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Universal

MaxiFit
Wide Tolerance Range

Mechanical Pipe Fitting Technology

PIPE CONNECTIONS, REPAIR & FLOW CONTROL PRODUCTS FOR THE UTILITIES INDUSTRY

MaxiFit
Overview

A Versatile Solution for Pipe Jointing...


MaxiFit universal pipe couplings are designed to accommodate

Quick & Efficient Installation

plain ended pipes with different outside diameters. One


fitting is able to connect a wide variety of pipe materials
including steel, ductile iron, PVC, cast iron, GRP and
asbestos cement pipes amongst others. The range is designed
and manufactured under quality management systems to
BS EN ISO 9001 and meets the requirements of the UK

The versatile range is pre-assembled with an innovative gasket


which has slide easy ribs that reduce friction on pipes at
the upper tolerance range of the fitting, providing maximum
sealing pressure, even on scored, pitted and corroded pipe
surfaces. The captive non-rotating bolt heads require just a
single spanner to install with just one standard bolt torque

Water Regulations & EN 14525.

across the range. These features allow for a quick and efficient

Wide Tolerance

installation even in the most difficult of conditions.

With up to 34mm tolerance on the pipe OD it not only eases


installation but can reduce the need for expensive and time
consuming trial holes, reduce stock holding and increase
stock turn over. MaxiFit is an adaptable and economic

Extensive Range
The expansive range is available in sizes DN40 up to DN600
and includes MaxiFit couplings & MaxiFit Xtra long sleeved
couplings, MaxiStep reducing couplings, MaxiDaptor flange

solution to most pipe connections.

adaptors, MaxiCap, MaxiThread End Cap, & MaxiFit Large


All products in the range have a test pressure

Diameter couplings & flange adaptors.

of 24bar on water (9bar on gas)

Large Diameter
MaxiFit Coupling

and are suitable for 16bar


working pressure for water
(6bar on gas).

Pipe Materials

MaxiThread

Large Diameter
MaxiDaptor

MaxiStep
MaxiFit Coupling
MaxiDaptor

Helden MaxiFit

Note: MaxiFit can also be used as a repair product - see pages 19 - 21

Telephone: +44 (0)1462 443322

MaxiFit Range
Product Design Benefits
Excellent Corrosion & Damage Resistance
Coated in black Rilsan Nylon 11 which is WRAS

Unique Gasket

listed and has excellent resistance to impact,

A unique gasket with distinctive circumferential ribs


scored, corroded or pitted pipe.

thermal stability and flexibility to accommodate


for rough site handling.

Wide Tolerance

Flexible Fit

abrasion, weathering and chemicals. It also has good

Mechanical Couplings & Flange Adaptors

provides a slide easy fit for maximum sealing on

Simple Installation

Flared end to the sleeve forms a deep

Captive, non-rotating bolt heads require just

gasket chamber to give maximum possible

a torque wrench to install.

pipe adjustment.

Customer Benefits
Design life expectancy of 50 years,

All models accommodate angularity

A rigorous bolt torque test is

established by rigorous Accelerated

between pipes which allows for

completed to confirm that the

Age Testing which subjects product

normal pipeline movement caused

bolt, end ring and adaptor body

to working pressure at 80C for

by ground settlement. Couplings and

are capable of withstanding bolt

1000 hours.

reducing couplings allowing for 6

over-tightening to 1.5 times

total angular deflection 3 total

maximum recommended torque.

Wide tolerances permit lower


stock holding.

www.helden-web.com

on the flange adaptors.

Helden MaxiFit

MaxiFit, MaxiFit Xtra & MaxiStep


Design Benefits
Simple Installation
Available as standard and long sleeved versions, the
MaxiFit Xtra simplifies the installation further, allowing
for greater cutting tolerances and a greater pipe insertion
depth - sealing beyond corrosion damaged pipe ends to
create a safe and permanent repair.

Excellent Repair Product


MaxiStep reducing couplings are designed to provide
transitions between pipes of different nominal
bores simplifying installations when repairing old
pipe with new.

Accommodates Pipe Movement


All models accommodate angularity between pipes
which allows for normal pipeline movement due to
ground settlement. Couplings and reducing couplings
allow for 6 total angular deflection.

MaxiDaptor
Design Benefits
Ultimate Flexibility
All cast flanges have multi drilling including; BS EN
1092-1, ISO 7005 1:1992, (PN10/16), BS10: 1962
(Table ADE), ANSI/AWWA.

Exceptional Sealing Capabilities


Flanges have an extended sealing face.

Accommodates Pipe Movement


All models accommodate angularity between pipes
which allows for normal pipeline movement caused
by to ground settlement. Flange adaptors have a total
angular deflection of 3.

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit Large Diameter


Design Benefits
Simple to Fit
All Large Diameter MaxiFit, MaxiStep & MaxiDaptor products
(DN350 DN600) have a long sleeve length as standard;
this is a major benefit to the installer, allowing for greater cutting
tolerances and a greater pipe insertion depth sealing beyond

Mechanical Couplings & Flange Adaptors

corrosion damaged pipe ends to create a safe and


permanent repair.

Wide Tolerance

MaxiCap & MaxiThread End Cap


Design Benefits
Dual Purpose
The MaxiCap end cap fits inside the end ring to the
MaxiFit and can be drilled and tapped to form an outlet
(up to 2 depending on size).

Enables Testing On-Site


Converts product to cap end for testing and blanking
off, although the assembly must have suitable external
support to prevent movement under pressure.

Connects to Threaded Pipe


The MaxiThread threaded end cap is designed to provide a
connection between plain-ended and threaded pipe. Outlets are
available with 1, 1.25 and 1.5 BSP threads. It is constructed
with a MaxiFit coupling body with one standard end ring and one
threaded end ring.

www.helden-web.com

Helden MaxiFit

United Kingdom - Lancashire

Hodder Aqueduct
MaxiStep Reducing Coupling - DN700

Project
Relining & Cleaning Scheme
- The 28 mile Hodder Aqueduct
was originally constructed in
1925 by Flyde Water Board to
supply water to Blackpool from
Stocks reservoir.

Client
United Utilities

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit & MaxiFit Xtra Couplings & End Caps


Specifications

L
A

Working Pressure = 16bar (water)


6bar (gas)

Mechanical Couplings & Flange Adaptors

Setting Gap
Maximum Gap

Coupling
Coupling - Standard Sleeve (MaxiFit)
Nominal
Size
(mm)

Size Range
(mm)
Min
Max

Diameter
(mm)
M

Overall
Length (mm)
L

Sleeve
Length x Thickness
(A) x (T)

Setting Gap Max Gap


Bolts
Gasket
(mm)
(mm) No.-Dia x Length Mould No.

