 15 Application.......................................................................................... 15 Pre-connecting the PID controller ...................................................... 15 Actual value sensor setting ................................................................ 16 Sensor with voltage output ................................................................. 16 Sensor with current output 0 20mA ............................................... 16 Sensor with current output 4 20mA ............................................... 16 Technology standardization (Sensor with voltage/current output)..... 16 Ni1000 resistance thermometer ......................................................... 17 Pt1000 resistance thermometer ......................................................... 17 Configuration of the PID controller ..................................................... 17 Query - starting behavior.................................................................... 18 Automatic restart ................................................................................ 19 Flying restart....................................................................................... 19 Motor Staging ..................................................................................... 19 Hibernation Mode ............................................................................... 20 Set point input .................................................................................... 20 One set point ...................................................................................... 20 Set point change ................................................................................ 21 Automatic mode ................................................................................. 21 Manual mode...................................................................................... 22 Setting of the application identifier ..................................................... 22 Setting the time and the date ............................................................. 22 Copying RAM to ROM........................................................................ 23 Applying the script .............................................................................. 23
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
1 Introduction
Introduction
Water and other cooling mediums are used in process technology and building systems in order to dissipate process heat or power lost in the form of heat. Cooling towers are used to cool down the hot cooling medium. For open circuit systems, the hot water is sprayed out through nozzles, routed through a mechanical cooler and collected in a basin or reservoir. For closed circuit systems, the cooling medium circulates through a plate-type cooler (heat exchanger). Air is used for the cooling - which flows upwards through the cooling tower. The air is either drawn in through fans at the top of the cooling tower or fans at the air intake or then forced through the cooling tower. A pump circulates the cooling medium in the cooling circuit.
Fig. 1-1: Closed-loop fan speed control depending on the cooling medium temperature
The speed of the fan/fans can be controlled (closed-loop) by measuring the temperature of the cooling medium that flows out. At low cooling medium temperatures, only a low airflow is required; the fan rotates slowly and only blows air at a low rate. At higher cooling medium temperatures, the cooling airflow is increased, the fan now blows up to the maximum flowrate (volume flow) - and when the cascade circuit function is used, additional fans are switched-in.
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
The terminal assignment for the subsequent parameterization is as follows: DI0 On/Off DI1 Optional connection of external belt monitoring DI2 fault acknowledgement DI3 Increases the set point (MOP) in manual operation DI4 = Reduces the set point (MOP) in manual operation DI5 Changes over between automatic operation (closed-loop temperature control) and manual operation (open-loop controlled operation via MOP) AI1+/- - connection for the temperature sensor (voltage/current) AI2+/- - Connection for a resistance thermometer (switch AI2 to TEMP) PTC A/B Connection for the temperature sensor of the variable-speed fan DO0 Drive signal, fault DO1 Drive signal, alarm
Copyright Siemens AG 2012 All rights reserved
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
3 Script functionality
Script functionality
Check the CU module (CU230P-2) and SW Version (V4.4) Select between complete parameterization or subsequent set point change Factory setting Quick commissioning Motor temperature monitoring Enter the minimum speed Sensor selection /0 - 10V/0 - 20mA/4 20mA/Ni1000/Pt1000) incl. technological calibration (xx.x Degrees Celsius) PID controller setting Select automatic restart, yes/no Select soft starting (PID controller enable is delayed), yes/no Select Hibernation Mode, yes/no A fixed set point or two set points - alternating using timer 1 and 2 (input in Degrees Celsius) BiCo wiring of the PID controller, the DI, DO incl. automatic/manual operation
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
4
4.1
The scripts available as text file are imported using the "ASCII Import" link.
When importing the script, the file manager opens with which the file to be run can be selected. The imported scripts are saved in the directory structure of the project in the Scripts folder.
10
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
The script is started by selecting the script using the right-hand mouse key and selecting "Accept and execute". The further sequence of the script is controlled using input screen forms, in which Yes/No prompts or value inputs are expected.
Note
The script can only run in online operation as it includes a reset to the factory setting (where the factory settings are restored) and motor commissioning.
