Specification Guide Low Voltage Motor Control Center Specifications in CSI Format

PART 1 GENERAL 1.1 SUMMARY A. Section Includes 1. Low Voltage Motor ontrol enters !M

s"

1. 2. 3. 4.

#. 1. $. %. ,.

Related Sections Motor Starters Solid State Reduced Voltage Starters Varia&le 're(uenc) *ri+es Auto-atic Trans.er Switc/

1 1.$ RE'EREN ES 2 A. T/e M s/all -eet or e0ceed t/e re(uire-ents wit/in

t/e .ollowing standards .or M s. 1. 1. NEMA I S 11 2. $. UL1,2 3. %. NE !N'PA 34" 4. ,. SA !cUL" 5. 2. EN 54,%6 1 3 #. T/e M s/all &e designed7 -anu.actured and tested in .acilities registered to t/e .ollowing (ualit) standards. 4 1. IS8 6441 2. 1.% *ESIGN RE9UIREMENTS A. #. Pro+ide M &ased u:on NEMA standards and in accordance wit/ t/e detailed s:eci.ications and drawings. T/e -anu.acturer o. t/e M s/all also &e t/e -anu.acturer o. t/e across t/e line -otor starters7 solid state reduced +oltage starters and +aria&le .re(uenc) dri+es. T/e use o. t/ird :art) su::l) and asse-&l) is not acce:ta&le and will &e re;ected.

N8TI E< T/e s:eci.ication guidelines s/own in t/is docu-ent are intended to aid in t/e s:eci.ication o. :roducts. S:eci.ic installations /a+e s:eci.ic re(uire-ents7 and Roc=well

Auto-ation does not reco--end or intend an) s:eci.ic a::lication &ased solel) u:on t/e guidelines :ro+ided /ere. #ecause o. t/e +ariet) o. uses .or t/is in.or-ation7 t/e user o.7 and t/ose res:onsi&le .or a::l)ing t/is in.or-ation7 are res:onsi&le .or ensuring t/e acce:ta&ilit) o. eac/ a::lication and a::ro:riate use o. t/e guidelines. In no e+ent will Roc=well Auto-ation &e lia&le .or -isuse7 -isa::lication or reliance on t/ese guidelines in connection wit/ an) s:eci.ic a::lication. Roc=well Auto-ation also disclai-s indirect or conse(uential da-ages resulting .ro- t/e use or a::lication o. t/is in.or-ation. . T/e contractor s/all con.ir- -otor .ull load a-:erage ratings and :ro+ide t/ose to t/e M -anu.acturer. 1., PREMANU'A TURE SU#MITTALS A. Re.er to Section >>>>>>>>>>>> .or su&-ittal :rocedures #. 1. 1. S/o: *rawings M ele+ations s/owing di-ensional in.or-ation Structure *escri:tions s/owing #us ratings Enclosure ratings S/ort circuit wit/stand ratings 8t/er in.or-ation as re(uired .or a::ro+al

1 2 3 4 5 1. %. 2. ,. 3. 2.

$. a. &. c. d.

onduit locations Re(uired &us s:lices Unit descri:tions including starter si?es7 circuit &rea=er .ra-e si?es7 circuit &rea=er continuous a-:ere ratings7 :ilot de+ices7 etc. 4. 5. Na-e:late in.or-ation 5. 3. Sc/e-atic wiring diagra-s . Product *ata

1. 1. Motor ontrol enter Pu&lications 1 $. *ata s/eets and :u&lications on all -a;or co-:onents including &ut not li-ited 2 3 4 5 6
to t/e .ollowing a. Motor starters &. ircuit &rea=er and .use in.or-ation including ti-e current c/aracteristics c. ontrol :ower trans.or-ers d. Pilot de+ices e. Rela)s

*. S:eci.ication Res:onse 1. 1. *etailed res:onse to t/is s:eci.ication s/owing w/ere in t/e literature eac/ re(uire-ent is satis.ied. 2. $. All clari.ications and e0ce:tions -ust &e clearl) identi.ied. E. 1. 1. Testing and Test Re:orts Testing s/all &e :er -anu.acturer@s standard.

2. $.
'.

A co:) o. t/e test re:orts s/all &e :ro+ided as :art o. t/e .inal docu-entation.

1 2 3 4 5 6 7 8
1.2

Installation Instructions 1. Pro+ide a co:) o. t/e -anu.acturer@s installation instructions t/at includes t/e .ollowing a. General descri:tion .or reading na-e:late data7 serial nu-&ers7 UL -ar=ings and s/ort circuit ratings &. Installation :rocedures including s:licing :rocedures c. onduit and ca&le installation d. Installing and re-o+ing :lugin units e. 8:eration o. o:erator /andles and unit interloc=s .. /ec=list &e.ore energi?ing g. Procedure .or energi?ing e(ui:-ent /. Maintenance :rocedures 'INAL SU#MITTALS A. Re.er to Section >>>>>>>>>>> .or :rocedure on su&-ittal docu-entation. #. . *. E. T/e contractor s/all :ro+ide certi.ication t/at t/e M &een installed in accordance wit/ t/e -anu.acturer@s instructions. o. .inal /as

T/e contractor s/all :ro+ide certi.ication t/at all circuit &rea=er settings /a+e &een ad;usted :er .ield re(uire-ents. T/e contractor s/all :ro+ide certi.ication t/at all :ower .uses /a+e &een selected and installed :er .ield re(uire-ents. T/e contractor s/all solid state -otor o+erload settings c/aracteristics. :ro+ide certi.ication t/at all /a+e ad;usted :er installed -otor

'. G.

T/e contractor s/all :ro+ide certi.ication t/at an) ti-ing de+ices re(uired in t/e starting circuitr) /a+e &een :ro:erl) ad;usted. 'inal *rawings. T/e -anu.acturer s/all :ro+ide .inal drawings re.lecting t/e AAsS/i::edB status o. t/e M . T/e contractor s/all &e res:onsi&le .or -a=ing an) c/anges to t/e AAsS/i::edB drawings .ro- t/e -anu.acturer to re.lect an) .ield -odi.ications.

