CAMWORKS 99 GETTING STARTED GUIDE

www.teksoft.com

License Agreement
In receiving a software product described herein, you are granted a nonexclusive license to use that software on one computer. TekSoft, Inc. retains full title to and ownership of the product. Use of the product constitutes acceptance of this agreement. Duplication of the software product for any purpose, other than backup protection, including duplication for any commercial purpose, is prohibited by law. This reference manual may not be reproduced by any means, in whole or in part, for any purpose, without prior written consent. TekSoft, Inc. reserves the right to revise and improve products as it sees fit, and to revise the specifications and information contained herein without prior notice. Due to continuing product development, specifications and capabilities described in this manual are subject to change without notice.

Warranty
TekSoft, Inc. will replace defective software for a period of 90 days from date of delivery, at no charge. TekSoft, Inc. makes no other warranty, either express or implied, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose, regarding any product described herein. In no event shall TekSoft, Inc. be liable to anyone for special, collateral, incidental, or consequential damages in connection with or arising out of the purchase or use of these products. The sole and exclusive liability of TekSoft, Inc., regardless of form of action, shall not exceed the purchase price of the materials described herein.

Trademarks
The following and other product names and corporate references herein are registered or proprietary trademarks of their respective owners.
TekSoft is a trademark of TekSoft, Inc. CAMWorks is a trademark of Geometric Software Services Co. Ltd. SolidWorks is a registered trademark and FeatureManager is a trademark of SolidWorks Corporation. Microsoft, Windows and Windows NT are registered trademarks of Microsoft Corporation. Adobe and Acrobat are registered trademarks of Adobe Systems, Inc. Intel is a registered trademark of Intel Corporation. All other brands and names are property of their respective owners.

Copyright 1997, 1998, 1999 TekSoft, Inc. All Rights Reserved. CW30d May, 1999

Table of Contents
CHAPTER 1 INSTALLING CAMWORKS 1-1

System Requirements .................................................................................... 1-2 Installation QuikStart .................................................................................... 1-4 Installing the Copy Protection Block ............................................................. 1-5 Attaching Devices to the Block........................................................ 1-5 Updating an Existing Installation................................................................... 1-6 Requirements.......................................................................................... 1-6 Current Enrollment in an Update Subscription Plan ......................... 1-6 Correctly Programmed Copy Protection Block ................................ 1-6 Where to Install CAMWorks 99 ............................................................. 1-8 If CAMWorks 98Plus or Earlier Version is Installed........................ 1-8 If Previous Release of CAMWorks 99 is Installed............................ 1-8 New CAMWorks 99 Technology Database............................................. 1-9 Updating the New Technology Database ......................................... 1-9 Installing CAMWorks ................................................................................. 1-10 Running the Setup Program .................................................................. 1-10 Installing Supplemental Programs......................................................... 1-11 Feeds and Speeds........................................................................... 1-11 Predator CNC Editor...................................................................... 1-11 TekSoft Universal Post Generator.................................................. 1-12 Adobe Acrobat Reader................................................................... 1-12 DAO 3.5 ........................................................................................ 1-12 Windows NT Driver ...................................................................... 1-13 Installing Customized Post Processor Files ........................................... 1-13 Updating the Technology Database ............................................................. 1-14 Importing Data ..................................................................................... 1-14 Required Files................................................................................ 1-14 Procedure to Import User Data into New TechDB ......................... 1-15 Updating ReportDatabase.mdb ...................................................... 1-16 Sharing the TechDB on a Network .............................................................. 1-17 Starting CAMWorks.................................................................................... 1-18 Running in Demonstration Mode................................................................. 1-19 Restrictions........................................................................................... 1-19

Table of Contents

CHAPTER 2 LEARNING 2 AXIS MILL

2-1

Mill Lesson 1 ................................................................................................ 2-2 What You'll Learn .................................................................................. 2-2 Steps to Generate Mill Toolpaths and NC Code ............................... 2-2 Step 1: Model Part in SolidWorks or Import Part ............................ 2-3 Step 2: Change to CAMWorks Machinable Features Tree .............. 2-3 Step 3: Define the Machine............................................................. 2-5 Step 4: Define the Workpiece ......................................................... 2-8 Step 5: Define Machinable Features................................................ 2-9 Step 6: Generate Operation Plan ................................................... 2-14 Step 7: Adjust Machining Parameters ........................................... 2-15 Step 8: Generate Toolpaths ........................................................... 2-15 Step 9: Post Process Toolpaths...................................................... 2-18 Mill Lesson 2 .............................................................................................. 2-20 What You'll Learn ................................................................................ 2-20 Extracting and Working With Machinable Features....................... 2-20 Mill Lesson 3 .............................................................................................. 2-29 What You'll Learn ................................................................................ 2-29 Defining the Workpiece From a Bounding Box ............................. 2-30 Extracting Machinable Features..................................................... 2-30 Inserting Additional Workplanes ................................................... 2-30 Creating a Face Feature ................................................................. 2-31 Reorganizing Machinable Features ................................................ 2-33 Suppressing Machinable Features .................................................. 2-33 Inserting 2 Axis Features ............................................................... 2-34 Combining Machinable Features.................................................... 2-37 Mill Lesson 4 .............................................................................................. 2-40 What You'll Learn ................................................................................ 2-40 Defining the Workpiece from a Sketch .......................................... 2-41 Extracting Machinable Features..................................................... 2-42 Defining Additional Features ......................................................... 2-42 Generating Operations ................................................................... 2-45 Adjusting Machining Parameters ................................................... 2-46 Deleting an Operation.................................................................... 2-46 Inserting an Operation ................................................................... 2-47 Defining Program Zero .................................................................. 2-49 Sorting Operations ......................................................................... 2-50 Mill Lesson 5 .............................................................................................. 2-52 What You'll Learn ................................................................................ 2-52 Inserting a 2 Axis Feature .............................................................. 2-54 Setting Attributes and Generating Operations ................................ 2-55 Sorting and Sequencing Operations................................................ 2-55 Machining Island Tops .................................................................. 2-57 Changing the Workplane Origin .................................................... 2-57 Combining Operations ................................................................... 2-58
ii

