Stainless Steel Cutting Insert Tungloy

Tungaloy Report No.
323-E
Stainless steel turning series

CVD coated grade PVD coated grade
TUNGALOY
Most efficient grades for stainless steel turning
Application range of T6100 & AH600
High
Special Surface Technology
T6120 T6130 First choice
TUNGALOY
Cutting speed
Smooth insert surface prevents chip adhesion and provides smooth chip ow.
AH630
AH645
Low Continuous Machining mode Heavy interrupted
New CVD coated grade
New PVD coated grade
Columnar Stabilization Technology

Excellent fracture and chipping resistance for extended tool life.
Advanced wear and fracture resistance

This innovative coating layer reduces cracks while keeping a high level of wear resistance that enhances fracture resistance.
Unique substrate with improved adhesion strength

High adhesion strength signicantly improves chipping and fracture resistance.
Extremely high reliability !

Newly developed substrate with high adhesion strength on the coating layer.
T6120
Suitable for high speed cutting. Delivers excellent plastic deformation resistance. Especially suitable for austenite and precipitation hardened stainless steel machining.
AH630
Recommended grade for general machining with its perfect balance of fracture and wear resistance High chipping resistance with excellent adhesion strength
T6130
Provides excellent wear resistance in medium to high speed machining. Ideal grade especially for ferrite and martensite stainless steel machining. Thicker layer than PVD leads to outstanding wear resistance.
2
AH645
Excellent fracture resistance when machining at low to medium cutting speed Suitable grade for interrupted and heavy machining of stainless steel
Stainless
Stainless
Negative type
Finishing
Continuous to light interrupted
Recommended
Positive type
Finishing
Recommended
Impact Wear SF T6120
PSS AH630 PSS T6120
SF T6130
Medium cutting
Recommended
PSS T6130
Medium cutting
Wear

Recommended
Impact
SM AH630 SM T6120
Impact
PS AH630 PS T6120
SM T6130
Wear
PS T6130
Wear
Medium to heavy cutting

Recommended

Recommended
Impact
SH AH630 SH T6120
Impact
PM AH630 PM T6120
SH T6130
Wear
PM T6130
Wear
Chipbreaker
Negative type
For nishing operations
SF
type
Excellent chip control for nish machining Outstanding chip control when high feed turning at small depths of cut. Sharp edge reduces cutting forces and burrs
Low cutting force

Large rake angle
Reduces chip adhesion
Dimples around protrusion reduces contact with chips
Excellent chip evacuation

Large inclination
For medium cutting
SM
type
Versatile chipbreaker applicable to a wide range of cutting conditions. Sharp cutting edge leads the excellent chip control
Outstanding control of chips

Well-designed protrusion curls chips smoothly
Low cutting force

Created by the large rake angle and deep chipbreaker
Tough cutting edge with excellent sharpness offers stable machining
Sharp positive-land on the corner Toughness with wide land at the main cutting edge
For medium to heavy cutting
Suitable for roughing operations and interrupted machining with tough cutting edges Applicable for a wide range of cutting conditions and ideal for machining with a uctuating depth of cut Newly designed cutting edges increase the fracture resistance
SH
type
Incredible fracture resistance
Provided from advanced cutting edges
Low cutting forces and excellent chip control

Credit to a unique chipbreaker geometry
Operation
7
Machining mode Continuous

Continuous to Light interrupted
Chipbreaker
Grades
Depth of cut Feed ap (mm) f (mm/rev)
Depth of cut ap (mm)
6 5 4 3 2 1 0
Finishing
SF
SH SF SM
Medium cutting
Heavy interrupted Continuous

Light interrupted Heavy interrupted Continuous
SM
0.1 0.2 0.3 0.4 0.5 0.6 0.7
Feed: f (mm/rev)
SH
Heavy interrupted
T6120 T6130 AH630 T6120 T6130 AH630 AH645 T6130 AH630 AH645
0.5 ~ 2.5
0.08 ~ 0.45
1.0 ~ 4.0
0.2 ~ 0.5
2.0 ~ 6.0
0.3 ~ 0.6
Note: Conditions in above table are for regular sized inserts.
Positive type
Finishing to light cutting
PSS
Optimum chipbreaker for nish cutting of stainless steel Provides excellent chip control at small depths of cut
type
Remarkable chip breaking

Arc shaped protrusion allows stable chip control even at small depths of cut
Stable machining with low cutting force

Optimized inclination and rake angle reduces cutting forces and controls the chip ow when nish cutting
Finishing to medium cutting
Recommended chipbreaker for nish to medium cutting of stainless steel
PS
type
Provides high reliability with low cutting force

Ideal combination of optimum rake angle and tough cutting edge
Stable chip control in a wide range of cutting conditions

Uniquely designed protrusion creates smooth chip curling
Heavy cutting
PM
Sharp and tough cutting edge provides high reliability for stainless steel machining
type
Allows exceptional chip control with low cutting force