Weight
(kg)

MaxiCap
Available

Maximum
Threaded
Outlet

DN40

47.9

59.5

149.5

190.0

100.0 x 4.5

20.0

40.0

2-M12 x 180

1637

3.1

DN50

57.0

74.0

154.5

190.0

95.0 x 4.5

20.0

40.0

4-M12 x 180

12392/1

3.0

DN65

63.0

85.0

173.5

190.0

95.0 x 4.5

20.0

40.0

4-M12 x 180

12392/2

3.6

DN80

85.0

107.0

195.5

190.0

95.0 x 4.5

20.0

40.0

4-M12 x 180

12392/3

4.1

DN100

107.0

132.0

224.5

190.0

95.0 x 4.5

20.0

40.0

4-M12 x 180

12392/4

4.8

DN125

132.0

158.0

254.5

190.0

95.0 x 5.0

20.0

40.0

4-M12 x 180

12392/6

6.0

DN150

158.0

184.0

280.5

190.0

95.0 x 5.0

20.0

40.0

4-M12 x 180

12392/7

6.9

DN175

189.0

212.0

306.5

230.0

130.0 x 5.0

25.0

50.0

4-M12 x 220

12392/9

9.4

DN200

218.0

244.0

342.5

230.0

130.0 x 5.0

25.0

50.0

4-M12 x 220

12392/10

10.9

DN225

243.0

269.0

367.5

230.0

130.0 x 5.0

25.0

50.0

6-M12 x 220

12392/11

12.4

DN250

266.0

295.0

399.5

230.0

130.0 x 5.0

25.0

50.0

6-M12 x 220

12392/12

14.6

DN300

315.0

349.0

462.5

230.0

130.0 x 5.0

25.0

50.0

8-M12 x 220

12392/14

19.4

Coupling - Long Sleeve (MaxiFit Xtra)


57.0

74.0

154.5

285.0

200.0 x 5.5

20.0

140.0

4-M12 x 275

12392/1

4.6

DN65

63.0

85.0

173.5

285.0

190.0 x 5.5

20.0

130.0

4-M12 x 275

12392/2

5.2

DN80

85.0

107.0

195.5

285.0

200.0 x 5.5

20.0

140.0

4-M12 x 275

12392/3

6.3

DN100

107.0

132.0

224.5

285.0

190.0 x 5.5

20.0

130.0

4-M12 x 275

12392/4

7.2

DN125

132.0

158.0

254.5

285.0

190.0 x 6.0

20.0

130.0

4-M12 x 275

12392/6

9.0

DN150

158.0

184.0

280.5

285.0

190.0 x 6.0

20.0

130.0

4-M12 x 275

12392/7

10.3

DN175

189.0

212.0

306.5

285.0

190.0 x 6.0

25.0

110.0

4-M12 x 275

12392/9

12.1

DN200

218.0

244.0

342.5

285.0

190.0 x 6.0

25.0

110.0

4-M12 x 275

12392/10

14.1

DN225
DN250
DN300

243.0
266.0
315.0

269.0
295.0
349.0

367.5
399.5
462.5

350.0
350.0
350.0

250.0 x 6.0
250.0 x 6.0
240.0 x 6.0

25.0
25.0
25.0

165.0
165.0
155.0

6-M12 x 340
6-M12 x 340
8-M12 x 340

12392/11
12392/12
12392/14

18.6
21.4
27.0

2
2
2

Wide Tolerance

DN50

Materials & Relevant Standards


End Ring and Adaptor Body/Centre Sleeve

Bolt Torque/Spanner

Ductile Iron to BS EN 1563:1997 Symbol EN GJS-450-10

Bolt torque 55-65Nm, Spanner size A/F 19mm

Gasket

Nuts

EPDM compound Grade E to BS EN 681-1:1996, Type WA, WC


Nitrile compound to Grade G BS EN 682:2002, Type G

Steel to BS EN 4190:2001 Grade 4

Tee Bolts/Bolts

Stainless Steel to BS 1449:Part 2: 1983 Grade 304S15 Standard

Washers

Steel to BS EN ISO 898-1:2009 Property Class 4.8

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com

Helden MaxiFit

MaxiFit Stepped Couplings


L

Specifications

Working Pressure = 16bar (water)


6bar (gas)

T
B

Ai
Setting Gap
Maximum Gap

Stepped Coupling
Size Range (mm)
Small End
Large End

Overall
Length (mm)

Sleeve
Length x Thickness

Min

Max

Min

Max

Ai

(A) x (T)

Setting
Gap
(mm)

Small End

Large End

57.0

74.0

63.0

85.0

154.5

173.5

210.0

110.0 x 4.5

20.0

40.0

4-M12 x 200

12392/1

12392/2

3.5

57.0

74.0

85.0

107.0

154.5

195.5

210.0

110.0 x 4.5

20.0

40.0

4-M12 x 200

12392/1

12392/3

3.9

63.0

85.0

85.0

107.0

173.5

195.5

210.0

110.0 x 4.5

20.0

40.0

4-M12 x 200

12392/2

12392/3

4.2

Diameter (mm)

Max
Gap
(mm)

Bolts
No.-Dia x Length

Gasket Mould No.

Weight
(kg)

85.0

107.0

107.0

132.0

195.5

224.5

210.0

110.0 x 4.5

20.0

40.0

4-M12 x 200

12392/3

12392/4

4.8

107.0

132.0

132.0

158.0

224.5

254.5

220.0

120.0 x 4.5

20.0

40.0

4-M12 x 210

12392/4

12392/6

6.2

132.0

158.0

158.0

184.0

254.5

280.5

220.0

120.0 x 5.0

20.0

40.0

4-M12 x 210

12392/6

12392/7

7.2

158.0

184.0

189.0

212.0

280.5

306.5

230.0

130.0 x 5.0

25.0

50.0

4-M12 x 220

12392/7

12392/9

8.8

189.0

212.0

218.0

244.0

306.5

342.5

230.0

130.0 x 5.0

25.0

50.0

4-M12 x 220

12392/9

12392/10

10.4

218.0

244.0

243.0

269.0

342.5

367.5

230.0

130.0 x 5.0

25.0

50.0

6-M12 x 220

12392/10

12392/11

12.2

243.0

269.0

266.0

295.0

367.5

399.5

230.0

130.0 x 5.0

25.0

50.0

6-M12 x 220

12392/11

12392/12

13.7

Materials & Relevant Standards


End Ring and Adaptor Body/Centre Sleeve

Bolt Torque/Spanner

Ductile Iron to BS EN 1563:1997 Symbol EN GJS-450-10

Bolt torque 55-65Nm, Spanner size A/F 19mm

Gasket

Nuts

EPDM compound Grade E to BS EN 681-1:1996, Type WA, WC


Nitrile compound to Grade G BS EN 682:2002, Type G

Steel to BS EN 4190:2001 Grade 4

Tee Bolts/Bolts

Stainless Steel to BS 1449:Part 2: 1983 Grade 304S15 Standard

Washers

Steel to BS EN ISO 898-1:2009 Property Class 4.8

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit Flange Adaptors


L

Specifications

Setting Gap
Maximum Gap

Mechanical Couplings & Flange Adaptors

M Maximum Flange

Working Pressure = 16bar (water)


6bar (gas)

Flange Adaptor
Size Range
(mm)

Diameter
(mm)

Bores
(mm)

Overall
Length (mm)

Sleeve
Length x Thickness

Flange Drilling

Setting
Max Gap
Gap
(mm)
(mm)

Bolts
No.-Dia x Length

Gasket
Mould No.