Table of Contents

Mill Lesson 6 .............................................................................................. 2-61 What You'll Learn ................................................................................ 2-61 Inserting 2 Axis Features and Avoiding Clamps............................. 2-63 Inserting Operations....................................................................... 2-67 Changing Machining Parameters and Generating Toolpaths .......... 2-68 Inserting a Workplane and Adding a Facing Cut ............................ 2-71 Customizing Toolpaths .................................................................. 2-73 For More Practice........................................................................................ 2-75 Part1..................................................................................................... 2-75 Part2..................................................................................................... 2-77

CHAPTER 3 LEARNING 3 AXIS MILL

3-1

3 Axis Mill Lesson 1 ..................................................................................... 3-2 What You'll Learn .................................................................................. 3-2 Generating 3 Axis Mill Toolpaths and NC Code .............................. 3-2 3 Axis Mill Lesson 2 ..................................................................................... 3-6 What You'll Learn .................................................................................. 3-6 Using AFR to Identify 2 Axis Features ......................................... 3-6 Creating 3 Axis Features.................................................................. 3-7 Changing 3 Axis Roughing and Finishing Strategies...................... 3-11 3 Axis Mill Lesson 3 ................................................................................... 3-13 What You'll Learn ................................................................................ 3-13 Inserting a Workplane.................................................................... 3-13 Inserting a 3 Axis Feature .............................................................. 3-14 Defining Program Zero .................................................................. 3-15 Generating an Operation Plan ........................................................ 3-16 Generating Toolpaths and Simulating Material Removal ............... 3-19 Adjusting Machining Parameters ................................................... 3-21 Inserting an Operation ................................................................... 3-23

CHAPTER 4 LEARNING 2 AXIS TURN

4-1

2 Axis Turn Lesson 1 .................................................................................... 4-2 What You'll Learn .................................................................................. 4-2 Steps to Generate Turn Toolpaths and NC Code .............................. 4-2 Step 1: Model Part in SolidWorks or Import Part ............................ 4-3 Step 2: Change to CAMWorks Machinable Features Tree .............. 4-3 Step 3: Define the Machine............................................................. 4-5 Step 4: Edit the Workpiece Definition ............................................ 4-7 Step 5: Define Machinable Features................................................ 4-8 Step 6: Generate Operation Plan and Adjust Machining Parameters4-13 Step 7: Generate Toolpaths ........................................................... 4-16 Step 8: Post Process Toolpaths...................................................... 4-18 2 Axis Turn Lesson 2 .................................................................................. 4-20 What You'll Learn ................................................................................ 4-20 Extracting and Working With Machinable Features....................... 4-20
iii

Table of Contents

2 Axis Turn Lesson 3 .................................................................................. 4-28 What You'll Learn ................................................................................ 4-28 Inserting an OD Profile for Threading............................................ 4-29 Reorganizing Machinable Features ................................................ 4-31 Suppressing Machinable Features .................................................. 4-31 Generating an Operation Plan and Toolpaths ................................. 4-31 Post Processing Toolpaths.............................................................. 4-33 2 Axis Turn Lesson 4 .................................................................................. 4-34 What You'll Learn ................................................................................ 4-34 Defining the Workpiece as a Forging or Casting............................ 4-35 Editing Machinable Features.......................................................... 4-35 Defining Additional Turn Features................................................. 4-37 Deleting an Operation.................................................................... 4-38 Adjusting Machining Parameters ................................................... 4-39 Defining Program Zero .................................................................. 4-40 2 Axis Turn Lesson 5 .................................................................................. 4-42 What You'll Learn ................................................................................ 4-42 Modifying an ID Profile Feature .................................................... 4-43 Adding an ID Groove Feature ........................................................ 4-46 Adding OD Thread and ID Thread Features................................... 4-48 Generating Operations and Toolpaths ............................................ 4-51 Displaying Locating Symbols and Defining the Chuck .................. 4-53

APPENDIX A TROUBLESHOOTING INDEX

A-1

iv

Chapter 1 Installing CAMWorks

CAMWorks is fully integrated into SolidWorks and works within the SolidWorks environment. This chapter explains how to install CAMWorks. Chapter 2, 3 and 4 provide step-by-step exercises to learn the features and functions of CAMWorks and how to generate mill and turn toolpaths and NC code.