Sharp cutting edges with optimum rake angle
Reduces chipping and notch wear

Flexible land width along the cutting edge prevents chipping
7 6
Operation
Chipbreaker
Grades
Feed f (mm/rev)
5 4 3 2 1 0.1 0.2 0.20.3 0.30.4 0.40.5 0.50.6 0.60.7 0.7 0 0 0.1
PSS
PM PS
Finishing to Light cutting
PSS
Finishing to Medium cutting

Feed: f (mm/rev)
PS
Heavy cutting
PM
T6120 T6130 AH630 AH645 T6120 T6130 AH630 AH645 T6120 T6130 AH630 AH645
0.3 ~ 2.0
0.08 ~ 0.3
0.5 ~ 2.5
0.08 ~ 0.3
1.0 ~ 3.0
0.15 ~ 0.3
Note: Conditions in above table are for regular sized inserts.
Cutting performance
Wear resistance test
35 30 25 20 15 10 5 0
Competitor Competitor Conventional A B
Fracture resistance test

25
Continuous cutting Work material: SUS304 / X5CrNi18-9 Vc = 200 m/min ap = 2 mm f = 0.2 mm/rev T6120 has higher wear resistance than competitor products when high speed cutting.
Cutting time (min)
Cutting time (min)
20 15 10 5 0
Interrupted cutting Work material: SUS304 / X5CrNi18-9 Vc = 150 m/min ap = 2 mm f = 0.2 mm/rev
T6120 has higher fracture resistance than competitors products.

35 30 25 20 15 10 5 0

Cutting time (min)
Cutting time (min)
Continuous cutting Work material: SUS304 / X5CrNi18-9 Vc = 150 m/min ap = 2 mm f = 0.3 mm/rev
20 15 10 5 0
T6130 has higher wear resistance than both conventional and competitor grades.
T6130 has higher fracture resistance than competitor products when medium cutting to provide longer tool life.

30
Cutting time (min)

Continuous cutting Work material: SUS304 / X5CrNi18-9 Vc = 150 m/min ap = 2 mm f = 0.3 mm/rev AH630 has higher wear resistance than competitor products.
15
Cutting time (min)
20 10 0
Competitor Competitor A B
10 5 0
Competitor B Competitor C
AH630 has higher fracture resistance than competitor products at medium cutting speed.

10
Cutting time (min) Cutting time (min)

Continuous cutting Work material: SUS304 / X5CrNi18-9 Vc = 150 m/min ap = 2 mm f = 0.3 mm/rev
25 20 15 10 5 0
Competitor B Competitor C
AH645 has higher wear resistance than competitors.

Competitor A Competitor B
AH645 has higher fracture resistance than competitors in medium speed cutting.
Standard cutting conditions

Standard cutting condition depending on work material
Austenitic stainless steel
300
Cutting speed: Vc (m/min) Cutting speed: Vc (m/min)
Ferritic / martensite stainless steel

300 250 200 150 100 50
Light cutting Light interrupted
250 200 150 100 50

Light cutting Light interrupted
T6120 T6130 AH630
T6120 T6130 AH630
AH645
Heavy cutting Heavy interrupted
AH645
Heavy cutting Heavy interrupted
Precipitation hardened stainless steel

Cutting speed: Vc (m/min)
300 250 200 150 100 50

Light cutting Light interrupted Heavy cutting Heavy interrupted
T6120 T6130 AH630
Work materials
Austenitic SUS304, SUS316 etc. (X5CrNi18-9, X5CrNiMo17-12-2 etc.)
*AH630: First choice
Grades T6120 T6130 AH630 AH645 T6120 T6130 AH630 AH645 T6120 T6130 AH630
Cutting speed: Vc (m/min) 140 - 240 100 - 200 90 - 190 70 - 150 160 - 280 120 - 240 110 - 210 90 - 170 80 - 150 70 - 110 60 - 90
:1st choice
7
Ferrite / Martensite SUS430 / SUS410 etc. (X6Cr17, X12Cr13 etc.) Precipitation hardened SUS631 etc. (X7CrNiAI17-7 etc.)
Inserts
Rhombic, 80
Application
Negative type
Chipbreaker Appearance (Cross section)
f - ap
Cat. No.
Stocked grades Coated

T6120 T6130 AH630 AH645
Dimensions (mm)
I.C.dia
d 9.525
Thickness
Hole dia
d1
Corner radius
SF
CNMG090304-SF
10 8
CNMG090308-SF CNMG120404-SF * CNMG120408-SF CNMG120412-SF

