Lovely Professional University, Punjab

Course Code MEC533 Course Category Course Title INDUSTRIAL TRIBOLOGY Research based courses Course Planner 17669::M. Sreedhar Lectures 2.0 Tutorials Practicals Credits 0.0 0.0 2.0

TextBooks Sr No T-1 Title Engineering Tribology Reference Books Sr No R-1 R-2 R-3 R-4 Title Friction and Wear of Engineering Material Tribology in Machine Design Engineering Tribology Bearing Design in Machinery: Engineering Tribology and Lubrication Author I.M. Hutchings T.A. Stolarski Gwidon W. Stachowiak and Andrew W. Batchelor Avraham Harnoy Edition 1st 2nd 3rd 4th Year 1992 1991 2013 2005 Publisher Name Edward Arnold Ltd Industrial Press Elsevier Marcel Dekker, NewYork. Author Prasanta Sahoo Edition 5th Year 2013 Publisher Name PHI (Pretice Hall India)

Relevant Websites Sr No RW-1 RW-2 RW-3 (Web address) (only if relevant to the course) NPTEL web lectures on Tribology by Professor Harish Irani http://nptel.iitm.ac.in/courses/IIT-MADRAS/Machine_Design_II/index.php www.tribology-abc.com/abc/engine.htm Salient Features Find Practicle examples Details of design of Journal bearings-Module5 Automobile tribology

Audio Visual Aids Sr No AV-1 (AV aids) (only if relevant to the course) NPTEL video lectures on Tribology by Professor Harish Irani IIT Delhi Salient Features Good Practicle Examples

LTP week distribution: (LTP Weeks) Weeks before MTE Weeks After MTE Spill Over 7 7 2

Detailed Plan For Lectures

Week Number

Lecture Number

Broad Topic(Sub Topic)

Chapters/Sections of Text/reference books

Other Readings, Lecture Description Relevant Websites, Audio Visual Aids, software and Virtual Labs AV-1 Introduction to Tribological concepts based on applications and Topography of surfaces Introduction to Tribological concepts based on applications and Topography of surfaces Introduction to Tribological concepts based on applications and Topography of surfaces Introduction to Tribological concepts based on applications and Topography of surfaces Different methods of measuring surface roughness and Analysis of rough surface with identical and varying height Asperities. Different methods of measuring surface roughness and Analysis of rough surface with identical and varying height Asperities. Different methods of measuring surface roughness and Analysis of rough surface with identical and varying height Asperities.

Learning Outcomes

Pedagogical Tool Demonstration/ Case Study / Images / animation / ppt etc. Planned

Week 1

Lecture 1

Surfaces and Friction(Cost of Friction and Wear)

R-3:1

To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To acquire the Figures regarding knowledge of basics of different surfaces Tribology and Topography of surfaces To get the knowledge Figures of different of different equipments equipments used for used for measuring measuring the surfaces surfaces and find real area of contact for identical and varying height Asperities To get the knowledge Figures of different of different equipments equipments used for used for measuring measuring the surfaces surfaces and find real area of contact for identical and varying height Asperities To get the knowledge Figures of different of different equipments equipments used for used for measuring measuring the surfaces surfaces and find real area of contact for identical and varying height Asperities

Surfaces and Friction(Fundamental aspects of Tribology)

R-3:1

AV-1

Surfaces and Friction(Topography of Surfaces)

T-1:2.1

Surfaces and Friction(Contact Between Different Surfaces)

T-1:3.1

Lecture 2

Surfaces and Friction(Contact between surfaces)

T-1:3.4

Surfaces and Friction(Contact of Rough Surfaces)

T-1:3.4

Surfaces and Friction(Surface Roughness Measurements)

T-1:2.2

Week 2

Lecture 3

Surfaces and Friction(Types of Friction)

T-1:5.1

Friction and different theories

To get the knowledge of Friction

Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures to describe different equipment used for measuring Friction and videos of how these equipment work Figures describing the material behavior for friction vs Load, sliding speed etc.. Figures describing the material behavior for friction vs Load, sliding speed etc.. Figures describing the material behavior for friction vs Load, sliding speed etc.. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms.