Installing CAMWorks 1-1

System Requirements

System Requirements
Because CAMWorks runs within the SolidWorks environment, the system requirements are basically the same as for SolidWorks with the following exceptions: Hardware
N N N

Platform: Intel (Alpha is not supported) RAM: 64 minimum (128MB or more recommended) TekSoft Copy Protection Block (one for each CAMWorks license purchased) Microsoft Windows 95/98, Windows NT 4.0 CAMWorks The current version is CAMWorks 99. SolidWorks Because CAMWorks depends on SolidWorks, a specific version of SolidWorks may be required. During CAMWorks installation, a message displays indicating the required SolidWorks version. If you run CAMWorks with an older version, unpredictable results may occur. Feed and Speed Library The Feed and Speed Library provides over 1.7 million feed and speed combinations that represent over 1100 materials. Use of the feed/speed data is optional; however, CAMWorks uses non-feed/speed data from the library. The CAMWorks CD provides an option for installing this software. Microsoft DAO 3.5 DAO is a Microsoft utility that CAMWorks uses to extract information from the Technology Database. This utility is installed by a variety of Microsoft products, including Office 97 and Access 97. DAO 3.5 may already be installed on your PC. The CAMWorks Master Setup program on CD provides an option for installing this software, if necessary.

Operating System
N

Required Software
N

Microsoft Access 97 Microsoft Access 97 is required in order to edit the Technology Database and customize the data for your machining environment.

1-2 Installing CAMWorks

System Requirements
N

NT Driver If you are running CAMWorks in Windows NT, the Sentinel NT Driver is required in order for CAMWorks to read the copy protection block. The Master Setup program on the CAMWorks CD provides an option for installing the driver, if necessary.

Optional Software
N

Adobe Acrobat Reader 3.0 or higher The CAMWorks CD includes this manual in Adobe Portable Document Format (PDF). The manual can be viewed and printed using the Acrobat Reader, which is provided on the CD. You may already have the Reader installed on your PC. If the Reader is not installed, you can install it from the CAMWorks CD (see page 1-12). Predator CNC Editor Predator CNC Editor includes CNC Editor, DNC, Backplotter and File Compare modules. The Master Setup program on the CAMWorks CD provides an option for installing this software. TekSoft Universal Post Generator The Universal Post Generator allows you to customize your TekSoft post processors for both basic and complex code generation requirements. You can use this utility to configure the post processor to output NC code for sophisticated control requirements or to compliment specific production methods. The Master Setup program on the CAMWorks CD provides an option for installing this software.

Installing CAMWorks 1-3

Installation QuikStart

Installation QuikStart
The steps to install CAMWorks are listed below. If you are an experienced PC user, you may be able to use this information to quickly install your software. If you need more detailed instructions, each step is explained in this chapter. If you are updating an existing CAMWorks installation, see page 1-6 before installing a new version. 1. 2. 3. Verify that you have the hardware and software required to run CAMWorks. Attach the copy protection block to a parallel port (the printer port) on your computer. Install the CAMWorks software:

Insert the CAMWorks CD in the drive. On the Master Setup menu, select the options you want to install. The Setup program for each option you checked will run in succession.

4.

The Setup program automatically determines if either DAO 3.5 or the NT Driver should be installed and selects these options on the menu. We recommend you install these options if the Setup program selects them. Start SolidWorks. The CAMWorks logo displays to indicate CAMWorks is started.

1-4 Installing CAMWorks

Installing the Copy Protection Block

Installing the Copy Protection Block

CAMWorks uses a copy protection block to protect against theft of the system. A copy protection block is a small hardware device that fits on the parallel port of the computer. The block can be installed on parallel port LPT1, LPT2 or LPT3. This device is also called a security key or dongle.

IMPORTANT! The copy protection block is essentially your license and you may want to insure it against loss. If the block is lost or stolen, you will be required to purchase a new system at full retail price. To install the copy protection block: Attach the male connector on the block to the female connector on the PC. This is the printer port.
Some computers have more than one 25-pin connector. Make sure you install the block on the correct port. The copy protection block must remain on the computer at all times while CAMWorks is in operation. CAMWorks looks for and reads the configuration on the copy protection block when it starts up and periodically while it is running. If the block is not found, the program starts in Demo mode (see page 1-19).

Attaching Devices to the Block

The copy protection block is a passive device. It receives the signal coming out the parallel port, reads it, and passes the signal through unchanged. This means that you can place the block on the parallel port and then attach another device. The copy protection device does not affect the parallel port or most other devices attached to it. However, the block may not function with a laser printer attached. If you have a laser printer (or any printer with a buffer), we recommend you attach the printer cable to a parallel printer port that does not have the copy protection block attached. Other types of printers can usually be connected to the copy protection block. Any devices that are attached must be powered on in order for the block to function. You can also attach multiple copy protection devices on the same parallel port. If you attach multiple copy protection devices, attach the other devices first, then the TekSoft block.