0.2 0.4 0.6 0.8 1.0
3.18
3.81
r 0.4 0.8 0.4 0.8
ap (mm)
6 4 2
12.7
4.76
5.16
1.2
18
f (mm/rev)
Finishing
SS
10 8
CNMG120404-SS * CNMG120408-SS CNMG120412-SS

ap (mm)
12.7 4.76 5.16
0.4 0.8 1.2
6 4 2 0 0.2 0.4 0.6 0.8 1.0
f (mm/rev)
SM
10 8
CNMG120404-SM * CNMG120408-SM CNMG120412-SM
12.7 4.76 5.16
0.4 0.8 1.2
ap (mm)
0.25
6 4 2
10
0.2 0.4 0.6 0.8 1.0
Medium cutting SA
10 8
f (mm/rev)
CNMG120404-SA * CNMG120408-SA CNMG120412-SA
12.7 4.76 5.16
0.4 0.8 1.2
ap (mm)
18
6 4 2 0 0.2 0.4 0.6 0.8 1.0
f (mm/rev)
SH
10 8
CNMG120408-SH CNMG120412-SH CNMG120416-SH * CNMG160612-SH CNMG160616-SH CNMG190612-SH

0.2 0.4 0.6 0.8 1.0
15.875 6.35 19.05 6.35 6.35 7.93 12.7 4.76 5.16
0.8 1.2 1.6 1.2 1.6 1.2 1.6
ap (mm)
0.4
6 4 2
20
CNMG190616-SH
f (mm/rev)
S
10 8
CNMG120404R-S CNMG120404L-S * CNMG120408R-S CNMG120408L-S
12.7 4.76 5.16
0.4 0.4 0.8 0.8
ap (mm)
0.15
6 4 2
15
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
*Note: Chipbreaker cross sections are of the inserts marked *

: Stocked items
Negative type
Rhombic, 55
Application Chipbreaker Appearance (Cross section)
f - ap
Cat. No.

T6120 T6130 AH630 AH645
Dimensions (mm)
I.C.dia Thickness Hole dia Corner radius
d 12.7 12.7
s 4.76 6.35
d1 5.16 5.16
SF
10 8 6 4 2
DNMG150404-SF * DNMG150408-SF DNMG150604-SF DNMG150608-SF

0.2 0.4 0.6 0.8 1.0
r 0.4 0.8 0.4 0.8
18
ap (mm)
f (mm/rev)
Finishing
SS
10 8
DNMG150404-SS DNMG150408-SS * DNMG150412-SS DNMG150604-SS DNMG150608-SS

0.2 0.4 0.6 0.8 1.0 f (mm/rev)
12.7 6.35 5.16 12.7 4.76 5.16 12.7 6.35 5.16 12.7 4.76 5.16
0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2
ap (mm)
6 4 2 0
DNMG150612-SS DNMG150404-SM
SM
10 8
* DNMG150408-SM DNMG150412-SM DNMG150604-SM DNMG150608-SM DNMG150612-SM

0.2 0.4 0.6 0.8 1.0
ap (mm)
0.25
Medium cutting
10
6 4 2 0
f (mm/rev)
SH
10 8
DNMG150408-SH * DNMG150412-SH DNMG150416-SH DNMG150608-SH DNMG150612-SH

0.2 0.4 0.6 0.8 1.0
12.7 6.35 5.16 12.7 4.76 5.16
0.8 1.2 1.6 0.8 1.2
ap (mm)
20
6 4 2 0
0.4
f (mm/rev)
Medium to heavy cutting S

10 8
DNMG150404R-S DNMG150404L-S * DNMG150408R-S DNMG150408L-S DNMG150604R-S DNMG150604L-S

0 0.2 0.4 0.6 0.8 1.0
12.7 6.35 5.16 12.7 4.76 5.16
0.4 0.4 0.8 0.8 0.4 0.4 0.8 0.8
ap (mm)
15
6 4 2
TH
0.15
f (mm/rev)
DNMG150608R-S DNMG150608L-S

: Stocked items
Negative type
Square, 90
f - ap
Cat. No.

T6120 T6130 AH630 AH645
Dimensions (mm)
d 12.7
s 4.76
d1 5.16
SF
10 8
SNMG120404-SF * SNMG120408-SF
r 0.4 0.8
ap (mm)
15
6 4 2 0 0.2 0.4 0.6 0.8 1.0
f (mm/rev)
Finishing
SS
10 8
SNMG120404-SS * SNMG120408-SS SNMG120412-SS
12.7 4.76 5.16
0.4 0.8 1.2
ap (mm)
6 4 2 0 0.2 0.4 0.6 0.8 1.0
f (mm/rev)
SM
10 8 6 4 2 0 0.2 0.4 0.6 0.8 1.0 f (mm/rev)
* SNMG120408-SM SNMG120412-SM
12.7
4.76
5.16
0.8 1.2
0.25
Medium cutting
10
ap (mm)
SA
10 8
* SNMG120404-SA SNMG120408-SA SNMG120412-SA

ap (mm)
12.7 4.76 5.16
0.4 0.8 1.2
6 4 2
18
0.2 0.4 0.6 0.8 1.0 f (mm/rev)
SH
10 8
SNMG120408-SH SNMG120412-SH * SNMG150612-SH SNMG150616-SH SNMG190612-SH