1. 2. 3. 4.
1.5

C. Maintenance *ata 1. M installation instructions $. Installation D 8:eration instructions .or -a;or co-:onents suc/ as auto-atic trans.er switc/7 circuit &rea=ers7 etc. %. M s:are :arts listing and :ricing ,. Na-e and :/one nu-&er .or a local distri&utor .or t/e s:are :arts. 9UALITY ASSURAN E A. T/e -anu.acturer o. t/e M s/all

&e t/e -anu.acturer o. t/e -otor starters including t/e line starters7 solid state starters and +aria&le .re(uenc) dri+es7 on t/is :ro;ect. 1.3 REGULAT8RY RE9UIREMENTS A. Installation s/all con.or- to t/e re(uire-ents t/e National Electric ode. #. 1.1 M

as

across re(uired

o.

t/e

latest edition o.

s s/all &e constructed to -eet or e0ceed t/e latest UL re(uire-ents.

9UALI'I ATI8NS A. T/e -anu.acturer s/all /a+e IS8 6441 registered .acilities .or t/e design7 -anu.acture and testing o. M s. *ELIVERY7 ST8RAGE AN* CAN*LING A. T/e contractor s/all coordinate t/e s/i::ing s:lits wit/ t/e M .or entr) into t/e &uilding. #. . *. E.

1.6

-anu.acturer

T/e contractor s/all store t/e M s in a clean7 dr) and /eated s:ace. T/e contractor s/all :rotect t/e units .ro- dirt7 water7 construction de&ris and tra..ic. *uring storage t/e contractor s/all connect internal s:ace /eaters !i. s:eci.ied" wit/ te-:orar) :ower. M s are to &e s/i::ed wit/ e0ternal li.ting angles at t/e to: and running continuousl) .or eac/ s/i::ing s:lit. Li.ting e)elets are not acce:ta&le.

1.14

ENVIR8NMENTAL RE9UIREMENTS A. T/e M enclosure rating s/all &e a::ro:riate .or t/e en+iron-ent w/ere t/e M is to &e located.

1.11 'IEL* MEASUREMENTS A. T/e ontractor s/all +eri.) all .ield -easure-ents :rior to t/e .a&rication o. t/e M 1.1$ EARRANTY A. T/e -anu.acturer s/all :ro+ide t/eir standard :arts warrant) .or eig/teen -ont/s .ro- t/e date o. s/i:-ent or twel+e -ont/s .rot/e date o. &eing energi?ed7 w/ic/e+er occurs .irst. #. T/e -anu.acturer s/all con.ir- t/is warrant) as :art o. t/e su&-ittal. SPARE MATERIALS A. Pro+ide t/ree o. eac/ si?e :ower .use utili?ed.

1.1%

#. . *.

Pro+ide s:are .uses e(ual to 14F o. t/e installed (uantit) .or :ri-ar) and secondar) control :ower trans.or-er :rotection. Pro+ide one s:are starter .or eac/ NEMA si?e :ro+ided on t/e :ro;ect. Pro+ide one can o. s:ra) touc/u: :aint7 ANSI ,6.

PART $ M8T8R 8NTR8L ENTER SPE I'I ATI8NS $.1 MANU'A TURERS

A.

Roc=well Auto-ation

Allen#radle)

#.

Su&stitutions< An) re(uest .or su&stitution -ust &e -ade at a -ini-u- o. ten da)s :rior to t/e &id date. T/e re(uest .or su&stitution -ust include t/e in.or-ation re(uired in t/e su&-ittal :ortion o. t/is s:eci.ication. T/is in.or-ation -ust include t/e s:eci.ication res:onse and all necessar) :roduct in.or-ation s/owing co-:liance to t/e s:eci.ication.

$.$

RATINGS A. Voltage Unless s/own di..erentl) on t/e drawings7 t/e M rated .or a ,14V or 544V s)ste-. #. .

s/all &e

S/ort ircuit Eit/stand Rating G Unless s/own di..erentl) on t/e drawings7 t/e M s/all &e rated .or a .ault current o. ,$7444A. T/e M s/all &e .ull) rated .or t/e a+aila&le .ault current s/own. Use o. series ratings .or o+ercurrent de+ices is not acce:ta&le.

$.%

EN L8SURE A. T/e M #. . *.

s/all &e NEMA >>>>>>>>>>>. s/all

Re-o+a&le end :lates on eac/ end o. t/e M co+er all /ori?ontal &us and /ori?ontal wirewa) o:enings. Eac/ section s/all &e e(ui::ed wit/ two .ull to isolate eac/ +ertical section.

-etal side s/eets

All interior and e0terior sur.aces s/all &e :ainted ANSI ,6 -ediu- lig/t gra). T/e +ertical wirewa)s and unit &ac= :lates s/all &e :ainted /ig/ +isi&ilit) gloss w/ite. All un:ainted :arts s/all &e :lated .or corrosion resistance.

E.