Installing CAMWorks 1-5

Updating an Existing Installation

Updating an Existing Installation

Requirements
In order to update an existing CAMWorks installation, you must be currently enrolled in a CAMWorks Update Subscription Plan and your copy protection block must be programmed to run this release. If you have any questions, contact your CAMWorks reseller before installing the software.

Current Enrollment in an Update Subscription Plan

You must be enrolled in the CAMWorks Update Subscription Plan in order to keep your CAMWorks system up-to-date with new features and performance improvements. If you are not currently enrolled in a CAMWorks Update Subscription Plan, you can contact your CAMWorks reseller any time and purchase a plan.

Correctly Programmed Copy Protection Block

If you are updating from a previous release to the latest production release, you may need to update the copy protection block. This is done using a .COD file supplied by your CAMWorks reseller.

Viewing Current Copy Protection Block Information

The Block Manager utility allows you to view the products and versions that the copy protection block is programmed (licensed) to run. To view the current Copy Protection Block information: 1. 2. 3. Insert the CAMWorks CD in the drive. On the CAMWorks Master Setup menu, click the Block Mgr. button. In the Update Rainbow Protection Block window, select View on the menu bar. The Key Information dialog box displays the current programming of your block and the lists the modules, products and versions that require the copy protection block in order to run (Figure 1.1 displays a sample).

The date in the CAMWorks Ver field must be the same as or later than the build date for CAMWorks 99. For example, if the date in this field is 4-15-1999 and the CAMWorks build date is 1999/0428, you need to update the block. If you do not have a new .COD file, contact your CAMWorks reseller.

1-6 Installing CAMWorks

Updating an Existing Installation

This date must be the same as or later than the build date for CAMWorks 99.

Figure 1.1 Sample Key Information Dialog Box

Updating the Copy Protection Block

To update the block, you need a .COD file (NNNNN.COD where NNNNN is the number of your block). This file is supplied by your CAMWorks reseller either on a floppy disk or in an email. If you are installing software on multiple machines that have different copy protection blocks attached, make sure the correct .COD file is used to update the block. To transfer the information in the .COD file to the block: 1. 2. 3. 4. Unzip the .COD file if necessary (the file extension must be .COD not .ZIP). Make sure the block is attached to the PC. Insert the CAMWorks CD in the drive. On the CAMWorks Master Setup menu, click the Block Mgr. button.

Installing CAMWorks 1-7

Updating an Existing Installation

5.

In the Update Rainbow Protection Block window, select Update on the menu bar, then select Update on the menu. The Open COD File dialog box displays. The .COD file that corresponds to your block is listed in the File name field.

6.

Open the folder that contains the .COD file, then click Open.

Two dialog boxes display. The dialog box on the left displays the products and versions you are currently licensed to run. The dialog box on the right displays the changes that will be made. 7. Click the Update button. The block is programmed based on the information in the .COD file.

Where to Install CAMWorks 99

If CAMWorks 98Plus or Earlier Version is Installed
You have two choices:
N

You can update the existing CAMWorks 98Plus (or earlier version) installation. If you update the existing installation, the Setup program uninstalls the existing CAMWorks software and installs CAMWorks 99 in the same folders.

You can create a new CAMWorks 99 installation. If you create a new installation, you can run both versions of CAMWorks by selecting the appropriate version in the SolidWorks Add-in manager.

If Previous Release of CAMWorks 99 is Installed

The Setup program uninstalls your current version of CAMWorks 99 and installs the new version in the same folders.

1-8 Installing CAMWorks

Updating an Existing Installation

New CAMWorks 99 Technology Database

CAMWorks 99 includes numerous enhancements to the Technology Database. These changes include support for the turning module, a new ReportDatabse.mdb file that contains forms and data for the Setup Sheet, additional abilities for controlling features and operations, and simplified menu structure and dialog boxes. The Setup program automatically installs the CAMWorks 99 Technology Database files in the \lang\xxxx folder inside the CAMWorks folder where xxxx is the language (for example, \camworks\lang\English). If you are updating an existing installation, before the Setup program removes your current files, a copy of the existing techdb.mdb and ReportDatabase.mdb files that are located in the \lang\xxxx folder is stored in a backup folder. Backup files are stored as follows:
N

Each time the Setup program is run to update an existing installation, a new \backup\xxxx\backupnn folder is created inside the CAMWorks folder where xxxx is a language and nn is a number from 01-10 (for example, \camworks\backup\English\backup_01 through \camworks\backup\English\backup_10). After 10 backups have been created, the Setup program deletes the backup_01 through backup_05 folders. The backup_06 through backup_10 folders are then renamed to backup_01 through backup_05 and the backup files for the next installation are stored in the backup_06 folder.

Updating the New Technology Database

CAMWorks 99 will not run with previous Technology Databases. If you have customized the Technology Database for a previous release, you can run the Import Data Wizard to import data contained in either the backup techdb.mdb or a techdb.mdb located in a different folder into the new CAMWorks 99 database. The Import Data Wizard is explained on page 1-14.