0.2 0.4 0.6 0.8 1.0
12.7
4.76
5.16 6.35 7.93
0.8 1.2 1.2 1.6 1.2 1.6
ap (mm)
6 4 2
15.875 6.35 19.05 6.35
0.4
20
SNMG190616-SH
f (mm/rev)
Medium to heavy cutting S

10 8
SNMG120404R-S SNMG120404L-S * SNMG120408R-S SNMG120408L-S
12.7 4.76 5.16
0.4 0.4 0.8 0.8
ap (mm)
0.15
6 4 2 0 0.2 0.4 0.6 0.8 1.0 f (mm/rev)

: Stocked items
10
15
Negative type
Triangular, 60
f - ap
Cat. No.

T6120 T6130 AH630 AH645
Dimensions (mm)
d 9.525
s 4.76
d1 3.81
SF
10 8
TNMG160404-SF * TNMG160408-SF TNMG160412-SF

ap (mm)
r 0.4 0.8 1.2
6 4 2
18
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
Finishing
SS
10 8
TNMG160404-SS TNMG160408-SS TNMG160412-SS * TNMG220404-SS TNMG220408-SS

0.2 0.4 0.6 0.8 1.0
12.7 9.525 4.76 5.16 3.81 12.7 4.76 5.16 9.525 4.76 3.81
0.4 0.8 1.2 0.4 0.8 1.2 0.4 0.8 1.2 0.8 1.2
ap (mm)
6 4 2 0
f (mm/rev)
TNMG220412-SS TNMG160404-SM
SM
10 8
* TNMG160408-SM TNMG160412-SM TNMG220408-SM TNMG220412-SM

0.2 0.4 0.6 0.8 1.0
ap (mm)
0.25
6 4 2
10
f (mm/rev)
SA
10 8
TNMG160404-SA * TNMG160408-SA TNMG160412-SA TNMG220408-SA TNMG220412-SA

0.2 0.4 0.6 0.8 1.0
12.7 4.76 5.16 9.525 4.76 3.81
0.4 0.8 1.2 0.8 1.2
ap (mm)
18
Medium cutting
6 4 2 0
TH T H
f (mm/rev)
S
10 8
TNMG160404R-S TNMG160404L-S * TNMG160408R-S TNMG160408L-S TNMG220404R-S

0.2 0.4 0.6 0.8 1.0
12.7 4.76 5.16 9.525 4.76 3.81
0.4 0.4 0.8 0.8 0.4 0.4 0.8 0.8
ap (mm)
6 4 2
0.15
0
15
TNMG220404L-S TNMG220408R-S TNMG220408L-S
f (mm/rev)

: Stocked items
11
Negative type
Trigon, 80
f - ap
Cat. No.

T6120 T6130 AH630 AH645
Dimensions (mm)
d 9.525 12.7
s 4.76 4.76
d1 3.81 5.16
SF
10 8
WNMG060404-SF WNMG060408-SF WNMG080404-SF * WNMG080408-SF

0.2 0.4 0.6 0.8 1.0 f (mm/rev)
r 0.4 0.8 0.4 0.8
ap (mm)
18
6 4 2 0
Finishing
SS
ap (mm)
WNMG080404-SS
10 8 6 4 2 0 0.2 0.4 0.6 0.8 1.0
12.7 4.76 5.16
0.4 0.8 1.2
* WNMG080408-SS WNMG080412-SS
f (mm/rev)
Medium cutting
SM
10 8
WNMG080404-SM * WNMG080408-SM WNMG080412-SM
12.7 4.76 5.16
0.4 0.8 1.2
ap (mm)
0.25
6 4 2
10
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
10 8
SA
ap (mm)
* WNMG080408-SA WNMG080412-SA
12.7
4.76
5.16
0.8 1.2
6 4 2
18
Medium to heavy SH cutting
0.2 0.4 0.6 0.8 1.0 f (mm/rev)
WNMG080408-SH
10 8
* WNMG080412-SH
12.7
4.76
5.16
0.8 1.2
ap (mm)
0.3
6 4 2
20
0.2 0.4 0.6 0.8 1.0 f (mm/rev)

: Stocked items
12
Negative type
Rhombic, 35
f - ap
10 8
Cat. No.