$.,

STRU TURE A. T/e M s/all &e o. dead .ront construction and s/all consist o. one or -ore +ertical sections &olted toget/er to .ora rigid7 .reeH standing asse-&l). T/e s)ste-s s/all &e designed to allow .or t/e addition o. .uture sections at eit/er end and to :er-it t/e interc/anging o. units #. Vertical sections s/all &e rigid7 .reestanding structures. 1. 1. Vertical sections s/all /a+e internal -ounting angles running continuousl) wit/in t/e s/i::ing &loc=. 2. $. Vertical sections s/all &e 64 inc/es /ig/7 12 or $4 inc/es dee: and $4 inc/es wide e0ce:t w/ere larger di-ensions are re(uired. 3. %. Vertical sections s/all &e :ro+ided wit/ a re-o+a&le steel li.ting angle on all s/i::ing &loc=s. T/e angle s/all run t/e lengt/ o. t/e s/i::ing &loc=. . Pro+ide .ull de:t/ /ori?ontal wirewa)s at t/e to: and &otto- o. t/e M 1. 1. T/e /ori?ontal wirewa)s s/all &e isolated .ro- t/e &us. 2. $. T/e /ori?ontal wirewa)s s/all /a+e re-o+a&le co+ers /eld in :lace &) ca:ti+e screws. *. 1. 2. 3. 4. Pro+ide a .ull /eig/t +ertical wirewa)7 inde:endent o. t/e :lugH in units7 in eac/ standard +ertical section. 1. T/e +ertical wirewa) s/all &e isolated .ro- t/e +ertical and /ori?ontal &uses. $. T/e +ertical wirewa) s/all &e co+ered wit/ a /inged and secured door. %. Eirewa) tie &ars s/all &e :ro+ided. ,. Isolation &etween t/e wirewa) and units s/all &e :ro+ided. UNIT IN'8RMATI8N A. T/e -ini-u- co-:art-ent /eig/t s/all &e 1% inc/es and t/is s/all &e considered one s:ace .actor. 8ne/al. s:ace .actor co-:art-ent s/all onl) &e su::lied w/en s:eci.ied in t/e drawings. #. NEMA Si?e 2 starters and &elow s/all &e :ro+ided as :lugin units. . Plugin units 1. 1. Plugin units s/all consist o. unit asse-&l)7 unit su::ort :an and unit door asse-&l). 2. $. Units s/all &e su::lied wit/ re-o+a&le doors. T/e unit doors s/all &e .astened to t/e structure so t/at t/e doors can &e closed w/en t/e unit is re-o+ed. 3. %. A unit su::ort :an s/all &e :ro+ided .or su::ort and guiding units. Unit su::ort :ans s/all re-ain in t/e structure w/en units are re-o+ed to :ro+ide isolation &etween units. 4. ,. A ser+ice :osition s/all &e :ro+ided .or :lugin units t/at allows .or t/e unit to &e su::orted7 &ut disengaged .ro- t/e &us. T/e unit s/all .

$.2

&e ca:a&le o. &eing :adloc=ed in t/e ser+ice :osition. *. Power Sta&s 1. 1. Unit sta&s .or engaging t/e :ower &us s/all &e tin :lated co::er and :ro+ided wit/ stainless &ac=u: s:rings to :ro+ide and -aintain a /ig/ :ressure ,:oint connection to t/e +ertical &us. 2. $. Eiring .ro- t/e unit disconnecting -eans to t/e :lugin sta&s s/all not &e e0:osed to t/e rear o. t/e unit. A se:arate isolated :at/wa) s/all &e :ro+ided .or eac/ :/ase to -ini-i?e t/e :ossi&ilit) o. unit .ault conditions reac/ing t/e :ower &us s)ste-. 3. %. T/e :ower ca&le ter-ination at t/e :lugin sta& s/all &e a -aintenanceH .ree cri-: t):e. E. Candle 1. 1. Units s/all &e :ro+ided wit/ a /ea+)dut)7 nonconducti+e industrial7 .lange -ounted /andle -ec/anis- .or control o. eac/ disconnect switc/ or circuit &rea=er. 2. $. T/e o:erator units -a) :i+ot in t/e +ertical or /ori?ontal :lane. 3. %. T/e ono.. condition s/all &e indicated &) t/e /andle :osition7 red and green color indicators wit/ t/e words 8N and 8''7 and t/e international s)-&ols I and 8 along wit/ a :ictorial indication o. t/e /andle :osition. 4. ,. Candles s/all &e ca:a&le o. &eing loc=ed in t/e 8'' :osition wit/ u: to t/ree :adloc=s. 5. 2. T/e o:erator /andle s/all &e interloc=ed wit/ t/e unit door so t/e disconnect cannot &e switc/ed to t/e 8N :osition unless t/e unit door is closed. A -eans s/all &e :ro+ided .or :ur:osel) de.eating t/e interloc= during -aintenance or testing. 6. 5. T/e o:erator /andle s/all &e interloc=ed wit/ t/e unit so t/at t/e unit cannot &e inserted or wit/drawn wit/ t/e o:erator /andle in t/e 8N :osition. '. Pilot *e+ices 1. 1. E/ere s:eci.ied7 units s/all &e .urnis/ed wit/ Allen#radle) NEMA T):e ,D1% water tig/t D oil tig/t :us/&uttons7 selector switc/es or :ilot lig/ts. 2. $. E/en t/ree or less :ilot de+ices are utili?ed7 t/e de+ices s/all &e AllenH #radle) #ulletin 144T or 144C %4.2-- de+ices. E/en -ore t/an t/ree de+ices are re(uired7 t/e use o. Allen#radle) #ulletin 144E or 144' $$.2-de+ices is :er-itted. G. Ter-inal #loc=s 1. 1. ontrol ter-inal &loc=s s/all &e :ulla:art on all :lugH in units .or eas) re-o+al o. t/e unit .ro- t/e structure. 2. $. ontrol ter-inal &loc=s on .actor) -ounted units s/all &e .i0ed t):e. 3. %. Pro+ide :ower ter-inal &loc=s on starters7 rated NEMA si?e % and &elow. Power ter-inal &loc=s s/all &e :ulla:art .or NEMA si?e 1 and