Surfaces and Friction(Laws of Friction)

T-1:5.1

Friction and different theories

To get the knowledge of Friction

Surfaces and Friction(Theories of Friction)

T-1:5.4

Friction and different theories

To get the knowledge of Friction

Surfaces and Friction (Measurement of Friction)

T-1:5.2

Friction and different theories

To get the knowledge of Friction

Lecture 4

Surfaces and Friction(Energy dissipation mechanisms)

T-1:5.6 and 5.7

RW-1

Friction of metals and Non-metals

To acquire the knowledge of behavior of metals and Nonmetals subjected to friction To acquire the knowledge of behavior of metals and Nonmetals subjected to friction To acquire the knowledge of behavior of metals and Nonmetals subjected to friction To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear

Surfaces and Friction(Friction Characteristics of Metals)

T-1:5.6

RW-1

Friction of metals and Non-metals

Surfaces and Friction(Friction of Non-Metallic Materials)

T-1:5.7.1 and 5.7.2

RW-1

Friction of metals and Non-metals

Week 3

Lecture 5

Wear(Wear Measurements)

T-1:6.10

AV-1

wear and wear mechanisms

Wear(Introduction)

T-1:6.1

AV-1

wear and wear mechanisms

Week 3

Lecture 5

Wear(Fatigue and Fretting Wear)

T-1:6.6 and 6.7.1

AV-1

wear and wear mechanisms

To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear

Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms.

Wear(Corrosive Wear and Oxidative Wear)

T-1:6.5

AV-1

wear and wear mechanisms

Wear(Erosive Wear and Cavitation Wear)

T-1:6.7.2

AV-1

wear and wear mechanisms

Wear(Delamination Theory of Wear)

T-1:6.8

AV-1

wear and wear mechanisms

Wear(Adhesive Wear and Abrasive Wear)

T-1:6.3 6.4

AV-1

wear and wear mechanisms

Wear(Different Wear Mechanisms)

T-1: 6.2

AV-1

wear and wear mechanisms

Lecture 6

Wear(Different Wear Mechanisms)

T-1: 6.2

AV-1

wear and wear mechanisms

Wear(Adhesive Wear and Abrasive Wear)

T-1:6.3 6.4

AV-1

wear and wear mechanisms

Wear(Delamination Theory of Wear)

T-1:6.8

AV-1

wear and wear mechanisms

Wear(Erosive Wear and Cavitation Wear)

T-1:6.7.2

AV-1

wear and wear mechanisms

Wear(Corrosive Wear and Oxidative Wear)

T-1:6.5

AV-1

wear and wear mechanisms

Wear(Fatigue and Fretting Wear)

T-1:6.6 and 6.7.1

AV-1

wear and wear mechanisms

Week 3

Lecture 6

Wear(Introduction)

T-1:6.1

AV-1

wear and wear mechanisms

To get to know about wear and wear mechanisms and measurement of wear To get to know about wear and wear mechanisms and measurement of wear

Figures and Animations regarding different wear mechanisms. Figures and Animations regarding different wear mechanisms.

Wear(Wear Measurements)

T-1:6.10

AV-1

wear and wear mechanisms

Week 4

Lecture 7

Wear(Wear of Ceramics and Polymers)

T-1:6.12 & 6.13

Wear testing methods and wear of metals and non-metals Wear testing methods and wear of metals and non-metals Wear testing methods and wear of metals and non-metals RW-1 Different lubricants and lubrication systems

To get the knowledge Figures of wear testing of how wear debris are methods and wear of analyzed and wear of different materials different materials To get the knowledge Figures of wear testing of how wear debris are methods and wear of analyzed and wear of different materials different materials To get the knowledge Figures of wear testing of how wear debris are methods and wear of analyzed and wear of different materials different materials To acquire the Videos of different knowledge of different lubricants lubricants and its composition To acquire the Videos of different knowledge of different lubricants lubricants and its composition To get the knowledge about thermal properties and optical properties To get the knowledge about thermal properties and optical properties To get the knowledge about thermal properties and optical properties Figures related to these properties

Wear(Wear Testing Methods and Analysis of Wear Debris)

T-1:6.9 & 6.10

Wear(Wear of Metals and NonMetals)

T-1:6.11

Lecture 8

Lubrication Theory(Classification of Lubricants)

R-3:3.1

Lubrication Theory(Different Lubrication Systems)

R-3:3.1

RW-1

Different lubricants and lubrication systems

Week 5

Lecture 10

Lubrication Theory(Thermal Properties of Lubricants)

R-3:2.11 2.12

Thermal Properties, Thermal Characteristics and optical properties Thermal Properties, Thermal Characteristics and optical properties Thermal Properties, Thermal Characteristics and optical properties Physical Properties of Lubricants