Installing CAMWorks 1-9

Installing CAMWorks

Installing CAMWorks
Running the Setup Program
The CAMWorks installation program installs the following:
the CAMWorks system files
the Technology Database
sample parts (in the \examples folder inside the CAMWorks folder)
several default post processors (in the \posts folder inside the CAMWorks folder). These may or may not be suitable for your needs. Contact your CAMWorks reseller for information on making changes to these post processors or for obtaining other post processors. The FANTUTM post processor is used with the exercises in this manual.
the Getting Started Guide in Adobe PDF format (in the \lang\English\manuals folder). To install the software: 1. 2. 3. Make sure the copy protection block is attached to a parallel port. Make sure SolidWorks is installed. Insert the CAMWorks disc in the CD drive. If the program does not start automatically, click the Start button on the Taskbar and choose Run. In the Run dialog box, type d:\setup (or the letter of the CD drive) and click OK. Make sure the check boxes for CAMWorks and Feeds and Speeds are checked. Select any other software you want to install. The Setup program automatically determines if either DAO 3.5 or the NT Driver should be installed and selects these options. We recommend you install these options if the Setup program selects them. Click the Install button. The Setup programs for each option you checked will run in succession. Because CAMWorks depends on SolidWorks, a specific version of SolidWorks may be required. During the installation of CAMWorks, a message displays indicating the required SolidWorks version. If you run CAMWorks with an older version, unpredictable results may occur.

After a brief pause, the CAMWorks Master Setup menu should display.

4. 5.

6.

1-10 Installing CAMWorks

Installing CAMWorks

Installing Supplemental Programs

The CAMWorks CD contains a number of supplemental programs. Some of these are licensed products that require the copy protection block be programmed in order to run.

Feeds and Speeds

CAMWorks generates feed/speed values from a library based on the workpiece material, tool material, tool diameter, cutting depth, and operation type. The Technology Database provides access to the feed/speed library, so that you can review or modify the data. The Feed/Speed Editor and Material Library are explained in CAMWorks online help.

Since CAMWorks uses non-feed/speed data from the feed/speed library, this software should be installed. The use of the feed/speed data is optional. To install the Feed and Speed Library software, check the Feeds and Speeds option on the CAMWorks Master Setup menu, then click the Install button. Follow the instructions on the screen. IMPORTANT! The default installation folder for the Feed/Speed editor is C:\matlib. Even though the folder location can be user specified, the developer of the software recommends that the default folder location be used.

Predator CNC Editor

In order to run this program, the copy protection block must be programmed for Predator. The Predator CNC Editor includes 4 integrated modules:
N

CNC Editor with dozens of CNC intelligent editing commands, Microsoft Word compatible menus, toolbar, and shortcut keys. File Compare module with synchronized scrolling and line by line edit/change review. DNC module to send, receive, and DNC to any RS-232 compatible CNC machine. Supports an unlimited number of different CNC machines with appropriate hardware. Backplotter module for backplotting any CNC program in a true 3D environment to graphically verify CNC code.

To install the software, start the CAMWorks Master Setup, select the Predator CNC Editor option, then click the Install button. Follow the instructions on the screen.

Installing CAMWorks 1-11

Installing CAMWorks

TekSoft Universal Post Generator

In order to run this program, the copy protection block must be programmed for Universal Post. CAMWorks uses a post processor to convert information into machine tool specific NC code. Each post processor is designed to generate quality NC code that meets the requirements of the machine control. The Universal Post Generator allows you to customize the post processor for both basic and complex code generation requirements. To install the Universal Post Generator software, make sure you have a version of CAMWorks is installed, then start the CAMWorks Master Setup, select the Post Generator option, then click the Install button. Follow the instructions on the screen.

Adobe Acrobat Reader

The Acrobat Reader allows you to view, navigate, search and print this manual. When you install CAMWorks, this manual is installed automatically in the \lang\english\manuals folder inside the CAMWorks folder. If you do not have the Reader on your PC, you can install it from the CAMWorks CD. To install the Reader, start the Master Setup program, select the Adobe Acrobat Reader option, then click the Install button. Follow the instructions on the screen. To start the Reader and open a file: On the Start menu, select CAMWorks on the Programs menu, then select the Getting Started manual. You can also open the \lang\english\manuals folder in Explorer, then double-click startgde.pdf.

DAO 3.5
DAO is a Microsoft utility that CAMWorks uses to extract information from the Technology Database. This utility is installed by a variety of Microsoft products, including Office 97 and Access 97. DAO 3.5 may already be installed on your PC. If DAO 3.5 is not installed, when you try to start CAMWorks in SolidWorks, an error message displays indicating the Jet DAO Engine is unable to initialize. The CAMWorks Master Setup program automatically determines if DAO 3.5 needs to be installed and selects the DAO 3.5 option on the menu. We recommend that you install this option if the Setup program selects it. Occasionally, the automatic installation may not install all the files required and the error message may still display when you start SolidWorks. If this occurs, you can install the files manually. This method installs more components than the automatic installation.

1-12 Installing CAMWorks

Installing CAMWorks

To install DAO 3.5 manually: 1. 2. 3. 4. 5. 6. Insert the CAMWorks disc in the CD drive. If the Master Setup menu displays, click the Close button. In Explorer, select the CD drive and open the \dao35\disk1 folder. Run the Setup program in that folder. In the Select Components dialog box, make sure the Jet 3.5 checkbox is checked. Do not install the ODBCDirect option (the checkbox should not be checked). Click the Next button. In the second Select Components dialog box, leave all the optional formats selected and click Next. The Microsoft setup program installs the files.