$. Ter-inal &loc=s .or NEMA si?e % starters s/all &e nonH :ull a:art. Power ter-inal &loc=s are not re(uired on NEMA si?e , and a&o+e. Exception: NEMARated starter units w/ere :ower ter-inal &loc=s are not re(uired. 4. ,. Ter-inal &loc=s s/all not &e located ad;acent to or inside t/e +ertical wirewa). $.5 1. 2. 3. 4. 5. 1. #US #ARS A. Cori?ontal Power #us 1. T/e /ori?ontal &us s/all &e rated as s/own on t/e drawings. $. T/e /ori?ontal &us -aterial s/all &e co::er wit/ tin :lating. %. T/e /ori?ontal &us s/all &e su::orted7 &raced and isolated .rot/e +ertical &us wit/ a /ig/ strengt/7 nontrac=ing glass :ol)ester -aterial. ,. 'or standard sections t/e /ori?ontal &us s/all &e continuous wit/in eac/ s/i::ing &loc= and s/all &e &raced wit/in eac/ section 2. Cori?ontal &us s:lices s/all /a+e at least two &olts on eac/ side. #. Vertical #us 1. T/e +ertical :ower &us s/all /a+e an e..ecti+e rating o. 544A. I. a center /ori?ontal &us construction is utili?ed7 t/en t/e rating s/all &e %44A a&o+e and &elow t/e /ori?ontal &us .or an e..ecti+e rating o. 544A. I. a to: or &otto-ounted /ori?ontal &us is utili?ed7 t/en t/e .ull &us -ust &e rated .or 544A. $. T/e +ertical &us -aterial s/all &e co::er wit/ tin :lating. %. T/e +ertical &us s/all attac/ to t/e /ori?ontal &us wit/ at least two &olts. ,. T/e +ertical &us s/all &e continuousl) &raced &) a /ig/ strengt/ nonH trac=ing glass.illed :ol)ester -aterial and sandwic/ed &) a :ol)car&onate -olded co+er. 2. Auto-atic s/utters s/all co+er :lugH in sta& o:enings w/en units are re-o+ed. . Ground #us 1. Pro+ide a ground &us s)ste- consisting o. a /ori?ontal ground &us connected to +ertical ground &uses -ounted in eac/ section. $. Pro+ide an un:lated co::er !4.$2 inc/ &) 1 inc/ or 4.$2 inc/ &) $ inc/" /ori?ontal ground &us -ounted in t/e &otto- o. t/e M unless ot/erwise s:eci.ied in t/e drawings. %. Pro+ide a :ressure t):e -ec/anical lug -ounted on t/e ground &us in t/e inco-ing line section. ,. Pro+ide a unit ground sta& on all unit inserts. T/e ground sta& s/all esta&lis/ unit insert grounding to t/e +ertical ground &us &e.ore t/e :lugH in :ower sta&s engage t/e :ower &us. T/e grounding s/all &e -aintained until a.ter t/e :lugin :ower sta&s are disengaged. Thefoowingspecificationsareonlyrequiredifaunitloadground busisre quired. Deleteifaunitloadground busisnotbeingutilized.

2. 3. 4. 5.

1. 2. 3. 4.

1. 2. Pro+ide an un:lated co::er +ertical unit load ground &us in eac/ standard +ertical section. 2. 5. Pro+ide a unit load connector on all units. T/e load connector s/all :ro+ide a ter-ination :oint .or t/ e load ground ca&le at t/e unit. *. Neutral #us 1. 1. I. a ,wire s)ste- is s:eci.ied7 )et t/ere are no neutral loads in t/e M 7 onl) a neutral connection :late is re(uired in t/e M I i.e. a .ull neutral &us is not re(uired. 2. $. I. neutral loads are s:eci.ied wit/in t/e M 7 a .ull neutral &us is re(uired. Pro+ide a neutral &us across t/e .ull widt/ o. t/e M 7 an inco-ing neutral lug :ad in t/e inco-ing section7 and neutral connection :lates in sections as re(uired. $.3 *EVI ENET 8MMUNI ATI8NS A. T/e M s/all /a+e *e+iceNet wiring incor:orated into its design. 1. 1. T/e M s/all /a+e *e+iceNet ca&ling incor:orated t/roug/out t/e +ertical section. 2. $. Eac/ -otor starter7 A dri+e and so.t starter unit in t/e M s/all &e su::lied wit/ a -eans to co--unicate +ia *e+iceNet. #. *e+iceNet a&ling 1. 1. All units s/all &e interwired and tested as a NEMA lass II M 1 $. a&le Ratings 2 a. T/e *e+iceNet ca&le s/all &e in co-:liance wit/ Article %44.%! "!1" o. t/e National Electrical ode7 $442 3 &. T/e insulating rating s/all &e e(ual to at least t/e -a0i-ucircuit +oltage a::lied to an) conductor wit/in t/e enclosure or racewa). 4 c. No s:ecial se:aration7 &arriers or internal conduit s/all &e re(uired .or t/e *e+iceNet conductors. 5 d. T/e trun= line ca&le s/all &e .lat ca&le rated eig/t a-:eres7 544V7 lass 1. 6 e. T/e ca&le used to connect a unit to a *e+iceNet :ort in t/e +ertical wirewa) s/all &e round ca&le rated eig/t a-:eres7 544V7 lass 1. %. La)out 1 a. A *e+iceNet trun=line s/all &e routed t/roug/ t/e M lineu:. To :re+ent accidental -ec/anical da-age during M installation7 t/e trun=line s/all &e located &e/ind &arriers t/a t isolate t/e trun=line .ro- t/e unit s:ace and wirewa)s. 2 &. Si0 *e+iceNet :orts s/all &e :ro+ided in t/e rear o. eac/ +ertical wirewa) to si-:li.) installation7 relocation7 and addition o. :lug in units. 3 c. T/e *e+iceNet co-:onent wit/in eac/ unit s/all &e connected to one o. t/e si0 *e+iceNet :orts. ,. Power Su::lies