Weight
(kg)

Min

Max

(A) x (T)

57.0

74.0

163.4

59.0

124.0

75.0 x 4.5

50 PN10:16, 2.5" BS10 Table ADE,


2" ANSI125

20.0

40.0

4-M12 x 115

12392/1

2.7

20.0

40.0

4-M12 x 115

12392/2

3.5

63.0

85.0

196.9

75.0

124.0

75.0 x 4.5

60 PN10:16, 65 PN10:16, 80
PN10:16, 3" BS10 Table ADE,
2.5" ANSI125, 3" ANSI125
80 AS2129 CD, 80 AS4087 E

85.0

107.0

202.5

101.0

124.0

75.0 x 4.5

80 PN10:16, 3"ANSI125,
3.5" BS10 Table AD,
3.5" BS10 Table E

20.0

40.0

4-M12 x 115

12392/3

3.7

107.0

132.0

228.0

121.0

134.0

75.0 x 4.5

100 PN 10:16, 4" BS10 Table AD,


4" BS10 Table E, 4" AWWA C207 D,
100 AS2129 CD, 100 AS4087 E

20.0

40.0

4-M12 x 125

12392/4

4.4

20.0

40.0

4-M12 x 125

12392/6

5.6

158.0

281.5

150.0

134.0

75.0 x 5.0

158.0

184.0

281.2

173.0

134.0

75.0 x 5.0

150 PN10:16, 6" BS10 Table A, 6"


BS10 Table D, 6" AWWA, C207 D,
150 AS4087 E, 150 AS2129 CD,

20.0

40.0

4-M12 x 125

12392/7

6.0

189.0

212.0

336.5

202.0

133.0

75.0 x 5.0

200 PN10:16, 8" BS10 Table AD,


8" AWWA C207 D, 200 AS2129 CD,
200 AS4087 E

25.0

40.0

4-M12 x 125

12392/9

8.3

218.0

244.0

337.8

225.0

134.0

75.0 x 5.0

200 PN10:16, 8" BS10 Table AD,


8" AWWA C207 D, 200 AS2129 CD

25.0

40.0

4-M12 x 125

12392/10

8.3

243.0

269.0

401.5

252.0

144.0

85.0 x 5.0

250 PN10:16, 250 AS4087 E

25.0

50.0

6-M12 x 135

12392/11

10.9

266.0

295.0

402.1

277.0

146.0

85.0 x 5.0

250 PN10:16, 250 AS4087 E

25.0

50.0

6-M12 x 135

12392/12

11.4

315.0

349.0

457.8

329.0

155.0

100.0 x 5.0

300 PN10:16, 12" BS10 Table D,


300 AS2129 CD

25.0

60.0

6-M12 x 145

12392/14

14.8

Wide Tolerance

132.0

125 PN10:16, 150 PN10:16


5" BS10 Table A, 5" BS10 Table DE,
6" BS10 Table A, 6" BS10 Table D,
6" BS10 Table E, 6" AWWA C207 D,
125 AS2129 CD, 150 AS2129 CD,
125 AS4087 E, 150 AS4087 E

Materials & Relevant Standards


End Ring and Adaptor Body/Centre Sleeve

Bolt Torque/Spanner

Ductile Iron to BS EN 1563:1997 Symbol EN GJS-450-10

Bolt torque 55-65Nm, Spanner size A/F 19mm

Gasket

Nuts

EPDM compound Grade E to BS EN 681-1:1996, Type WA, WC


Nitrile compound to Grade G BS EN 682:2002, Type G

Steel to BS EN 4190:2001 Grade 4

Tee Bolts/Bolts

Stainless Steel to BS 1449:Part 2: 1983 Grade 304S15 Standard

Washers

Steel to BS EN ISO 898-1:2009 Property Class 4.8


Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com

Helden MaxiFit

MaxiFit Large Diameter Couplings


Specifications

1 = Sleeve 2 = End Ring

3 = Gasket 4 = Bolts, Nuts & Washer


3

Working Pressure = 16bar (water)


6bar (gas)

Coupling
OD Range

Dimensions

Min (mm)

Max (mm)

End Ring Diameter A (mm)

351.0
374.5
386.0
394.3
404.8
412.0
418.2
425.0
434.5
439.0
447.2
455.0
467.0
476.0
487.0
492.0
501.9
510.0
515.0
527.0
540.1
546.0
555.3
565.0
582.2
593.0
601.0
613.0
618.0
630.0
645.2
654.0
662.0
675.0
689.0
695.0
710.0

368.0
391.5
403.0
411.3
421.8
429.0
435.2
442.0
451.5
456.0
464.2
472.0
484.0
493.0
504.3
509.0
518.9
527.0
532.0
544.0
557.1
563.0
572.3
582.0
599.2
610.0
618.0
630.0
635.0
647.0
662.2
671.0
679.0
692.0
706.0
712.0
727.0

478.0
501.5
513.0
521.5
532.0
539.0
545.0
552.0
561.5
566.0
574.0
582.0
594.0
603.0
614.5
619.0
629.0
637.0
642.0
654.0
667.0
673.0
682.5
692.0
709.0
720.0
728.0
740.0
745.0
757.0
772.0
781.0
789.0
802.0
816.0
822.0
837.0

Gasket Mould No.

Bolts
No.-Dia x Length

Weight
(kg)

6002
1659
6035
1766
1767
6023
1784
1662
1768
6036
1769
6003
6073
1770
1771
6037
1772
6004
6024
1773
1774
6038
1775
1776
1777
6021
6020
6019
6025
1778
1779
6039
1780
6005
10511/49
6063
6075

8-M12 x 340
8-M12 x 340
8-M12 x 340
8-M12 x 340
8-M12 x 340
10-M12 x 340
8-M12 x 340
8-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
12-M12 x 340
10-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340

30.1
31.9
32.6
33.2
34.0
35.1
34.9
35.5
37.0
37.3
37.9
38.5
39.3
39.9
40.7
41.1
41.8
42.3
42.8
44.1
44.5
45.5
46.1
46.8
48.0
48.8
49.4
50.3
50.6
52.0
53.0
53.8
54.3
55.2
56.3
56.7
57.7

Materials & Relevant Standards


Sleeve

Bolts, Nuts & Washer

Rolled Steel to BS EN 10025-2:2004 Grade S275

Bolts - Steel to BS EN ISO 898-1:2009 Property Class 4.8


Nuts - Steel to BS EN 4190:2001 Grade 4
Washer - Stainless Steel to BS 1449:Part 2:1983
Grade 304 S15

End Ring
Rolled Steel to BS EN 10025-2:2004 Grade S275

Gasket
EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Coating
Sleeve & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts & Nuts = Sheraplex to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

10

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit Large Diameter Expanded Sleeve Stepped Couplings


Specifications

1 = Sleeve 2 = End Ring

3 = Gasket 4 = Bolts, Nuts & Washer

2
3

Working Pressure = 16bar (water)


6bar (gas)

Extended Sleeve Stepped Coupling


Gasket Mould No.