Windows NT Driver
In order for CAMWorks to read the copy protection block in Windows NT, a Sentinel NT driver must be installed. If this driver is not installed, CAMWorks will start in demo mode. The CAMWorks Master Setup program automatically determines if you are running Windows NT and selects the NT Driver option on the menu. We recommend that you install this option if the Setup program selects it. If you need to install the Sentinel NT driver manually: 1. 2. 3. 4. Insert the CAMWorks disc in the CD drive. If the Master Setup menu displays, click the Close button. In Explorer, select the CD drive and open the \SentinelDrivers folder. Run the Setup program in that folder. The Setup program automatically installs the driver. Restart the PC before starting CAMWorks.

Installing Customized Post Processor Files

CAMWorks provides several standard post processor files. These files are installed into the \Posts folder inside your CAMWorks folder. These may or may not be suitable for your needs. Contact your authorized CAMWorks reseller for information on making changes to these post processors or for obtaining other post processors. Additional post processor files (.lng and .ctl files) can be installed in any folder.

Installing CAMWorks 1-13

Updating the Technology Database

Updating the Technology Database

After you install CAMWorks 99, you can run the Data Import Wizard to import customized data in the Technology Database for the previous version into the new CAMWorks 99 Technology Database.

CAMWorks 99 will not run with previous versions of the Technology Database.

Importing Data
Required Files
Customized Techdb.mdb
N

N N

If the customized data was located in the techdb.mdb file in the \lang\English folder of the previous release, you can use the backup techdb.mdb created by the Setup program. This file is in the \backup\English\backupnn folder inside the CAMWorks folder (for example, \backup\English\backup02). For more information on backup folders, see page 1-9. If you are running CAMWorks in a language other then English, your customized techdb.mde may be located in the \backup\xxxx\backupnn folder where xxxx is the language (for example, \backup\German\backup02). If you are running CAMWorks on a network, the customized data may be located in a techdb.mdb that has been moved to a folder on a network drive. If you install CAMWorks 99 in a new folder and retain CAMWorks 98Plus or an earlier version, your customized techdb.mdb is located in the folder specified as the location of the Technology Database on the Options|General tab in that version.

CAMWorks 99 Technology Database Files Installed by the Setup Program

The CAMWorks 99 TechDB consists of three files that are installed in the lang\xxxx folder inside the CAMWorks folder, where xxxx defines the language as English, German, Spanish, etc. TechDBForms.mde techdb.mdb This file is the interface for the TechDB and must remain in the \camworks\lang\xxxx folder (e.g., \camworks\lang\english). This file contains the data for the TechDB. You can move this file to a different folder (for example, if you want the TechDB in a folder on a network drive).

ReportDatabase.mdb This is a new file in CAMWorks 99 that contains the forms and data for the Setup Sheet function. This file must be in the same folder as techdb.mdb.

1-14 Installing CAMWorks

Updating the Technology Database

Procedure to Import User Data into New TechDB

1. 2. 3. Install CAMWorks 99. Exit CAMWorks and SolidWorks. Use one of the following methods to start the new Technology Database: In the CAMWorks program group, select the Technology Database option Select Start on task bar and select Programs/CAMWorks/Technology Database In Windows Explorer, open the file TechDbForms.mde in the \camworks\lang\xxxx folder (for example, \camworks\lang\English). Access 97 starts and the Mode Menu for CAMWorks 99 displays.

After installing CAMWorks 99, the new TechDB must be linked to the application. If you start SolidWorks, the linking is automatic. If you start the TechDB before you start SolidWorks, a message displays indicating that the database must be linked. Click Yes to do this. Click either the Mill or Turn button. Click the Database Maintenance button on the Main Menu. Click the Import Data button on the Database Maintenance menu. After reading, click the Next button to continue. The Step 2 dialog box displays the locations of the current database and the source database, which is the database that contains existing user defined data. If the location of your source techdb.mdb is not correct, use the Browse button to set the correct location, then click the Next button. Step 3 allows you to create a backup of the new database in the event that the update procedure fails. The original database with user data is not changed during this process. However, we strongly recommend that you select and make a Backup. Click the Backup button. A backup is created in the same folder as the techdb.mdb and is named Backup of techdb.mdb.

4. 5. 6. 7.

8.

9.

10. When the backup is done, click the Next button. Step 4 begins the data importing process. 11. Click the Import button. The process may take a few minutes. 12. When finished, click the Next button, then click the Compact button. Step 5 compacts the database to decrease the file size and improve performance. The process may take a few minutes.

Installing CAMWorks 1-15

Updating the Technology Database

13. When finished, click the Next button. Step 6 completes the Import Wizard and starts the database. 14. Click the Finish button. 15. Click the Return to Main Menu button. 16. Click the Quit Technology Database button. The CAMWorks 99 database now includes data entered in the previous version of the technology database.