1 a. T/e M -anu.acturer s/all c/ec= t/e user@s design to ensure t/at ade(uate :ower su::lies /a+e &een s:eci.ied to con.or- wit/ *e+iceNet re(uire-ents. 2 &. T/e :ower su::l) s/all :ro+ide $,Vdc .or t/e *e+iceNet s)ste- and s/all &e rated no less t/an eig/t a-:eres. 3 c. T/e :ower su::l) .or t/e M *e+iceNet s)ste- s/all &e su::lied as a se:arate :lugin unit. . *e+iceNet Inter.aces 1. Motor Starter Units a. Motor starter units s/all /a+e an electronic o+erload rela) t/at incor:orates t/e .ollowing .eatures. 1." 8nH &oard *e+iceNet co--unications $." LE*s .or status indication %." Test D Reset #utton ,." Ad;usta&le tri: o. NEMA lass 2 to %4. Unless indicated7 t/e tri: class s/all &e set .or NEMA lass $4 o:eration. 2." 'our in:uts and two out:uts. Re.er to t/e drawings .or connection re(uire-ents. 5." Protecti+e .unctions a." 'unctions s/all :ro+ide a :rogra--a&le tri: le+el7 warning le+el7 ti-e dela) and in/i&it window. &." Protecti+e .unctions s/all include t/er-al o+erload7 underload7 ;a-7 current i-&alance7 stall7 :/ase loss7 ?ero se(uence ground .ault an d PT t/er-istor in:ut. 3." urrent -onitoring .unctions s/all include :/ase current7 a+erage current7 .ull load current7 current i-&alance :ercent7 :ercent t/er-al ca:acit) utili?ed and ground .ault current !i. s:eci.ied". 1." *iagnostic in.or-ation s/all include de+ice status7 warning status7 ti-e to reset7 tri: status7 ti-e to o+erload tri: and /istor) o. last .i+e tri:s. $. Varia&le 're(uenc) A *ri+es and SolidState ontrollers a. *e+iceNet co--unication inter.ace s/all &e su::lied to allow .or co--unications &etween t/e solidH state co-:onent and t/e *e+iceNet s)ste-. %. Miscellaneous Units 1 a. Pro+ide a *e+iceNet inter.ace .or -iscellaneous units as indicated on t/e drawings. 2 &. T/e *e+iceNet inter.ace s/all /a+e .our in:uts and two out:uts. 3 c. Re.er to t/e wiring diagra-s .or :oints to &e -onitored. *. Progra--ing and Testing 1. 1. T/e M -anu.acturer s/all load t/e *e+iceNet MA I* nu-&er !node address" into eac/ unit. 2. $. T/e *e+iceNet MA I* nu-&er s/all &e as indicated

3. 4. 5. 6. $.1 1. 2. 3. 4.

or as :ro+ided &) t/e contractor. %. T/e *e+iceNet networ= s/all &e designed and :rogra--ed .or use at $24=# or 244=#. ,. T/e M -anu.acturer s/all test t/e M to insure t/at eac/ unit co--unicates :ro:erl) :rior to s/i:-ent. 2. Eac/ *e+iceNet de+ice s/all /a+e a la&el s/owing t/e unit location7 node address and &aud rate. 5. T/e M -anu.acturer s/all :ro+ide a dis= containing a::lica&le Electronic *ata S/eet !E*S" .iles .or t/e *e+iceNet de+ices. METERING 8MPARTMENT A. T/e M s/all include a :lugin -etering unit #. T/e unit s/all include t/e .ollowing 1. 'usi&le disconnect wit/ .uses $. 'used control circuit trans.or-er %. urrent trans.or-ers s/i::ed loose to &e installed in t/e .ield ,. Power -onitor wit/ door -ounted dis:la)

. Power -onitor 1. 1. T/e :ower -onitor s/all &e Allen#radle) Power-onitor %444 1 $. T/e :ower -onitor s/all &e ca:a&le o. dis:la)ing t/e .ollowing 2 a. Line current .or all t/ree :/ases wit/ :lus or -inus 4.$ :ercent .ullH scale accurac) 3 &. A+erage t/ree :/ase current wit/ :lus or -inus 4.$ :ercent .ullH scale accurac) 4 c. Linetoneutral and linetoline +oltage wit/ :lus or -inus 4.$ :ercent o. .ullH scale accurac) 5 d. urrent and +oltage un&alance 6 e. Real7 reacti+e7 a::arent and true :ower wit/ :lus or -inus 4., :ercent .ullscale accurac) 7 .. JE/7 JVAR/ and =VACnet 8 g. True RMS to t/e ,2t/ /ar-onic 9 /. 're(uenc) at :lus or -inus 4.2 :ercent 10 i. Power .actor at :lus or -inus 4., :ercent 1. %. T/e :ower -onitor s/all include -in D -a0 logs and trend logs wit/ u: to ,27153 data :oints. 2. ,. T/e :ower -onitor s/all &e ca:a&le o. :er.or-ing distortion anal)sis wit/ TC*7 rest 'actor !I7 V" and *istortion :ower .actor. 3. 2. T/e :ower -onitor s/all include a RS,12 co--unication :ort as standard and s/all /a+e o:tions a+aila&le .or RS$%$7 *e+iceNet7 ontrolNet7 Re-ote ID8 and Et/erNet. 4. 5. T/e :ower -onitor s/all include two .or- rela)s. 10