Lubrication Theory(Optical Properties of Lubricants)

R-3:2.14

Figures related to these properties

Lubrication Theory(Lubricants Composition)

R-3:2.11 2.12 2.14

Figures related to these properties

Lecture 9

Lubrication Theory(Physical Properties of Lubricants)

R-3:2.2 2.3 2.4 2.5 2.6 2.10

To get the knowledge Figures and Graphs about physical regarding the behavior properties of lubricants of lubricant with corresponding property

Week 6

Lecture 11 Lecture 12 Lubrication Theory(Basic Equations for Fluid Film Lubrication) T-1:11.2 11.3 11.4 11.5

Test1 Navier Strokes equation, Lear the basic equations Figures Reynolds equation and that describe the fluid dimensionless numbers film lubrication

Week 7

Lecture 13

Lubrication Theory(Basic Equations for Fluid Film Lubrication) Lubrication Theory(Basic Equations for Fluid Film Lubrication)

T-1:11.2 11.3 11.4 11.5 T-1:11.2 11.3 11.4 11.5

Navier Strokes equation, Lear the basic equations Figures Reynolds equation and that describe the fluid dimensionless numbers film lubrication Navier Strokes equation, Lear the basic equations Figures Reynolds equation and that describe the fluid dimensionless numbers film lubrication

Lecture 14

MID-TERM
Week 8 Lecture 15 Sliding Bearings(Hydrodynamic Journal Bearings Introduction) T-1:13.1 RW-2 Working of hydrodynamic bearings and derivation of Reynold's equation Working of hydrodynamic bearings and derivation of Reynold's equation Pressure distribution, Petroff's equation and Stribeck curve Students will learn the working of Hydrodynamic bearings. Students will learn the working of Hydrodynamic bearings. Animation of working of Hydrodynamic bearings Animation of working of Hydrodynamic bearings

Sliding Bearings(Reynolds Equation for Film Lubrication)

R-3:4.2

RW-2

Lecture 16

Sliding Bearings(Petroffs Equation and Bearing Characteristic Number for Hydrodynamic Bearings)

RW-2

Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve Students will get the Figures related to knowledge of how Stribeck Curve pressure is distributed when hydrodynamic bearings and the significance of petroff's equation and Stribeck curve

Sliding Bearings(Stribeck Curve)

RW-2

Pressure distribution, Petroff's equation and Stribeck curve

Sliding Bearings(Pressure Distribution for Hydrodynamic Bearings)

T-1:13.2.1

RW-2

Pressure distribution, Petroff's equation and Stribeck curve

Sliding Bearings(Eccentricity and Minimum Film Thickness for Hydrodynamic Bearings)

T-1:13.2

RW-2

Pressure distribution, Petroff's equation and Stribeck curve

Week 9

Lecture 17

Sliding Bearings(Heat Generation and Thermal Equilibrium)

T-1:13.5

RW-2

Heat generation and Thermal Equilibrium of hydrodynamic bearings and use of RaimondiBoyd charts Heat generation and Thermal Equilibrium of hydrodynamic bearings and use of RaimondiBoyd charts Test2

Students will Learn to design Hydrodynamic bearings.

Figures related to design of Hydrodynamic bearings Figures related to design of Hydrodynamic bearings

Sliding Bearings(Use of Bearing Design Charts for Hydrodynamic Bearings)

T-1:13.4

RW-2

Students will Learn to design Hydrodynamic bearings.

Lecture 18 Week 10 Lecture 19 Sliding Bearings(Hydrostatic Bearings- Introduction) T-1:15

Hydrostatic bearings and To acquire the types knowledge of hydrostatic bearings and its types Hydrostatic bearings and To acquire the types knowledge of hydrostatic bearings and its types Contact bearings classification, Kinematics and Load capacity Contact bearings classification, Kinematics and Load capacity Contact bearings classification, Kinematics and Load capacity Contact bearings classification, Kinematics and Load capacity Test3 Students will learn about different contact bearings and analyse the kinematics of contact bearings Students will learn about different contact bearings and analyse the kinematics of contact bearings Students will learn about different contact bearings and analyse the kinematics of contact bearings Students will learn about different contact bearings and analyse the kinematics of contact bearings

Figures and animation regarding working of Hydrostatic bearings Figures and animation regarding working of Hydrostatic bearings Figures explaining different classifications of contact bearings

Sliding Bearings(Types of Hydrostatic Bearings)

T-1:15

Lecture 20

Contact Bearings(Introduction to Contact Bearings)