Updating ReportDatabase.mdb
If you update an existing CAMWorks 99 installation, the Setup program creates a backup of ReportDatabase.mdb in the same \backup\xxxx\backupnn folder as the techdb.mdb file (see page 1-9). If you have created customized Setup Sheets or if you want to retain Setup Sheet information for existing parts, you can copy the backup of this file to the same folder as the CAMWorks 99 techdb.mdb file.

1-16 Installing CAMWorks

Sharing the TechDB on a Network

Sharing the TechDB on a Network

If you are running CAMWorks on multiple PCs connected on a network, you can move the TechDB to a shared folder. To move the TechDB: 1. Move the following two files from the \camworks\lang\xxxx folder (for example, \camworks\lang\English) to the new folder:

2.

Techdb.mdb ReportDatabase.mdb

The TechDBForms.mde file must remain in the \camworks\lang\xxxx folder. Use one of the following methods to start the new Technology Database:

3.

In the CAMWorks program group, select the Technology Database option Select Start on the Task bar and select Programs/CAMWorks/Technology Database In Windows Explorer, open the file TechDBForms.mde in the \camworks\lang\xxxx folder (for example, \camworks\lang\English)

When Access 97 starts:

4. 5. 6. 7. 8.

if you moved the files in Step 1, a message window displays to indicate the database cannot find the files, then the Database Link Wizard starts.
if you copied the files in Step 1, the Mode Menu for CAMWorks 99 displays. Click either the Mill or Turn button, then click the Database Maintenance button on the Main Menu and click the Link Database Wizard button. In Step 1 of the Database Link Wizard, click the Next button. Use the Browse button to locate the techdb.mdb that you moved, then click Next. Click the Start Linking button. When the linking is completed, click the Finish button. Click the Return to Main Menu button.

9. Click the Quit Technology Database button. 10. Start SolidWorks and either select New on the File menu or open a part file. 11. Select Options on the CAMWorks menu. The General tab should indicate the new location of the TechDB.

Installing CAMWorks 1-17

Starting CAMWorks

Starting CAMWorks
CAMWorks is fully integrated into SolidWorks and can be started automatically whenever you start SolidWorks. 1. 2. Start SolidWorks. The CAMWorks logo displays to indicate CAMWorks is started. Select New on the File menu and select Part in the New dialog box. or Select Open on the File menu and open a part file. The CAMWorks tabs display at the bottom of the FeatureManager design tree.
The tabs at the bottom of the tree are for moving between the SolidWorks trees and the CAMWorks machining trees.
If the CAMWorks tabs are not visible, you can expand the size of the tree. Position the cursor on the line that divides the tree from the graphics area. When the cursor changes to a bar, drag the bar to the right until the tabs display. Click the CAMWorks Machinable Features tab. The CAMWorks Machinable Features tree displays.

3.

Machinable Features tab

To learn how to use CAMWorks, we recommend you do the exercises in this manual.

1-18 Installing CAMWorks

Running in Demonstration Mode

Running in Demonstration Mode

When CAMWorks starts, the software checks for the copy protection block and runs in either licensed or demonstration mode.
N N

If the copy protection block is found, the system runs in licensed mode. If the copy protection block is not found, a message displays indicating that CAMWorks security has failed and the system runs in demonstration mode. IMPORTANT! If you have a copy protection block attached to your PC, CAMWorks will start in demonstration mode when it is unable to detect the block. For more information on troubleshooting copy protection block problems, see Appendix A.

Restrictions
In demonstration mode, CAMWorks is fully functional except for these restrictions:
N

Files saved with CAMWorks machining data:

Can be opened in a licensed version; however, the machining data will not be restored. SolidWorks data is not affected.

Can be opened again in demonstration mode with the machining data restored. NC code generated during post processing (.txt files) cannot be saved.

Installing CAMWorks 1-19

Running in Demonstration Mode

1-20 Installing CAMWorks

Appendix A Troubleshooting
As a result of the complexity of the PC operating environment, conflicts and problems can occur. This appendix provides suggestions for you to resolve problems with the following: N Copy Protection Block Not Detected
N

General Operation Problems

If you are unable to resolve a problem using the available information, the Getting Help section of this chapter explains how to obtain assistance

A-1

Copy Protection Block Not Detected

Copy Protection Block Not Detected

When CAMWorks is unable to detect the copy protection block, a message displays indicating that CAMWorks security failed and the system is starting in demonstration mode. In demonstration mode, files saved with CAMWorks machining data:
N N

Can be opened in a licensed version; however, the machining data will not be restored. SolidWorks data is not affected. Can be opened again in demonstration mode with the machining data restored. The copy protection block may not be installed correctly. Some computers have more than one 25-pin connector. Make sure the male connector on the copy protection block is installed in the female connector on the computer (this is the printer port). The copy protection block may have failed. Copy protection blocks do not have batteries to run down; however, they occasionally fail. If you are a licensed user, you can return the block to your CAMWorks reseller for a replacement. Replacement is free during the warranty period. After the warranty period, there is a nominal charge. The blocks are very sensitive and have been known to fail if used with certain computer hardware. Some multifunction boards that contain disk controllers, serial, parallel and game ports have been known to burn out the copy block. If you think this has occurred in your system, contact your CAMWorks reseller.