4.2
Parameterization sequence
The parameterization that is carried out using the script is described in the following. Most of the settings are carried out in the background, parameters shown in bold () require that users make the appropriate entries.
4.2.1
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
11
4.2.2
CU module interrogation
The script is only coordinated to the functionality of the CU230P-2 HVAC, CU230P2 DP, and CU230P-2 CAN control modules; other modules are rejected.
Further, it is assumed that the module has a minimum firmware version of V4.3. For firmware version 4.3.2 exits a separate script.
Fig. 4-6: Message, incorrect firmware version Both of these facts are queried in the background; if they are not fulfilled, then the script is interrupted.
12
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
4.2.3
CAUTION
Copyright Siemens AG 2012 All rights reserved
To finish the parameterization successful, make sure that there is no On-signal at DI-0.
Figure 4-8
In order that set points can be subsequently displayed and entered so that they are correctly technologically scaled/normalized, the maximum pressure is entered in p2900[0]. To identify the application macro, an identifier is entered into P2901[0]. Using this identifier, the script can identify that a basic parameterization was already performed.
Fig. 4-9: Message stating that the basic parameterization has not been performed
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
13
4.2.4
Factory setting
The parameterization using the script assumes that the inverter parameters are set to the values of the factory setting. Because of this the fully parameterization can only start, if factory setting is performed. In case of CU230P-2 DP the command source is changed to Terminals after the factory setting has been done. After that in a number of parameters settings will be done. At CU230P-2 DP the connections from control word will be removed. Parameter P0015 P0844[0], [1] P0852[0], [1] P0854[0], [1] P1140[0], [1] P1141[0], [1] P1142[0], [1] P1035[0] P1036[0] P1055[0], [1] P1056[0], [1] P1070[0] P1070[1] P1113[0], [1] P2103[0], [1] P2030 Value 0 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 Comment Macro drive unit No coast-down / coast-down (OFF2) Enable operation/inhibit operation Control by PLC/no control by PLC Enable ramp-function generator Continue ramp-function generator Enable set point Motorized potentiometer set point raise Motorized potentiometer lower set point Jog bit 0 Jog bit 1 Main set point Main set point Set point inversion Acknowledge faults Field bus protocol selection
4.2.5
Quick commissioning
For the quick commissioning, a square-law V/f characteristic for the fans as well as a low overload factor is entered. After this, the system prompts you to enter the rated supply voltage, the rated current, the rated power and rated frequency as well as the rated speed. Depending on the motor standard the power factor or the efficiency factor will be prompted. This completes the quick commissioning. Parameter P0205 P0300[0] P0100 Value 1 1 0 1 2 2 Comment Load cycle with low overload Selects induction motor, rotary IEC motor (50Hz, SI units) NEMA motor (60Hz, US units) NEMA motor (60Hz, SI units) Enter rated motor voltage Enter rated motor current Enter rated motor power Rated motor power factor or Rated motor efficiency Enter rated motor frequency Enter rated motor speed V/f characteristic with parabolic characteristic
14
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
4.2.6
P0604[0]
4.2.7
4.2.8
4.2.9
Application
For closed-loop temperature control, parameter P2901[0] is set temporary to a value of 1. Because of this the script identifies that the configuration is a closedloop temperature control. Parameter P2901[0] Value 1 Comment Identifier, not finished closed-loop temperature control
4.2.10
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
15
Value r2224 1
Comment Fixed set points are used Technology controller fault signal inversion
4.2.11
For sensors with a voltage output, the maximum voltage can also be entered, which is then normalized (scaled) to 100% in the set point channel (e.g. sensors with 5V output voltage are generally used). Sensors with voltage and current output are connected at analog input AI1, Ni1000 and Pt1000 resistance thermometers are directly connected at analog input AI2.