$.6

*IS 8NNE TS A. Main *isconnect 1. 1. T/e wit/stand rating o. t/e -ain s/all &e greater t/an or e(ual to t/e &us &racing .or t/e M . 2. $. Pro+ide lugs to acco--odate t/e conductors as indicated on t/e drawings. 3. %. I. no o+ercurrent :rotection is indicated7 :ro+ide a -ain inco-ing lug co-:art-ent. 1 ,. Main 'usi&le *isconnect !i. s:eci.ied in drawings" 2 a. Si?e .uses as s/own on t/e drawings. Pro+ide lass K or R .uses t/roug/ 544A-:s. Pro+ide lass L .uses a&o+e 544A-:s. 3 &. Pro+ide a re-o+a&le :rotecti+e &arrier to reduce t/e :ossi&ilit) o. contact wit/ t/e line ter-inals. 4 c. Pro+ide one nor-all) o:en and one nor-all) closed au0iliar) contact. 2. Main circuit &rea=er disconnect !i. s:eci.ied in drawings" 1 a. Si?e t/e circuit &rea=er as s/own on t/e drawings. 2 &. Pro+ide a circuit &rea=er o. eit/er t/e t/er-al -agnetic or solid state t):e. 3 c. Pro+ide a re-o+a&le :rotecti+e &arrier to reduce t/e :ossi&ilit) o. contact wit/ t/e line ter-inals. 4 d. Pro+ide one nor-all) o:en and one nor-all) closed internal au0iliar) contact. 5 e. 'or &rea=ers rated 17444A and a&o+e7 :ro+ide integrated ground .ault :rotection wit/ ad;usta&le :ic=u: and ad;usta&le ti-e dela) 1. 2. 3. 4. #. 'eeder *isconnects and Trans.or-er *isconnects 1. T/e disconnecting -eans .or .eeders and trans.or-ers s/all &e t/er-al -agnetic circuit &rea=ers. $. T/e interru:ting ca:acit) rating s/all &e greater t/an or e(ual to t/e &us &racing re(uire-ent. %. T/e -ini-u- .ra-e si?e s/all &e 124 a-:s ,. Pro+ide one !1" N.8. internall) -ounted au0iliar) contact .or indication o. A8nB or A8..DTri::ed.B Motor Starter *isconnect 1. Across t/e line NEMA starters a. T/e disconnecting -eans .or t/e across t/e line starters s/all &e -otor circuit :rotectors. &. T/e s/ort circuit wit/stand rating s/all &e greater t/an or e(ual to t/e &us &racing re(uire-ent. c. Units s/all &e su::lied &ased u:on t/e rules D re(uire-ents set .ort/ in t/e NE 7 NEMA and UL standards. d. Units s/all &e s/i::ed at t/e lowest setting :er UL standards. T/e contractor s/all .ield ad;ust t/e units &ased u:on t/e :articular -otor a::lication. e. T/e -ini-u- .ra-e si?e s/all &e 124 a-:s. .. Pro+ide one N.8. internall) -ounted au0iliar) contact .

1 2 3 4 5 6

.or indication o. A8nB or A8..DTri::edB. 1 2 3 4 5 6 $. Reduced Voltage Starters a. T/e disconnecting -eans .or t/e across t/e line starters s/all &e -otor circuit :rotectors &. T/e s/ort circuit wit/stand rating s/all &e greater t/an or e(ual to t/e &us &racing re(uire-ent. c. Units s/all &e su::lied &ased u:on t/e rules D re(uire-ents set .ort/ in t/e NE 7 NEMA and UL standards. d. Units s/all &e s/i::ed at t/e lowest setting :er UL standards. T/e contractor s/all .ield ad;ust t/e units &ased u:on t/e :articular -otor a::lication. e. T/e -ini-u- .ra-e si?e s/all &e 124 a-:s. .. Pro+ide one N.8. internall) -ounted au0iliar) contact .or indication o. A8nB or A8..DTri::ed.B

%. Solid State ontrollers !So.t Starters and Varia&le 're(uenc) *ri+es" 1 a. T/e disconnecting -eans .or solid state controllers s/all &e .usi&le disconnect wit/ current li-iting .uses. 2 &. T/e s/ort circuit wit/stand rating s/all &e rated 1447444 a-:eres !r-s s)--etrical". $.14 AUT8MATI TRANS'ER SEIT C A. Pro+ide an auto-atic trans.er switc/ i. indicated on t/e drawings. #. . $.11 Pro+ide t/e auto-atic trans.er switc/ in co-:liance wit/ t/e auto-atic tra ns.er switc/ s:eci.ication. T/e auto-atic trans.er switc/ s/all &e :ro+ided integral to t/e M .

8M#INATI8N NEMA RATE* A R8SS TCE LINE STARTERS A. Starters s/all &e :ro+ided wit/ a %:ole lass $4 solid state. T/e o+erload s/all :ro+ide o+erload and :/ase loss :rotection. #. Starters s/all &e :ro+ided wit/ a -ini-u- o. one N.8. and one N. . au0iliar) contact in addition to t/e /old in contact and au0iliar) contacts s/own on t/e drawings u: to a -a0i-uo. se+en &e)ond t/e /oldin contact. Pro+ide a 1$4 +olt control :ower trans.or-er wit/ a :ri-ar) and secondar) .use :rotecti on. Pro+ide a door -ounted selector switc/ .or Cand8..H Auto o:eration. T/e Cand Mode s/all :ro+ide local start control. In t/e Auto Mode7 start control

*.

s/all &e :ro+ided t/roug/ a re-ote contact. Pro+ide an e0tra set o. contacts on t/e selector switc/ .or -onitoring o. switc/ :osition. E. Pro+ide door -ounted 1$4 +olt trans.or-er t):e :ilot lig/ts .or 8n !Red" and 8.. !Green" indication.

$.1$

S8LI* STATE M8T8R 8NTR8LLERS !SM " A. T/e unit s/all &e :ro+ided wit/ a 1$4V control :ower trans.or-er. T/e control :ower trans.or-er s/all &e :ro+ided wit/ :ri-ar) and secondar) .using. #. T/e SM unit s/all &e :ro+ided wit/ a se:arate &):ass contactor .or NEMA 1$ designs. T/e &):ass contactor s/all &e energi?ed once t/e -otor is u: to .ull s:eed. T/e &):ass contactor s/all &e .ull) rated .or t/e -otor load and &e ca:a&le o. starting t/e -otor i. so wired in t/e .ield. T/e unit s/all &e :ro+ided wit/ a con+erter -odule so t/at t/e SM o+erload can &e utili?ed at all ti-es. SM % a::lications s/all .eature an integrated &):ass contactor t/at is energi?ed once t/e -otor is u: to .ull s:eed. It s/ould also include electronic o+erload :rotection wit/ ad;usta&le tri: class and con.igura&le au0iliar) contacts. SM 'le0 a::lications s/all include integrated &):ass and electronic o+erload7 -otor starting ca:a&ilities .or starH delta and standard s(uirrelcage induction -otors. T/e integrated &):ass auto-aticall) closes w/en t/e -otor reac/es .ull s:eed. Pro+ide an in:ut isolation contactor. T/e SM unit s/all &e :ro+ided wit/ line side :rotecti+e -odules. T/e -odules s/all contain ca:acitors and -etal o0ide +aristors !M8Vs" t/at :rotect t/e internal :ower circuitr) .rose+ere electrical transients and D or /ig/ electrical noise. Pro+ide a door -ounted selector switc/ .or AutoManual control. In t/e auto -ode7 t/e start co--and s/all &e :ro+ided t/roug/ a re-ote contact. In t/e -anual -ode7 t/e startH sto: control s/all &e :ro+ided t/roug/ t/e door -ounted :us/ &uttons. Pro+ide e0tra contact &loc=s on t/e selector switc/ .or -onitoring o. switc/ :osition. Pro+ide door -ounted :us/&uttons .or startsto: and :u-: sto: control. Sto: :us/&uttons s/all alwa)s &e acti+e.