Below are some causes and possible solutions for a copy protection block problem.
N

If you have a device such as a printer attached to the copy protection block and the block is not detected when you start SolidWorks:

Make sure the device is powered on. Remove the device and see if the block functions. If you have a plotter or a laser printer (or a printer with a buffer) attached, remove it. Plotters and some laser printers cannot be attached to the copy block. If you have multiple security blocks attached to the port and the CAMWorks block is not detected when you start SolidWorks:

Remove all blocks except the CAMWorks block and try to start the system. Attach the blocks so that the CAMWorks block is the last one. Vary the order in which the other blocks are attached (keeping the CAMWorks block last). If operating under NT, make sure the Sentinel copy block driver is installed. This can be checked by looking in Control Panel/Multimedia command under the Devices tab. Expand the Other Multimedia Devices item and a device listed as Sentinel for i386 Systems should be shown. If it is not, you need to install the driver from the CAMWorks CD main menu. If it is, reboot NT and try again.

A-2

General Operation Problems

General Operation Problems

This section describes some common complications and provides suggestions for you to resolve the problems.

Machining Data Is Not Saved/Restored

If you open a SolidWorks part file and the machining data (machinable features, operations and toolpaths) that you thought you had saved previously is missing:
N

Make sure the Save/Restore command is checked on the General tab in the Options dialog box. If the Save/Restore option is not checked the CAMWorks data will not be saved when the Save command is executed. If the Save/Restore command was checked when the part was saved, if it is unchecked when the part is opened, the CAMWorks data will not be restored. To restore the data, check the Save/Restore option, close the part and re-open it. You may have saved the part when CAMWorks was running in demonstration mode. Files saved in demonstration mode can be opened in a licensed version; however, the machining data will not be restored.

Post Process Command is not on the Shortcut Menu

If you are ready to generate the NC program and the Post Process command is not displayed on the shortcut menus, make sure you have selected a controller (post processor) and generated the toolpaths. The controller is selected by right clicking Machine in the tree and selecting Parameters on the shortcut menu, then clicking the Controller tab in the Machine dialog box.

A-3

Getting Help

Getting Help
Troubleshooting sections in the manuals often provide solutions to common problems. If you are unable to find a solution to your problem using the available information, and you are reasonably certain the problem is in CAMWorks, you can get assistance as explained on the next page.

Doing some basic troubleshooting can save you time. If you can determine the software or peripheral that seems to be causing the problem, you can contact the applicable manufacturer for help. For example, if your mouse is not functioning correctly, the problem may be caused by the mouse or by Windows. You may be able to correct the problem quickly by contacting Microsoft or the mouse manufacturer's customer support.

Start With Some Basic Troubleshooting

Before you call for assistance, there are a number of areas you can check. The following list is designed to help you discover common problems or direct you toward problem areas that may have been overlooked. In some cases, your problem may be caused by something as simple as a loose cable. Make sure your hardware and software meet the minimum system requirements listed in Chapter 1. Windows requires a considerable amount of computing power, memory and disk space. When you try to run Windows applications such as CAMWorks, you may find your computer is unable to handle the demand. Make sure your hardware and peripherals are set up correctly. If Windows is not operating correctly or your mouse or printer is not functioning, you need to troubleshoot Windows or the peripheral equipment, not CAMWorks. Check all cable connections. A loose cable may cause your problem. Consult your manuals and online help. Read the manuals and the online help for your equipment and verify that you have followed all the instructions.

A-4

Getting Help

Defective Software or Equipment

The TekSoft Warranty, which is printed on the software envelope and in the Product Collection CD booklet, warrants that for ninety (90) days from the date of purchase, the software and the hardware block will perform substantially in accordance with the description in the documentation. If any part of this product is not as warranted, the remedies are explained in the Warranty. Make sure you read the Warranty and Software License. If you are reasonably certain your problem is covered under the TekSoft Warranty, please contact your CAMWorks reseller. If you have a problem with any other equipment, such as a printer, mouse or the computer, please contact the appropriate manufacturer.

Still have a Problem?

When you have questions about the operation of CAMWorks or you cannot find a solution to a problem that you are reasonably certain is caused by CAMWorks, call for assistance as explained below.

Contact Your CAMWorks Reseller

TekSoft products are sold and distributed by a network of dealers and distributors who are trained by TekSoft to provide technical support. CAMWorks resellers have in-house professional support staffs who have a thorough knowledge of the product and provide friendly and timely support. Please be able to provide as much of the following information as you can. This information will be used to analyze your problem: Product name, version, and build number. N Customer I.D. # and Copy Protection Block # N Windows version (e.g., Windows 95, 98 or NT) N Description of hardware (CPU, RAM, Video adapter) N Additional Windows applications in your system (e.g., Microsoft Office 97) N Exact error message, if any N Steps to re-create the problem N Sample part model to demonstrate the problem N

Accessing TekSoft's Web Site

The TekSoft web site, www. teksoft.com, is designed to provide information for both new and current customers including: information about new releases N hints and tips for getting the most out of your CAMWorks system N information about special software offers N software to download (supplemental programs, utilities, etc.) N

A-5

Getting Help

A-6