Sensor with voltage output Parameter P0756[1] P0759[1] Value 0 Comment Voltage input, unipolar (0 10V) Enter the max. output voltage
Sensor with current output 0 20mA Parameter P0756[1] Value 2 Comment Current input, unipolar (0 20mA)
Sensor with current output 4 20mA Parameter P0756[1] Value 3 Comment Voltage input, unipolar (4 20mA)
Technology standardization (Sensor with voltage/current output) For sensors with voltage and current output the technological standardization is performed as followed. The maximum and minimum temperature that can be
16
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
measured must be entered to normalize (scale) the technology values. The maximum value is saved in P2900[0] and the ratio of both in P758[1]; the set points refer to this value. An actual value smoothing of 100 ms is specified using parameter P2265. The actual value is connected from analog input AI1. Parameter P2900[0] 758[1] P2265 P2264 Value 0.1 r755[1] Comment Enter the maximum temperature that can be measured Ratio of min. to max. Temp. Time constant, actual value filter Actual value from analog input AI1
Comment Ni1000 temperature sensor Maximum temperature that can be measured Time constant, actual value filter Actual value from analog input AI2
By selecting analog input AI2 for the resistance thermometer, the inverter performs a normalization 100% = 100 Degrees Celsius. The set point is limited to 100 Degrees Celsius.
NOTE
Switch AI2 must be set to TEMP at the front of the CU230P-2 module.
Pt1000 resistance thermometer Parameter P0756[2] P2900[0] P2265 P2264 Value 7 100 0.1 r755[2] Comment Ni1000 temperature sensor Maximum temperature that can be measured Time constant, actual value filter Actual value from analog input AI2
By selecting analog input AI2 for the resistance thermometer, the inverter performs a normalization 100% = 100 Degrees Celsius. The set point is limited to 100 Degrees Celsius.
NOTE
Switch AI2 must be set to TEMP at the front of the CU230P-2 module.
4.2.12
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
17
Comment Enables the PID controller Technology controller as main set point Value, positive limit Value, negative limit Enter the proportional gain Enter the integral time Enter the differentiating time
4.2.13
18
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
4.2.14
Automatic restart
It is possible to select an automatic restart after power failure. Parameter P1210 Value 4 Comment Restart after power failure
4.2.15
Flying restart
It is possible to combine the restart after power failure with the flying restart. Search in the set point direction is preset (default setting). Parameter P1200 Value 4 Comment Flying restart active (search in the set point direction)
NOTE
Copyright Siemens AG 2012 All rights reserved
This value can only be changed in a status without faults, because of this an automatic fault acknowledge is performed. If the fault message is still active a warning message will appear and the script will go on without activating this function.
4.2.16
Motor Staging
Using the Motor Staging function, when required up to three fans can be switchedin with a fixed speed in order to maintain the air flow rate. It is possible to quickly set the Motor Staging function. You can chose between 1 to 3 auxiliary motors. It is expected that all 3 Motors have the same size. The settings of the Motor Staging are set to experience values. Depending on the particular customer requirements, post-optimization is recommended. Parameter P2370 P2371 P2373 P2374 P2375 P2376 P0732 P0731 P0730 Value 1 5.0% of p2900 10.0 10.0 15% of p2900 r2379.0 r2379.1 r2379.2 Comment Enables Motor Staging Motor Staging configuration Switch-on threshold, Motor Staging Delay time, Motor Staging Delay time, Destaging Override value, Motor Staging Control auxiliary motor 1 Control auxiliary motor 2 (if configured) Control auxiliary motor 3 (if configured)
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
19
4.2.17
Hibernation Mode
The Hibernation Mode ensures that the inverter switches itself off if the temperature actual value is less than the set point for a specific time. The PID controller also remains active with the inverter switched-off. The delay time can be set as to how long the fan operates at the minimum frequency before it is switched off. The restart value is used to set the accuracy with which the inverter is switched-on again if the actual value again rises above the set point. Low setting values in the range of several percent result in a quite narrow switch-in bandwidth; high setting values in the range greater than 10% mean that the temperature can rise more before the drive is switched-in again.
NOTE
When using Motor Staging, the Hibernation delay time must be set higher than the Destaging time, as otherwise the inverter goes into the Hibernation Mode before the additional fixed-speed drives would be switched-off.