12 .

*.

E. '.

G.

C.

I.

Pro+ide door -ounted trans.or-er t):e :ilot lig/ts .or indication o. 8n !Red" and 8.. !Green".

$.1%

VARIA#LE 'RE9UEN Y *RIVES A. T/e unit s/all &e :ro+ided wit/ a 1$4V control :ower trans.or-er. T/e control :ower trans.or-er s/all &e :ro+ided wit/ :ri-ar) and secondar) .using. #. . *. Pro+ide a 1$4V control inter.ace. Pro+ide a se:arate co--on -ode c/o=e on t/e out:ut o. t/e dri+e7 i. not alread) &uilt in t/e unit. Pro+ide a door -ounted selector switc/ .or AutoManual control. In t/e auto -ode7 t/e start co--and s/all &e :ro+ided t/roug/ a re-ote contact. In t/e -anual -ode7 t/e startH sto: control s/all &e :ro+ided t/roug/ t/e door -ounted :us/ &uttons. Pro+ide e0tra contact &loc=s on t/e selector switc/ .or -onitoring o. switc/ :osition. Pro+ide door -ounted :us/&uttons .or startsto: control. Sto: :us/&uttons s/all alwa)s &e acti+e. Pro+ide door -ounted trans.or-er t):e :ilot lig/ts .or indication o. 8n !Red" and 8.. !Green". Pro+ide a door -ounted /u-an inter.ace -odule .or :rogra--ing7 dis:la) and s:eed control. Pro+ide one isolated7 con.igura&le analog in:ut and out:ut. 'or 11 Pulse a::lications7 t/e 1%%5 Plus II *ri+e s/all con.or- to t/e .ollowing<

E. '. G. C. I. 1. 2. 3. 4. 5. 6.

1. Meets IEEE216166$ at t/e dri+e in:ut ter-inals $. ULDcUL listed %. ontinuous /ori?ontal :ower &us ,. Utili?e a dri+e rollout construction .or 32$24 CP 2. Allow s:licing to an) ENTERLINE M 5. Utili?e :atented 11 Pulse con+erter &ridge and :/ases/i.ting autotrans.or-er

C. 'or Manual Isolated *ri+e #):ass a::lications s/all con.or- to t/e .ollowing< 1. *esign 8+er+iew 1 a. T/e -anual isolated dri+e &):ass unit will consist o. two units an M &):ass starter unit and an M +aria&le .re(uenc) dri+e !V'*" unit. T/e intent o. t/e -anual isolated dri+e &):ass

unit is to isolate t/e +aria&le .re(uenc) A dri+e .or ser+icing. E/en in &):ass -ode t/e M V'* unit s/all -eet N'PA 34E Ca?ardDRis= le+el 4. T/e M V'* unit door s/all &e interloc=ed wit/ t/e M &):ass starter unit. E/en in t/e &):ass -ode t/e -otor can &e energi?ed and deH energi?ed wit/ t/e acrosst/eline &):ass starter. 2 &. All :ower co-:onents s/all /a+e a nor-al dut) rating suita&le .or t/e no-inal /orse:ower o. t/e a::lication. 1. c. M #):ass Starter Unit 2. i. T/e M &):ass starter unit s/all include t/e .usi&le disconnect or circuit &rea=er7 t/e &):ass contactor and o+erload rela)7 control circuit trans.or-er and ter-inal &loc=s. A*RIVE 8NB and A#YPASS 8NB :ilot lig/ts s/all &e :ro+ided to indicate o:erational status. 3 d. M V'* Unit i. T/e M V'* co-:onent s/all &e a Power'le0L 34 or Power'le0 344 V'*. A A*RIVE8''H #YPASSB selector switc/7 a A#YPASS STARTB :us/ &utton and a A#YPASS ST8PB :us/ &utton s/all &e :ro+ided. T/ese :ilot de+ices s/all &e located in t/e sa-e control station as t/e A*RIVE 8NB and A#YPASS 8NB :ilot lig/ts on t/e M &):ass starter unit. $. Isolating *isconnect a. T/e isolating disconnect s/all &e a si0:ole de+ice ca:a&le o. -a=ing and &rea=ing t/e load. Au0iliar) isolating disconnect contacts will :er-it t/e o:eration o. onl) one unit at a ti-e eit/er t/e M #):ass Starter or t/e M V'*. %. Isolation Switc/ 8:eration 1. a. #):ass Mode 2. i. E/en in &):ass -ode t/e A#YPASS 8NB :ilot lig/t s/all &e energi?ed w/en t/e &):ass -otor control circuit is energi?ed. E/en in &):ass -ode t/e M &):ass starter unit and t/e M V'* unit are isolated .roone anot/er. In addition7 t/e isolation switc/ s/all /a+e -eans to &e :adloc=ed 7 to :re+ent &eing switc/ed to dri+e -ode. In t/is -ode no :ower s/all &e :resent in t/e M V'* unit. T/e M V'* unit s/all &e a+aila&le .or ser+ice at N'PA 34E Ca?ardDRis= Le+el 4. 2 &. *ri+e Mode i. E/en in dri+e -ode t/e isolating disconnect s/all :er-it t/e M starter &):ass unit to su::l) :ower to t/e M V'* unit and connects t/e M V'* unit to t/e -otor. E/en t/e isolation switc/ is in t/e dri+e -ode t/e A*RIVE 8NB :ilot lig/t s/all &e energi?ed. In addition7 t/e is olation switc/ s/all /a+e -eans to &e :adloc=ed to :re+ent &eing