Small End

Large End

Small End

Large End

Mechanical Couplings & Flange Adaptors

OD Range

Dimensions
Bolts
No.-Dia x Length

End Ring Diameter

Weight
(kg)

Max (mm)

Min (mm)

Max (mm)

374.5

391.5

394.3

411.3

1659

1766

8-M12 x 340

Small End A (mm) Large End B (mm)


501.5

521.5

32.1

374.5
374.5
386.0
394.3
404.8
404.8
425.0
425.0
425.0
439.0
455.0
476.0
476.0
476.0
492.0
492.0
501.9
510.0
527.0
527.0
527.0
527.0
527.0
546.0
598.0
601.0
601.0
618.0
630.0
630.0
630.0
630.0
654.0

391.5
391.5
403.0
411.3
421.8
421.8
442.0
442.0
442.0
456.0
472.0
493.0
493.0
493.0
509.0
509.0
518.9
527.0
544.0
544.0
544.0
544.0
544.0
563.0
615.0
618.0
618.0
635.0
647.0
647.0
647.0
647.0
671.0

404.8
418.2
412.0
418.2
418.2
425.0
434.5
447.2
455.0
467.0
467.0
487.3
501.9
510.0
510.0
527.0
527.0
527.0
540.1
555.3
566.5
573.0
582.2
590.5
630.0
630.0
645.2
630.0
645.2
654.0
662.0
675.0
710.0

421.8
435.2
429.0
435.2
435.2
442.0
451.4
464.2
472.0
484.0
484.0
504.3
518.9
527.0
527.0
544.0
544.0
544.0
557.1
572.3
583.5
590.0
599.2
607.5
647.0
647.0
662.2
647.0
662.2
671.0
679.0
692.0
727.0

1659
1659
6035
1766
1767
1767
1662
1662
1662
6036
6003
1770
1770
1770
6037
6037
1772
6004
1773
1773
1773
1773
1773
6038
6130
6020
6020
6025
1778
1778
1778
1778
6039

1767
1784
6023
1784
1784
1662
1768
1769
6003
6073
6073
1771
1772
6004
6004
1773
1773
1773
1774
1775
1776
6129
1777
6074
1778
1778
1779
1778
1779
6039
1780
6005
6075

8-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
10-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
12-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340
14-M12 x 340

501.5
501.5
513.0
521.5
532.0
532.0
552.0
552.0
552.0
566.0
582.0
603.0
603.0
603.0
619.0
619.0
629.0
637.0
654.0
654.0
654.0
654.0
654.0
673.0
725.0
728.0
728.0
745.0
757.0
757.0
757.0
757.0
781.0

532.0
545.0
539.0
545.0
545.0
552.0
561.5
574.0
582.0
594.0
594.0
614.5
629.0
637.0
637.0
654.0
654.0
654.0
667.0
682.5
693.5
700.0
709.0
717.5
757.0
757.0
772.0
757.0
772.0
781.0
789.0
802.0
837.0

32.4
33.1
33.6
34.1
34.7
34.8
36.3
36.5
36.6
37.8
38.7
40.1
40.4
40.5
41.4
42.2
42.8
43.1
44.3
44.6
44.8
44.9
45.1
46.3
50.3
50.4
50.7
51.3
52.3
52.4
52.6
52.8
54.7

733.0

750.0

741.0

758.0

10511/46

10511/51

16-M12 x 340

860.0

868.0

60.1

Wide Tolerance

Min (mm)

Materials & Relevant Standards


Make Up Ring Sleeve

Bolts, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275


Rolled Steel to BS EN 10025-2:2004 Grade S275

Bolts - Steel to BS EN ISO 898-1:2009 Property Class 4.8

End Ring

Nuts - Steel to BS EN 4190:2001 Grade 4


Washer - Stainless Steel to BS 1449:Part 2:1983 Grade 304 S15

Rolled Steel to BS EN 10025-2:2004 Grade S275

Coating

Gasket

Sleeve & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1


Bolts & Nuts = Sheraplex to WIS 4-52-03

EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com

Helden MaxiFit

11

MaxiFit Large Diameter Make Up Ring Stepped Couplings


Specifications

Working Pressure = 16bar (water)


6bar (gas)

1 = Make Up Ring Sleeve


2 = End Ring
3 = Gasket
4 = Stud, Nut & Washer

2
2

3
3

Make Up Ring Stepped Couplings


OD Range
Small End

Gasket Mould
Large End

Min (mm) Max (mm) Min (mm) Max (mm)


315.0
315.0
315.0
315.0
315.0
322.9
351.0
351.0
351.0
351.0
367.0
374.5
374.5
394.3
394.3
394.3
404.8
404.8
404.8
404.8
412.0
418.2
418.2
425.0
425.0
425.0
425.0
425.0
439.0
447.2
447.2
447.2
476.0
492.0
501.9
527.0
527.0
527.0
527.0
527.0
565.0
565.0
566.5
582.2
582.2
598.0
601.0
601.0
630.0
630.0

332.0
332.0
332.0
332.0
332.0
339.4
368.0
368.0
368.0
368.0
384.0
391.5
391.5
411.3
411.3
411.3
421.8
421.8
421.8
421.8
429.0
435.2
435.2
442.0
442.0
442.0
442.0
442.0
456.0
464.2
464.2
464.4
493.0
509.0
518.9
544.0
544.0
544.0
544.0
544.0
582.0
582.0
583.5
599.2
599.2
615.0
618.0
618.0
647.0
647.0

351.0
367.0
374.5
404.8
418.2
374.5
367.0
374.5
394.3
527.0
374.5
412.0
425.0
404.8
425.0
447.2
434.5
439.0
447.2
467.0
425.0
434.5
455.0
476.0
487.0
527.0
555.3
565.0
527.0
476.0
487.0
455.0
527.0
555.3
540.1
598.0
601.0
630.0
645.2
675.0
582.2
601.0
601.0
601.0
630.0
630.0
630.0
675.0
689.0
710.0

368.0
384.0
391.5
421.8
435.2
391.5
384.0
391.5
411.3
544.0
391.5
429.0
442.0
421.8
442.0
464.2
451.5
456.0
464.5
484.0
442.0
451.5
472.0
493.0
504.0
544.0
572.3
582.0
544.0
493.0
504.3
472.0
544.0
572.3
557.1
615.0
618.0
647.0
662.2
692.0
599.2
618.0
618.0
618.0
647.0
647.0
647.0
692.0
706.0
727.0

Studs

Dimensions

Small End

Large End

Small End
No.-Dia x Length

Large End
No.-Dia x Length

Overall Diameter
B (mm)

Overall Length
L (mm)

1738
1738
1738
1738
1738
1657
6002
6002
6002
6002
6097
1659
1659
1766
1766
1766
1767
1767
1767
1767
6023
1784
1784
1662
1662
1662
1662
1662
6036
1769
1769
1769
1770
6037
1772
1773
1773
1773
1773
1773
1776
1776
1776
1777
1777
6130
6020
6020
1778
1778

6002
6097
1659
1767
1784
1659
6097
1659
1766
1773
1659
6023
1662
1767
1662
1769
1768
6036
1769
6073
1662
1768
6003
1770
1771
1773
1775
1776
1773
1770
1771
6003
1773
1775
1774
6130
6020
1778
1779
6005
1777
6020
6020
6020
1778
1778
1778
6005
10511/49
6075