T6120 T6130 AH630 AH645
Dimensions (mm)
d 9.525
s 4.76
d1 3.81
SF
VNMG160404-SF * VNMG160408-SF
r 0.4 0.8
ap (mm)
18
6 4 2 0 0.2 0.4 0.6 0.8 1.0
f (mm/rev)
Finishing
SS
10 8
* VNMG160404-SS VNMG160408-SS VNMG160412-SS

ap (mm)
9.525 4.76 3.81
0.4 0.8 1.2
6 4 2 0 0.2 0.4 0.6 0.8 1.0
f (mm/rev)
SM
10 8 6 4 2
VNMG160404-SM * VNMG160408-SM VNMG160412-SM
9.525 4.76 3.81
0.4 0.8 1.2
Medium cutting
0.25
10
ap (mm)
0.2 0.4 0.6 0.8 1.0
f (mm/rev)

: Stocked items
13
Inserts
Application
Positive type
Rhombic, 80 (7)
Chipbreaker Appearance (Cross section)
f - ap
Cat. No
Stocked grades Dimensions (mm) Hole Corner Coated I.C.dia Thickdia radius ness T6120 T6130 AH630 AH645 d s d1 r
PSS

CCMT060204-PSS CCMT060208-PSS *CCMT09T304-PSS CCMT09T308-PSS CCMT120404-PSS

f (mm/rev)
6.35 9.525
2.38 3.97
2.8 4.4
0.4 0.8 0.4 0.8 0.4 0.8 1.2 0.2

0.15
ap (mm)
10

CCMT120408-PSS CCMT120412-PSS CCMT060202-PS CCMT060204-PS
12.7
4.76
5.5
PS

6.35
2.38
2.8
0.4 0.8 0.2
*CCMT060208-PS CCMT09T302-PS CCMT09T304-PS CCMT09T308-PS CCMT120404-PS CCMT120408-PS CCMT120412-PS
10
ap (mm)

9.525
3.97
4.4
0.4 0.8 0.4
f (mm/rev)
12.7
4.76
5.5
0.8 1.2 0.4 0.8 0.4 0.8 1.2 0.8 1.2
PM
10 8
CCMT060204-PM CCMT060208-PM CCMT09T304-PM *CCMT09T308-PM CCMT09T312-PM

0.2 0.4 0.6 0.8 1.0
6.35
2.38
2.8
ap (mm)
Medium cutting
0.15
6 4 2
9.525
3.97
4.4
f (mm/rev)
CCMT120408-PM CCMT120412-PM
12.7
4.76
5.5
Rhombic, 80 (11)
f - ap
Cat. No
PSS

CPMT080204-PSS CPMT080208-PSS *CPMT090304-PSS CPMT090308-PSS
7.94 9.525
2.38 3.18
3.4 4.4
0.4 0.8 0.4 0.8
ap (mm)
0.15

10
f (mm/rev)
PS
CPMT080202-PS CPMT080204-PS CPMT080208-PS *CPMT090304-PS CPMT090308-PS

f (mm/rev)
9.525 3.18 4.4 7.94 2.38 3.4
0.2 0.4 0.8 0.4 0.8
10
ap (mm)

: Stocked items
14
Positive type
Rhombic, 80 (11)
f - ap
Cat. No
PM
10 8
CPMT060204-PM CPMT060208-PM *CPMT090304-PM CPMT090308-PM

0.2 0.4 0.6 0.8 1.0
6.35 9.525
2.38 3.18
2.8 4.4
0.4 0.8 0.4 0.8
ap (mm)
0.15
6 4 2
Medium cutting
8
f (mm/rev)
Rhombic, 55 (7)
f - ap

Cat. No
Stocked grades Coated T6120 T6130 AH630 AH645
Dimensions (mm) Hole Corner I.C.dia Thickdia radius ness
d1 2.8
PSS
ap (mm)
DCMT070204-PSS DCMT070208-PSS *DCMT11T304-PSS DCMT11T308-PSS DCMT11T312-PSS DCMT070202-PS *DCMT070204-PS DCMT11T302-PS *DCMT11T304-PS DCMT11T308-PS DCMT11T312-PS DCMT070204-PM DCMT070208-PM
11 07
6.35
2.38
r 0.4 0.8 0.4 0.8 1.2 0.2 0.4 0.2 0.4 0.8 1.2 0.4 0.8 0.4 0.8 1.2

0.15
9.525
3.97
4.4
10
f (mm/rev)

PS
ap (mm)
6.35
2.38
2.8

10
9.525
3.97
4.4
f (mm/rev)
PM
ap (mm)
10 8 6 4 2
6.35
2.38
2.8
Medium cutting
DCMT11T304-PM *DCMT11T308-PM DCMT11T312-PM
0.15
9.525
3.97
4.4
0.2 0.4 0.6 0.8 1.0
f (mm/rev)
Square, 90 (7)
f - ap
Cat. No
PS

*SCMT09T304-PS SCMT09T308-PS SCMT120404-PS SCMT120408-PS
9.525 12.7
3.97 4.76
4.4 5.5
0.4 0.8 0.4 0.8
10
ap (mm)

f (mm/rev)
: Stocked items
15
Positive type
Square, 90 (7)
f - ap
Cat. No
PM
10 8
*SCMT09T304-PM SCMT09T308-PM SCMT120408-PM SCMT120412-PM