T-1:18.1

Contact Bearings(Classification)

T-1:18.1

Figures explaining different classifications of contact bearings

Contact Bearings(Geometry of Contact Bearings)

T-1:18.2

Figures explaining different classifications of contact bearings

Contact Bearings(Kinematics of Contact Bearings)

T-1:18.3

Figures explaining different classifications of contact bearings

Week 11

Lecture 21 Lecture 22 Contact Bearings(Load Capacity) T-1:18.4

Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings

Figures related to load carrying capacity of contact bearings Figures related to load carrying capacity of contact bearings

Contact Bearings(Fatigue Life of Contact Bearing)

T-1:18.5

Week 11

Lecture 22

Contact Bearings(Radial Loads)

T-1:18.4.1

Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings Load capacity of contact Students will learn to bearings analyse different loads acting on contact bearings Bearing materials To acquire the knowledge of different materials used for the bearings To acquire the knowledge of different materials used for the bearings

Figures related to load carrying capacity of contact bearings Figures related to load carrying capacity of contact bearings

Contact Bearings(Thrust Loads)

T-1:18.4.2

Week 12

Lecture 23

Contact Bearings(Selection of Bearing Materials)

R-4:11

Contact Bearings(Classification of Bearing Materials)

R-4:11

Bearing materials

Lecture 24

Surface Engineering and Future Directions of Tribology(Surface Modification and Surface Treatment Techniques) Surface Engineering and Future Directions of Tribology (Microstructural Treatments) Surface Engineering and Future Directions of Tribology(Heat Treatment Processes)

T-1:8.1 8.4

Surface Engineering and Students will learn the Surface treatment significance of surface techniques Engineering in today's industrial world Micro structural treatment and Heat treatment process Micro structural treatment and Heat treatment process Students will learn different surface treatment processes Students will learn different surface treatment processes Figures explaining different surface treatment techniques Figures explaining different surface treatment techniques Figures related to gas and composite bearings Figures related to gas and composite bearings Figures related to gas and composite bearings

Week 13

Lecture 25

T-1:8.2

T-1:8.2

Lecture 26

Surface Engineering and Future Directions of Tribology (ElastoHydrodynamic Lubrication) Surface Engineering and Future Directions of Tribology(Gas Bearings) Surface Engineering and Future Directions of Tribology(Composite Bearings)

T-1:17

Elasto-Hydrodynamic Students will learn lubrication and advanced about advanced bearings bearings Elasto-Hydrodynamic Students will learn lubrication and advanced about advanced bearings bearings Elasto-Hydrodynamic Students will learn lubrication and advanced about advanced bearings bearings Environmental implications and Future directions of Tribology RW-3 Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology

T-1:16

R-4:18

Week 14

Lecture 27

Surface Engineering and Future Directions of Tribology (Environmental Implications of Tribology) Surface Engineering and Future Directions of Tribology (Automobile Applications) Surface Engineering and Future Directions of Tribology(BioTribology and Biomedical Applications)

R-3:17.3

R-3:17.2

Week 14

Lecture 27

Surface Engineering and Future Directions of Tribology(NanoTribology) Surface Engineering and Future Directions of Tribology(NanoTribology) Surface Engineering and Future Directions of Tribology(BioTribology and Biomedical Applications) Surface Engineering and Future Directions of Tribology (Automobile Applications) Surface Engineering and Future Directions of Tribology (Environmental Implications of Tribology)

R-3:17.4

Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology RW-3 Environmental implications and Future directions of Tribology Environmental implications and Future directions of Tribology

Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology Students will introduced to future research fields in Tribology

Lecture 28

R-3:17.4

R-3:17.2

R-3:17.3

SPILL OVER
Week 15 Lecture 29 Lecture 30 Spill Over Spill Over

Scheme for CA:

Component Test Frequency 2 Total :Out Of 3 Each Marks Total Marks 30 30 60 60

Details of Academic Task(s)

AT No. Objective Topic of the Academic Task Nature of Academic Task (group/individuals/field work Individual Evaluation Mode Allottment / submission Week 5/6

Test1

To assess the understanding of fundamentals of course

Surfaces and Friction, Wear and Lubrication Theory

Written

Test2

To assess the Sliding Bearings understanding of Concepts of Sliding Bearings

Individual

Written Test

8/9

Test3

To Prepare the Contact Bearings, Surface Engineering and Future directions of students for Endterm Tribology

Individual

Written Test

10 / 11