8-M12 x 125
8-M12 x 125
8-M12 x 125
8-M12 x 125
8-M12 x 125
8-M12 x 125
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205

8-M12 x 205
8-M12 x 190
8-M12 x 205
8-M12 x 205
10-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
12-M12 x 205
8-M12 x 205
10-M12 x 205
10-M12 x 205
8-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
12-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205
14-M12 x 205

478
494
502
532
545
502
494
502
522
654
502
539
552
532
552
574
562
566
574
594
552
562
582
603
615
654
683
692
654
603
615
582
654
683
667
725
728
757
772
802
709
728
728
728
757
757
757
802
816
837

326
316
335
335
337
331
410
410
410
423
410
410
411
410
410
415
420
415
415
415
410
411
415
411
411
392
421
422
419
410
415
411
415
416
411
413
417
422
423
412
401
415
415
410
421
411
411
419
418
420

Weight
(Kg)
39.3
45.6
47.3
53.1
58.6
46.7
43.7
44.9
48.1
96.0
44.2
54.0
56.6
47.1
50.8
59.6
51.9
56.9
58.6
62.8
50.0
51.3
59.4
63.2
65.7
81.6
92.3
95.9
78.7
56.7
63.7
52.9
69.7
76.1
69.7
83.9
85.2
101.0
108.0
122.0
67.0
76.5
76.5
69.1
83.2
80.0
79.5
99.0
94.9
106.0

Materials & Relevant Standards


Make Up Ring Sleeve

Bolts, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275


Rolled Steel to BS EN 10025-2:2004 Grade S275

Bolts - Steel to BS EN ISO 898-1:2009 Property Class 4.8

End Ring

Nuts - Steel to BS EN 4190:2001 Grade 4


Washer - Stainless Steel to BS 1449:Part 2:1983 Grade 304 S15

Rolled Steel to BS EN 10025-2:2004 Grade S275

Coating

Gasket

Sleeve & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1


Bolts & Nuts = Sheraplex to WIS 4-52-03

EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

12

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit Large Diameter Flange Adaptor PN10


TYPE 1

Specifications

TYPE 2

1 = Make Up Ring Sleeve


2 = End Ring
3 = Gasket
4 = Stud, Nut & Washer

TYPE 3

4
2

2
3

Working Pressure = 16bar (water)


6bar (gas)

Mechanical Couplings & Flange Adaptors

Flange Adaptor PN10


OD Range

Flange Details

Max
(mm)

Nom.

Drilling

Flange Diameter
OD (mm)

351.0
351.0
351.0
367.0
367.0
374.5
374.5
374.5
374.5
394.3
394.3
394.3
394.3
404.8
404.8
404.8
418.2
418.2
425.0
425.0
425.0
434.4
434.4
447.2
447.2
455.0
455.0
455.0
467.0
467.0
476.0
476.0
476.0
476.0
487.3
487.3
487.3

368.0
368.0
368.0
384.0
384.0
391.5
391.5
391.5
391.5
411.3
411.3
411.3
411.3
421.8
421.8
421.8
435.2
435.2
442.0
442.0
442.0
451.4
451.4
464.2
464.2
472.0
472.0
472.0
484.0
484.0
493.0
493.0
493.0
493.0
504.3
504.3
504.3

300
350
350
300
350
300
350
350
400
350
350
400
400
350
400
400
400
400
350
400
400
400
400
400
400
400
450
450
400
450
400
450
450
500
400
450
450

PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10

478.0
505.0
505.0
494.0
505.0
501.0
505.0
505.0
565.0
522.0
505.0
565.0
565.0
532.0
565.0
565.0
565.0
565.0
552.0
565.0
565.0
565.0
565.0
575.0
575.0
582.0
615.0
615.0
594.0
615.0
603.0
615.0
615.0
670.0
615.0
615.0
615.0

300.0
350.0
370.0
300.0
350.0
300.0
350.0
393.5
393.5
350.0
397.5
400.0
413.5
350.0
400.0
424.0
400.0
437.0
350.0
400.0
444.0
400.0
448.0
400.0
448.0
400.0
450.0
474.0
400.0
450.0
400.0
450.0
495.0
495.0
400.0
450.0
499.0

18
18
18
18
18
18
18
18
25
18
18
25
25
18
18
18
18
18
18
18
18
18
18
18
18
18
23
23
23
23
23
23
23
25
23
23
23

3
1
1
3
1
3
1
1
1
2
2
1
1
3
1
1
1
1
3
1
1
2
2
2
2
3
1
1
3
1
3
1
1
1
3
2
2

205
120
120
235
120
205
120
120
120
205
205
120
120
235
120
120
120
120
235
120
120
205
205
205
205
240
120
120
205
120
240
120
120
120
245
205
205

298
218
218
313
213
298
213
218
218
303
303
220
220
313
213
218
213
218
313
218
218
298
298
298
298
333
213
218
303
218
338
218
218
218
338
303
303

6002
6002
6002
6097
6097
1659
1659
1659
1659
1766
1766
1766
1766
1767
1767
1767
1784
1784
1662
1662
1662
1768
1768
1769
1769
6003
6003
6003
6073
6073
1770
1770
1770
1770
1771
1771
1771

6-M12 x 290
8-M12 x 205
8-M12 x 205
6-M12 x 305
8-M12 x 205
6-M12 x 290
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 290
8-M12 x 290
8-M12 x 205
8-M12 x 205
8-M12 x 305
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 305
8-M12 x 205
8-M12 x 205
8-M12 x 290
8-M12 x 290
8-M12 x 290
8-M12 x 290
8-M12 x 325
10-M12 x 205
10-M12 x 205
8-M12 x 290
10-M12 x 205
8-M12 x 325
10-M12 x 205
10-M12 x 205
10-M12 x 205
8-M12 x 325
10-M12 x 290
10-M12 x 290

130
45
45
160
45
130
45
45
45
130
130
45
45
160
45
45
45
45
160
45
45
130
130
130
130
165
45
45
130
45
170
45
45
45
170
130
130

153
68
68
183
68
153
68
68
68
153
153
68
68
183
68
68
68
68
183
68
68
153
153
153
153
188
68
68
153
68
193
68
68
68
193
153
153

36.6
27.4
28.9
41.4
29.5
41.2
29.8
26.2
39.4
37.4
33.5
39.3
37.6
44.3
33.4
31.2
33.8
30.4
48.5
34.1
30.0
40.4
35.9
41.9
37.4
48.7
42.0
38.9
54.7
42.4
60.6
42.7
36.7
49.0
63.8
49.8
43.2

Wide Tolerance

Min
(mm)

Setting Gap
Gasket
Studs
Weight
Mould
Flange Bore Flange Thickness
Sleeve Length Overall Length
No.-Dia x Length Min Max
(kg)
Type
No.
S (mm)
T (mm)
A (mm)
L (mm)
(mm) (mm)