0.2 0.4 0.6 0.8 1.0
9.525 12.7
3.97 4.76
4.4 5.5
0.4 0.8 0.8 1.2
ap (mm)
0.15
Medium cutting
8
6 4 2 0
f (mm/rev)
Square, 90 (11)
f - ap
Cat. No
Stocked grades Coated T6120 T6130 AH630 AH645
Dimensions (mm) Hole Corner I.C.dia Thickdia radius ness
d1 4.4 5.5
PS
SPMT090304-PS SPMT090308-PS SPMT120404-PS *SPMT120408-PS

9.525 12.7
3.97 4.76
r 0.4 0.8 0.4 0.8

10
ap (mm)

f (mm/rev)
Triangular, 60 (7)
f - ap
Cat. No
PS
TCMT110202-PS *TCMT110204-PS TCMT110208-PS TCMT110302-PS TCMT110304-PS TCMT110308-PS

f (mm/rev)
9.525 3.97 4.4 6.35 3.18 2.8 6.35 2.38 2.8 9.525 3.97 4.4 6.35 3.18 2.8 6.35 2.38 2.8
0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.2 0.4 0.8 0.4 0.8 1.2

10
ap (mm)

TCMT16T302-PS TCMT16T304-PS TCMT16T308-PS TCMT110202-PM TCMT110204-PM
PM
10 8
TCMT110208-PM TCMT110302-PM TCMT110304-PM TCMT110308-PM

0.2 0.4 0.6 0.8 1.0
ap (mm)
6 4 2 0
Medium cutting
PM
0.15
f (mm/rev)
*TCMT16T304-PM TCMT16T308-PM TCMT16T312-PM
: Stocked items
16
Positive type
Triangular, 60 (11)
f - ap
Cat. No
PSS

TPMT090204-PSS TPMT090208-PSS *TPMT110204-PSS TPMT110208-PSS TPMT110304-PSS TPMT110308-PSS TPMT130304-PSS

f (mm/rev)
5.56 6.35 6.35 7.94 9.525
2.38 2.38 3.18 3.18 3.97
2.5 2.8 3.4 3.4 4.4
0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.2 0.4 0.8 0.2

0.15
ap (mm)
10

TPMT130308-PSS TPMT16T304-PSS TPMT16T308-PSS
PS
TPMT090202-PS TPMT090204-PS TPMT090208-PS TPMT110202-PS

5.56
2.38
2.5

10
*TPMT110204-PS TPMT110208-PS TPMT110304-PS TPMT110308-PS

f (mm/rev)
6.35
2.38
2.8
0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 0.4 0.8 1.2
ap (mm)

6.35 7.94 9.525 5.56 6.35 6.35 7.94
3.18 3.18 3.97 2.38 2.38 3.18 3.18
3.4 3.4 4.4 2.5 2.8 3.4 3.4
TPMT130304-PS TPMT130308-PS TPMT16T304-PS TPMT16T308-PS
PM
TPMT090204-PM TPMT090208-PM TPMT110204-PM

10 8
TPMT110208-PM TPMT110304-PM TPMT110308-PM TPMT130304-PM

0.2 0.4 0.6 0.8 1.0
Medium cutting
ap (mm)
6 4 2
PM
0.15
TPMT130308-PM *TPMT16T304-PM TPMT16T308-PM TPMT16T312-PM
f (mm/rev)
9.525
3.97
4.4
: Stocked items
17
Positive type
Rhombic, 35 (5)
f - ap
Cat. No
PSS

VBMT110304-PSS VBMT110308-PSS *VBMT160404-PSS VBMT160408-PSS

ap (mm)
6.35 9.525
3.18 4.76
2.8 4.4
0.4 0.8 0.4 0.8

0.15
10

f (mm/rev)
PS
ap (mm)

*VBMT110302-PS VBMT110304-PS VBMT110308-PS VBMT160402-PS VBMT160404-PS VBMT160408-PS

f (mm/rev)
9.525 4.76 4.4 6.35 3.18 2.8
0.2 0.4 0.8 0.2 0.4 0.8
10

Rhombic, 35 (7)
f - ap

Cat. No
PSS
ap (mm)
VCMT110304-PSS VCMT110308-PSS *VCMT160404-PSS VCMT160408-PSS

f (mm/rev)
6.35 9.525
3.18 4.76
2.8 4.4
0.4 0.8 0.4 0.8

0.15
10

PS
ap (mm)

VCMT110302-PS VCMT110304-PS *VCMT110308-PS VCMT160404-PS VCMT160408-PS

f (mm/rev)
9.525 4.76 4.4 6.35 3.18 2.8
0.2 0.4 0.8 0.4 0.8
10

: Stocked items
18
Practical examples
Workpiece type Insert Grade Shaft CNMG120408-SM T6120 SUS304 / X5CrNi18-9 Machine parts WNMG080412-SM T6130 SUS303 / X10CrNiS18-9
140 mm
Work material
60 mm
Cutting conditions
Cutting speed:Vc (m/min)
Feed: f (mm/rev) Depth of cut: ap (mm) Machining Coolant
120 0.5 1.5

Continuous Wet
125 0.3 1.3

Continuous Wet
T6120
Tool life 1.5 times UP!