switc/ed to &):ass -ode. 14 ,. Asse-&l) a. T/e M &):ass starter unit and t/e M V'* unit s/all &e .actor) asse-&led and wired to co-:lete t/e -anual isolated dri+e &):ass unit. 2. Testing a. T/e -anual isolated dri+e &):ass unit s/all -eet cUL US listed according to sa.et) standard UL 1,2 !UL" and &e tested in an IS86441 .acilit) to ensure eac/ unit con.or-s wit/ t/is s:eci.ication. $.1, 8NTR8L AN* LIGCTING TRANS'8RMER A. Pro+ide control and lig/ting trans.or-ers as s/own on drawings. T/e rating s/own on t/e drawings s/all &e t/e ini-u- acce:ta&le rating. #. . *. E. '. $.12 T/e insulation s/all &e 114
o

insulation wit/ 14

rise.

Pro+ide t/er-al -agnetic circuit &rea=er .or :ri-ar) :rotection. T/e :ri-ar) circuit &rea=er co-:art-ent and trans.or-er co-:art-ent s/all &e wired and interloc=ed toget/er. Pro+ide secondar) .use :rotection .or t/e trans.or-er. Pro+ide +ented doors wit/ .ilters .or gas=ets and NEMA T):e 1$ structures. NEMA T):e 1 wit/

LIGCTING PANEL A. Pro+ide lig/ting :anel as s/own on t/e drawings. #. T/e lig/ting :anel s/all &e rated .or 14=A interru:ting ca:acit). 1. Pro+ide &olton &ranc/ &rea=ers as s/own on t/e drawings.

$.15

S A*ADPANEL A. Pro+ide a S A*A :anel or PL as s/own on t/e drawings. #. . T/e S A*AD:anel s/all &e :ro+ided -agnetic circuit &rea=er disconnect. T/e :rogra--a&le controller wit/ a t/er-al as

s:eci.ied in Section >>>>>>>>>> s/all &e -ounted in t/e S A*A :an el. *. T/e -anu.acturer o. t/e M s/all :ro+ide all interwiring &etween t/e S A*A :anel and t/e s:eci.ied :oints wit/in t/e M .

PART % EME UTI8N %.1 INSTALLATI8N A. ontractor s/all install M in accordance wit/ -anu.acturer@s instructions. #. ontractor s/all tig/ten accessi&le &us connections and -ec/anical .asteners to t/e -anu.acturer@s tor(ue re(uire-ents. . *. E. %.$ ontractor s/all select and .ield re(uire-ents. install .uses in .usi&le switc/es &ased u:on circuit &rea=er settings

ontractor s/all ad;ust &ased u:on .ield re(uire-ents.

ontractor s/all ad;ust solid state o+erloads to -atc/ t/e installed -otor c/aracteristics.

MANU'A TURER@S SERVI ES A. T/e -anu.acturer o. t/e M s/all &e ca:a&le o. :ro+iding t/e :rogra--ing .or t/e :rogra--a&le logic controller and t/e o:erator inter.ace i. :ro+ided wit/in t/e M . #. T/e -anu.acturer o. t/e M s/all &e ca:a&le o. u: ser+ices as :art o. t/e su::l) o. t/e M . :ro+iding startH

%.%

TRAINING A. A course outline s/all &e su&-itted as :art o. t/e M #. T/e -anu.acturer s/all =nowledge and tools and use a *e+iceNet M

su&-ittals.

o..er o..site training on t/e conce:ts7 necessar) to design7 s:eci.)7 install7 trou&les/oot .

16 www.rockwellautomation.com Corporate Headquarters Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 532025302 SA, !el" #1$ 414%212%5200, &a'" #1$ 414%212%5201

Headquarters for AllenBradley Products, Rockwell Software Products and Global anufacturin! Solutions Ame(icas" Rockwell Automation, 1201 Sout) Secon* St(eet, Milwaukee, WI 5320424+, SA, !el" # 1$ 414%3-2%2000, &a'" #1$ 414%3-2%4444 Eu(o.e/Mi**le East/A0(ica" Rockwell Automation SA/12, 2o(stlaan/3ouleva(* *u Souve(ain 3,, 117 0 3(ussels, 3el4ium, !el" #32$ 2 ,,3 0,00, &a'" #32$ 2 ,,3 0,40 Asia 5aci0ic" Rockwell Automation, 6evel 14, 7o(e &, 789e(.o(t 3, 100 789e(.o(t Roa*, :on4 ;on4, !el" #-52$ 2--7 47--, &a'" #-52$ 250- 1-4, Headquarters for "od!e and Reliance #lectric Products Ame(icas" Rockwell Automation, ,040 5on*e(s 7ou(t, <(eenville, S7 2+,154,17 SA, !el" #1$ -,4%2+7%4-00, &a'" #1$ -,4%2-1%2433 Eu(o.e/Mi**le East/A0(ica" Rockwell Automation, :e(man:ein(ic)<ossenSt(asse 3, 50-5- ;=ln, <e(man8, !el" 4+ #0$ 2234 37+410, &a'" 4+ #0$ 2234 37+41,4 Asia 5aci0ic" Rockwell Automation, 55 1ewton Roa*, >1101/02 Revenue :ouse, Sin4a.o(e 307+7, !el" #,5$ ,35, +077, &a'" #,5$ ,35, +011 Publication 2100SR007BENE Jul 2005 !o" #i$%t & 2005 Roc'()ll *uto+ation, Inc. P#int)- in t%) ..S.*.

Su")#/)-)/ Publication 2100SR007*ENE G 0ctob)# 2002