Materials & Relevant Standards


Flange Adaptor Body

Studs, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275

Studs - Steel to BS EN ISO 898-1:2009 Property Class 4.8


Nuts - Steel to BS EN 4190:2001 Grade 4
Washer - Stainless Steel to BS 1449:Part 2:1983 Grade 304 S15

End Ring
Rolled Steel to BS EN 10025-2:2004 Grade S275

Gasket
EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Coating
Flange Adaptor Body & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts & Nuts = Sheraplex to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com

Helden MaxiFit

13

MaxiFit Large Diameter Flange Adaptor PN10 Continued


TYPE 1

Specifications

TYPE 2

1 = Make Up Ring Sleeve


2 = End Ring
3 = Gasket
4 = Stud, Nut & Washer

TYPE 3

4
2

3
1

Working Pressure = 16bar (water)


6bar (gas)

Flange Adaptor PN10


OD Range

Setting Gap
Gasket
Studs
Weight
Mould
Flange Bore Flange Thickness
Sleeve Length Overall Length
No.-Dia x Length Min Max
(kg)
Type
No.
S (mm)
T (mm)
A (mm)
L (mm)
(mm) (mm)
Flange Details

Min
(mm)

Max
(mm)

Nom.

Drilling

Flange Diameter
OD (mm)

487.3
492.0
501.9
501.9
501.9
501.9
510.0
510.0
510.0
527.0
527.0
540.1
540.1
540.1
555.3
555.3
566.5
566.5
582.2
582.2
582.2
601.0
601.0
618.0
630.0
630.0
645.2
645.2
662.0
662.0
675.0
675.0
689.0
695.0
699.0

504.3
509.0
518.9
518.9
518.9
518.9
527.0
527.0
527.0
544.0
544.0
557.1
557.1
557.1
572.3
572.3
583.5
583.5
599.2
599.2
599.2
618.0
618.0
635.0
647.0
647.0
662.2
662.2
679.0
679.0
692.0
692.0
706.0
712.0
716.0

500
500
450
450
500
500
450
450
500
500
500
450
500
500
500
500
500
500
500
500
600
500
600
600
600
600
600
600
600
600
600
600
600
700
700

PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10
PN10

670.0
670.0
630.0
615.0
670.0
670.0
637.0
637.0
670.0
670.0
670.0
667.0
670.0
670.0
684.0
684.0
694.0
694.0
709.0
670.0
780.0
728.0
780.0
780.0
780.0
780.0
780.0
780.0
790.0
790.0
802.0
802.0
816.0
895.0
895.0

500.0
511.0
450.0
485.5
500.0
521.0
450.0
494.0
500.0
500.0
546.0
450.0
500.0
550.0
500.0
550.0
500.0
550.0
500.0
540.0
600.0
500.0
600.0
600.0
600.0
649.0
600.0
649.0
600.0
653.0
600.0
653.0
600.0
714.0
718.0

23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
23
25
23
25
23
23
23
23
23
23
23
23
23
23
23
23

1
1
2
2
1
1
2
2
1
1
1
3
2
2
2
2
2
2
3
3
1
3
1
1
1
1
2
2
2
2
2
2
3
1
1

120
120
205
205
120
120
205
205
120
120
120
250
205
205
205
205
205
205
205
205
120
255
120
120
120
120
205
205
205
205
205
205
260
120
120

218
218
303
303
218
218
303
303
220
218
218
338
303
303
303
303
303
303
303
303
218
338
218
218
218
218
303
303
298
303
303
303
338
218
218

1771
6037
1772
1772
1772
1772
6004
6004
6004
1773
1773
1774
1774
1774
1775
1775
1776
1776
1777
1777
1777
6020
6020
6025
1778
1778
1779
1779
1780
1780
6005
6005
10511/49
6063
10511/50

10-M12 x 205
10-M12 x 205
10-M12 x 290
10-M12 x 290
10-M12 x 205
10-M12 x 205
10-M12 x 290
10-M12 x 290
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 325
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 205
10-M12 x 325
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 325
12-M12 x 205
12-M12 x 205

45
45
130
130
45
45
130
130
45
45
45
175
130
130
130
130
130
130
130
130
45
180
45
45
45
45
130
130
130
130
130
130
185
45
45

68
68
153
153
68
68
153
153
68
68
68
198
153
153
153
153
153
153
153
153
68
203
68
68
68
68
153
153
153
153
153
153
210
68
68

46.4
45.0
52.3
47.6
47.0
43.9
53.9
48.0
47.2
47.8
47.1
71.2
55.0
47.6
58.2
50.8
60.5
53.1
72.6
64.5
59.1
81.3
59.8
57.5
58.0
49.4
66.8
58.1
69.3
60.0
72.3
63.0
90.3
66.1
65.5

Materials & Relevant Standards


Flange Adaptor Body

Studs, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275

Studs - Steel to BS EN ISO 898-1:2009 Property Class 4.8


Nuts - Steel to BS EN 4190:2001 Grade 4
Washer - Stainless Steel to BS 1449:Part 2:1983
Grade 304 S15

End Ring
Rolled Steel to BS EN 10025-2:2004 Grade S275

Gasket
EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Coating
Flange Adaptor Body & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts & Nuts = Sheraplex to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

14

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit Large Diameter Flange Adaptor PN16


TYPE 1

Specifications
1 = Make Up Ring Sleeve
2 = End Ring
3 = Gasket
4 = Stud, Nut & Washer

TYPE 2

4
2
1

Working Pressure = 16bar (water)


6bar (gas)

TYPE 3

2
3

3
1

Mechanical Couplings & Flange Adaptors

MaxiDaptor PN16
OD Range
Max
(mm)
365.5
368.0
368.0
368.0
391.5
391.5
391.5
391.5
411.3
411.3
411.3
421.8
421.8
435.2
442.0
442.0
451.4
464.2
464.2
472.0
472.0
472.0
479.5
484.0
493.0
493.0
504.3
504.3
518.9
518.9
518.9
527.0
527.0
544.0
544.0
557.1
572.3
572.3

Nom.

Drilling

350
300
300
350
300
350
350
400
350
350
400
400
400
400
400
400
400
400
400
400
450
450
400
450
400
450
450
500
450
500
500
450
500
500
500
500
500
600

PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16

Flange Diameter
OD (mm)
520.0
478.0
478.0
520.0
502.0
520.0
520.0
580.0
522.0
520.0
580.0
580.0
580.0
580.0
580.0
580.0
580.0
580.0
580.0
582.0
640.0
640.0
590.0
640.0
603.0
640.0
640.0
715.0
640.0
715.0
715.0
640.0
715.0
715.0
715.0
715.0
715.0
840.0