0 10 20 30 40
T6130
Competitor
0 20 40
Tool life 3 times UP!

60
Results
Competitor
Number of work pieces processed (pcs / corner)
T6120 has excellent wear resistance, achieving 1.5 times longer tool life than ccompetitor CVD grades.
T6130 allows better surface nish and 3 times longer tool life than competitor inserts due to its high wear and chipping resistance. Machine parts CNMG120404-SM AH645 SUS304 / X5CrNi18-9
Workpiece type Insert Grade
Shaft CNMG120408-SM AH630 SUS304 / X5CrNi18-9
120 mm
50 mm
Work material
Cutting conditions
Cutting speed:Vc (m/min)
50 mm
Feed: f (mm/rev) Depth of cut: ap (mm) Machining Coolant
150 0.3 2
Continuous Wet
40 mm
100 0.15 1 ~ 2.5

Interrupted Wet
AH630
Tool life 1.6 times UP!

0 100 200 300
Tool life
AH645
Competitor
0 500 1000 1500
and more!
2 times
Results
Competitor
AH630 has a good balance of wear and chipping resistance, achieving 1.6 times longer tool life than competitor grades.
AH645 has excellent fracture resistance, achieving 2 times longer tool life than competitor grades.
25 mm
19
Tungaloy Polska Sp. z o.o.

ul. Genewska 24 03-963 Warszawa, Poland Phone: +48-22-617-0890 Fax: +48-22-617-0890 www.tungaloy.co.jp/pl
Tungaloy Corporation (Head ofce)

11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, 970-1144 Japan Phone: +81-246-36-8501 Fax: +81-246-36-8542 www.tungaloy.co.jp
Tungaloy U.K. Ltd

The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton, West Midlands WV10 9RU, UK Phone:+44 121 309 0163 Fax: +44 121 270 9694 www.tungaloy.co.jp/uk salesinfo@tungaloyuk.co.uk
Tungaloy America, Inc.

3726 N Ventura Drive, Arlington Heights, IL 60004, U.S.A. Phone: +1-888-554-8394 Fax: +1-888-554-8392 www.tungaloyamerica.com
Tungaloy Hungary Kft

Erzsbet kirlyn tja 125 H-1142 Budapest, Hungary Phone: +36 1 781-6846 Fax: +36 1 781-6866 www.tungaloy.co.jp/hu info@tungaloytools.hu
Tungaloy Canada
432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Phone: +1-519-758-5779 Fax: +1-519-758-5791 www.tungaloyamerica.com
Tungaloy Turkey
Dudullu Organize Sanayi Bolgesi DES Sanayi Sitesi 1 Cadde Ticaret, Merkezi No.3/7 34779 Umraniye Istanbul, TURKEY Phone: +90 216 540 04 67 Fax: +90 216 540 04 87 www.tungaloy.co.jp/tr info@tungaloy.com.tr
Tungaloy de Mexico S.A.

C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 20290 Phone:+52-449-929-5410 Fax:+52-449-929-5411 www.tungaloyamerica.com
Tungaloy Cutting Tool (Shanghai) Co.,Ltd.

Rm No 401 No.88 Zhabei, Jiangchang No.3 Rd Shanghai 200436, China Phone: +86-21-3632-1880 Fax: +86-21-3621-1918 www.tungaloy.co.jp/tcts
Tungaloy do Brasil Comrcio de Ferramentas de Corte Ltda.

Rua dos Sabias N.104 13280-000 Vinhedo, So Paulo, Brazil Phone:+55-19-38262757 Fax:+55-19-38262757 www.tungaloy.co.jp/br
Tungaloy Cutting Tool (Thailand) Co.,Ltd.

11th Floor, Sorachai Bldg. 23/7, Soi Sukhumvit 63 Klongtonnue, Wattana, Bangkok 10110, Thailand Phone: +66-2-714-3130 Fax: +66-2-714-3134 www.tungaloy.co.th
Tungaloy Germany GmbH

An der Alten Ziegelei 1 D-40789 Monheim, Germany Phone: +49-2173-90420-0 Fax: +49-2173-90420-19 www.tungaloy.de
Tungaloy Singapore (Pte.), Ltd.

31 Kaki Bukit Road 3, #05-19 TechLink Singapore 417818 Phone:+65-6391-1833 Fax:+65-6299-4557 www.tungaloy.co.jp/tspl
Tungaloy France S.A.S.

ZA Courtaboeuf - Le Rio, 1 rue de la Terre de feu F-91952 Courtaboeuf Cedex, France Phone: +33-1-6486-4300 Fax: +33-1-6907-7817 www.tungaloy.fr
Tungaloy India Pvt. Ltd.