Value 1
Comment Hibernation Mode activated Enter the hibernation delay time Enter the hibernation restart value
4.2.18
One set point Parameter P2201[0] P0840[0] P2216 P2220[0] Value r722.0 1 1 Comment Technology controller, fixed value 1 DI0 - Drive EIN/AUS Fixed value direct selection Fixed value selection, bit 0
20
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
Set point change Parameter P2201[0] P2202[0] P2216 P8410[0] P8410[1] P8410[2] P8410[3] P8410[4] P8410[5] P8410[6] P8420[0] P8420[1] P8420[2] P8420[3] P8420[4] P8420[5] P8420[6] P8411[0] P8411[1] P8412[0] P8412[1] P8421[0] P8421[1] P8422[0] P8422[1] P20030[0] P20030[1] P20030[2] P20030[3] P20032 P840[0] P2220[0] P2221[0] Value 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 r722.0 r2225.0 1 1 5 r20031 r8413.0 r8423.0 Comment Technology controller, fixed value 1 Technology controller, fixed value 2 Fixed value direct selection Activation, weekday time switch 1 Activation, weekday time switch 1 Activation, weekday time switch 1 Activation, weekday time switch 1 Activation, weekday time switch 1 Activation, weekday time switch 1 Activation, weekday time switch 1 Activation, weekday time switch 2 Activation, weekday time switch 2 Activation, weekday time switch 2 Activation, weekday time switch 2 Activation, weekday time switch 2 Activation, weekday time switch 2 Activation, weekday time switch 2 Switch-on time, time switch - 1 hour Switch-on time, time switch - 1 minute Switch-off time, time switch - 1 hour Switch-off time, time switch - 1 minute Switch-on time, time switch - 2 hours Switch-on time, time switch - 2 minutes Switch-off time, time switch - 2 hours Switch-off time, time switch - 2 minutes AND 0 Inputs, Input I0 DI0 AND 0 Inputs, Input I1 Fixed set point active AND 0 Inputs, Input I2 1 AND 0 Input, Input I3 1 AND 0 Run time group Ein/Aus1 Selection, fixed value 1 using time switch 1 Selection, fixed value 2 using time switch 2
4.2.19
Automatic mode
In the automatic mode, the fan is operated with closed-loop control using the PID controller depending on the required control version; the set points are saved as fixed set points. Depending on the selection, the drive operates with the Hibernation Mode Parameter P20030[0] P2106[0] P2104[0] P810 Value r722.0 r722.1 r722.2 r722.5 Comment DI0 - AND 0 Input Drive on (time-dependent) DI1 External Fault (dry running protection) DI2 - Fault acknowledgement DI5 - CDS0/1 changeover
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
21
4.2.20
Manual mode
The drive can be switched over from the automatic into the manual mode using DI5. In the manual mode, the PID controller is not operational, with DI3 and DI4, the motorized potentiometer, which is used as set point source, is controlled either higher or lower. The initial value of the motorized potentiometer is set to the minimum frequency, the maximum value to the maximum frequency. Parameter P840[1] P2106[1] P2104[1] P1035[1] P1036[1] P810[1] P2200[1] P1070[1] P1038[1] P1037[1] P1040[1] Value r722.0 r722.1 r722.2 r722.3 r722.4 r722.5 0 1050 p1080[0] p1082[0] p1080[0] Comment DI0 - Drive ON/OFF DI1 - External fault (dry running protection) DI2 - Fault acknowledgement DI3 - Set point, increase (raise) DI4 - Set point, decrease (lower) DI5 - CDS0/1 changeover Inhibit PID controller Main set point MOP Motorized potentiometer, minimum speed Motorized potentiometer, maximum speed Start speed, motorized potentiometer
4.2.21
4.2.22
22
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
4.2.23
4.2.24
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
23
24
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
6 Contact
Contact
Siemens AG Industry Sector I DT MC PMA APC Frauenauracher Strae 80 D - 91056 Erlangen mailto: tech.team.motioncontrol@siemens.com
History
Table 7-1 Version V1.0 V1.1 V1.2 V1.3 Date 12/2010 02/2011 05/2011 05/2012 First Edition Revised documentation Revised Script file Revised for SINAMICS FW4.4 Modifications
Fans for the closed-loop control of a cooling circuit V1.3, Article ID: 43297078
25