Setting Gap
Gasket
Studs
Weight
Mould
Flange Bore Flange Thickness
Sleeve Length Overall Length
No.-Dia x Length Min Max
(kg)
Type
No.
S (mm)
T (mm)
A (mm)
L (mm)
(mm) (mm)
367.5
18
2
120
218
6008
8-M12 x 205
45
68
28.5
300.0
18
3
240
333
6002
6-M12 x 325
165
188
38.5
329.0
18
3
240
333
6002
6-M12 x 325
165
188
36.5
370.0
18
1
120
218
6002
8-M12 x 205
45
68
28.6
300.0
18
3
240
333
1659
6-M12 x 325
160
183
43.1
350.0
18
1
120
218
1659
8-M12 x 205
45
68
31.0
393.5
18
1
120
218
1659
8-M12 x 205
45
68
27.5
393.5
25
1
120
218
1659
8-M12 x 205
45
68
41.6
350.0
18
2
205
298
1766
8-M12 x 290
130
153
37.1
397.5
18
2
205
303
1766
8-M12 x 290
130
153
33.1
413.5
25
1
120
220
1766
8-M12 x 205
45
68
39.8
400.0
18
1
120
213
1767
8-M12 x 205
45
68
34.9
424.0
18
1
120
218
1767
8-M12 x 205
45
68
32.8
437.0
18
1
120
218
1784
8-M12 x 205
45
68
32.0
400.0
18
1
120
218
1662
8-M12 x 205
45
68
35.7
444.0
18
1
120
218
1662
8-M12 x 205
45
68
31.6
448.0
18
2
205
303
1768
8-M12 x 290
130
153
37.4
400.0
18
2
205
303
1769
8-M12 x 290
130
153
42.2
448.0
18
2
205
303
1769
8-M12 x 290
130
153
37.7
400.0
18
2
205
298
6003
8-M12 x 290
130
153
42.6
450.0
23
1
120
218
6003
10-M12 x 205
45
68
46.0
474.0
23
1
120
218
6003
10-M12 x 205
45
68
42.8
440.0
25
2
205
303
10511/40 8-M12 x 290
130
153
45.7
486.0
23
1
120
218
6073
10-M12 x 205
45
68
41.6
400.0
23
3
255
338
1770
8-M12 x 325
180
203
60.8
495.0
23
1
120
218
1770
10-M12 x 205
45
68
40.7
506.5
23
1
120
218
1771
10-M12 x 205
45
68
39.4
506.5
23
1
120
218
1771
10-M12 x 205
45
68
53.2
485.5
23
2
205
303
1772
10-M12 x 290
130
153
48.7
500.0
23
1
120
218
1772
10-M12 x 205
45
68
54.7
521.0
23
1
120
218
1772
10-M12 x 205
45
68
51.7
494.0
23
2
205
303
6004
10-M12 x 290
130
153
47.9
500.0
23
1
120
218
6004
10-M12 x 205
45
68
54.9
500.0
23
1
120
218
1773
10-M12 x 205
45
68
55.6
546.0
23
1
120
218
1773
10-M12 x 205
45
68
48.8
559.0
23
1
120
218
1774
10-M12 x 205
45
68
47.2
550.0
23
2
205
303
1775
10-M12 x 290
130
153
56.0
649.5
25
1
120
218
1775
10-M12 x 205
45
68
62.3

Wide Tolerance

Min
(mm)
348.5
351.0
351.0
351.0
374.5
374.5
374.5
374.5
394.3
394.3
394.3
404.8
404.8
418.2
425.0
425.0
434.4
447.2
447.2
455.0
455.0
455.0
462.5
467.0
476.0
476.0
487.3
487.3
501.9
501.9
501.9
510.0
510.0
527.0
527.0
540.1
555.3
555.3

Flange Details

Materials & Relevant Standards


Flange Adaptor Body

Studs, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275

Studs - Steel to BS EN ISO 898-1:2009 Property Class 4.8


Nuts - Steel to BS EN 4190:2001 Grade 4
Washer - Stainless Steel to BS 1449:Part 2:1983
Grade 304 S15

End Ring
Rolled Steel to BS EN 10025-2:2004 Grade S275

Gasket
EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Coating
Flange Adaptor Body & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts & Nuts = Sheraplex to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com

Helden MaxiFit

15

MaxiFit Large Diameter Flange Adaptor PN16 Continued


TYPE 1

Specifications

TYPE 2

1 = Make Up Ring Sleeve


2 = End Ring
3 = Gasket
4 = Stud, Nut & Washer

TYPE 3

4
2

3
1

Working Pressure = 16bar (water)


6bar (gas)

MaxiDaptor PN16 Continued


OD Range

Flange Details

Min
(mm)

Max
(mm)

Nom.

Drilling

Flange Diameter
OD (mm)

566.5
566.5
582.2
582.2
601.0
601.0
613.0
618.0
630.5
630.5
645.2
662.0
675.0

583.5
583.5
599.2
599.2
618.0
618.0
630.0
635.0
647.5
647.5
662.2
679.0
692.0

500
500
500
600
600
600
600
600
600
600
600
600
600

PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16
PN16

715.0
715.0
715.0
840.0
840.0
840.0
840.0
840.0
840.0
840.0
840.0
840.0
840.0

Setting Gap
Gasket
Studs
Weight
Mould
Flange Bore Flange Thickness
Sleeve Length Overall Length
No.-Dia x Length Min Max
(kg)
Type
No.
S (mm)
T (mm)
A (mm)
L (mm)
(mm) (mm)
500.0
550.0
560.0
601.0
600.0
620.0
632.0
637.0
600.0
649.5
664.0
681.0
653.0

23
23
23
25
25
25
23
23
23
23
23
23
23

2
2
3
1
1
1
1
1
1
1
1
1
2

205
205
205
120
120
120
120
120
120
120
120
120
205

303
303
303
218
218
218
218
218
218
218
218
218
303

1776
1776
1777
1777
6020
6020
6019
6025
1778
1778
1779
1780
6005

10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 205
10-M12 x 290

130
130
130
45
45
45
45
45
45
45
45
45
130

153
153
153
68
68
68
68
68
68
68
68
68
153

63.6
56.2
60.4
72.5
73.4
69.7
64.4
63.6
70.6
61.8
59.7
57.1
70.6

Materials & Relevant Standards


Flange Adaptor Body

Studs, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275

Studs - Steel to BS EN ISO 898-1:2009 Property Class 4.8


Nuts - Steel to BS EN 4190:2001 Grade 4
Washer - Stainless Steel to BS 1449:Part 2:1983
Grade 304 S15

End Ring
Rolled Steel to BS EN 10025-2:2004 Grade S275

Gasket
EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Coating
Flange Adaptor Body & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts & Nuts = Sheraplex to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

16

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit Large Diameter Flange Adaptor ANSI Flange Drilling


TYPE 1

Specifications

TYPE 2

1 = Make Up Ring Sleeve


2 = End Ring
3 = Gasket
4 = Stud, Nut & Washer

TYPE 3

4
2

2
3

Working Pressure = 16bar (water)


6bar (gas)

Mechanical Couplings & Flange Adaptors

MaxiDaptor ANSI
OD Range

Flange Details

Max
(mm)

Nom.