Unit#13, B wing, 8th Floor, Kamala Mills Compound Trade World, Lower Parel (West), Mumbai - 4000 13. India Phone: +91-22-6124-8804 Fax: +91-22-6124-8899 www.tungaloy.co.jp/in
Tungaloy Italia S.r.I.

Via E. Andolfato 10 I-20126 Milano, Italy Phone: +39-02-252012-1 Fax: +39-02-252012-65 www.tungaloy.it
Tungaloy Korea Co., Ltd

#1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu 153-788 Seoul, Korea Phone:+82-2-2621-6161 Fax:+82-2-6393-8952 www.tungaloy.co.jp/krr
Tungaloy Czech s.r.o

Turanka 115 CZ-627 00 Brno, Czech Republic Phone: +420-532 123 391 Fax: +420-532 123 392 www.tungaloy.cz
Tungaloy Malaysia Sdn Bhd

50 K-2, Kelana Mall, Jalan SS6/14, Kelana Jaya, 47301 Petaling Jaya, Selangor Darul Ehsan, Malaysia Phone:+603-7805-3222 Fax:+603-7804-8563 www.tungaloy.co.jp/my
Tungaloy Ibrica S.L.

C/Miquel Servet, 43B, Nau 7, Pol. Ind. Bufalvent ES-08243 Manresa (BCN), Spain Phone:+34 93 113 1360 Fax:+34 93 876 2798 www.tungaloy.es
Tungaloy Australia Pty Ltd

Unit 308/33 Lexington Drive Bella Vista NSW 2153, Australia Phone:+612-9672-6844 Fax:+612-9672-6866 www.tungaloy.co.jp/au
Tungaloy Scandinavia AB
S:t Lars Vg 42A SE-22270 Lund, Sweden Phone:+46-462119200 Fax:+46-462119207 www.tungaloy.se
PT. Tungaloy Indonesia

Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Phone:+62-21-8261-5808 Fax:+62-21-8261-5809 www.tungaloy.co.jp/id
Tungaloy Rus, LLC

36-G Kostukova str. 308012 Belgorod, Russia Phone:+7 4722 58 57 57 Fax:+7 4722 58 57 83 www.tungaloy.co.jp/ru
Distributed by:
ISO 9001 certied QC00J0056 Tungaloy Corporation 18/10/1996
ISO 14001 certied EC97J1123 Tungaloy Group Japan site and Asian production site 26/11/1997
Produced from Recycled paper
Feb. 2013 (TJ)

Stainless Steel Cutting Insert Tungloy

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Tungaloy Report No.

Stainless steel turning series

Most efficient grades for stainless steel turning

Application range of T6100 & AH600

Special Surface Technology

T6120 T6130 First choice

New CVD coated grade

New PVD coated grade

Columnar Stabilization Technology

Advanced wear and fracture resistance

Unique substrate with improved adhesion strength

Extremely high reliability !

Impact Wear SF T6120

PSS AH630 PSS T6120

Continuous to light interrupted

Medium to heavy cutting

Medium to heavy cutting

Low cutting force

Reduces chip adhesion

Dimples around protrusion reduces contact with chips

Excellent chip evacuation

Outstanding control of chips

Low cutting force

Incredible fracture resistance

Provided from advanced cutting edges

Low cutting forces and excellent chip control

Machining mode Continuous

Depth of cut Feed ap (mm) f (mm/rev)

Depth of cut ap (mm)

Heavy interrupted Continuous

Light interrupted Heavy interrupted Continuous

0.1 0.2 0.3 0.4 0.5 0.6 0.7

Medium to heavy cutting

Continuous to Light interrupted

Note: Conditions in above table are for regular sized inserts.

Remarkable chip breaking

Stable machining with low cutting force

Finishing to medium cutting

Recommended chipbreaker for nish to medium cutting of stainless steel

Provides high reliability with low cutting force

Stable chip control in a wide range of cutting conditions

Allows exceptional chip control with low cutting force

Reduces chipping and notch wear

Depth of cut ap (mm)

5 4 3 2 1 0.1 0.2 0.20.3 0.30.4 0.40.5 0.50.6 0.60.7 0.7 0 0 0.1

Finishing to Light cutting

Finishing to Medium cutting

Depth of cut ap (mm)

Note: Conditions in above table are for regular sized inserts.

Fracture resistance test

Cutting time (min)

T6120 has higher fracture resistance than competitors products.

Wear resistance test

Fracture resistance test

Cutting time (min)

Wear resistance test

Fracture resistance test

Wear resistance test

Fracture resistance test

AH645 has higher wear resistance than competitors.

Standard cutting conditions

Ferritic / martensite stainless steel

250 200 150 100 50

Note: Chipbreaker cross sections are of the inserts marked

Note: Chipbreaker cross sections are of the inserts marked

Note: Chipbreaker cross sections are of the inserts marked