Drilling

Flange Diameter
OD (mm)

351.0
374.5
386.0
394.3
404.8
425.0
434.4
439.0
447.2
455.0
455.0
487.3
492.0
501.9
510.0
527.0
540.1
546.0
555.3
565.0
582.2
601.0
630.0
645.2
654.0
662.0
675.0

368.0
391.5
403.0
411.3
421.8
442.0
451.4
456.0
464.2
472.0
472.0
504.3
509.0
518.9
527.0
544.0
557.1
563.0
572.3
582.0
599.2
618.0
647.0
662.2
671.0
679.0
692.0

14
14
14
14
16
16
16
16
16
16
18
18
18
18
18
20
20
20
20
20
20
24
24
24
24
24
24

ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150
ANSI150

533.0
533.0
533.0
533.0
597.0
597.0
597.0
597.0
597.0
597.0
635.0
635.0
635.0
635.0
637.0
698.0
698.0
698.0
698.0
698.0
709.0
813.0
813.0
813.0
813.0
813.0
813.0

370.0
393.5
397.5
397.5
424.0
444.0
453.5
458.0
448.0
448.0
474.0
499.0
499.0
499.0
499.0
546.0
550.0
550.0
550.0
550.0
550.0
620.0
649.0
653.0
653.0
653.0
653.0

25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25
25

1
1
2
2
1
1
1
1
2
2
1
2
2
2
2
1
2
2
2
2
2
1
1
2
2
2
2

120
120
205
205
120
120
120
120
205
205
120
205
205
205
205
120
205
205
205
205
205
120
120
205
205
205
205

218
218
218
218
218
218
303
303
303
303
303
303
303
303
303
303
303
303
303
303
303
218
303
303
303
303
303

6002
1659
6035
1766
1767
1662
1768
6036
1769
6003
6003
1771
6037
1772
6004
1773
1774
6038
1775
1776
1777
6020
1778
1779
6039
1780
6005

6-M12 x 205
6-M12 x 205
6-M12 x 290
6-M12 x 290
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 205
8-M12 x 290
8-M12 x 290
8-M12 x 205
8-M12 x 290
8-M12 x 290
8-M12 x 290
8-M12 x 290
10-M12 x 205
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 205
10-M12 x 205
10-M12 x 290
10-M12 x 290
10-M12 x 290
10-M12 x 290

45
45
130
130
45
45
45
45
130
130
45
130
130
130
130
45
130
130
130
130
130
45
45
130
130
130
130

68
68
153
153
68
68
68
68
153
153
68
153
153
153
153
68
153
153
153
153
153
68
68
153
153
153
153

35.9
34.0
39.0
39.2
42.2
40.3
39.4
39.0
46.3
46.4
44.0
47.8
47.8
48.0
48.6
47.9
54.4
54.8
55.0
55.1
57.8
63.3
58.7
66.7
66.9
67.0
67.3

Wide Tolerance

Min
(mm)

Setting Gap
Gasket
Studs
Weight
Mould
Flange Bore Flange Thickness
Sleeve Length Overall Length
No.-Dia x Length Min Max
(kg)
Type
No.
S (mm)
T (mm)
A (mm)
L (mm)
(mm) (mm)

Materials & Relevant Standards


Flange Adaptor Body

Studs, Nuts & Washer

Mild Steel to BS EN 10025-2:2004 Grade S275

Studs - Steel to BS EN ISO 898-1:2009 Property Class 4.8


Nuts - Steel to BS EN 4190:2001 Grade 4
Washer - Stainless Steel to BS 1449:Part 2:1983
Grade 304 S15

End Ring
Rolled Steel to BS EN 10025-2:2004 Grade S275

Gasket
EPDM Grade E to BS EN 681-1 1996 Type WA WRAS Listed

Coating
Flange Adaptor Body & End Ring = Rilsan Nylon 11 to WIS 4-52-01 Part 1
Bolts & Nuts = Sheraplex to WIS 4-52-03

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility or liability for typographical errors
or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.helden-web.com

Helden MaxiFit

17

Germany - Mnster

Replacement of Butterfly
Valves on Water Mains
MaxiFit Couplings - DN600

Project
The installation had to be
completed over night and
included the replacement of old
butterfly valves with DN600
Maxifit couplings on a water
mains in Mnster.

Client
Stadtwerke Mnster

Distributor
Friatec AG, Mannheim

18

Helden MaxiFit

Telephone: +44 (0)1462 443322

Universal

MaxiFit
Wide Tolerance Range

Mechanical Pipe Repair Technology

Helden MaxiFit

19

MaxiFit
Specifications

The Flexible Solution for Pipe Repairs


The range of MaxiFit universal pipe couplings represents the

Quick & Efficient Installation

very latest in mechanical pipe coupling technology. MaxiFit

The versatile range is pre-assembled with an innovative

products are designed to accommodate plain ended pipes

gasket which has slide easy ribs to reduce friction on pipes

with different outside diameters, one fitting is able to connect

at the upper tolerance range of the fitting, providing maximum

steel, ductile iron, PVCu, cast iron, GRP, asbestos cement

sealing pressure, even on scored, pitted and corroded pipe

pipes and limited lengths of PE pipe for repairs.

surfaces. The captive non-rotating bolt heads require just a

Versatile Repairs
It is the variety of pipe materials that the MaxiFit range

single spanner to install with just one standard bolt torque


across the range. These features allow for a quick and efficient
installation even in the most difficult of conditions.

is suitable for and the wide tolerance which make it ideal


for repair situations where a section of pipe must be cut out
and replaced.
MaxiFit easily transitions between various pipe materials,
making a simple, permanent and reliable repair whilst
the wide tolerance means that only a few strategic
sizes need to be kept in stock to cover many repair or
emergency situations.
PE Pipe* can even be used to affect a repair in rigid pipes,
but as the MaxiFit range is not end restraint the length of PE
used in the repair will need to be limited to 1 metre length
of pipe on the standard MaxiFit Range and 2 metre length
on the MaxiFit Xtra.

Pipe Materials

Use of limited lengths in repairs only


*Note: Due to the flexible nature of the plastic
pipes, a close fit Stainless Steel internal support
liner is required when PE Pipe or thin walled PVC
is used to make a repair to prevent excessive pipe
deformation which can occur when a coupling or
flange adaptor is installed

To review technical data on the


MaxiFit range please see pages 7-17

20

Helden MaxiFit

Telephone: +44 (0)1462 443322

MaxiFit is an adaptable and economic solution


for most pipe connections.
www.helden-web.com

Helden MaxiFit

21

www.flowoffluids.com

46-48 WILBURY WAY


HITCHIN, HERTFORDSHIRE
SG4 0UD. UNITED KINGDOM
TELEPHONE: +44 (0)1462 443322
FAX: +44 (0)1462 443311
EMAIL: info@helden-web.com
www.helden-web.com

ISO 9001
FM 00311

Visit www.flowoffluids.com to order your


copy of the New Technical Paper 410.

Designed and manufactured under quality management


systems in accordance with BS EN ISO 9001.

Environmental Management System accredited to ISO 14001.

For full terms and conditions, please visit our website.

We hope our communications have an impact on you - but not


the environment - we have taken steps to ensure this brochure
is printed on Forestry Stewardship Council material and the
paper is made by totally chlorine free process.

Every effort has been made to ensure that the information contained in this publication is accurate at the time of publishing. Crane Ltd assumes no responsibility
or liability for typographical errors or omissions or for any misinterpretation of the information within the publication and reserves the right to change without notice.

www.cranebsu.com

DR5714_04_2011

ISO 14001
EMS 51874